CN110591210A - Preparation method of environment-friendly flame-retardant material - Google Patents

Preparation method of environment-friendly flame-retardant material Download PDF

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Publication number
CN110591210A
CN110591210A CN201810598839.8A CN201810598839A CN110591210A CN 110591210 A CN110591210 A CN 110591210A CN 201810598839 A CN201810598839 A CN 201810598839A CN 110591210 A CN110591210 A CN 110591210A
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Prior art keywords
flame retardant
pentaerythritol
environment
master batch
density polyethylene
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刘传礼
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Huaian Ice Green Construction Engineering Management Co Ltd
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Huaian Ice Green Construction Engineering Management Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D251/00Heterocyclic compounds containing 1,3,5-triazine rings
    • C07D251/02Heterocyclic compounds containing 1,3,5-triazine rings not condensed with other rings
    • C07D251/12Heterocyclic compounds containing 1,3,5-triazine rings not condensed with other rings having three double bonds between ring members or between ring members and non-ring members
    • C07D251/26Heterocyclic compounds containing 1,3,5-triazine rings not condensed with other rings having three double bonds between ring members or between ring members and non-ring members with only hetero atoms directly attached to ring carbon atoms
    • C07D251/40Nitrogen atoms
    • C07D251/54Three nitrogen atoms
    • C07D251/56Preparation of melamine
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F5/00Compounds containing elements of Groups 3 or 13 of the Periodic Table
    • C07F5/02Boron compounds
    • C07F5/04Esters of boric acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/20Compounding polymers with additives, e.g. colouring
    • C08J3/22Compounding polymers with additives, e.g. colouring using masterbatch techniques
    • C08J3/226Compounding polymers with additives, e.g. colouring using masterbatch techniques using a polymer as a carrier
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/04Homopolymers or copolymers of ethene
    • C08J2323/08Copolymers of ethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/55Boron-containing compounds

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Fireproofing Substances (AREA)

Abstract

The invention belongs to the technical field of flame retardant materials, and particularly relates to a preparation method of an environment-friendly flame retardant material. The invention takes pentaerythritol, boric acid and melamine as raw materials to synthesize a boron intumescent flame retardant which integrates a carbon source, an acid source and a gas source, namely pentaerythritol borate melamine salt, and then pentaerythritol borate melamine salt is taken as a flame retardant to be added into linear low density polyethylene to prepare the linear low density polyethylene with flame retardant property, wherein the linear low density polyethylene has excellent flame retardant property and the oxygen index of 28%.

Description

Preparation method of environment-friendly flame-retardant material
Technical Field
The invention belongs to the technical field of flame retardant materials, and particularly relates to a preparation method of an environment-friendly flame retardant material.
Background
With the improvement of national economic level and the development of scientific technology, high polymer materials represented by plastic products, rubber products and fiber products are widely applied in daily life and play an increasingly important role in the life of people. The application range of the high polymer materials in daily life of people is wider and wider, and great convenience is brought, however, most of the high polymer materials mainly comprise carbon and hydrogen elements, and because the high polymer materials have the characteristic of extremely easy combustion, the combustion speed is very high, and great fire hazard safety hazards are hidden, meanwhile, the high polymer materials generate a great amount of toxic and harmful smoke and gas in the combustion process, great damage is caused to the natural ecological environment where people depend on to live while great risks are hidden for the life health of people, and great attention is paid to the flame retardant industry of the high polymer materials all over the world.
Flame retardants can be divided into two main categories according to product properties: organic type flame retardants and inorganic type flame retardants. The organic flame retardant mainly comprises a halogen-containing organic compound, a nitrogen-containing organic compound and a phosphorus-containing organic compound, generally, the organic flame retardant has good compatibility in a high polymer material, the halogen flame retardant represented by organic bromide and organic chloride accounts for about 51 percent of the organic flame retardant, the phosphorus flame retardant represented by organic phosphate and organic phosphorus-nitrogen compound accounts for about 22 percent of the organic flame retardant, the nitrogen flame retardant represented by cyanuric acid and melamine compound accounts for about 20 percent of the organic flame retardant, and the other type flame retardant represented by organic phosphorus/nitrogen intumescent compound accounts for about 7 percent of the organic flame retardant. The inorganic flame retardant mainly uses inorganic metals such as antimony oxide, aluminum hydroxide, magnesium hydroxide, red phosphorus, boron compounds and the like or inorganic non-metals as raw materials, and the inorganic flame retardant is generally compounded with other types of flame retardants in the use process due to poor compatibility with high polymer materials.
At present, a halogen flame retardant occupies a large amount in an organic flame retardant system in China, although the halogen flame retardant generates a large amount of corrosive toxic and harmful gas through decomposition reaction under the condition of heating, and simultaneously generates dense smoke, the life health of people is seriously affected, and the natural environment is also seriously polluted, the halogen flame retardant has the advantages of good compatibility, strong stability, wide application range, high cost performance and the like, so that the halogen flame retardant becomes the most common organic flame retardant in the application range so far. Since 1990, the European Union underwent hazard evaluation of some halogen flame retardants with the widest application range and halogen/phosphorus composite flame retardants, for example, evaluation of decabromodiphenyl oxide for 10 years, and underwent more than 1100 detection experiments, and the conclusion was that organic bromine flame retardants have hazard or carcinogenicity to human bodies, and the evaluation results are successively published.
Therefore, the development of halogen-free flame retardant with low price, no toxicity and no pollution is urgent, and the development trend of the flame retardant industry in future is the high-efficiency halogen-free environment-friendly flame retardant regardless of the environmental protection or the progress of the flame retardant technology.
Disclosure of Invention
The invention aims to provide an environment-friendly halogen-free flame retardant preparation method.
The invention takes pentaerythritol, boric acid and melamine as raw materials to synthesize a boron intumescent flame retardant which integrates a carbon source, an acid source and a gas source, namely pentaerythritol borate melamine salt, and then pentaerythritol borate melamine salt is taken as a flame retardant to be added into linear low density polyethylene to prepare the linear low density polyethylene with flame retardant property, and the flame retardant property is excellent.
The invention realizes the aim through the following technical scheme, and the preparation method of the environment-friendly flame retardant material comprises the following steps:
1) adding boric acid, pentaerythritol and xylene into a reactor for high-temperature reaction, and decompressing and steaming out the xylene after the reaction is finished to obtain pentaerythritol borate;
2) dispersing pentaerythritol borate into n-heptane, uniformly stirring and dispersing, adding melamine, stirring for 20-30min, and then decompressing and distilling off the n-heptane to obtain a pentaerythritol borate melamine salt precursor;
3) curing the pentaerythritol borate melamine salt precursor in an oven at a high temperature for 2-3h to obtain pentaerythritol borate melamine salt;
4) respectively extruding and granulating pentaerythritol borate melamine salt and linear low-density polyethylene by adopting a double-screw extruder to obtain pentaerythritol borate melamine salt master batch and linear low-density polyethylene master batch; the pentaerythritol borate melamine salt master batch and the linear low-density polyethylene master batch are subjected to melt blending and then are subjected to injection molding by a plastic injection molding machine to obtain the environment-friendly flame retardant material.
Preferably, the molar ratio of the boric acid to the pentaerythritol in the step 1) is 1:1, the high-temperature reaction temperature is 100-115 ℃.
Preferably, the weight ratio of the pentaerythritol borate to the melamine in the step 2) is pentaerythritol borate: melamine =2: 1; the curing temperature of the high-temperature curing is 140 ℃.
Preferably, the pentaerythritol borate melamine salt master batch in the environment-friendly flame retardant material in the step 3) is 12-15% of the weight of the linear low density polyethylene master batch, and more preferably 13%.
The technical advantages of the invention are as follows:
the invention synthesizes boron series intumescent flame retardant pentaerythritol borate melamine salt which integrates a carbon source, an acid source and a gas source by taking pentaerythritol, boric acid and melamine as raw materials, and then adds the pentaerythritol borate melamine salt as a flame retardant into linear low density polyethylene to prepare the linear low density polyethylene with flame retardant property, wherein the linear low density polyethylene has excellent flame retardant property and the oxygen index of 28%.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the description is intended to be exemplary only, and is not intended to limit the scope of the present invention.
Example 1
1) Adding 10g of boric acid into a reactor, dispersing the boric acid into 100mL of xylene, then adding pentaerythritol (with the same molar weight as the boric acid) to react at the high temperature of 110 ℃ for 2h, and decompressing and distilling off the xylene after the reaction is finished to obtain pentaerythritol borate;
2) dispersing 10g of pentaerythritol borate into 100mL of n-heptane, uniformly stirring and dispersing, adding 5g of melamine, stirring for 20-30min, and then decompressing and distilling off the n-heptane to obtain a pentaerythritol borate melamine salt precursor; curing the pentaerythritol borate melamine salt precursor in an oven at 140 ℃ for 2-3h to obtain pentaerythritol borate melamine salt;
3) respectively extruding and granulating pentaerythritol borate melamine salt and linear low-density polyethylene by adopting a double-screw extruder to obtain pentaerythritol borate melamine salt master batch and linear low-density polyethylene master batch; the pentaerythritol borate melamine salt master batch and the linear low-density polyethylene master batch are subjected to melt blending and then are subjected to injection molding by a plastic injection molding machine to obtain the environment-friendly flame retardant material (the pentaerythritol borate melamine salt master batch accounts for 13% of the weight of the linear low-density polyethylene master batch).
Example 2
1) Adding 10g of boric acid into a reactor, dispersing the boric acid in 100ml of xylene, then adding pentaerythritol (with the same molar weight as the boric acid) to react at the high temperature of 110 ℃ for 2 hours, and decompressing and distilling off the xylene after the reaction is finished to obtain pentaerythritol borate;
2) dispersing 10g of pentaerythritol borate into 100ml of n-heptane, uniformly stirring and dispersing, adding 5g of melamine, stirring for 20-30min, and then decompressing and distilling off the n-heptane to obtain a pentaerythritol borate melamine salt precursor; curing the pentaerythritol borate melamine salt precursor in an oven at 140 ℃ for 2-3h to obtain pentaerythritol borate melamine salt;
3) respectively extruding and granulating pentaerythritol borate melamine salt and linear low-density polyethylene by adopting a double-screw extruder to obtain pentaerythritol borate melamine salt master batch and linear low-density polyethylene master batch; the pentaerythritol borate melamine salt master batch and the linear low-density polyethylene master batch are subjected to melt blending, and then the environment-friendly flame retardant material is obtained through injection molding by a plastic injection molding machine (the pentaerythritol borate melamine salt master batch accounts for 15% of the weight of the linear low-density polyethylene master batch).
The flame retardant property of the environment-friendly flame retardant material prepared in example 1 was measured by an oxygen number method:
the Oxygen Index (OI) refers to the lowest oxygen concentration required for the flamed combustion of a polymeric material in a stream of oxygen and nitrogen mixture under specified conditions. The oxygen index is determined according to GB/T2406.1-2008 (determination of the combustion behaviour of plastics by the oxygen index method) and is expressed as the percentage by volume of oxygen. A higher oxygen index indicates that the polymeric material is less flammable, and a lower oxygen index indicates that the polymeric material is more flammable. The oxygen-nitrogen mixture in the transparent combustion cylinder flows upward in a laminar flow manner, and then the jig is installed in the combustion cylinder, and the measurement is performed at room temperature after the standard sample is fixed. The top surface of the standard bar was lit, the flame contacted the top surface of the bar for a maximum of 30 seconds and removed every 5 seconds to see if the standard bar burned. This ensures that the sample temperature is not too high and a lower OI value is obtained. The calculation formula is as follows:
OI=O2/(O2+N2)×100%
wherein OI is the oxygen index, O2Is the volume occupied by oxygen in the oxygen-nitrogen mixed gas flow, N2Is the volume occupied by nitrogen in the oxygen-nitrogen mixture gas flow.
The oxygen index test result of the environment-friendly flame-retardant material is 28%, and the environment-friendly flame-retardant material belongs to a flame-retardant high polymer material.
Although the embodiments of the present invention have been described in detail, it should be understood that various changes, substitutions, and alterations can be made hereto without departing from the spirit and scope of the invention.

Claims (5)

1. A preparation method of an environment-friendly flame retardant material is characterized by comprising the following steps: the method comprises the following steps:
1) adding boric acid, pentaerythritol and xylene into a reactor for high-temperature reaction, and decompressing and steaming out the xylene after the reaction is finished to obtain pentaerythritol borate;
2) dispersing pentaerythritol borate into n-heptane, uniformly stirring and dispersing, adding melamine, stirring for 20-30min, and then decompressing and distilling off the n-heptane to obtain a pentaerythritol borate melamine salt precursor;
3) curing the pentaerythritol borate melamine salt precursor in an oven at a high temperature for 2-3h to obtain pentaerythritol borate melamine salt;
4) respectively extruding and granulating pentaerythritol borate melamine salt and linear low-density polyethylene by adopting a double-screw extruder to obtain pentaerythritol borate melamine salt master batch and linear low-density polyethylene master batch; the pentaerythritol borate melamine salt master batch and the linear low-density polyethylene master batch are subjected to melt blending and then are subjected to injection molding by a plastic injection molding machine to obtain the environment-friendly flame retardant material.
2. The method for preparing the environment-friendly flame retardant material according to claim 1, characterized in that: in the step 1), the molar ratio of the boric acid to the pentaerythritol is 1:1, and the high-temperature reaction temperature is 100-115 ℃.
3. The method for preparing the environment-friendly flame retardant material according to claim 1, characterized in that: in the step 2), the weight ratio of the pentaerythritol borate to the melamine is as follows: pentaerythritol borate ester: melamine =2: 1; the curing temperature of the high-temperature curing is 140 ℃.
4. The method for preparing the environment-friendly flame retardant material according to claim 1, characterized in that: in the step 3), in the environment-friendly flame retardant material, the pentaerythritol borate melamine salt master batch accounts for 12-15% of the weight of the linear low-density polyethylene master batch.
5. The method for preparing the environment-friendly flame retardant material according to claim 4, characterized in that: in the step 3), the pentaerythritol borate melamine salt master batch in the environment-friendly flame retardant material accounts for 13% of the weight of the linear low-density polyethylene master batch.
CN201810598839.8A 2018-06-12 2018-06-12 Preparation method of environment-friendly flame-retardant material Withdrawn CN110591210A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111423463A (en) * 2020-05-26 2020-07-17 南通纺织丝绸产业技术研究院 Preparation method and application of reactive boron-containing flame retardant

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Publication number Priority date Publication date Assignee Title
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Application publication date: 20191220