CN110597146A - Integrated electric control cabinet and control method thereof - Google Patents
Integrated electric control cabinet and control method thereof Download PDFInfo
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- CN110597146A CN110597146A CN201910950732.XA CN201910950732A CN110597146A CN 110597146 A CN110597146 A CN 110597146A CN 201910950732 A CN201910950732 A CN 201910950732A CN 110597146 A CN110597146 A CN 110597146A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24215—Scada supervisory control and data acquisition
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
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Abstract
The embodiment of the application provides an integrated electric control cabinet and a control method thereof, wherein the integrated electric control cabinet comprises a power module, and the integrated electric control cabinet further comprises: the control module is electrically connected with the power supply module and used for issuing a control instruction; the communication module is electrically connected with the control module and is used for transmitting data; the protocol module is electrically connected with the communication module and is used for providing a communication protocol between the external equipment and the control module; the matching module is electrically connected with the control module and is used for identifying external equipment and matching a control instruction; and the database is electrically connected with the control module and used for storing data. The application also provides a control method. By the integrated electric control cabinet and the control method thereof, the versatility of the electric control cabinet can be improved, and the control efficiency of electrical equipment in production can be improved.
Description
Technical Field
The application relates to the technical field of intelligent electric control cabinets, in particular to an integrated electric control cabinet and a control method thereof.
Background
The electric control cabinet is often integrated with a control assembly of the electrical equipment, and the electrical parameters and the operating parameters of the electrical equipment can be adjusted through the control assembly in the electric control cabinet, so that the production process is adjusted. The electric control cabinet in the prior art can only be adapted to one electric device or can control multiple electric devices by integrating multiple control components. The problems of high use cost and inconvenient control exist when one electrical device is singly controlled; the mode of integrating multiple control assembly has the problem that the electric control cabinet is large in size and inconvenient to operate and control.
The information disclosed in this background section is only for enhancement of understanding of the general background of the application and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person skilled in the art.
Disclosure of Invention
A first technical object of the present application is to solve the above problems and provide an integrated electric control cabinet. The second technical purpose of the present application is to provide a control method suitable for the aforementioned integrated electric control cabinet.
In order to achieve the first technical object, the present invention provides an integrated electric control cabinet, which includes a power module, and further includes: the control module is electrically connected with the power supply module and used for issuing a control instruction; the communication module is electrically connected with the control module and is used for transmitting data; the protocol module is electrically connected with the communication module and is used for providing a communication protocol between the external equipment and the control module; the matching module is electrically connected with the control module and is used for identifying external equipment and matching a control instruction; and the database is electrically connected with the control module and used for storing data.
Preferably, the control module includes a main control MCU and a mapping unit electrically connected to the main control MCU, and the mapping unit is electrically connected to the matching module and configured to generate a control adapted to the external device according to information of the external device.
Preferably, the communication module comprises a CAN bus communication unit and a WIFI communication unit.
Preferably, the protocol module includes: TCP/IP protocol for data processing and transmission; and the MCU transparent transmission mode protocol is used for pairing, connecting and heartbeat mechanism, and establishing the connection between the external equipment and the control module or enabling the external equipment to be added into the equipment group and keeping the connection.
Preferably, the matching module includes a signal transmission and control unit and an identification unit, which are electrically connected to the control module, respectively, the signal transmission and control unit is configured to read device information of an external device, the device information at least includes a device type, a device electrical parameter, and a device function data packet, and the identification unit is electrically connected to the signal transmission and control unit and the database, respectively, and is configured to match a corresponding control instruction according to the device information.
Preferably, the signal transmission and control unit includes a wireless signal transmission and control subunit and a wired signal transmission and control subunit, an input end of the wireless signal subunit is electrically connected with the scanner, and an input end of the wired signal transmission and control unit is electrically connected with the OTG data line.
Preferably, the database includes a general instruction unit and an external instruction unit, the general instruction unit is configured to store a basic control instruction, the basic control instruction at least includes voltage parameter control data and current parameter control data, and the external instruction unit is configured to preset and store function parameter control data of the external device.
Based on above-mentioned integrated automatically controlled cabinet, the communication between control module and external device is established through the protocol module to the equipment information discernment back of external device to the matching module, makes the integrated automatically controlled cabinet of this application can multiple external device of adaptation, avoids among the prior art automatically controlled cabinet can only regard as single or specific external device control mechanism's problem.
In order to achieve the second technical object of the present application, the present invention further provides a control method suitable for the integrated electric control cabinet, based on the same inventive concept, 8. a control method suitable for the integrated electric control cabinet as claimed in claims 1-7, wherein the method comprises the following steps:
the external equipment establishes a data transmission channel with the control module through the matching module and the protocol module;
identifying equipment, wherein a matching module reads equipment information of external equipment and matches control data corresponding to the external equipment, and the equipment information at least comprises an equipment type, an equipment electrical parameter and a function data packet of the equipment;
and the control module establishes a control adapted to the external equipment according to the acquired equipment information and controls the external equipment by executing each space.
Preferably, the connection device specifically includes the steps of:
s1, establishing data interaction between the external equipment and the matching module through the OTG data line;
s2, the matching module reads the device information of the external device and transmits the device information to the control unit;
and S3, the protocol module establishes protocol communication between the control module and the external device according to the acquired device information.
Preferably, the identification device specifically includes a matching module, according to the communication protocol in S3, matching a control instruction corresponding to the function data packet of the external device in the database;
the control device specifically comprises the following steps:
d1, the control module obtains the control instruction matched by the matching module in the database;
d2, the mapping unit generates a control for executing the corresponding function of the large function data packet of the external equipment according to the matched control instruction;
and D3, executing the corresponding control to make the external device execute the corresponding control instruction.
Based on the control method, the electric control cabinet can be adapted to various external devices, and the use of the traditional electric control cabinet can be reduced by replacing the control mechanism of the traditional electric device, so that the production cost is reduced and the control efficiency is improved in large-scale production.
In conclusion, according to the integrated electric control cabinet and the control method thereof, the control efficiency in multi-equipment production can be improved, and the cost is reduced.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the application and, together with the description, serve to explain the application and are not intended to limit the application. In the drawings:
fig. 1 is a schematic structural diagram of an integrated electric control cabinet according to an embodiment of the present application;
FIG. 2 is a schematic diagram of the control module of FIG. 1; (ii) a
FIG. 3 is a schematic structural diagram of the communication module shown in FIG. 1;
FIG. 4 is a schematic diagram of the protocol module of FIG. 1;
FIG. 5 is a schematic diagram of the structure of the matching module in FIG. 1;
FIG. 6 is a schematic diagram of the structure of the database of FIG. 1;
FIG. 7 is a flow chart of a control method in an embodiment of the present application;
FIG. 8 is a flowchart illustrating a method of step one in FIG. 7;
fig. 9 is a flowchart of a specific method of step three in fig. 7.
Detailed Description
In the following description, numerous implementation details are set forth in order to provide a thorough understanding of the present invention. It should be understood, however, that these implementation details should not be used to limit the application. In addition, some conventional structures and components are shown in simplified schematic form in the drawings.
Example (b): referring to fig. 1, the integrated electric control cabinet includes a power module, which is based on the prior art and may be an external alternating current or a lithium battery.
In this embodiment, the integrated electric control cabinet further includes a control module, a communication module, a protocol module, a matching module, and a database.
Specifically, the method comprises the following steps:
and the control module is electrically connected with the power supply module and used for issuing a control instruction. The control module may be a common electrical controller such as a PCL control cabinet in the prior art, and as shown in fig. 1 and fig. 2, preferably, in this embodiment, the control module includes a main control MCU and a mapping unit electrically connected to the main control MCU, and the mapping unit is electrically connected to the matching module and configured to generate a control adapted to the external device according to information of the external device. The main control MCU is based on the prior art, and the external device can be any electrical device in the prior art.
And the communication module is electrically connected with the control module and is used for transmitting data. As shown in fig. 1 and fig. 3, in this embodiment, the communication module includes a CAN bus communication unit and a WIFI communication unit. The CAN bus communication unit and the WIFI communication unit are based on the prior art.
And the protocol module is electrically connected with the communication module and is used for providing a communication protocol between the external equipment and the control module. As shown in fig. 1 and 4, in this embodiment, the protocol module includes: TCP/IP protocol for data processing and transmission. And the MCU transparent transmission mode protocol is used for pairing, connecting and heartbeat mechanism, establishes the connection between the external equipment and the control module or enables the external equipment to be added into the equipment group and keeps the connection. In this embodiment, the number of the external devices may be one or more, and the plurality of external devices are connected to the main control MCU through the MCU transparent transmission mode protocol.
And the matching module is electrically connected with the control module and is used for identifying the external equipment and matching the control instruction. Referring to fig. 1 and 5, in this embodiment, the matching module includes a signal transmission and control unit and an identification unit, which are electrically connected to the control module, respectively, the signal transmission and control unit is configured to read device information of the external device, the device information at least includes a device type, a device electrical parameter, and a device function data packet, and the identification unit is electrically connected to the signal transmission and control unit and the database, respectively, and is configured to match a corresponding control instruction according to the device information. The device type may be a prior art conveying device, sorting device, etc., the device electrical parameter may be a prior art voltage parameter, current parameter, etc., of the electrical device, and the function data packet of the device may be a prior art operating parameter of the electrical device. As a preferred implementation manner of this embodiment, the signal transmission and control unit includes a wireless signal transmission and control subunit and a wired signal transmission and control subunit, an input end of the wireless signal subunit is electrically connected to the scanner, and an input end of the wired signal transmission and control unit is electrically connected to the OTG data line.
And the database is electrically connected with the control module and used for storing data. Referring to fig. 1 and fig. 6, in this embodiment, the database includes a general instruction unit and an external instruction unit, the general instruction unit is configured to store a basic control instruction, the basic control instruction at least includes voltage parameter control data and current parameter control data, and the external instruction unit is configured to preset and store function parameter control data of the external device.
Based on above-mentioned integrated automatically controlled cabinet, the communication between control module and external device is established through the protocol module to the equipment information discernment back of external device to the matching module, makes the integrated automatically controlled cabinet of this application can multiple external device of adaptation, avoids among the prior art automatically controlled cabinet can only regard as single or specific external device control mechanism's problem.
Referring to fig. 7, this embodiment further discloses a control method suitable for the aforementioned integrated electric control cabinet, where the method includes the following steps:
step one, connecting equipment, wherein the external equipment establishes a data transmission channel with a control module through a matching module and a protocol module. Referring to fig. 8, the connection device specifically includes the following steps:
s1, establishing data interaction between the external equipment and the matching module through the OTG data line;
s2, the matching module reads the device information of the external device and transmits the device information to the control unit;
and S3, the protocol module establishes protocol communication between the control module and the external device according to the acquired device information.
Step two, identifying the equipment, wherein a matching module reads equipment information of the external equipment and matches control data corresponding to the external equipment, and the equipment information at least comprises an equipment type, an equipment electrical parameter and a function data packet of the equipment; the identification device specifically includes a matching module for matching the control instruction corresponding to the function data packet of the external device in the database according to the communication protocol in S3.
And step three, controlling the equipment, wherein the control module establishes a control adapted to the external equipment according to the acquired equipment information, and controls the external equipment by executing each space. Referring to fig. 9, the control device specifically includes the following steps:
d1, the control module obtains the control instruction matched by the matching module in the database;
d2, the mapping unit generates a control for executing the corresponding function of the large function data packet of the external equipment according to the matched control instruction;
and D3, executing the corresponding control to make the external device execute the corresponding control instruction.
Based on the control method, the electric control cabinet can be adapted to various external devices, and the use of the traditional electric control cabinet can be reduced by replacing the control mechanism of the traditional electric device, so that the production cost is reduced and the control efficiency is improved in large-scale production.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (10)
1. The utility model provides an integrated automatically controlled cabinet, includes power module, its characterized in that, this kind of integrated automatically controlled cabinet still includes:
the control module is electrically connected with the power supply module and used for issuing a control instruction;
the communication module is electrically connected with the control module and is used for transmitting data;
the protocol module is electrically connected with the communication module and is used for providing a communication protocol between the external equipment and the control module;
the matching module is electrically connected with the control module and is used for identifying external equipment and matching a control instruction; and
and the database is electrically connected with the control module and used for storing data.
2. The integrated electric control cabinet according to claim 1, wherein the control module comprises a main control MCU and a mapping unit electrically connected to the main control MCU, and the mapping unit is electrically connected to the matching module and adapted to the external device control according to the information of the external device.
3. The integrated electric control cabinet according to claim 1, wherein the communication module comprises a CAN bus communication unit and a WIFI communication unit.
4. The integrated electric control cabinet according to claim 1 or 2, wherein the protocol module comprises:
TCP/IP protocol for data processing and transmission;
and the MCU transparent transmission mode protocol is used for pairing, connecting and heartbeat mechanism, and establishing the connection between the external equipment and the control module or enabling the external equipment to be added into the equipment group and keeping the connection.
5. The integrated electric control cabinet according to claim 1, wherein the matching module comprises a signal transmission and control unit and an identification unit, the signal transmission and control unit and the identification unit are respectively electrically connected with the control module, the signal transmission and control unit is used for reading equipment information of external equipment, the equipment information at least comprises equipment types, equipment electrical parameters and function data packets of the equipment, and the identification unit is respectively electrically connected with the signal transmission and control unit and the database and is used for matching corresponding control instructions according to the equipment information.
6. The integrated electric control cabinet according to claim 5, wherein the signal transmission and control unit comprises a wireless signal transmission and control subunit and a wired signal transmission and control subunit, an input end of the wireless signal transmission and control subunit is electrically connected with a scanner, and an input end of the wired signal transmission and control unit is electrically connected with an OTG data line.
7. The integrated electric control cabinet according to claim 1, wherein the database comprises a general instruction unit and an external instruction unit, the general instruction unit is used for storing basic control instructions, the basic control instructions at least comprise voltage parameter control data and current parameter control data, and the external instruction unit is used for presetting and storing function parameter control data of external equipment.
8. A control method suitable for the integrated electric control cabinet of claims 1-7, characterized in that the method comprises the following steps:
the external equipment establishes a data transmission channel with the control module through the matching module and the protocol module;
identifying equipment, wherein a matching module reads equipment information of external equipment and matches control data corresponding to the external equipment, and the equipment information at least comprises an equipment type, an equipment electrical parameter and a function data packet of the equipment;
and the control module establishes a control adapted to the external equipment according to the acquired equipment information and controls the external equipment by executing each space.
9. The control method according to claim 8, wherein the connection device specifically comprises the steps of:
s1, establishing data interaction between the external equipment and the matching module through the OTG data line;
s2, the matching module reads the device information of the external device and transmits the device information to the control unit;
and S3, the protocol module establishes protocol communication between the control module and the external device according to the acquired device information.
10. The control method according to claim 9, wherein the identifying device specifically includes a matching module matching, according to the communication protocol in S3, a control instruction corresponding to the function data packet of the external device in the database;
the control device specifically comprises the following steps:
d1, the control module obtains the control instruction matched by the matching module in the database;
d2, the mapping unit generates a control for executing the corresponding function of the large function data packet of the external equipment according to the matched control instruction;
and D3, executing the corresponding control to make the external device execute the corresponding control instruction.
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CN201910950732.XA CN110597146A (en) | 2019-10-08 | 2019-10-08 | Integrated electric control cabinet and control method thereof |
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CN201910950732.XA CN110597146A (en) | 2019-10-08 | 2019-10-08 | Integrated electric control cabinet and control method thereof |
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CN85109274A (en) * | 1985-02-25 | 1986-10-15 | 国际标准电气公司 | The interface arrangement of device controller |
JP3077911B2 (en) * | 1991-04-22 | 2000-08-21 | 株式会社東芝 | Portable electronic devices |
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