CN110589340A - System, method and device for picking goods and storage medium - Google Patents

System, method and device for picking goods and storage medium Download PDF

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Publication number
CN110589340A
CN110589340A CN201810597777.9A CN201810597777A CN110589340A CN 110589340 A CN110589340 A CN 110589340A CN 201810597777 A CN201810597777 A CN 201810597777A CN 110589340 A CN110589340 A CN 110589340A
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CN
China
Prior art keywords
picking
cache
goods
task list
area
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Pending
Application number
CN201810597777.9A
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Chinese (zh)
Inventor
徐丹
黄锋权
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beijing Jingdong Qianshi Technology Co Ltd
Original Assignee
Beijing Jingdong Century Trading Co Ltd
Beijing Jingdong Shangke Information Technology Co Ltd
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Application filed by Beijing Jingdong Century Trading Co Ltd, Beijing Jingdong Shangke Information Technology Co Ltd filed Critical Beijing Jingdong Century Trading Co Ltd
Priority to CN201810597777.9A priority Critical patent/CN110589340A/en
Priority to PCT/CN2019/085668 priority patent/WO2019237852A1/en
Publication of CN110589340A publication Critical patent/CN110589340A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/10Storage devices mechanical with relatively movable racks to facilitate insertion or removal of articles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)

Abstract

The disclosure provides a system, a method and a device for selecting goods and a storage medium, and relates to the field of intelligent warehousing. The sorting operation area is divided into a plurality of subareas, so that the conveying equipment only needs to be responsible for conveying work of the goods shelves in the subarea range, the conveying distance is shortened, and the sorting efficiency is improved. And the cargo turnover boxes of the task list needing to be merged are released by the cache lines at the same time and are transmitted to the production area for packaging, the number of the cache lines needed by the task list merging mode is determined according to the partition number of the picking operation area, and compared with the method for determining the number of the cache lines according to the order number, the number of the cache lines can be reduced, and the cost is saved.

Description

System, method and device for picking goods and storage medium
Technical Field
The present disclosure relates to the field of smart warehousing, and more particularly, to a system, method, and apparatus for sorting goods, and a storage medium.
Background
In the warehouse, goods are placed on shelves, which are placed in a shelf area. Pick up workstations are provided at designated points in the warehouse. According to the scheduling, the goods shelf can be transported to a designated picking workstation by an Automatic Guided Vehicle (AGV), so that a goods-to-person picking mode is realized.
Disclosure of Invention
The inventors have found that when the coverage area of the picking work area is relatively large, the conveying distance of the racks becomes long, and the picking efficiency is affected. The addition of handling equipment may ensure picking efficiency to some extent, but this increases cost and scheduling complexity. And, when haulage equipment increases to certain degree, be subject to the working area and traffic jam risk, select efficiency and can appear the bottleneck, can not promote according to anticipated degree.
One technical problem to be solved by the embodiments of the present disclosure is: the sorting efficiency is improved.
According to one aspect of the present disclosure, a system for picking items is provided, comprising:
a plurality of picking workstations respectively located in different zones of the picking operation area,
a plurality of cache lines located in a cache region,
a baling device located in the production area and,
a first transfer device disposed between the picking operation area and the buffer area,
and
the second transmission device is arranged between the buffer area and the production area;
the picking work stations are configured to pick goods related to a plurality of subtasks of the task order, each picking work station is at least provided with a cache line, the cache lines are configured to cache turnover boxes loaded with the goods from the corresponding picking work stations and release the turnover boxes of the same task order to the second transmission device simultaneously with other cache lines of the goods cached with the same task order, and the packing device is configured to pack the goods in the turnover boxes of the same task order.
Optionally, the picking workstation is configured to pick the goods according to the order of issuing the task order, and a plurality of subtasks of the same task order are simultaneously distributed and issued to the picking workstations in a plurality of subareas.
Optionally, the exception handling line located in the cache region is configured to cache a container in which an exception occurs in code scanning.
Optionally, the tote is provided with a label for scanning the code, the label comprising information of the partition from which the tote comes and information of the job ticket to which the tote belongs.
Optionally, a cache bit located in the production area, the cache bit configured to cache containers of the same collected task list; and the packing equipment is arranged behind the cache bit along the transmission direction of the turnover box.
Optionally, the first transmission device is a transmission line or a handling apparatus; the second transmission device is a transmission line or a carrying device.
According to yet another aspect of the present disclosure, a method of picking items is presented, comprising:
a plurality of subtasks of the same task order are issued to the picking work stations of all the subareas in the picking operation area at the same time, so that the picking work stations pick the goods according to the issuing sequence of the task order;
transferring the turnover boxes loaded with goods sorted by the picking work stations of each subarea to a cache line corresponding to the picking work stations of the subarea in a cache area for caching;
and controlling each cache line to release each turnover box of the same task list at the same time so as to transmit the goods in each turnover box of the same task list to a production area for packaging.
Optionally, a plurality of subtasks of the same task list are distributed and issued to the picking workstations of a plurality of subareas.
Optionally, the method further comprises: and transmitting the turnover box with abnormal code scanning to an abnormal processing line of the cache region.
Optionally, the method further comprises: after the turnover boxes are transmitted to the production area, the turnover boxes of the same task list are kicked out to the cache positions of the production area, and then goods in the turnover boxes of the same task list on the cache positions are packaged.
According to yet another aspect of the present disclosure, there is provided an apparatus for picking goods, comprising:
a memory; and
a processor coupled to the memory, the processor configured to perform any of the aforementioned methods of picking items based on instructions stored in the memory.
According to a further aspect of the disclosure, a computer-readable storage medium is proposed, on which a computer program is stored which, when being executed by a processor, carries out any of the aforementioned methods of picking items.
The sorting operation area is divided into a plurality of subareas, so that the conveying equipment only needs to be responsible for conveying work of the goods shelves in the subarea range, the conveying distance is shortened, and the sorting efficiency is improved. And the cargo turnover boxes of the task list needing to be merged are released by the cache lines at the same time and are transmitted to the production area for packaging, the number of the cache lines needed by the task list merging mode is determined according to the partition number of the picking operation area, and compared with the method for determining the number of the cache lines according to the order number, the number of the cache lines can be reduced, and the cost is saved.
Drawings
The drawings that will be used in the description of the embodiments or the related art will be briefly described below. The present disclosure will be more clearly understood from the following detailed description, which proceeds with reference to the accompanying drawings,
it is to be understood that the drawings in the following description are merely exemplary of the disclosure, and that other drawings may be derived from those drawings by one of ordinary skill in the art without undue inventive faculty.
Fig. 1 is a schematic view of some embodiments of the system for picking items of the present disclosure.
Fig. 2 is a schematic illustration of the mixed transport of multiple totes from various bays on the first conveyor 14 of the present disclosure.
Fig. 3 and 4 are schematic diagrams of a situation of a container partitioned by each partition and a schematic diagram of a container cached by a cache line according to the present disclosure.
Fig. 5 is a schematic flow diagram of some embodiments of a method of picking items according to the present disclosure.
Fig. 6 is a schematic structural view of some embodiments of the disclosed apparatus for picking items.
Detailed Description
The technical solutions in the embodiments of the present disclosure will be clearly and completely described below with reference to the drawings in the embodiments of the present disclosure.
The task sheet of the present disclosure includes a user order and a collection sheet. The collection sheet is a picking task sheet which is formed by putting a plurality of orders together and is used as a whole, and aims to put the goods overlapped in the orders together for picking and reduce the carrying times of shelves.
Fig. 1 is a schematic view of some embodiments of the system for picking items of the present disclosure.
As shown in fig. 1, the picking area includes a picking operation area 11, a buffer area 12, and a production area 13. The system for picking cargo of this embodiment comprises: a plurality of picking workstations 112, each located in a different section 111 of the picking work area 11, a plurality of buffer lines 122 located in the buffer area 12, a packing device 133 located in the production area 13, a first transfer device 14 disposed between the picking work area 11 and the buffer area 12, and a second transfer device 15 disposed between the buffer area 12 and the production area 13. The first transfer device 14 and the second transfer device 15 are devices having a cargo handling capability or a transfer capability, such as a transfer line or a transfer device.
The picking work area 11 is divided into a plurality of divisions 111, and each division 111 is provided with a picking work station 112 of the own division. The handling equipment only needs to be responsible for the handling work of goods shelves in the subregion scope, promptly, and the handling equipment has goods shelves transport to this subregion of choosing goods workstation of choosing goods task in with this subregion, need not select operation district work at whole, consequently shortened the transport distance and improved and selected efficiency.
The picking order of the picking workstation 112 for goods is the order of issuing the task order. The plurality of divided subtasks of a task list are issued to the picking workstations 112 of the corresponding sub-areas 111 at the same time. The cargo positions can be distributed as much as possible, that is, a plurality of subtasks of a task list are distributed to the picking workstations 112 in a plurality of subareas as much as possible, so that the subtasks are distributed in the subareas as uniformly as possible, the cargo delivery speed of each subarea is relatively close, and the cargo in a task list can be collected more quickly. For example, subtasks A, B, C of one order are issued to picking stations located in zone 1,2, and 3, respectively, or subtask A, B is issued to picking station located in zone 1 and subtask C is issued to picking station located in zone 3. The sub-tasks of the former example are more distributed than those of the latter example, which facilitates the goods of the task list to be picked and collected more quickly.
After the goods shelves are transported to the goods picking workstation, the staff takes the goods from the goods shelves at the goods picking workstation and puts the goods into the turnover box of the task order. After the subtasks of the task list in the partition are finished, the turnover box is transmitted to the buffer area through the first transmission device 14. The turnover box is provided with a label for scanning the code, and the label comprises information of a subarea from which the turnover box comes and information of a task list to which the turnover box belongs. The label format is set to a-B, for example, where a represents information of a partition from which a container comes, and B represents information of a job ticket to which the container belongs. For example, a container labeled 1-2 indicates that the container is a good from bay 1 and loaded with order 2.
A scanning station 121 is provided at the entrance of the buffer 12. When the turnover box passes through the scanning station 121, the scanning station 121 finishes the collection of the label information of the turnover box through scanning, so that the information of the partition from which the turnover box comes and the information of the task list to which the turnover box belongs are identified. According to the information of the partition from which the turnover box comes and the cache line configured by each partition, the cache line to which the turnover box is transmitted can be determined.
Each picking station 112 is provided with at least one cache line 122. the cache line 122 can cache the totes loaded with items from the respective picking station 112. Different order picking stations 112 are configured with different cache lines 122. One cache line 122 per partition 111 is shown in FIG. 1. Assuming that partition 1 corresponds to cache line 1, partition 2 corresponds to cache line 2, and partition n corresponds to cache line n, then the turnaround from partition 1 enters cache line 1, the turnaround from partition 2 enters cache line 2, and the turnaround from partition n enters cache line n. It should be noted that the correspondence between the picking stations and the cache lines is not limited to a one-to-one example, and a picking station may be configured with a plurality of cache lines, for example, the picking station of the partition 1 corresponds to the cache lines 1 and 2, and the picking station of the partition 2 corresponds to the cache line 3.
The cache region 12 further includes an exception handling line 123 configured to cache a container in which code-scan exceptions occur. For example, when the container fails to read the tag information or the tag information is lost, the container enters the exception handling line 123 to wait for manual timely handling so as not to interfere with other cache line operations.
As shown in fig. 2, a plurality of totes from each section are mixed and transported on the first conveyor 14. The goods are sorted according to the order of the task list issued by the goods sorting workstations of each partition, so that the turnover boxes from each partition are arranged according to the order of the task list issued, and after the turnover boxes enter the cache lines, the turnover boxes on each cache line are queued to wait for being collected according to the order of the task list issued.
For example, the following steps are carried out:
assuming that the picking operation area is divided into 5 sections 1,2,3,4,5, each section having a cache line allocated to the picking station, the picking stations of the sections 1,2,3,4,5 correspond to the cache lines 1,2,3,4,5, respectively. The 4 task lists are respectively split into 5 subtasks, the issuing sequence of the task lists is the task lists 1,2,3 and 4, and the subtasks of each task list are respectively issued to the picking work stations of the subareas 1,2,3,4 and 5 at the same time.
Then, the circulation boxes coming out of the partition 1 enter the cache line 1 according to the distribution sequence of the task list, the circulation boxes coming out of the partition 2 enter the cache line 2 according to the distribution sequence of the task list, the circulation boxes coming out of the partition 3 enter the cache line 3 according to the distribution sequence of the task list, the circulation boxes coming out of the partition 4 enter the cache line 4 according to the distribution sequence of the task list, and the circulation boxes coming out of the partition 5 enter the cache line 5 according to the distribution sequence of the task list. Fig. 3 and 4 show the cases of the partitioned containers and the cases of the cache line cached containers, respectively.
Namely, the label of the first turnover box from the partition 1 is 1-1, the label of the second turnover box is 1-2, the label of the third turnover box is 1-3, and the label of the fourth turnover box is 1-4. According to the arrival sequence of the turnover boxes, the turnover boxes on the cache line 1 are 1-1, 1-2, 1-3 and 1-4 in sequence. The label of the first turnover box from the partition 2 is 2-1, the label of the second turnover box is 2-2, the label of the third turnover box is 2-3, and the label of the fourth turnover box is 2-4. The turnover boxes on the cache line 2 are sequentially 2-1, 2-2, 2-3 and 2-4. The label of the first turnover box from the partition 3 is 3-1, the label of the second turnover box is 3-2, the label of the third turnover box is 3-3, and the label of the fourth turnover box is 3-4. The turnover boxes on the cache line 3 are 3-1, 3-2, 3-3 and 3-4 in sequence. The label of the first turnover box from the partition 4 is 4-1, the label of the second turnover box is 4-2, the label of the third turnover box is 4-3, and the label of the fourth turnover box is 4-4. The turnover boxes on the cache lines 4 are 4-1, 4-2, 4-3 and 4-4 in sequence.
After the containers of one task list are collected, the buffer lines 122 release the containers of one collected task list to the second transport device 15 at the same time. As shown in fig. 4, the 5 turnover boxes (1-1,2-1,3-1,4-1,5-1) of the job ticket 1 are collected and simultaneously released to the second transfer device 15 for being transferred to the next production stage.
As shown in fig. 1, the containers of one collected job order are transferred to the production area 13, and the packing process is completed in the production area 13.
As shown in fig. 1, the production zone 13 is provided with a number of stations 131, typically a plurality of stations 131. Each station 131 is provided with a buffer bit 132 and a packing device 133. A packing device 133 is arranged behind the buffer bit 132 in the transport direction of the turnaround. The cache bits 132 may cache turnaround cells of the same task order, such as turnaround cells of a collective task order. After each turnover box of one task list reaches the station 131, each turnover box of one task list is automatically kicked out from the second conveying device 15 to the buffer storage position 132 of the station 131 for buffering, and then the packing equipment 133 packs the goods in each turnover box of one task list on the buffer storage position. The kicking-out operation can ensure the continuity of the operation between the front and the back task lists.
Fig. 5 is a schematic flow diagram of some embodiments of a method of picking items according to the present disclosure.
As shown in fig. 5, the method of this embodiment includes: steps 510 to 530.
In step 510, a plurality of subtasks of the same task order are simultaneously delivered to the picking workstations in each sub-area of the picking operation area, so that the picking workstations pick the goods according to the delivery sequence of the task order.
In some embodiments, the subtasks of a job order are distributed to the picking workstations in the plurality of subareas as uniformly as possible, so that the shipment speed of each subarea is relatively close to facilitate the cargo collection of a job order.
In step 520a, if the container scanning codes are normal, the containers loaded with goods and sorted by the picking workstations of each sub-area are transmitted to the cache lines corresponding to the picking workstations of the sub-area in the cache area for caching according to the label information of the containers obtained by scanning the codes. Step 530 is then performed.
In step 520b, if the turnover box code scanning is abnormal, the turnover box with the abnormal code scanning is transmitted to the abnormal processing line of the cache region to wait for manual timely processing, so as to avoid interference with other cache line operations.
In step 530, the cache lines are controlled to release the turnover boxes of the same task order at the same time, so that the goods in the turnover boxes of the same task order are transmitted to the production area for packaging.
In some embodiments, after the turnover boxes are transferred to the production area, the turnover boxes of the same order are kicked out to the cache position of the production area, and then the goods in the turnover boxes of the same order on the cache position are packaged. The kick-out operation can ensure the continuity of the operation between the front and back orders.
The sorting operation area is divided into a plurality of subareas, so that the conveying equipment only needs to be responsible for conveying work of the goods shelves in the subarea range, the conveying distance is shortened, and the sorting efficiency is improved. And the cargo turnover boxes of the task list needing to be merged are released by the cache lines at the same time and are transmitted to the production area for packaging, the number of the cache lines needed by the task list merging mode is determined according to the partition number of the picking operation area, and compared with the method for determining the number of the cache lines according to the order number, the number of the cache lines can be reduced, and the cost is saved.
Fig. 6 is a schematic structural view of some embodiments of the disclosed apparatus for picking items.
As shown in fig. 6, the apparatus 600 of this embodiment includes: a memory 610 and a processor 620 coupled to the memory 610, the processor 620 configured to perform a method of picking items in any of the foregoing embodiments based on instructions stored in the memory 610.
Memory 610 may include, for example, system memory, fixed non-volatile storage media, and the like. The system memory stores, for example, an operating system, an application program, a Boot Loader (Boot Loader), and other programs.
The apparatus 600 may also include an input-output interface 630, a network interface 640, a storage interface 650, and the like. These interfaces 630, 640, 650 and the connections between the memory 610 and the processor 620 may be, for example, via a bus 660. The input/output interface 630 provides a connection interface for input/output devices such as a display, a mouse, a keyboard, and a touch screen. The network interface 640 provides a connection interface for various networking devices. The storage interface 650 provides a connection interface for external storage devices such as an SD card and a usb disk.
The present disclosure also proposes a computer-readable storage medium, on which a computer program is stored which, when being executed by a processor, carries out the method of picking items in any of the preceding embodiments.
As will be appreciated by one skilled in the art, embodiments of the present disclosure may be provided as a method, system, or computer program product. Accordingly, the present disclosure may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present disclosure may take the form of a computer program product embodied on one or more computer-usable non-transitory storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
The present disclosure is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the disclosure. It will be understood that each flow and/or block of the flow diagrams and/or block diagrams, and combinations of flows and/or blocks in the flow diagrams and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
The above description is only exemplary of the present disclosure and is not intended to limit the present disclosure, so that any modification, equivalent replacement, or improvement made within the spirit and principle of the present disclosure should be included in the scope of the present disclosure.

Claims (12)

1. A system for picking items, comprising:
a plurality of picking workstations respectively located in different zones of the picking operation area,
a plurality of cache lines located in a cache region,
a baling device located in the production area and,
a first transfer device disposed between the picking operation area and the buffer area,
and
the second transmission device is arranged between the buffer area and the production area;
the picking work stations are configured to pick goods related to a plurality of subtasks of the task order, each picking work station is at least provided with a cache line, the cache lines are configured to cache turnover boxes loaded with the goods from the corresponding picking work stations and release the turnover boxes of the same task order to the second transmission device simultaneously with other cache lines of the goods cached with the same task order, and the packing device is configured to pack the goods in the turnover boxes of the same task order.
2. The system of claim 1, wherein cache lines of different picking station configurations are different;
the goods picking work stations are configured to pick goods according to the issuing sequence of the task list, and a plurality of subtasks of the same task list are simultaneously distributed and issued to the goods picking work stations of a plurality of subareas.
3. The system of claim 1, further comprising: and the exception handling line is positioned in the cache region and is configured to cache the turnover box with the exception during code scanning.
4. The system of claim 1, wherein the totes are provided with labels for code scanning, the labels including information of the partition from which the totes originate and information of the job tickets to which the totes belong.
5. The system of claim 1, further comprising: the cache bit is positioned in the production area and is configured to cache each turnover box of the same task list;
and the packing equipment is arranged behind the cache bit along the transmission direction of the turnover box.
6. The system of claim 1, wherein,
the first transmission device is a transmission line or a carrying device;
the second transmission device is a transmission line or a carrying device.
7. A method of picking goods, comprising:
a plurality of subtasks of the same task order are issued to the picking work stations of all the subareas in the picking operation area at the same time, so that the picking work stations pick the goods according to the issuing sequence of the task order;
transferring the turnover boxes loaded with goods sorted by the picking work stations of each subarea to a cache line corresponding to the picking work stations of the subarea in a cache area for caching;
and controlling each cache line to release each turnover box of the same task list at the same time so as to transmit the goods in each turnover box of the same task list to a production area for packaging.
8. The method of claim 7, wherein multiple subtasks of the same order are distributed to multiple zoned picking workstations.
9. The method of claim 7, further comprising:
and transmitting the turnover box with abnormal code scanning to an abnormal processing line of the cache region.
10. The method of claim 7, further comprising:
after the turnover boxes are transmitted to the production area, the turnover boxes of the same task list are kicked out to the cache positions of the production area, and then goods in the turnover boxes of the same task list on the cache positions are packaged.
11. An apparatus for picking goods, comprising:
a memory; and
a processor coupled to the memory, the processor configured to perform the method of picking items of any of claims 7-10 based on instructions stored in the memory.
12. A computer-readable storage medium, on which a computer program is stored which, when being executed by a processor, carries out the method of picking goods according to any one of claims 7-10.
CN201810597777.9A 2018-06-12 2018-06-12 System, method and device for picking goods and storage medium Pending CN110589340A (en)

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PCT/CN2019/085668 WO2019237852A1 (en) 2018-06-12 2019-05-06 System, method and apparatus for picking goods, and storage medium

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WO2023061350A1 (en) * 2021-10-15 2023-04-20 北京京东振世信息技术有限公司 Self-service pickup device, self-service pickup method, and control device

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