CN110588032A - Thermal winding solid corrugated pipe and section bar thereof and manufacturing method thereof - Google Patents
Thermal winding solid corrugated pipe and section bar thereof and manufacturing method thereof Download PDFInfo
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- CN110588032A CN110588032A CN201910876844.5A CN201910876844A CN110588032A CN 110588032 A CN110588032 A CN 110588032A CN 201910876844 A CN201910876844 A CN 201910876844A CN 110588032 A CN110588032 A CN 110588032A
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- 238000004804 winding Methods 0.000 title claims abstract description 94
- 239000007787 solid Substances 0.000 title claims abstract description 59
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 54
- 239000011247 coating layer Substances 0.000 claims abstract description 87
- 239000011248 coating agent Substances 0.000 claims description 74
- 238000000576 coating method Methods 0.000 claims description 74
- 238000004513 sizing Methods 0.000 claims description 48
- 238000000034 method Methods 0.000 claims description 41
- 239000000463 material Substances 0.000 claims description 35
- 230000008569 process Effects 0.000 claims description 32
- 230000002093 peripheral effect Effects 0.000 claims description 20
- 239000012768 molten material Substances 0.000 claims description 18
- 230000007704 transition Effects 0.000 claims description 15
- 230000000149 penetrating effect Effects 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 12
- 230000003014 reinforcing effect Effects 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000002844 melting Methods 0.000 claims description 9
- 230000008018 melting Effects 0.000 claims description 9
- 238000004381 surface treatment Methods 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 abstract description 9
- 238000001816 cooling Methods 0.000 abstract description 5
- 150000001875 compounds Chemical class 0.000 abstract description 2
- 238000005452 bending Methods 0.000 description 14
- 229910000831 Steel Inorganic materials 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- 230000004048 modification Effects 0.000 description 6
- 238000012986 modification Methods 0.000 description 6
- 239000004033 plastic Substances 0.000 description 6
- 229920003023 plastic Polymers 0.000 description 6
- 239000002131 composite material Substances 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 229920001903 high density polyethylene Polymers 0.000 description 3
- 239000004700 high-density polyethylene Substances 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D23/00—Producing tubular articles
- B29D23/001—Pipes; Pipe joints
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L9/00—Rigid pipes
- F16L9/12—Rigid pipes of plastics with or without reinforcement
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
Abstract
The invention relates to a thermal winding solid corrugated pipe, a section bar thereof and a manufacturing method thereof. Comprises a first section bar and a second section bar; the first section comprises a support rib and a first thermal state coating layer; the first section comprises a connecting strip, a first half-wave peak strip and a second half-wave peak strip; the second section bar comprises a buckle plate and a second thermal state coating layer; the middle part of the second section bar is provided with a buckling groove, and the shape and the size of the buckling groove are matched with the shape and the size of the outer wall of a small wave peak structure formed by the first half wave peak strip and the second half wave peak strip which are spliced together. The section bar adopts the first section bar and the second section bar which are of solid wall structures, and the section bar can facilitate the cooling forming of the pipe, improve the production speed of the pipe and improve the welding quality of the pipe; the solid corrugated pipe is of a solid wall structure, the ring stiffness is high, the impact resistance and the destructiveness are good, and the ring flexibility is excellent; the manufacturing method of the corrugated pipe adopts thermal state winding to compound all units together, has high welding strength and basically has no problem of residual stress.
Description
Technical Field
The invention relates to the field of pipes, in particular to a thermal-state winding solid corrugated pipe, a section bar thereof and a manufacturing method thereof.
Background
At present, the pipe materials in the fields of drainage, pollution discharge and the like are generally steel-plastic composite spiral corrugated pipes and HDPE double-wall corrugated pipes, wherein the steel-plastic composite spiral corrugated pipes have the following defects: 1. the steel and the plastic have poor adhesion, and in the processing process, the steel belt has great internal stress, so that after the pipe is placed outdoors for a certain time, the steel and the plastic are seriously separated due to the influence of factors such as expansion caused by heat, contraction caused by cold and the like, and the ring stiffness of the pipe is seriously reduced after the pipe is buried, thereby causing engineering accidents; 2. the corrosion resistance of the steel belt is poor, so that the steel belt is easy to corrode in the production and construction processes, and the pipe is damaged to cause engineering accidents; 3. the impact performance is poor, and the steel and the plastic are easy to delaminate when the steel-plastic composite pipe is impacted by external force; 4. the damage resistance is poor, the wave crest of the pipe is of a single wave crest structure, and if the wave crest is damaged by external force, water or foreign matters enter the wave cavity to corrode the steel belt and damage the inner layer, so that the integral damage of the pipe is finally caused.
HDPE double-walled corrugated pipe has the following disadvantages: 1. the wave crest of the pipe is of a single-layer and single-wave-crest structure, the wall thickness of the inner layer and the wall thickness of the outer layer are thin, the whole wave form is hollow, and the impact resistance and the damage resistance are poor; 2 because the wave crest is a single layer and has a single wave crest structure, and the pressure resistance of the pipe is poor, the integral ring stiffness is low and generally does not exceed 8kN/m2If the ring stiffness needs to be improved, the unit material consumption needs to be greatly increased, and the cost is higher; 3. the production equipment investment is high, generally more than 8 times of that of the threaded corrugated pipe equipment, and the production cost is high due to the fact that the caliber is limited when the production is large; meanwhile, the pipe with the diameter of more than 1500mm cannot be produced at present due to technical limitation.
In addition, the production method of the pipe is complicated, the process operation is complex, and the product quality stability is poor; the requirement on materials is high, the material selection range is narrow, serious hidden danger of product quality can be brought by slight fluctuation of the materials, even the products are scrapped, and the production cost is high; the safety of the equipment is poor, the equipment adopts a continuous and uninterrupted extrusion design, the speed matching of each main part and each auxiliary part is very important, and the wall thickness of a product is insufficient but cannot be detected due to slight speed difference, so that great potential safety hazards are buried for engineering application; in addition, because the continuous and uninterrupted extrusion design is adopted in the equipment, a plurality of rotating parts exist in each link, serious safety accidents can be caused by carelessness, and hidden dangers are brought to property and personal safety.
Disclosure of Invention
The invention aims to: the section of the corrugated pipe adopts a first section and a second section which have solid wall structures, the section can facilitate the cooling forming of the pipe, the production speed of the pipe is improved, the production cost is reduced, in addition, each section contains a thermal coating layer, the welding quality of the pipe can be improved, and the welding strength of the pipe is improved; the solid corrugated pipe is of a solid wall structure, the ring stiffness is high, the impact resistance and the damage resistance are good, the ring flexibility is extremely excellent, the reverse bending condition can not occur, and the ring flexibility can reach more than 70%; the manufacturing method of the corrugated pipe adopts thermal state winding to compound all units together, has high welding strength, basically has no residual stress problem, and has simple and convenient operation and stable process.
The invention is realized by the following steps:
the first scheme is as follows:
the section bar of the solid corrugated pipe wound in the thermal state is characterized in that: comprises a first section bar and a second section bar which extend linearly along the longitudinal direction; the first section comprises a solid supporting rib and a first thermal coating layer wrapped on the outer wall of the supporting rib; on a cross section transversely sectioning along a first section, the first section comprises a connecting strip which is positioned in the middle and transversely and horizontally arranged, a first half-wave peak strip fixedly arranged at one transverse end of the connecting strip, and a second half-wave peak strip fixedly arranged at the other transverse end of the connecting strip; the top position of the first half wave crest strip is flush with the top position of the second half wave crest strip, the bottom of the first half wave crest strip is horizontally connected to one transverse end of the bottom of the connecting strip, the bottom of the second half wave crest strip is horizontally connected to the other transverse end of the bottom of the connecting strip, the side surface of the first half wave crest strip, which is far away from one transverse side of the connecting strip, is a first splicing surface, and the side surface of the second half wave crest strip, which is far away from one transverse side of the connecting strip, is a second splicing surface; in the process that the first section is wound in the spiral direction, a first splicing surface in a first half wave crest strip of the first section wound to the next circle can be just spliced with a second splicing surface in a second half wave crest strip of the first section wound to the previous circle to form a small wave crest structure of the corrugated pipe;
the second section comprises a solid buckle plate and a second thermal state coating layer coated on the outer wall of the buckle plate; on the cross section of transversely sectioning along the second section bar, the second section bar upwards protrudes and is big crest form, and the middle part of second section bar is equipped with the buckling groove that open-ended down and extend along its longitudinal direction, the shape size of buckling groove matches with the shape size of the outer wall of the small wave crest structure that first half crest strip and second half wave crest strip spliced together, so that second section bar in along spiral direction winding process, second section bar ability just in time buckle in the small wave crest structure that first half crest strip and second half wave crest strip spliced together formed and mutual bonding forms a big crest structure of bellows.
Preferably, on a cross section cut along the transverse direction of the first profile, the first profile further comprises a reinforcing peak strip arranged above the connecting strip and located between the first half-wave peak strip and the second half-wave peak strip, and the top position of the reinforcing peak strip is lower than that of the first half-wave peak strip in the vertical direction.
Scheme II:
a solid bellows of hot winding which characterized in that: the corrugated pipe comprises a corrugated pipe body, wherein the corrugated pipe body is formed by winding and bonding a first section and a second section along a spiral direction and is provided with a continuously staggered wave crest structure and a wave trough structure, the first section is wound to a first half wave crest strip of a next circle in the winding process along the spiral direction, a first splicing surface of the first half wave crest strip is just spliced with a second splicing surface of a second half wave crest strip of a previous circle and is bonded with each other to form a small wave crest structure of the corrugated pipe body, the second section is wound along the spiral direction, the second section is just buckled and is bonded with a large wave crest structure of the small wave crest structure to form the large wave crest structure of the corrugated pipe body, the small wave crest structure and the large wave crest structure jointly form the wave crest structure of the corrugated pipe body, and the wave trough structure is formed between two adjacent wave crest structures.
Preferably, the thermal winding solid corrugated pipe further comprises a socket section arranged at one axial end of the corrugated pipe body and a socket section arranged at the other axial end of the corrugated pipe body and used for being matched and connected with the socket section of another corrugated pipe; the socket section comprises a socket transition section, a socket matching section and a socket limiting section which are sequentially arranged from the corrugated pipe body to the side where the socket port is located along the axial extension direction of the socket section; the outer peripheral walls of the socket matching section and the socket limiting section are in a truncated cone shape, and the outer diameter of one side close to the port of the socket section is smaller than the outer diameter of one side far away from the port of the socket section; the inclination of the outer peripheral wall of the socket limiting section is greater than that of the outer peripheral wall of the socket matching section, and the socket transition section is connected between the corrugated pipe body and the socket matching section in a transition mode; the bellmouth section comprises a bellmouth transition section, a bellmouth limiting section and a bellmouth matching section which are sequentially arranged from the corrugated pipe body to the side where the bellmouth of the bellmouth section is located along the axial extension direction of the bellmouth section; the inner peripheral walls of the bellmouth matching section and the bellmouth limiting section are in one-to-one correspondence with the outer peripheral walls of the socket matching section and the socket limiting section, the inner peripheral walls of the bellmouth matching section and the bellmouth limiting section are in a truncated cone shape, and the outer diameter of one side close to the bellmouth of the bellmouth section is larger than the outer diameter of one side far away from the bellmouth of the bellmouth section; the inclination of the internal perisporium of the spacing section of bellmouth is greater than the inclination of the internal perisporium of the cooperation section of bellmouth, bellmouth changeover portion transitional coupling is between bellows body and the spacing section of bellmouth, bellmouth cooperation section internal perisporium still is equipped with more than one coaxial-axis and encircles and set up on its internal perisporium and follow its axial direction interval distribution's the sealing washer mounting groove that is used for placing the sealing washer, hot winding solid bellows still prevents the anticreep subassembly that the socket section is deviate from along axial direction after a pair of socket section and the cooperation of bellmouth section are connected.
Preferably, the anticreep subassembly includes that two above set up on the periphery wall that socket cooperation section is close to socket changeover portion position and follow same circumferencial direction interval evenly distributed's spiral lead line and set up on the internal perisporium that socket cooperation section is close to the port position and the corresponding spiral guide slot that is used for making things convenient for spiral lead line screw in and can prevent that the socket section from deviating from along axial direction of shape size and quantity.
Preferably, the spiral angle of the spiral guide line is 2-15 degrees and is the same as the spiral direction of the corrugated pipe body.
The third scheme is as follows:
a manufacturing method of a thermal winding solid corrugated pipe is characterized in that: the method comprises the following steps:
melting materials of the support ribs and the pinch plates, and respectively extruding the support ribs and the pinch plates by two extruders;
secondly, penetrating the support rib into an inner cavity of a coating layer die internally provided with a hot coating layer molten material to carry out hot coating, so that a first hot coating layer is coated on the outer wall of the support rib, thereby preparing a first section; and when the corrugated pipe is coated in a hot state, the feeding device is started to drive the support ribs to continuously enter the coating layer die, wind the support ribs on the outer wall of the inner sizing die and make spiral motion along with the operation of the inner sizing die, so that adjacent first half-wave crest strips and second half-wave crest strips are spliced with each other and are bonded together through the first hot state coating layers of the first splicing surface and the second splicing surface, and the corrugated pipe body forms a continuous staggered small wave crest structure and a wave trough structure;
thirdly, penetrating the pinch plate into an inner cavity of a coating die internally provided with a hot coating molten material to carry out hot coating, and coating a second hot coating on the outer wall of the pinch plate to prepare a second section; and starting the feeding device to drive the buckle plate to continuously enter the coating layer die while coating in a hot state, continuously forming and outputting the manufactured second sectional material from the coating layer die, buckling the buckling groove of the second sectional material on the wound and formed small wave crest structure, making spiral motion along with the operation of the internal sizing die, buckling the small wave crest structure, and bonding the second thermal state coating layer of the second sectional material and the first thermal state coating layer of the small wave crest structure together to form a large wave crest structure buckled on the small wave crest structure, and finally forming the wave crest structure of the corrugated pipe body by the small wave crest structure and the large wave crest structure;
fourthly, after the corrugated pipe body is wound to the required length, cutting off the support ribs and the pinch plate and closing the feeding device;
fifthly, after the pipe prepared in the fourth step is cooled, the pipe and the die are lifted to a shape modifying table, the pipe is modified, and then the hot winding solid corrugated pipe is prepared after demoulding. Wherein the modification mainly modifies the port of the pipe.
And the scheme is as follows:
a manufacturing method of a thermal winding solid corrugated pipe is characterized in that: the method comprises the following steps:
melting materials of the support ribs and the pinch plates, and respectively extruding the support ribs and the pinch plates by two extruders;
extruding a hot material blank for manufacturing a socket section of the corrugated pipe, winding the hot material blank around the periphery of the socket end of the inner sizing die, carrying out surface heating treatment on the surface of the inner sizing die in the winding operation process, controlling the temperature to be 250 ℃, and winding the hot material blank to the required thickness and length of the socket section to generate the socket section;
thirdly, penetrating the supporting rib into an inner cavity of a coating layer die internally provided with a hot coating layer molten material to carry out hot coating, so that a first hot coating layer is coated on the outer wall of the supporting rib, thereby preparing a first section; and starting the feeding device to drive the support rib to continuously enter the coating layer die while coating in a hot state, so that a first splicing surface of a first half wave crest strip of the manufactured first section is tightly attached to the end of the socket section which is formed by winding, then continuously winding on the outer wall of the inner sizing die and performing spiral motion along with the operation of the inner sizing die; in the process of spiral motion of the first section, the adjacent first half-wave peak strip and the second half-wave peak strip are spliced with each other and are bonded together through the first thermal-state coating layers of the first splicing surface and the second splicing surface, so that the corrugated pipe body forms a small wave peak structure and a wave trough structure which are continuously staggered; extruding a hot material blank to wind and coat the first half wave crest strip at the head end of the corrugated pipe body while continuously winding after the first splicing surface of the first half wave crest strip of the manufactured first sectional material is tightly attached to the port of the socket section which is formed by winding;
penetrating the pinch plate into an inner cavity of a coating die internally provided with a hot coating molten material to carry out hot coating, and coating a second hot coating on the outer wall of the pinch plate to prepare a second section; and starting the feeding device to drive the buckle plate to continuously enter the coating layer die while coating in a hot state, continuously forming and outputting the manufactured second sectional material from the coating layer die, buckling the buckling groove of the second sectional material on the wound and formed small wave crest structure, making spiral motion along with the operation of the internal sizing die, buckling the small wave crest structure, and bonding the second thermal state coating layer of the second sectional material and the first thermal state coating layer of the small wave crest structure together to form a large wave crest structure buckled on the small wave crest structure, and finally forming the wave crest structure of the corrugated pipe body by the small wave crest structure and the large wave crest structure;
after the corrugated pipe body is wound to a required length, cutting off the support ribs and the pinch plate, closing a feeding device of the corrugated pipe body, extruding a hot blank for manufacturing a socket section, firstly tightly attaching the hot blank to the periphery of a second half wave crest strip wrapped at the tail end of the corrugated pipe body, and continuously winding the hot blank on the outer wall of the inner sizing die to manufacture the socket section of the corrugated pipe;
after the pipe prepared in the fifth step is cooled, the pipe and the die are lifted to a shape modifying table, the pipe is modified, and then the hot winding solid corrugated pipe is prepared after demoulding. Wherein the modification mainly comprises the modification of the socket section, the spiral guide groove and the spiral guide thread on the socket section and the socket section.
And a fifth scheme:
a manufacturing method of a thermal winding solid corrugated pipe is characterized in that: the method comprises the following steps:
melting materials of the support ribs and the pinch plates, and respectively extruding the support ribs and the pinch plates by two extruders;
secondly, penetrating the support rib into an inner cavity of a coating layer die internally provided with a hot coating layer molten material to carry out hot coating, so that a first hot coating layer is coated on the outer wall of the support rib, thereby preparing a first section; meanwhile, the feeding device is started to drive the support rib to continuously enter the coating layer die while the coating is carried out in a hot state, and then the support rib is wound on the outer wall of the inner sizing die and moves spirally along with the operation of the inner sizing die; in the process of spiral motion of the first section, the adjacent first half-wave peak strip and the second half-wave peak strip are spliced with each other and are bonded together through the first thermal-state coating layers of the first splicing surface and the second splicing surface, so that the corrugated pipe body forms a small wave peak structure and a wave trough structure which are continuously staggered;
thirdly, penetrating the pinch plate into an inner cavity of a coating die internally provided with a hot coating molten material to carry out hot coating, and coating a second hot coating on the outer wall of the pinch plate to prepare a second section; and starting the feeding device to drive the buckle plate to continuously enter the coating layer die while coating in a hot state, continuously forming and outputting the manufactured second sectional material from the coating layer die, buckling the buckling groove of the second sectional material on the wound and formed small wave crest structure, making spiral motion along with the operation of the internal sizing die, buckling the small wave crest structure, and bonding the second thermal state coating layer of the second sectional material and the first thermal state coating layer of the small wave crest structure together to form a large wave crest structure buckled on the small wave crest structure, and finally forming the wave crest structure of the corrugated pipe body by the small wave crest structure and the large wave crest structure;
fourthly, after the corrugated pipe body is wound to the required length, cutting off the support ribs and the pinch plate and closing the feeding device;
extruding a hot blank for manufacturing the socket section of the corrugated pipe, firstly tightly attaching the hot blank to the periphery of a second half wave crest strip wrapped at the tail end of the corrugated pipe body, and continuously winding the hot blank on the outer wall of the inner sizing die to manufacture the socket section of the corrugated pipe; the surface of the inner sizing die is subjected to surface treatment by heating in the winding operation process, and the temperature is controlled at 180 ℃ and 250 ℃;
sixthly, extruding a hot-state blank for manufacturing the socket section of the corrugated pipe, winding the hot-state blank around the periphery of the socket end of the inner sizing die, and winding the hot-state blank to the periphery of a first half wave crest strip wrapping the head end of the corrugated pipe body to form the socket section; the surface of the inner sizing die is subjected to surface treatment by heating in the winding operation process, and the temperature is controlled at 180 ℃ and 250 ℃;
seventhly, after the prepared pipe is cooled, the pipe and the die are lifted to a shape modifying table, the pipe is modified, and then the hot winding solid corrugated pipe is obtained after demoulding. Wherein the modification mainly comprises the modification of the socket section, the spiral guide groove and the spiral guide thread on the socket section and the socket section.
The most core of the manufacturing method is that the prefabricated support ribs and the prefabricated pinch plates are adopted, so that the forming property is good, the cooling and forming are fast, and the production speed is improved when the pipe is produced; meanwhile, the thermal state coating layer is combined, the problem of the inherent bending stress of the original prefabrication and secondary forming process is solved, the bending stress of the support rib and the pinch plate is strictly controlled during production, and the bending stress of the support rib and the pinch plate is greatly reduced through coating of the thermal state coating layer during forming of the pipe, so that the cooling production speed is improved on one hand, and various performances of the pipe are ensured through thermal state forming on the other hand. The prepared pipe has the characteristics of high ring stiffness, good ring flexibility, high welding strength and excellent shock resistance.
Compared with the prior art, the invention has the beneficial effects that:
1. compared with the existing hot winding Krah pipe, the first section and the second section which are of solid wall structures are adopted in the section, so that the cooling forming of the pipe is facilitated, the production speed of the pipe is increased, the production cost is reduced, and in addition, each section is provided with the coating layer, so that the welding quality of the pipe can be improved.
2. The supporting rib also comprises a reinforcing rib for protecting the longitudinal strength of the supporting rib when the supporting rib is bent during forming, so that the supporting rib is prevented from being folded.
3. The thermal-state winding solid corrugated pipe is of a solid-wall structure, and has high ring rigidity which can reach 20kN/m at most2Meanwhile, the impact resistance and the destructiveness are good, the flexibility of the ring is extremely excellent, the reverse bending condition can not occur, and the flexibility of the ring can reach more than 70%.
4. The thermal-state winding solid corrugated pipe is formed by thermal-state winding, the weld joint strength is high, meanwhile, the splicing joint is buckled thermally by the buckle plate, the weld strength is further improved, and the problem of later-stage breakage of the pipe caused by secondary welding is avoided.
5. The thermal-state winding solid corrugated pipe has good low-temperature impact resistance: the pipe is cooled for 4 hours at the temperature of minus 10 ℃, and then falls down from the height of 5 meters by using a 20kg hammer with the diameter of 90mm, and the pipe does not break.
6. The thermal winding solid corrugated pipe has high tensile strength: a sample block with the width of 50mm and the length of not less than 3 waves is taken along the longitudinal direction of the pipe, the tensile strength is not less than 20Mpa, and the fracture position cannot be at the joint of the welding seam of the pipe.
7. According to the invention, the socket section and the socket section are respectively arranged at the two axial ends of the corrugated pipe body, so that the corrugated pipes can be conveniently connected, the socket matching section is provided with the spiral guide line, and the socket matching section is provided with the spiral guide groove and the sealing ring mounting groove. When the corrugated pipe is installed, the sealing ring is firstly matched in the sealing ring installation groove of the socket matching section, the spiral guide line is matched with the spiral guide groove through external force, the pipe is pushed in place along the spiral angle of the spiral guide groove and the spiral guide line and finally forms close fit with the sealing ring, meanwhile, the spiral guide line cannot cause the pipe to fall off when the pipe is settled in the geology due to the fact that the pipe moves along the axial direction of the pipe when the pipe falls off and does not move spirally, and the gravity and extrusion force of soil are arranged around the pipe after the pipe is buried underground, so that the pipe cannot be caused to move spirally and the socket section is separated.
8. The manufacturing method of the thermal-state winding solid corrugated pipe is a thermal-state cladding forming process, and compared with the existing production process of cold-state winding pipes, such as hollow wall pipes, the manufacturing method of the thermal-state winding solid corrugated pipe has the advantages of small forming stress, basically no residual stress problem, benefit for ensuring the long-term performance of the pipe and the like.
Drawings
FIG. 1 is a schematic structural view of a first profile of the present invention;
FIG. 2 is a cross-sectional view of a first profile of the present invention;
FIG. 3 is a schematic structural view of a support rib according to the present invention;
FIG. 4 is a cross-sectional view of a support bar according to the present invention;
FIG. 5 is a schematic structural view of a second profile of the present invention;
FIG. 6 is a cross-sectional view of a second profile of the present invention;
FIG. 7 is a schematic view of the construction of the gusset of the present invention;
FIG. 8 is a cross-sectional view of the gusset of the present invention;
FIG. 9 is a schematic structural view of a hot wound solid bellows according to the present invention;
FIG. 10 is an enlarged view of a portion B of FIG. 9;
FIG. 11 is a schematic view of the connection of the socket and spigot segments of the invention;
FIG. 12 is a schematic three-dimensional structure of a socket section and a socket section according to the present invention.
Description of reference numerals: 1-a first section bar, 11-a support rib, 111-a first half wave crest strip, 1111-a first splicing surface, 112-a second half wave crest strip, 1121-a second splicing surface, 113-a connecting strip, 114-a reinforced wave crest strip, 12-a first thermal state coating layer, 2-a second section bar, 21-a buckle plate, 211-a buckling groove, 22-a second thermal state coating layer, 3-a corrugated pipe body, 31-a wave trough structure, 32-a wave crest structure, 321-a small wave crest structure, 322-a large wave crest structure, 4-a socket section, 41-a socket transition section, 42-a socket matching section, 43-a socket limiting section, 5-a socket section, 51-a socket transition section, 52-a socket limiting section, 53-a socket matching section, 531-a sealing ring, 6-anti-falling component, 61-spiral guide line, 62-spiral guide groove and 7-sealing ring.
Detailed Description
The invention is described in detail below with reference to the following description of the drawings:
the first embodiment is as follows:
as shown in fig. 1-10, a section bar of a thermal winding solid corrugated pipe is characterized in that: comprising a first profile 1 and a second profile 2 extending linearly in the longitudinal direction; the first section bar 1 comprises a solid support rib 11 and a first thermal coating layer 12 wrapped on the outer wall of the support rib 11; on a cross section which is transversely cut along the first section bar 1, the first section bar 1 comprises a connecting bar 113 which is positioned in the middle and transversely and horizontally arranged, a first half crest bar 111 fixedly arranged at one transverse end of the connecting bar 113, and a second half crest bar 112 fixedly arranged at the other transverse end of the connecting bar 113; the top position of the first half peak strip 111 is flush with the top position of the second half peak strip 112, the bottom of the first half peak strip 111 is horizontally connected to one transverse end of the bottom of the connecting strip 113, the bottom of the second half peak strip 112 is horizontally connected to the other transverse end of the bottom of the connecting strip 113, the side surface of the first half peak strip 111, which is far away from one transverse side of the connecting strip 113, is a first splicing surface 1111, and the side surface of the second half peak strip 112, which is far away from one transverse side of the connecting strip 113, is a second splicing surface 1121; in the process that the first section bar 1 is wound in the spiral direction, the first splicing surface 1111 in the first half crest strip 111 of the first section bar 1 wound to the next circle can be spliced with the second splicing surface 1121 in the second half crest strip 112 of the first section bar 1 of the previous circle to form a small crest structure 321 of the corrugated pipe;
the second section bar 2 comprises a solid buckle plate 21 and a second thermal state coating layer 22 coated on the outer wall of the buckle plate 21; on the cross section transversely sectioning along the second profile 2, the second profile 2 protrudes upwards to be in a large wave crest shape, the middle part of the second profile 2 is provided with a buckling groove 211 which is opened downwards and extends along the longitudinal direction of the second profile, the shape and the size of the buckling groove 211 are matched with the shape and the size of the outer wall of a small wave crest structure 321 formed by a first half wave crest strip 111 and a second half wave crest strip 112 which are spliced together, so that in the winding process of the second profile 2 along the spiral direction, the second profile 2 can be just buckled on the small wave crest structure 321 formed by the first half wave crest strip 111 and the second half wave crest strip 112 which are spliced together and are mutually bonded to form a large wave crest structure 322 of the corrugated pipe.
Preferably, in a cross section taken transversely along the first profile 1, the first profile 1 further comprises a reinforcing peak strip 114 disposed above the connecting strip 112 and between the first half peak strip 111 and the second half peak strip 112, and the top position of the reinforcing peak strip 114 is lower than the top position of the first half peak strip 111 in the vertical direction.
Example two:
as shown in fig. 1-10, a thermal winding solid corrugated pipe is characterized in that: it includes bellows body 3, bellows body 3 is the bellows that has consecutive crisscross crest structure 32 and trough structure 31 that first section bar 1 and second section bar 2 formed after winding and bonding along the helical direction, first section bar 1 is in the winding process along the helical direction, the first concatenation face 1111 in the first half crest strip 111 of winding to next round just splices and bonds each other with the second concatenation face 1121 in the second half crest strip 112 of last round and forms the little crest structure 321 of bellows body 3, second section bar 2 is in the winding process along the helical direction, second section bar 2 just buckles and bonds and forms the big crest structure 322 of bellows body 3 on little crest structure 321, little crest structure 321 and big crest structure 322 constitute the crest structure 32 of bellows body 3 jointly, form between two adjacent crest structures 32 trough structure 31. The reinforcing wave crest strips 114 form the reinforcing wave crests 33 of the corrugated pipe body 3 in the spiral winding process, and the reinforcing wave crests 33 with a longer distance between the two wave crest structures 32 play a role in enhancing the strength of the pipe.
Preferably, the thermal winding solid corrugated pipe further comprises a socket section 4 arranged at one axial end of the corrugated pipe body 3 and a socket section 5 arranged at the other axial end of the corrugated pipe body 3 and used for being matched and connected with the socket section 4 of another corrugated pipe; the socket section 4 comprises a socket transition section 41, a socket matching section 42 and a socket limiting section 43 which are sequentially arranged from the corrugated pipe body 3 to the side of the socket section 4 along the axial extension direction of the socket section; the outer peripheral walls of the socket matching section 42 and the socket limiting section 43 are in a truncated cone shape, and the outer diameter of one side close to the port of the socket section 4 is smaller than the outer diameter of one side far away from the port of the socket section 4; the inclination of the peripheral wall of the socket limiting section 43 is greater than that of the peripheral wall of the socket matching section 42, and the socket transition section 41 is connected between the corrugated pipe body 3 and the socket matching section 42 in a transition manner; the bell mouth section 5 comprises a bell mouth transition section 51, a bell mouth limiting section 52 and a bell mouth matching section 53 which are sequentially arranged from the corrugated pipe body 3 to the side of the bell mouth section 5 where the port is located along the axial extension direction of the bell mouth section; the shapes and sizes of the inner peripheral walls of the socket matching section 53 and the socket limiting section 52 are respectively corresponding to the shapes and sizes of the outer peripheral walls of the socket matching section 42 and the socket limiting section 43 one by one, the inner peripheral walls of the socket matching section 53 and the socket limiting section 52 are in a truncated cone shape, and the outer diameter of one side close to the port 5 of the socket section is larger than the outer diameter of one side far away from the port 5 of the socket section; the inclination of the internal perisporium of the spacing section 52 of bellmouth is greater than the inclination of the internal perisporium of bellmouth cooperation section 53, bellmouth changeover portion 51 transitional coupling is between bellows body 3 and the spacing section 52 of bellmouth, the internal perisporium of bellmouth cooperation section 53 still is equipped with more than one coaxial ring and sets up on its internal perisporium and along its axial direction interval distribution's the sealing washer mounting groove 531 that is used for placing sealing washer 7, the solid bellows of hot winding still prevents socket section 4 along the anticreep subassembly 6 that axial direction deviates from after a pair of socket section 4 and the cooperation of bellmouth section 5 are connected.
Preferably, the anti-disengaging assembly 6 includes more than two spiral guide lines 61 that are disposed on the outer peripheral wall of the socket matching section 42 near the socket transition section 41 and are uniformly distributed at intervals along the same circumferential direction, and spiral guide grooves 62 that are disposed on the inner peripheral wall of the socket matching section 53 near the port and have the shape, size and number corresponding to the spiral guide lines 61, and are used for facilitating the screwing of the spiral guide lines 61 and preventing the socket section 4 from coming off along the axial direction.
Preferably, the spiral angle of the spiral guide line 61 is 2-15 degrees and is the same as the spiral direction of the corrugated pipe body 3.
Preferably, the spiral guide groove 62 is in the shape of a horn with a large front and a small rear, so that the spiral thread can be screwed into the spiral guide groove when the spiral thread is installed.
Particularly, the support ribs and the pinch plate are made of modified polyethylene or modified polypropylene, the bending modulus is 1200-1600 MPa, the tensile strength is larger than or equal to 25MPa, the elongation is larger than 50%, and the Vicat heat-resistant temperature is larger than 130 ℃;
the coating layer is made of high-density polyethylene or co-polypropylene, the bending modulus is 800-1300 MPa, the tensile strength is more than or equal to 20MPa, the elongation is more than 300%, and the normal-temperature impact strength is more than 50 KJ/m.
The bending force of the support ribs and the buckle plates of various specifications is as follows:
note:
the bending force detection method comprises the following steps: taking a supporting rib or buckle plate section corresponding to the specification, wherein the length of the supporting rib or buckle plate section is half of the circumference of the pipe corresponding to the specification (such as DN300 pipe, namely inner diameter pi/2, 0.3 x 3.14/2 is 0.471 m), and measuring the force value of the section wrapped on a circular mould with the outer diameter corresponding to the specification of the section along the circumferential direction at normal temperature (so as to simulate the bending forming performance of the section during winding when the pipe is produced, the larger the bending force is, the poorer the forming performance is, the larger the residual bending stress at the later stage is, the longer the long-term performance of the pipe is not facilitated, the smaller the bending force is, the better the forming performance is, the smaller the residual bending stress at the later stage is, and the longer the long-term performance of the pipe is facilitated).
Example three:
a manufacturing method of a thermal winding solid corrugated pipe is characterized in that: the method comprises the following steps:
melting materials of the support ribs 11 and the buckle plates 21, and respectively extruding the support ribs 11 and the buckle plates 21 by two extruders;
secondly, penetrating the support rib 11 into an inner cavity of a coating layer die internally provided with a hot coating layer molten material for hot coating, and coating a first hot coating layer 12 on the outer wall of the support rib 11 to prepare a first section bar 1; meanwhile, when the corrugated pipe body is coated in a hot state, the feeding device is started to drive the support ribs 11 to continuously enter the coating layer die, wind the support ribs on the outer wall of the inner sizing die and move spirally along with the operation of the inner sizing die, so that the adjacent first half-wave crest strip 111 and the second half-wave crest strip 112 are spliced with each other and are bonded together through the first hot state coating layer 12 of the first splicing surface 1111 and the second splicing surface 1121, and the corrugated pipe body 3 is enabled to form a small crest structure 321 and a wave trough structure 31 which are continuously staggered;
thirdly, penetrating the pinch plate 21 into an inner cavity of a coating die internally provided with a hot coating molten material to carry out hot coating, so that a second hot coating 22 is coated on the outer wall of the pinch plate 21, and a second profile 2 is manufactured; and, start the feeder unit and drive the pinch plate 21 to enter the coating mould continuously while covering in the hot state, after making the second shape 2 that is made continuously from the coating mould shaping output, make the buckling trough 211 of the second shape 2 buckle on already winding the small peak structure 321 that is shaped, and follow the operation of the mould of internal sizing to do the spiral motion, buckle the small peak structure 321 and bind together with the first hot state coating 12 of the small peak structure 321 through the second hot state coating 22 of the second shape 2, make the corrugated pipe body 3 form and buckle the big peak structure 322 on the small peak structure 321, make up the peak structure 32 of the corrugated pipe body 3 together with the big peak structure 322 finally small peak structure 321;
fourthly, after the corrugated pipe body 3 is wound to the required length, the supporting ribs 11 and the buckling plates 21 are cut off, and the feeding device is closed;
fifthly, after the pipe prepared in the fourth step is cooled, the pipe and the die are lifted to a shape modifying table, the pipe is modified, and then the hot winding solid corrugated pipe is prepared after demoulding.
Example four:
a manufacturing method of a thermal winding solid corrugated pipe is characterized in that: the method comprises the following steps:
melting materials of the support ribs 11 and the buckle plates 21, and respectively extruding the support ribs 11 and the buckle plates 21 by two extruders;
extruding a hot material blank for manufacturing the socket section 5 of the corrugated pipe, winding the hot material blank around the periphery of the socket end of the inner sizing die, carrying out surface heating treatment on the surface of the inner sizing die in the winding operation process, controlling the temperature to be 250 ℃, and winding the hot material blank to the thickness and the length required by the socket section 5 to generate the socket section 5;
thirdly, the supporting ribs 11 penetrate into the inner cavity of a coating layer die internally provided with a hot coating layer molten material to carry out hot coating, so that the outer walls of the supporting ribs 11 are coated with first hot coating layers 12, and the first section bar 1 is manufactured; meanwhile, the feeding device is started to drive the support rib 11 to continuously enter the coating layer die while the first section bar 1 is coated in a hot state, so that the first splicing surface 1111 of the first half crest bar 111 of the manufactured first section bar 1 is tightly attached to the port of the socket section 4 which is formed by winding, then the first half crest bar is continuously wound on the outer wall of the inner sizing die and performs spiral motion along with the operation of the inner sizing die; in the process of the spiral motion of the first profile 1, the adjacent first half-wave crest strip 111 and second half-wave crest strip 112 are spliced with each other and are bonded together through the first thermal state coating layer 12 of the first splicing surface 1111 and the second splicing surface 1121, so that the corrugated pipe body 3 forms a small wave crest structure 321 and a wave trough structure 31 with continuous alternation; after the first splicing surface 1111 of the first half crest strip 111 of the manufactured first section bar 1 is tightly attached to the port of the socket section 4 which is formed by winding, continuously winding, and extruding a hot blank to wind and coat the first half crest strip 111 at the head end of the corrugated pipe body 3;
penetrating the buckle plate 21 into an inner cavity of a coating layer die with a hot coating layer molten material arranged therein to carry out hot coating, and coating a second hot coating layer 22 on the outer wall of the buckle plate 21 so as to manufacture a second section bar 2; and, start the feeder unit and drive the pinch plate 21 to enter the coating mould continuously while covering in the hot state, after making the second shape 2 that is made continuously from the coating mould shaping output, make the buckling trough 211 of the second shape 2 buckle on already winding the small peak structure 321 that is shaped, and follow the operation of the mould of internal sizing to do the spiral motion, buckle the small peak structure 321 and bind together with the first hot state coating 12 of the small peak structure 321 through the second hot state coating 22 of the second shape 2, make the corrugated pipe body 3 form and buckle the big peak structure 322 on the small peak structure 321, make up the peak structure 32 of the corrugated pipe body 3 together with the big peak structure 322 finally small peak structure 321;
after the corrugated pipe body 3 is wound to a required length, cutting off the support ribs 11 and the pinch plate 21 and closing a feeding device thereof, extruding a hot blank for manufacturing the socket section 4, firstly tightly attaching the hot blank to the periphery of a second half crest strip 112 wrapped at the tail end of the corrugated pipe body 3, and then continuously winding the hot blank on the outer wall of an inner sizing die to manufacture the socket section 4 of the corrugated pipe;
after the pipe prepared in the fifth step is cooled, the pipe and the die are lifted to a shape modifying table, the pipe is modified, and then the hot winding solid corrugated pipe is prepared after demoulding.
Example five:
a manufacturing method of a thermal winding solid corrugated pipe is characterized in that: the method comprises the following steps:
melting materials of the support ribs 11 and the buckle plates 21, and respectively extruding the support ribs 11 and the buckle plates 21 by two extruders;
secondly, penetrating the support rib 11 into an inner cavity of a coating layer die internally provided with a hot coating layer molten material for hot coating, and coating a first hot coating layer 12 on the outer wall of the support rib 11 to prepare a first section bar 1; meanwhile, the feeding device is started to drive the support rib 11 to continuously enter the coating layer die while the coating is in a hot state, and then the support rib is wound on the outer wall of the inner sizing die and moves spirally along with the operation of the inner sizing die; in the process of the spiral motion of the first profile 1, the adjacent first half-wave crest strip 111 and second half-wave crest strip 112 are spliced with each other and are bonded together through the first thermal state coating layer 12 of the first splicing surface 1111 and the second splicing surface 1121, so that the corrugated pipe body 3 forms a small wave crest structure 321 and a wave trough structure 31 with continuous alternation;
thirdly, penetrating the pinch plate 21 into an inner cavity of a coating die internally provided with a hot coating molten material to carry out hot coating, so that a second hot coating 22 is coated on the outer wall of the pinch plate 21, and a second profile 2 is manufactured; and, start the feeder unit and drive the pinch plate 21 to enter the coating mould continuously while covering in the hot state, after making the second shape 2 that is made continuously from the coating mould shaping output, make the buckling trough 211 of the second shape 2 buckle on already winding the small peak structure 321 that is shaped, and follow the operation of the mould of internal sizing to do the spiral motion, buckle the small peak structure 321 and bind together with the first hot state coating 12 of the small peak structure 321 through the second hot state coating 22 of the second shape 2, make the corrugated pipe body 3 form and buckle the big peak structure 322 on the small peak structure 321, make up the peak structure 32 of the corrugated pipe body 3 together with the big peak structure 322 finally small peak structure 321;
fourthly, after the corrugated pipe body 3 is wound to the required length, the supporting ribs 11 and the buckling plates 21 are cut off, and the feeding device is closed;
extruding a hot blank for manufacturing the socket section 4 of the corrugated pipe, firstly tightly attaching the hot blank to the periphery of a second half crest strip 112 wrapped at the tail end of the corrugated pipe body 3, and then continuously winding the hot blank on the outer wall of the inner sizing die to manufacture the socket section 4 of the corrugated pipe; the surface of the inner sizing die is subjected to surface treatment by heating in the winding operation process, and the temperature is controlled at 180 ℃ and 250 ℃;
sixthly, extruding a thermal state blank for manufacturing the socket section 5 of the corrugated pipe, winding the thermal state blank around the periphery of the socket end of the inner sizing die, and winding the thermal state blank to the periphery of a first half wave crest strip 111 wrapping the head end of the corrugated pipe body 3 to form the socket section 5; the surface of the inner sizing die is subjected to surface treatment by heating in the winding operation process, and the temperature is controlled at 180 ℃ and 250 ℃;
seventhly, after the prepared pipe is cooled, the pipe and the die are lifted to a shape modifying table, the pipe is modified, and then the hot winding solid corrugated pipe is obtained after demoulding.
While the invention has been illustrated and described with respect to specific embodiments and alternatives thereof, it will be understood that various changes and modifications can be made without departing from the spirit and scope of the invention. It is understood, therefore, that the invention is not to be in any way limited except by the appended claims and their equivalents.
Claims (9)
1. The section bar of the solid corrugated pipe wound in the thermal state is characterized in that: comprising a first profile (1) and a second profile (2) extending linearly in the longitudinal direction; the first section bar (1) comprises a solid support rib (11) and a first thermal coating layer (12) wrapped on the outer wall of the support rib (11); on a cross section transversely cut along the first section bar (1), the first section bar (1) comprises a connecting bar (113) which is positioned in the middle and transversely and horizontally arranged, a first half-wave crest bar (111) fixedly arranged at one transverse end of the connecting bar (113), and a second half-wave crest bar (112) fixedly arranged at the other transverse end of the connecting bar (113); the top position of the first half wave crest strip (111) is flush with the top position of the second half wave crest strip (112), the bottom of the first half wave crest strip (111) is horizontally connected to one transverse end of the bottom of the connecting strip (113), the bottom of the second half wave crest strip (112) is horizontally connected to the other transverse end of the bottom of the connecting strip (113), the side surface of the first half wave crest strip (111) far away from one transverse side of the connecting strip (113) is a first splicing surface (1111), and the side surface of the second half wave crest strip (112) far away from one transverse side of the connecting strip (113) is a second splicing surface (1121); in the process that the first section bar (1) is wound in the spiral direction, a first splicing surface (1111) in a first half crest strip (111) of the first section bar (1) wound to the next circle can be spliced with a second splicing surface (1121) in a second half crest strip (112) of the first section bar (1) of the previous circle to form a small crest structure (321) of the corrugated pipe;
the second section bar (2) comprises a solid buckle plate (21) and a second thermal coating layer (22) coated on the outer wall of the buckle plate (21); on a cross section transversely cut along the second section bar (2), the second section bar (2) protrudes upwards to be in a large wave crest shape, a buckling groove (211) which is opened downwards and extends along the longitudinal direction of the second section bar is arranged in the middle of the second section bar (2), the shape and the size of the buckling groove (211) are matched with the shape and the size of the outer wall of a small wave crest structure (321) formed by a first half wave crest strip (111) and a second half wave crest strip (112) which are spliced together, so that in the process of winding the second section bar (2) along the spiral direction, the second section bar (2) can be just buckled on the small wave crest structure (321) formed by the first half wave crest strip (111) and the second half wave crest strip (112) which are spliced together and are mutually bonded to form the large wave crest structure (322) of the corrugated pipe.
2. The section bar of hot wound solid corrugated pipe of claim 1, wherein: on a cross section which is transversely cut along the first profile (1), the first profile (1) further comprises a reinforcing wave crest strip (114) which is arranged above the connecting strip (112) and is positioned between the first half wave crest strip (111) and the second half wave crest strip (112), and the top position of the reinforcing wave crest strip (114) is lower than that of the first half wave crest strip (111) in the vertical direction.
3. A solid bellows of hot winding which characterized in that: the corrugated pipe comprises a corrugated pipe body (3), the corrugated pipe body (3) is a corrugated pipe with a continuously staggered peak structure (32) and a trough structure (31) formed by winding and bonding the section of the thermal winding solid corrugated pipe according to claim 1 or 2 along the spiral direction, in the winding process of the first section (1) along the spiral direction, a first splicing surface (1111) in a first half peak strip (111) wound to the next circle is just spliced with a second splicing surface (1121) in a second half peak strip (112) of the previous circle and bonded with each other to form a small peak structure (321) of the corrugated pipe body (3), in the winding process of the second section (2) along the spiral direction, the second section (2) is just buckled and bonded on the small peak structure (321) to form a large peak structure (322) of the corrugated pipe body (3), and the small peak structure (321) and the large peak structure (322) jointly form the peak structure (32) of the corrugated pipe body (3), the wave trough structure (31) is formed between two adjacent wave crest structures (32).
4. The hot wound solid bellows of claim 3, wherein: the thermal winding solid corrugated pipe also comprises a socket section (4) arranged at one axial end of the corrugated pipe body (3) and a socket section (5) arranged at the other axial end of the corrugated pipe body (3) and used for being matched and connected with the socket section (4) of another corrugated pipe; the socket section (4) comprises a socket transition section (41), a socket matching section (42) and a socket limiting section (43) which are sequentially arranged from the corrugated pipe body (3) to the side of the port of the socket section (4) along the axial extension direction of the socket section; the outer peripheral walls of the socket matching section (42) and the socket limiting section (43) are in a truncated cone shape, and the outer diameter of one side close to the port of the socket section (4) is smaller than the outer diameter of one side far away from the port of the socket section (4); the inclination of the peripheral wall of the socket limiting section (43) is greater than that of the peripheral wall of the socket matching section (42), and the socket transition section (41) is connected between the corrugated pipe body (3) and the socket matching section (42) in a transition mode; the socket section (5) comprises a socket transition section (51), a socket limiting section (52) and a socket matching section (53) which are sequentially arranged from the corrugated pipe body (3) to the side of the socket section (5) along the axial extension direction of the socket section; the shapes and sizes of the inner peripheral walls of the socket matching section (53) and the socket limiting section (52) are respectively corresponding to the shapes and sizes of the outer peripheral walls of the socket matching section (42) and the socket limiting section (43), the inner peripheral walls of the socket matching section (53) and the socket limiting section (52) are in a truncated cone shape, and the outer diameter of one side close to the port of the socket section (5) is larger than the outer diameter of one side far away from the port of the socket section (5); the inclination of the internal perisporium of the spacing section of bellmouth (52) is greater than the inclination of the internal perisporium of bellmouth cooperation section (53), bellmouth changeover portion (51) transitional coupling is between bellows body (3) and the spacing section of bellmouth (52), bellmouth cooperation section (53) internal perisporium still is equipped with more than one coaxial ring around set up in it on the internal perisporium and along its axial direction interval distribution be used for placing sealing washer mounting groove (531) of sealing washer (7), hot winding solid bellows still prevents behind a pair of socket section (4) and bellmouth section (5) cooperation connection socket section (4) along anti-disengaging subassembly (6) that axial direction is deviate from.
5. The hot wound solid bellows of claim 4, wherein: anticreep subassembly (6) include set up more than two set up on socket cooperation section (42) are close to the periphery wall of socket changeover portion (41) position and along same circumferencial direction interval evenly distributed's spiral lead line (61) and set up on bellmouth cooperation section (53) are close to the internal perisporium of port position and shape size and quantity all with spiral lead line (61) corresponding be used for making things convenient for spiral lead line (61) screw in and can prevent socket section (4) along spiral guide slot (62) that axial direction is deviate from.
6. The hot wound solid bellows of claim 5, wherein: the spiral angle of the spiral guide lines (61) is 2-15 degrees and is the same as the spiral direction of the corrugated pipe body (3).
7. A method of making a hot wound solid corrugated pipe of claim 3, comprising: the method comprises the following steps:
melting materials of the support ribs (11) and the buckle plates (21), and respectively extruding the support ribs (11) and the buckle plates (21) by two extruders;
secondly, penetrating the support rib (11) into an inner cavity of a coating layer die with a hot coating layer molten material therein to carry out hot coating, and coating the outer wall of the support rib (11) with a first hot coating layer (12) to prepare a first section (1); meanwhile, the feeding device is started to drive the support ribs (11) to continuously enter the coating layer die while the corrugated pipe body is coated in a hot state, the support ribs are wound on the outer wall of the inner sizing die and move spirally along with the operation of the inner sizing die, so that adjacent first half crest strips (111) and second half crest strips (112) are spliced with each other and are bonded together through the first hot state coating layer (12) of the first splicing surface (1111) and the second splicing surface (1121), and the corrugated pipe body (3) is enabled to form a small crest structure (321) and a trough structure (31) which are continuously staggered;
thirdly, the pinch plate (21) penetrates into an inner cavity of a coating die internally provided with a hot coating molten material to carry out hot coating, so that a second hot coating (22) is coated on the outer wall of the pinch plate (21) to manufacture a second section bar (2); and, starting the feeding device to drive the buckle plate (21) to continuously enter the coating layer die while coating in a hot state, continuously outputting the manufactured second section (2) from the coating layer die, buckling the buckling groove (211) of the second section (2) on the wound and formed small wave crest structure (321), and making spiral motion along with the operation of the inner sizing die, buckling the small wave crest structure (321), and bonding the second hot coating layer (22) of the second section (2) and the first hot coating layer (12) of the small wave crest structure (321) together, so that the corrugated pipe body (3) forms a large wave crest structure (322) buckled on the small wave crest structure (321), and finally the small wave crest structure (321) and the large wave crest structure (322) jointly form a wave crest structure (32) of the corrugated pipe body (3);
fourthly, after the corrugated pipe body (3) is wound to the required length, the supporting ribs (11) and the buckling plates (21) are cut off, and the feeding device is closed;
fifthly, after the pipe prepared in the fourth step is cooled, the pipe and the die are lifted to a shape modifying table, the pipe is modified, and then the hot winding solid corrugated pipe is prepared after demoulding.
8. A method of making the hot wound solid corrugated tubing of claim 4, wherein: the method comprises the following steps:
melting materials of the support ribs (11) and the buckle plates (21), and respectively extruding the support ribs (11) and the buckle plates (21) by two extruders;
extruding a hot material blank for manufacturing the socket section (5) of the corrugated pipe, winding the hot material blank around the periphery of the socket end of the inner sizing die, carrying out surface heating treatment on the surface of the inner sizing die in the winding operation process, controlling the temperature to be 250 ℃, and winding the hot material blank to the thickness and the length required by the socket section (5) to generate the socket section (5);
thirdly, the supporting rib (11) penetrates into an inner cavity of a coating layer die with a hot coating layer molten material arranged therein to carry out hot coating, so that the outer wall of the supporting rib (11) is coated with a first hot coating layer (12), and the first section bar (1) is manufactured; meanwhile, the feeding device is started to drive the support rib (11) to continuously enter the coating layer die while the first section bar is coated in a hot state, so that a first splicing surface (1111) of a first half crest strip (111) of the manufactured first section bar (1) is tightly attached to the port of the wound and formed socket section (4), and then the first half crest strip is continuously wound on the outer wall of the inner sizing die and moves spirally along with the operation of the inner sizing die; in the process of spiral motion of the first section (1), a first half wave crest strip (111) and a second half wave crest strip (112) which are adjacent to each other are spliced and bonded together through a first hot coating layer (12) of a first splicing surface (1111) and a second splicing surface (1121), so that a corrugated pipe body (3) forms a small wave crest structure (321) and a wave trough structure (31) which are continuously staggered; after a first splicing surface (1111) of a first half crest strip (111) of the manufactured first section bar (1) is tightly attached to a port of a socket section (4) which is formed by winding, continuously winding, and extruding a hot material blank to wind and coat the first half crest strip (111) at the head end of the corrugated pipe body (3);
penetrating the buckle plate (21) into an inner cavity of a coating die internally provided with a hot coating molten material to carry out hot coating, and coating a second hot coating (22) on the outer wall of the buckle plate (21) so as to prepare a second section (2); and, starting the feeding device to drive the buckle plate (21) to continuously enter the coating layer die while coating in a hot state, continuously outputting the manufactured second section (2) from the coating layer die, buckling the buckling groove (211) of the second section (2) on the wound and formed small wave crest structure (321), and making spiral motion along with the operation of the inner sizing die, buckling the small wave crest structure (321), and bonding the second hot coating layer (22) of the second section (2) and the first hot coating layer (12) of the small wave crest structure (321) together, so that the corrugated pipe body (3) forms a large wave crest structure (322) buckled on the small wave crest structure (321), and finally the small wave crest structure (321) and the large wave crest structure (322) jointly form a wave crest structure (32) of the corrugated pipe body (3);
after the corrugated pipe body (3) is wound to a required length, cutting off the support ribs (11) and the pinch plate (21) and closing a feeding device, extruding a hot blank for manufacturing the socket section (4), firstly tightly attaching the hot blank to the periphery of a second half wave crest strip (112) wrapped at the tail end of the corrugated pipe body (3), and then continuously winding the hot blank on the outer wall of an inner sizing die to manufacture the socket section (4) of the corrugated pipe;
after the pipe prepared in the fifth step is cooled, the pipe and the die are lifted to a shape modifying table, the pipe is modified, and then the hot winding solid corrugated pipe is prepared after demoulding.
9. A method of making the hot wound solid corrugated tubing of claim 4, wherein: the method comprises the following steps:
melting materials of the support ribs (11) and the buckle plates (21), and respectively extruding the support ribs (11) and the buckle plates (21) by two extruders;
secondly, penetrating the support rib (11) into an inner cavity of a coating layer die with a hot coating layer molten material therein to carry out hot coating, and coating the outer wall of the support rib (11) with a first hot coating layer (12) to prepare a first section (1); meanwhile, the feeding device is started to drive the support rib (11) to continuously enter the coating layer die while the coating is in a hot state, and then the support rib is wound on the outer wall of the inner sizing die and spirally moves along with the operation of the inner sizing die; in the process of spiral motion of the first section (1), a first half wave crest strip (111) and a second half wave crest strip (112) which are adjacent to each other are spliced and bonded together through a first hot coating layer (12) of a first splicing surface (1111) and a second splicing surface (1121), so that a corrugated pipe body (3) forms a small wave crest structure (321) and a wave trough structure (31) which are continuously staggered;
thirdly, the pinch plate (21) penetrates into an inner cavity of a coating die internally provided with a hot coating molten material to carry out hot coating, so that a second hot coating (22) is coated on the outer wall of the pinch plate (21) to manufacture a second section bar (2); and, starting the feeding device to drive the buckle plate (21) to continuously enter the coating layer die while coating in a hot state, continuously outputting the manufactured second section (2) from the coating layer die, buckling the buckling groove (211) of the second section (2) on the wound and formed small wave crest structure (321), and making spiral motion along with the operation of the inner sizing die, buckling the small wave crest structure (321), and bonding the second hot coating layer (22) of the second section (2) and the first hot coating layer (12) of the small wave crest structure (321) together, so that the corrugated pipe body (3) forms a large wave crest structure (322) buckled on the small wave crest structure (321), and finally the small wave crest structure (321) and the large wave crest structure (322) jointly form a wave crest structure (32) of the corrugated pipe body (3);
fourthly, after the corrugated pipe body (3) is wound to the required length, the supporting ribs (11) and the buckling plates (21) are cut off, and the feeding device is closed;
extruding a hot blank for manufacturing the socket section (4) of the corrugated pipe, firstly clinging to the periphery of a second half wave crest strip (112) wrapped at the tail end of the corrugated pipe body (3), and then continuously winding the blank on the outer wall of the inner sizing die to manufacture the socket section (4) of the corrugated pipe; the surface of the inner sizing die is subjected to surface treatment by heating in the winding operation process, and the temperature is controlled at 180 ℃ and 250 ℃;
sixthly, extruding a thermal state blank for manufacturing the socket section (5) of the corrugated pipe, winding the thermal state blank around the periphery of the socket end of the inner sizing die, and winding the thermal state blank to the periphery of a first half wave crest strip (111) wrapped at the head end of the corrugated pipe body (3) to form the socket section (5); the surface of the inner sizing die is subjected to surface treatment by heating in the winding operation process, and the temperature is controlled at 180 ℃ and 250 ℃;
seventhly, after the prepared pipe is cooled, the pipe and the die are lifted to a shape modifying table, the pipe is modified, and then the hot winding solid corrugated pipe is obtained after demoulding.
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