CN110589903A - A kind of large particle nickel cobalt manganese hydroxide and preparation method thereof - Google Patents
A kind of large particle nickel cobalt manganese hydroxide and preparation method thereof Download PDFInfo
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- 239000002245 particle Substances 0.000 title claims abstract description 82
- SEVNKUSLDMZOTL-UHFFFAOYSA-H cobalt(2+);manganese(2+);nickel(2+);hexahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mn+2].[Co+2].[Ni+2] SEVNKUSLDMZOTL-UHFFFAOYSA-H 0.000 title claims abstract description 31
- 238000002360 preparation method Methods 0.000 title claims description 14
- 238000006243 chemical reaction Methods 0.000 claims abstract description 68
- 239000000243 solution Substances 0.000 claims abstract description 50
- 239000003513 alkali Substances 0.000 claims abstract description 22
- KFDQGLPGKXUTMZ-UHFFFAOYSA-N [Mn].[Co].[Ni] Chemical compound [Mn].[Co].[Ni] KFDQGLPGKXUTMZ-UHFFFAOYSA-N 0.000 claims abstract description 18
- 239000012266 salt solution Substances 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 16
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims abstract description 13
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 claims abstract description 13
- 235000011114 ammonium hydroxide Nutrition 0.000 claims abstract description 13
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 7
- 230000032683 aging Effects 0.000 claims abstract description 7
- 238000003756 stirring Methods 0.000 claims abstract description 7
- 239000008139 complexing agent Substances 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000002585 base Substances 0.000 claims abstract 2
- 239000000463 material Substances 0.000 claims description 17
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 16
- 238000009826 distribution Methods 0.000 claims description 15
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 claims description 6
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 claims description 6
- 235000012538 ammonium bicarbonate Nutrition 0.000 claims description 6
- 239000001099 ammonium carbonate Substances 0.000 claims description 6
- 229910052759 nickel Inorganic materials 0.000 claims description 6
- 229910017052 cobalt Inorganic materials 0.000 claims description 5
- 239000010941 cobalt Substances 0.000 claims description 5
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 5
- 229910002651 NO3 Inorganic materials 0.000 claims description 3
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims description 3
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 claims description 3
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 3
- NKWPZUCBCARRDP-UHFFFAOYSA-L calcium bicarbonate Chemical compound [Ca+2].OC([O-])=O.OC([O-])=O NKWPZUCBCARRDP-UHFFFAOYSA-L 0.000 claims description 3
- 229910000020 calcium bicarbonate Inorganic materials 0.000 claims description 3
- QWDJLDTYWNBUKE-UHFFFAOYSA-L magnesium bicarbonate Chemical compound [Mg+2].OC([O-])=O.OC([O-])=O QWDJLDTYWNBUKE-UHFFFAOYSA-L 0.000 claims description 3
- 229910000022 magnesium bicarbonate Inorganic materials 0.000 claims description 3
- 235000014824 magnesium bicarbonate Nutrition 0.000 claims description 3
- 239000002370 magnesium bicarbonate Substances 0.000 claims description 3
- 229910000028 potassium bicarbonate Inorganic materials 0.000 claims description 3
- 235000015497 potassium bicarbonate Nutrition 0.000 claims description 3
- 239000011736 potassium bicarbonate Substances 0.000 claims description 3
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 claims description 3
- 229910052757 nitrogen Inorganic materials 0.000 claims description 2
- 229910003678 NixCoyMnz(OH)2 Inorganic materials 0.000 claims 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000007788 liquid Substances 0.000 abstract description 5
- 229910001873 dinitrogen Inorganic materials 0.000 abstract description 3
- 238000009776 industrial production Methods 0.000 abstract description 2
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 8
- 229910001416 lithium ion Inorganic materials 0.000 description 8
- 239000002243 precursor Substances 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 239000010406 cathode material Substances 0.000 description 6
- 239000011572 manganese Substances 0.000 description 6
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 229910000625 lithium cobalt oxide Inorganic materials 0.000 description 4
- BFZPBUKRYWOWDV-UHFFFAOYSA-N lithium;oxido(oxo)cobalt Chemical compound [Li+].[O-][Co]=O BFZPBUKRYWOWDV-UHFFFAOYSA-N 0.000 description 4
- 239000000376 reactant Substances 0.000 description 4
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 3
- 229910052744 lithium Inorganic materials 0.000 description 3
- 229910052748 manganese Inorganic materials 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000007774 positive electrode material Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 150000003841 chloride salts Chemical class 0.000 description 2
- 238000000975 co-precipitation Methods 0.000 description 2
- 238000005056 compaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 229910017071 Ni0.6Co0.2Mn0.2(OH)2 Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000002431 foraging effect Effects 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- GELKBWJHTRAYNV-UHFFFAOYSA-K lithium iron phosphate Chemical compound [Li+].[Fe+2].[O-]P([O-])([O-])=O GELKBWJHTRAYNV-UHFFFAOYSA-K 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 238000010979 pH adjustment Methods 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000012066 reaction slurry Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 102220043159 rs587780996 Human genes 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G53/00—Compounds of nickel
- C01G53/80—Compounds containing nickel, with or without oxygen or hydrogen, and containing one or more other elements
- C01G53/82—Compounds containing nickel, with or without oxygen or hydrogen, and containing two or more other elements
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/50—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese
- H01M4/505—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/52—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
- H01M4/525—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/01—Particle morphology depicted by an image
- C01P2004/03—Particle morphology depicted by an image obtained by SEM
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- C01P2004/51—Particles with a specific particle size distribution
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- C01P2004/60—Particles characterised by their size
- C01P2004/61—Micrometer sized, i.e. from 1-100 micrometer
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- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M2004/026—Electrodes composed of, or comprising, active material characterised by the polarity
- H01M2004/028—Positive electrodes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
一种大颗粒镍钴锰氢氧化物的制备方法,包括:一、向反应体系中加入纯水和络合剂作为底液并持续通入氮气,温度在40~60℃,开启搅拌并加入镍钴锰的盐溶液、碱溶液和氨水,控制反应溶液pH在11.0~12.0;二、待反应粒度到达12.0μm暂停反应,加入碱溶液调节pH≥13.0,之后加入碳酸氢盐溶液并陈化2~4小时;三、陈化结束后继续加入镍钴锰的盐溶液、碱溶液和氨水,控制反应溶液pH在11.0~12.0,当反应体系内粒度生长至目标粒度结束反应。本发明方法能制备出粒度D50≥18.0μm,且球形度高、无开裂的镍钴锰氢氧化物,且生产流程简单、产能高,适用于大规模的工业化生产。
A method for preparing large-grain nickel-cobalt-manganese hydroxides, comprising: 1. Adding pure water and a complexing agent to the reaction system as a base liquid and continuously feeding nitrogen gas at a temperature of 40-60°C, starting stirring and adding nickel Cobalt manganese salt solution, alkali solution and ammonia water, control the pH of the reaction solution at 11.0~12.0; 2. Stop the reaction when the reaction particle size reaches 12.0μm, add alkali solution to adjust pH ≥ 13.0, then add bicarbonate solution and age for 2~ 4 hours; 3. After aging, continue to add nickel-cobalt-manganese salt solution, alkali solution and ammonia water, control the pH of the reaction solution at 11.0~12.0, and stop the reaction when the particle size in the reaction system grows to the target particle size. The method of the invention can prepare the nickel-cobalt-manganese hydroxide with particle size D50 ≥ 18.0 μm, high sphericity and no cracks, has simple production process and high production capacity, and is suitable for large-scale industrial production.
Description
技术领域technical field
本发明涉及锂离子电池技术领域,具体涉及一种大颗粒镍钴锰氢氧化物及其制备方法。The invention relates to the technical field of lithium ion batteries, in particular to a large particle nickel-cobalt-manganese hydroxide and a preparation method thereof.
背景技术Background technique
随着新能源行业的发展,锂离子电池作为新一代的绿色能源备受关注。其中,正极材料作为锂离子电池的关键核心技术之一,占据整个锂离子电池生产成本的三分之一,其性能优劣直接影响到锂离子电池的容量、循环和安全性能等。With the development of the new energy industry, lithium-ion batteries have attracted much attention as a new generation of green energy. Among them, as one of the key core technologies of lithium-ion batteries, cathode materials account for one-third of the production cost of lithium-ion batteries, and their performance directly affects the capacity, cycle and safety performance of lithium-ion batteries.
目前已成功商业化的锂离子电池材料主要有钴酸锂、磷酸铁锂和镍钴锰三元正极材料。其中,钴酸锂作为最早成功商业化的正极材料,其极片压实密度是所有正极材料中最高的,可达到4.0g/cm3。因此在追求轻薄化的3C市场,钴酸锂材料仍占据主导地位,但钴酸锂的高成本和毒性问题需要有更合适的材料进行替代。At present, the lithium-ion battery materials that have been successfully commercialized mainly include lithium cobaltate, lithium iron phosphate and nickel-cobalt-manganese ternary cathode materials. Among them, lithium cobaltate is the earliest positive electrode material successfully commercialized, and its compacted density of the electrode sheet is the highest among all positive electrode materials, which can reach 4.0g/cm 3 . Therefore, in the pursuit of light and thin 3C market, lithium cobalt oxide material still occupies a dominant position, but the high cost and toxicity of lithium cobalt oxide require more suitable materials to replace it.
镍钴锰三元材料综合了镍钴锰三元素的协同作用,镍和锰替代部分钴使得材料具有更高的容量、低成本和优异的循环性能等优点,在各个应用端逐步取代钴酸锂材料。然而,常规的三元正极材料的极片压实密度只有3.5g/cm3,因此三元正极材料替代钴酸锂会牺牲材料的体积能量密度,因此进一步提高三元锂离子电池的体积能量密度具有很高的应用价值。The nickel-cobalt-manganese ternary material combines the synergistic effect of the three elements of nickel, cobalt and manganese. The substitution of nickel and manganese for part of cobalt makes the material have the advantages of higher capacity, low cost and excellent cycle performance, and gradually replaces lithium cobalt oxide in various applications. Material. However, the compacted density of the conventional ternary cathode material is only 3.5g/cm 3 , so the replacement of lithium cobaltate by the ternary cathode material will sacrifice the volume energy density of the material, thus further improving the volume energy density of the ternary lithium-ion battery It has high application value.
不同级配下的大小颗粒掺混可以有效提高三元正极材料的极片压实密度,找到最优的大小颗粒掺混组合制备三元正极材料的极片,压实密度可以达到3.8~3.9g/cm3,接近钴酸锂的极片压实密度。此工艺对大颗粒的粒度要求为D50>18.0μm,然而在共沉淀制备三元前驱体时,当体系内反应粒度生长到12.0μm(删除)后,反应体系内物料量增加,且在搅拌的剪切力和颗粒间碰撞作用下颗粒越来越光滑,新生成的晶核很难附着到大颗粒表面进行生长,从而体系内粒度的生长速度变慢导致粒度很难生长到18.0μm以上,同时搅拌的剪切和颗粒间的碰撞极易导致大颗粒易开裂。因此,如何有效的提高大颗粒前驱体的生长速度且保持颗粒完整性,实现生产工艺流程简单化、产能高成为亟待解决的问题。The mixing of large and small particles under different gradations can effectively increase the compaction density of the ternary cathode material, and find the optimal size particle blending combination to prepare the pole piece of the ternary cathode material, and the compaction density can reach 3.8~3.9g /cm 3 , which is close to the compacted density of lithium cobalt oxide. The particle size requirement of this process for large particles is D50>18.0μm. However, when the ternary precursor is prepared by co-precipitation, when the reaction particle size in the system grows to 12.0μm (deleted), the amount of material in the reaction system increases, and the stirring Under the action of shear force and inter-particle collision, the particles become smoother, and the newly generated crystal nuclei are difficult to attach to the surface of large particles for growth, so the growth rate of the particle size in the system slows down, making it difficult for the particle size to grow to more than 18.0 μm. The shear of stirring and the collision between particles can easily cause large particles to crack easily. Therefore, how to effectively increase the growth rate of large-particle precursors and maintain particle integrity, so as to realize the simplification of the production process and high productivity has become an urgent problem to be solved.
中国专利CN201611266605公开了一种锂离子电池正极材料用大颗粒前驱体的制备方法,先将金属混合盐溶液、沉淀剂和络合剂并流加入反应器1中进行连续反应1,溢流液进入反应体系2中,同时将金属混合盐溶液、沉淀剂和络合剂并流进入反应器2中进行连续反应2。该专利制备前驱体颗粒尺寸大、粒度分布窄,反应器之间的串联对反应设备及管路的气密性要求高,通过不断转换物料工艺处理流程相对较繁琐。Chinese patent CN201611266605 discloses a method for preparing a large-particle precursor for lithium-ion battery positive electrode materials. First, the mixed metal salt solution, precipitant and complexing agent are added to the reactor 1 for continuous reaction 1, and the overflow liquid enters In the reaction system 2, the mixed metal salt solution, the precipitating agent and the complexing agent flow into the reactor 2 at the same time to carry out the continuous reaction 2. The patent prepares precursors with large particle size and narrow particle size distribution. The series connection between reactors requires high air tightness of reaction equipment and pipelines, and the process of continuously changing materials is relatively cumbersome.
中国专利CN20170407336公开了一种可防止颗粒破裂的富镍基前驱体材料的制备方法,调配反应浆料,设定前驱体的目标粒度D50=d;在进行制备反应过程中,通过监控生成反应物的实时粒度D50,记为d1;当实测的d1数值明显小于d值时,通过改变工艺条件将反应物的粒度分布Span值调低,当后续检测到实测的d1数值在d附近时,再次改变工艺条件将生成反应物的粒度分布Span值调高,以使Span值控制在一定范围;在保持Span值得控制范围,继续后续的制备反应,直至生产的反应物粒度长到大d值。该专利制备的前驱体材料球形度高且颗粒完整,但粒度分布宽且D50偏小。Chinese patent CN20170407336 discloses a preparation method of a nickel-rich precursor material that can prevent particle breakage. The reaction slurry is prepared and the target particle size D50=d of the precursor is set; during the preparation reaction process, the reactants generated by monitoring The real-time particle size D50 is denoted as d1; when the measured d1 value is significantly smaller than the d value, the particle size distribution Span value of the reactant is lowered by changing the process conditions, and when the measured d1 value is subsequently detected to be near d, change again The process conditions increase the Span value of the particle size distribution of the generated reactant to control the Span value within a certain range; while maintaining the Span value within the control range, continue the subsequent preparation reaction until the particle size of the produced reactant grows to a large d value. The precursor material prepared by this patent has high sphericity and complete particles, but the particle size distribution is wide and the D50 is relatively small.
因此,如何解决上述现有技术存在的不足,便成为本发明所要研究解决的课题。Therefore, how to solve the above-mentioned deficiencies in the prior art becomes the subject to be studied and solved by the present invention.
发明内容Contents of the invention
本发明的目的是提供一种大颗粒镍钴锰氢氧化物及其制备方法。The object of the present invention is to provide a large particle nickel cobalt manganese hydroxide and a preparation method thereof.
为达到上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种大颗粒镍钴锰氢氧化物,所述镍钴锰氢氧化物通式为NixCoyMnz(OH)2,其中0.4≤x<1.0,x+y+z=1;所述镍钴锰氢氧化物的平均粒径≥18μm,粒度分布径距Span值≤0.70,TD≥2.0g/cm3。A large particle nickel-cobalt-manganese hydroxide, the general formula of the nickel-cobalt-manganese hydroxide is Ni x Co y Mn z (OH) 2 , wherein 0.4≤x<1.0, x+y+z=1; The average particle size of the nickel-cobalt-manganese hydroxide is ≥18 μm, the particle size distribution Span value is ≤0.70, and the TD is ≥2.0 g/cm 3 .
上述技术方案中的有关内容解释如下:The relevant content in the above-mentioned technical scheme is explained as follows:
1.上述方案中,所述Span值为径距,表示粒度分布间距;所述TD为振实密度。1. In the above scheme, the value of the Span is the radial distance, indicating the particle size distribution distance; the TD is the tap density.
为达到上述目的,本发明采用的另一技术方案是:In order to achieve the above object, another technical solution adopted by the present invention is:
一种大颗粒镍钴锰氢氧化物的制备方法;包括以下步骤:A preparation method of large particle nickel cobalt manganese hydroxide; comprising the following steps:
步骤一、向反应体系中加入纯水和络合剂作为底液并持续通入氮气,反应温度控制在40~60℃,然后开启搅拌并向反应体系中加入镍钴锰的盐溶液以及碱溶液和氨水,加入碱溶液控制反应溶液pH在11.0~12.0;Step 1. Add pure water and complexing agent to the reaction system as the bottom liquid and continue to feed nitrogen gas. The reaction temperature is controlled at 40~60°C. Then start stirring and add nickel-cobalt-manganese salt solution and alkali solution to the reaction system and ammonia water, adding alkali solution to control the pH of the reaction solution at 11.0~12.0;
步骤二、待所述步骤一中反应粒度到达12.0μm,暂停反应,向反应体系中加入碱溶液调节pH,控制反应体系的pH≥13.0,pH调节结束后加入碳酸氢盐溶液并陈化2~4小时;Step 2. When the reaction particle size in step 1 reaches 12.0 μm, suspend the reaction, add alkali solution to the reaction system to adjust the pH, control the pH of the reaction system ≥ 13.0, add bicarbonate solution and age for 2~ 4 hours;
步骤三、待所述步骤二陈化结束后,继续向反应体系中加入镍钴锰的盐溶液、碱溶液和氨水,加入碱溶液控制反应溶液pH在11.0~12.0,当反应体系内粒度生长至目标粒度结束反应。Step 3. After the aging in step 2 is completed, continue to add nickel-cobalt-manganese salt solution, alkali solution and ammonia water to the reaction system, and add alkali solution to control the pH of the reaction solution at 11.0~12.0. When the particle size in the reaction system grows to The target particle size ends the reaction.
上述技术方案中的有关内容解释如下:The relevant content in the above-mentioned technical scheme is explained as follows:
1.上述方案中,步骤一和步骤三中的镍钴锰盐溶液为镍钴锰的硫酸盐、硝酸盐以及氯化盐中的至少一种,其盐溶液浓度为2~4mol/L;1. In the above scheme, the nickel-cobalt-manganese salt solution in step 1 and step 3 is at least one of sulfate, nitrate and chloride salt of nickel-cobalt-manganese, and its salt solution concentration is 2 ~ 4mol/L;
步骤一和步骤三的碱溶液浓度为20~50%,氨水浓度为2~5mol/L。The concentration of the alkali solution in step 1 and step 3 is 20-50%, and the concentration of ammonia water is 2-5mol/L.
2.上述方案中,步骤二中的碳酸氢盐溶液为碳酸氢氨、碳酸氢钾、碳酸氢钠、碳酸氢钙以及碳酸氢镁中的至少一种,其中碳酸氢盐溶液的浓度为1~4mol/L,且投入量为反应体系内物料质量百分比的1~5%。2. In the above scheme, the bicarbonate solution in step 2 is at least one of ammonium bicarbonate, potassium bicarbonate, sodium bicarbonate, calcium bicarbonate and magnesium bicarbonate, wherein the concentration of the bicarbonate solution is 1 ~ 4mol/ L, and the input amount is 1~5% of the mass percentage of the material in the reaction system.
3.上述方案中,步骤三中制备的镍钴锰氢氧化物通式为NixCoyMnz (OH)2,其中0.4≤x<1.0,x+y+z=1;所述镍钴锰氢氧化物的平均粒径≥18.0μm,粒度分布径距Span值≤0.70,TD≥2.0g/cm3。3. In the above scheme, the general formula of the nickel-cobalt-manganese hydroxide prepared in step three is Ni x Co y Mn z (OH) 2 , where 0.4≤x<1.0, x+y+z=1; the nickel-cobalt-manganese-hydrogen The average particle size of the oxide is ≥18.0 μm, the particle size distribution Span value is ≤0.70, and the TD is ≥2.0 g/cm 3 .
本发明的工作原理及优点如下:Working principle of the present invention and advantage are as follows:
本发明提供一种大颗粒镍钴锰氢氧化物及其制备方法,该方法能制备出粒度D50≥18.0μm且球形度高、无开裂的镍钴锰氢氧化物,该制备方法生产流程简单、产能高,适用于大规模的工业化生产。The invention provides a large-particle nickel-cobalt-manganese hydroxide and a preparation method thereof. The method can prepare nickel-cobalt-manganese hydroxide with a particle size D50 ≥ 18.0 μm, high sphericity and no cracks. The production process of the preparation method is simple and convenient. High production capacity, suitable for large-scale industrial production.
与现有技术相比,本发明的制备方法具有以下特点:Compared with the prior art, the preparation method of the present invention has the following characteristics:
一、本发明在粒度生长至缓慢阶段通过使用特定量的碳酸氢盐在碱性溶液中反应,释放出少量的CO2使得颗粒表面由光滑变为疏松,增大颗粒的比表面积,制造晶核生长所需的凹凸面,有利于新生成的晶核更好的附着在颗粒表面进行生长;1. The present invention uses a specific amount of bicarbonate to react in an alkaline solution in the slow stage of particle size growth, releasing a small amount of CO to make the surface of the particles change from smooth to loose, increasing the specific surface area of the particles, and producing crystal nuclei The uneven surface required for growth is conducive to the better attachment of newly generated crystal nuclei to the particle surface for growth;
二、在共沉淀反应中,随着体系内产物量的增加,颗粒的生长速度也会趋缓,需要通过更多的反应容器将一部分物料转出或者降低转速使得颗粒间发生团聚来实现;本发明无需额外使用新的反应容器或转出物料,生产工艺简单、产能高;同时保持转速不变,随着反应时间的进行,颗粒间无团聚发生,球形度高。2. In the co-precipitation reaction, as the amount of product in the system increases, the growth rate of the particles will also slow down, and it is necessary to transfer a part of the material out through more reaction vessels or reduce the rotation speed to make the particles agglomerate; The invention does not require additional use of a new reaction vessel or transfer of materials, the production process is simple, and the production capacity is high; at the same time, the rotation speed is kept constant, and as the reaction time progresses, there is no agglomeration between particles, and the degree of sphericity is high.
附图说明Description of drawings
附图1为本发明实施例制备镍钴锰氢氧化物D50达到12.0μm的SEM照片;Accompanying drawing 1 is the SEM photo that the embodiment of the present invention prepares nickel-cobalt-manganese hydroxide D50 to reach 12.0 μ m;
附图2为本发明实施例制备镍钴锰氢氧化物D50达到12.0μm的粒度分布曲线图;Accompanying drawing 2 is the particle size distribution curve figure that the embodiment of the present invention prepares nickel-cobalt-manganese hydroxide D50 to reach 12.0 μm;
附图3为本发明实施例制备镍钴锰氢氧化物D50达到12.0μm后投入碳酸氢盐后的SEM照片;Accompanying drawing 3 is the SEM photograph after adding bicarbonate after the nickel-cobalt-manganese hydroxide D50 reaches 12.0 μm prepared by the embodiment of the present invention;
附图4为本发明实施例制备镍钴锰氢氧化物D50达到12.0μm后投入碳酸氢盐后的粒度分布曲线;Accompanying drawing 4 is the particle size distribution curve after adding bicarbonate after the nickel-cobalt-manganese hydroxide D50 of the embodiment of the present invention reaches 12.0 μm;
附图5为本发明实施例制备的镍钴锰氢氧化物D50达到19.5μm后的SEM照片;Accompanying drawing 5 is the SEM photo of the nickel-cobalt-manganese hydroxide D50 prepared by the embodiment of the present invention after reaching 19.5 μm;
附图6为本发明实施例制备的镍钴锰氢氧化物D50达到19.5μm后的粒度分布曲线。Accompanying drawing 6 is the particle size distribution curve of the nickel-cobalt-manganese hydroxide prepared in the embodiment of the present invention after the D50 reaches 19.5 μm.
具体实施方式Detailed ways
下面结合附图及实施例对本发明作进一步描述:The present invention will be further described below in conjunction with accompanying drawing and embodiment:
实施例:以下将以图式及详细叙述对本案进行清楚说明,任何本领域技术人员在了解本案的实施例后,当可由本案所教示的技术,加以改变及修饰,其并不脱离本案的精神与范围。Embodiment: The following will clearly illustrate this case with drawings and detailed descriptions. After any person skilled in the art understands the embodiment of this case, he can change and modify it by the technology taught in this case without departing from the spirit of this case. with range.
本文的用语只为描述特定实施例,而无意为本案的限制。单数形式如“一”、“这”、“此”、“本”以及“该”,如本文所用,同样也包含复数形式。The terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting of the present case. Singular forms such as "a", "the", "the", "this" and "the", as used herein, also include plural forms.
关于本文中所使用的“包含”、“包括”、“具有”等,均为开放性的用语,即意指包含但不限于。As used herein, "comprising", "comprising", "having" and the like are all open terms, meaning including but not limited to.
关于本文中所使用的用词(terms),除有特别注明外,通常具有每个用词使用在此领域中、在本案内容中与特殊内容中的平常意义。某些用以描述本案的用词将于下或在此说明书的别处讨论,以提供本领域技术人员在有关本案之描述上额外的引导。Regarding the terms used in this article, unless otherwise specified, generally have the ordinary meaning of each term used in this field, in the content of this case and in the special content. Certain terms used to describe the subject matter are discussed below or elsewhere in this specification to provide those skilled in the art with additional guidance in describing the subject matter.
参见附图1~6所示,一种大颗粒镍钴锰氢氧化物,所述镍钴锰氢氧化物通式为NixCoyMnz(OH)2,其中0.4≤x<1.0,x+y+z=1;所述镍钴锰氢氧化物的平均粒径(D50)≥18μm,粒度分布径距Span值≤0.70,TD≥2.0g/cm3。Referring to accompanying drawings 1 to 6, a large particle nickel-cobalt-manganese hydroxide, the general formula of the nickel-cobalt-manganese hydroxide is Ni x Co y Mn z (OH) 2 , where 0.4≤x<1.0, x +y+z=1; the average particle size (D50) of the nickel-cobalt-manganese hydroxide is ≥18 μm, the particle size distribution span value is ≤0.70, and the TD is ≥2.0 g/cm 3 .
所述大颗粒镍钴锰氢氧化物的制备方法包括以下步骤:The preparation method of described large particle nickel cobalt manganese hydroxide comprises the following steps:
步骤一、向反应体系中加入纯水和络合剂作为底液并持续通入氮气,反应温度控制在40~60℃,然后开启搅拌并向反应体系中通过计量泵泵入镍钴锰的盐溶液、碱溶液和氨水,加入碱溶液控制反应溶液pH在11.0~12.0;Step 1. Add pure water and complexing agent to the reaction system as the bottom liquid and continue to feed nitrogen gas. The reaction temperature is controlled at 40~60°C. Then start stirring and pump nickel-cobalt-manganese salt into the reaction system through a metering pump. Solution, alkali solution and ammonia water, add alkali solution to control the pH of the reaction solution at 11.0~12.0;
步骤二、待所述步骤一中反应粒度到达12.0μm,暂停反应,向反应体系中加入碱溶液调节pH,控制反应体系的pH≥13.0,作用在于提高溶液中OH-离子浓度,抑制HCO3-离子水解形成微量的H2CO3,以避免镍钴锰氢氧化物被水解反应;pH调节结束后加入碳酸氢盐溶液并陈化2~4小时;Step 2. When the reaction particle size in step 1 reaches 12.0 μm, suspend the reaction, add alkali solution to the reaction system to adjust the pH, and control the pH of the reaction system to ≥ 13.0. The effect is to increase the concentration of OH- ions in the solution and inhibit HCO 3- The ions are hydrolyzed to form a small amount of H 2 CO 3 to avoid the hydrolysis reaction of nickel-cobalt-manganese hydroxide; after the pH adjustment, add bicarbonate solution and age for 2-4 hours;
步骤三、待所述步骤二陈化结束后,继续向反应体系中通过计量泵泵入镍钴锰的盐溶液、碱溶液和氨水,加入碱溶液控制反应溶液pH在11.0~12.0,该条件比较适合大颗粒产品的生长,pH过低镍钴锰金属离子沉淀不完全,pH过高晶体生长速率过慢,不利于大颗粒产品的生长;当反应体系内粒度生长至目标粒度(D50≥18.0μm)结束反应。Step 3. After the aging in step 2 is completed, continue to pump nickel-cobalt-manganese salt solution, alkali solution and ammonia water into the reaction system through a metering pump, and add alkali solution to control the pH of the reaction solution at 11.0~12.0. This condition compares It is suitable for the growth of large particle products. If the pH is too low, the precipitation of nickel, cobalt and manganese metal ions is not complete. If the pH is too high, the crystal growth rate is too slow, which is not conducive to the growth of large particle products; when the particle size in the reaction system grows to the target particle size (D50≥18.0μm ) to end the reaction.
其中,步骤一和步骤三中的镍钴锰盐溶液为镍钴锰的硫酸盐、硝酸盐以及氯化盐中的至少一种,其盐溶液浓度为2~4mol/L;Wherein, the nickel-cobalt-manganese salt solution in step 1 and step 3 is at least one of sulfate, nitrate and chloride salt of nickel-cobalt-manganese, and its salt solution concentration is 2 ~ 4mol/L;
步骤一和步骤三的碱溶液浓度为20~50%,氨水浓度为2~5mol/L。The concentration of the alkali solution in step 1 and step 3 is 20-50%, and the concentration of ammonia water is 2-5mol/L.
其中,步骤二中的碳酸氢盐溶液为碳酸氢氨、碳酸氢钾、碳酸氢钠、碳酸氢钙以及碳酸氢镁中的至少一种,其中碳酸氢盐溶液的浓度为1~4mol/L,且投入量为反应体系内物料质量百分比的1~5%。Wherein, the bicarbonate solution in step 2 is at least one of ammonium bicarbonate, potassium bicarbonate, sodium bicarbonate, calcium bicarbonate and magnesium bicarbonate, wherein the concentration of the bicarbonate solution is 1 ~ 4mol/L, And the input amount is 1-5% of the mass percentage of the material in the reaction system.
其中,步骤三中制备的镍钴锰氢氧化物通式为NixCoyMnz (OH)2,其中0.4≤x<1.0,且x+y+z=1;D50≥18.0μm,粒度分布径距Span值≤0.70。Wherein, the general formula of nickel-cobalt-manganese hydroxide prepared in step three is Ni x Co y Mnz (OH) 2 , where 0.4≤x<1.0, and x+y+z=1; D50≥18.0 μm, particle size distribution Radial distance Span value ≤ 0.70.
本发明大颗粒镍钴锰氢氧化物的制备方法在具体实验时可参照以下步骤进行:The preparation method of large particle nickel-cobalt-manganese hydroxide of the present invention can carry out with reference to following steps during concrete experiment:
步骤(1)、向10m³的反应体系中加入2500L的纯水,然后将2mol/L的镍钴锰混合流速盐溶液与3mol/L氨水溶液分别通过计量泵均速并流方式开启加液,其中原料中金属镍、钴、锰的摩尔系数比为60:20:20;同时供给4mol/L氢氧化钠溶液控制过程pH值为11.5±0.1;投料过程通入氮气(或其他惰性气体)保护,并控制反应液中氨浓度在1.0±0.2mol/L、搅拌速度在150 rpm和反应体系温度在50±4℃。Step (1), add 2500L of pure water to the reaction system of 10m³, and then start adding the 2mol/L nickel-cobalt-manganese mixed flow rate salt solution and 3mol/L ammonia solution respectively through the metering pump in parallel flow mode, wherein The molar coefficient ratio of metal nickel, cobalt and manganese in raw materials is 60:20:20; at the same time, 4mol/L sodium hydroxide solution is supplied to control the pH value of the process to be 11.5±0.1; nitrogen (or other inert gas) protection is introduced during the feeding process, And control the ammonia concentration in the reaction solution at 1.0±0.2mol/L, the stirring speed at 150 rpm and the reaction system temperature at 50±4°C.
步骤(2)、实时监控反应过程中粒度的变化,当粒度生长至12.0μm后,暂停反应,加碱溶液使得反应体系中pH为13.0,然后向反应体系中投入2mol/L的碳酸氢氨溶液300L进行陈化4小时。Step (2), real-time monitoring of particle size changes during the reaction process, when the particle size grows to 12.0 μm, stop the reaction, add alkali solution to make the pH of the reaction system 13.0, and then put 2mol/L ammonium bicarbonate solution into the reaction system 300L for aging for 4 hours.
步骤(3)、陈化结束后,将2mol/L的镍钴锰混合流速盐溶液与3mol/L氨水溶液分别通过计量泵均速并流方式开启加液,同时供给4mol/L氢氧化钠溶液控制过程pH值为11.5±0.1继续进行反应,直至粒度生长至目标粒度D50>18.0μm结束反应。Step (3), after the aging is completed, the 2mol/L nickel-cobalt-manganese mixed flow rate salt solution and the 3mol/L ammonia solution are respectively started to add liquid through the metering pump at an equal speed and concurrent flow, and at the same time supply 4mol/L sodium hydroxide solution Control the pH value of the process to 11.5±0.1 to continue the reaction until the particle size grows to the target particle size D50>18.0 μm to end the reaction.
步骤(4)、将步骤(3)得到的产物经陈化2h,并离心洗涤至物料中性,最后在150℃下干燥完全,得到最终样品,即镍钴锰三元前驱体Ni0.6Co0.2Mn0.2(OH)2。Step (4), age the product obtained in step (3) for 2 hours, and centrifuge and wash until the material is neutral, and finally dry it completely at 150°C to obtain the final sample, which is the nickel-cobalt-manganese ternary precursor Ni 0.6 Co 0.2 Mn 0.2 (OH) 2 .
结合图1和图2可以看出,反应粒度生长至12.0μm后,颗粒表面光滑,经过碳酸氢铵溶液陈化后,颗粒表面粗糙度增加,球形度没有下降。同时从图3和图4可以看出,碳酸氢铵溶液陈化后,体系内的粒度没有发生变化。Combining Figure 1 and Figure 2, it can be seen that after the reaction particle size grows to 12.0 μm, the surface of the particle is smooth, and after aging in the ammonium bicarbonate solution, the surface roughness of the particle increases, and the sphericity does not decrease. At the same time, it can be seen from Figure 3 and Figure 4 that after the ammonium bicarbonate solution is aged, the particle size in the system does not change.
从图5可以看出,反应结束后产品表面光滑,颗粒球形度高,无开裂情况。结合图6可以看出,产品粒度分布窄,颗粒大小均一程度高。It can be seen from Figure 5 that after the reaction, the surface of the product is smooth, the particles have a high degree of sphericity, and there is no cracking. Combining with Figure 6, it can be seen that the particle size distribution of the product is narrow and the particle size uniformity is high.
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and the purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly, and not to limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention shall fall within the protection scope of the present invention.
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