CN110587845A - Full-automatic ceramic heating piece cutting machine - Google Patents
Full-automatic ceramic heating piece cutting machine Download PDFInfo
- Publication number
- CN110587845A CN110587845A CN201911008535.2A CN201911008535A CN110587845A CN 110587845 A CN110587845 A CN 110587845A CN 201911008535 A CN201911008535 A CN 201911008535A CN 110587845 A CN110587845 A CN 110587845A
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- ceramic heating
- pushing cylinder
- material pushing
- full
- heating sheet
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- 239000000919 ceramic Substances 0.000 title claims abstract description 47
- 238000010438 heat treatment Methods 0.000 title claims abstract description 47
- 239000000463 material Substances 0.000 claims abstract description 50
- 230000007246 mechanism Effects 0.000 claims abstract description 24
- 238000001514 detection method Methods 0.000 claims abstract description 20
- 230000033001 locomotion Effects 0.000 abstract description 6
- 238000012372 quality testing Methods 0.000 abstract description 3
- 238000012216 screening Methods 0.000 abstract description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
- B28D1/24—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising with cutting discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/005—Devices for the automatic drive or the program control of the machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
Abstract
The invention belongs to the field of cutting of special materials, and particularly relates to a full-automatic ceramic heating piece cutting machine which comprises a feeding device, a cutting mechanism, a quality detection mechanism, a control box and a rack for fixing the mechanism; a feeding channel for the ceramic heating sheet to move is arranged on the rack; the spiral vibrating screen, the motor, the air pump, the position sensor and the detection camera are all electrically connected with the control box. This scheme carries out automatic preface through spiral vibrating screen, and the cooperation pushes away the material cylinder and carries out the propelling movement screening, automatic quality testing. Compared with the traditional cutting device, the cutting device has high cutting efficiency and is very suitable for cutting the ceramic heating sheet.
Description
Technical Field
The invention belongs to the field of cutting of special materials, and particularly relates to a full-automatic ceramic heating piece cutting machine.
Background
With the arrival of the integration era of various electronic devices, the electronic complete machines such as air conditioners, hair dryers and the like have higher requirements on miniaturization, high density, multiple functionality, high reliability, high speed and high power of circuits, and the ptc ceramic heating sheet can meet various requirements of the electronic complete machines on the circuits, so that the ptc ceramic heating sheet is widely applied in recent years, and the demand of the ptc ceramic heating sheet is rapidly increased along with the increase of electronic products. However, the standard size and specification parameters of the rectangular ceramic heating sheet do not conform to the parameters required by most factories using the ceramic heating sheet as an electronic component, and the ceramic heating sheet needs to be cut and then put into production.
Patents CN201711411632.7, CN201710907697.4 and CN201711411633.1 all disclose different types of cutting mechanisms, which cannot be easily transplanted to a ptc ceramic heating plate for cutting due to the large field difference. Based on the technical scheme, the invention designs the novel full-automatic ceramic heating piece cutting machine from the aspects of improving the cutting efficiency, reducing the labor cost and reducing the rejection rate.
Disclosure of Invention
In order to achieve the aim, the scheme provides a full-automatic ceramic heating piece cutting machine with high cutting efficiency.
In order to achieve the aim, the scheme provides a full-automatic ceramic heating piece cutting machine which comprises a feeding device, a cutting mechanism, a quality detection mechanism, a control box and a rack for fixing the mechanism; a feeding channel for the ceramic heating sheet to move is arranged on the rack;
the feeding device comprises a spiral vibrating screen, a position sensor, a first material pushing cylinder, a third material pushing cylinder and an air pump, wherein the spiral vibrating screen, the first material pushing cylinder and the third material pushing cylinder are all arranged corresponding to the feeding channel; the position sensors are arranged on the feeding channel and correspond to the first material pushing cylinder and the third material pushing cylinder respectively, and the first material pushing cylinder and the third material pushing cylinder are communicated with the gas pump;
the cutting mechanism comprises a cutter and a motor, wherein a cutter shaft is arranged on the cutter, and the cutter shaft and the motor are rotatably connected to the rack through a belt pulley;
the quality detection mechanism comprises a detection camera and a second material pushing cylinder, the detection camera is positioned at the tail end of the feeding channel, and the second material pushing cylinder is arranged corresponding to the feeding channel; the second material pushing cylinder is communicated with the air pump;
the spiral vibrating screen, the motor, the air pump, the position sensor and the detection camera are all electrically connected with the control box.
The principle of the scheme is as follows: the ceramic heating sheets to be cut are sequenced by the spiral vibrating screen and conveyed to the feeding channel; when the ceramic heating sheet is transported to the position sensor, the corresponding material pushing cylinder is started, then the ceramic heating sheet is pushed to the cutting mechanism, the ceramic heating sheet is pushed to the quality detection mechanism after being cut, and qualified products meeting the use requirements are screened out after the images are compared according to the specific size condition of the ceramic heating sheet after being cut recorded by the camera. If the image is not in accordance with the requirements, the second material pushing cylinder is started to push out the ceramic heating sheet which is not in accordance with the requirements.
The beneficial effect of this scheme lies in: this scheme carries out automatic preface through spiral vibrating screen, and the cooperation pushes away the material cylinder and carries out the propelling movement screening, automatic quality testing. Compared with the traditional cutting device, the cutting device has high cutting efficiency and is very suitable for cutting the ceramic heating sheet.
Further, still including the control switch who is used for controlling spiral vibrating screen, control switch includes branch, first touch panel, second touch panel, branch is insulating branch, and branch fixes on the first push rod that pushes away the material cylinder, first touch panel fixes on branch, the second touch panel is fixed in the frame, and the control circuit of spiral vibrating screen is closed when first touch panel and second touch panel contact.
The spiral vibrating screen can vibrate greatly during operation, which causes the ceramic heating sheet to generate cutting flaws due to vibration during cutting. Through the setting of control switch, when first material cylinder that pushes away starts, first touch panel then separates with the second touch panel for the circuit disconnection of spiral vibrating screen, spiral vibrating screen stop work, and cutting mechanism can normally work can not influence the quality of cutting. And after the first material pushing cylinder finishes pushing materials, the push rod retracts, so that the first contact plate is contacted with the second contact plate, the spiral vibrating screen continues to work and feed, and the process is repeated.
Furthermore, the device also comprises a limiting block for limiting the moving path of the support rod. The setting of stopper for branch is more stable when the motion.
Furthermore, the device also comprises an elastic piece, and one end of the elastic piece is connected to the support rod. The elastic piece is arranged, so that a good buffering effect can be achieved, and the contact block is prevented from being damaged due to impact.
Further, the elastic piece is a plastic elastic piece. The plastic elastic piece has good insulation and better safety.
Further, the elastic piece is a plastic spring. The plastic spring has good elasticity and long service life.
Drawings
FIG. 1 is a schematic view of an embodiment of a full-automatic ceramic heating sheet cutting machine according to the present invention.
Fig. 2 is a schematic view of the full-automatic ceramic heating plate cutting machine according to the embodiment of the present invention, after a cutting cover plate is removed.
FIG. 3 is a schematic view of an embodiment of the full-automatic ceramic heating sheet cutting machine according to the present invention.
FIG. 4 is a schematic view of an embodiment of the full-automatic ceramic heating sheet cutting machine according to the present invention.
FIG. 5 is a schematic diagram of a control unit in an embodiment of the full-automatic ceramic heating sheet cutting machine of the present invention.
Detailed Description
The following is further detailed by way of specific embodiments:
reference numerals in the drawings of the specification include: the device comprises a rack 10, a motor 20, an air pump 30, a spiral vibrating screen 40, a support rod 41, an elastic piece 42, a first contact plate 43, a second contact plate 44, a first material pushing cylinder 50, a third material pushing cylinder 60, a second material pushing cylinder 70, a control box 80, a camera 90, a blocking cover 100 and a cutter 101.
As shown in fig. 1, the full-automatic ceramic heating sheet cutting machine of the present embodiment mainly includes: a feeding device, a cutting mechanism, a quality detection mechanism, a control box 80 and a frame 10. The rack 10 is mainly used for supporting and installing each device, and a feeding channel for the movement of the ceramic heating sheet is arranged on the rack 10. Taking fig. 3 as an example, the air pump 30 is arranged at the leftmost end, the spiral vibrating screen 40 is arranged at the middle circular part, the second material pushing cylinder 70 is arranged above the spiral vibrating screen 40, the quality detection mechanism is arranged at the right side of the second cylinder, and the first material pushing cylinder 50 and the third material pushing cylinder 60 are respectively arranged at the right side of the spiral vibrating screen 40.
The feeding device comprises a spiral vibrating screen 40, a position sensor, a first material pushing cylinder 50, a third material pushing cylinder 60 and an air pump 30, wherein a discharge hole of the spiral vibrating screen 40 is overlapped with a feeding channel. According to the moving path of the ceramic heating plate, a first material pushing cylinder 50, a second material pushing cylinder 70 and a third material pushing cylinder 60 are respectively arranged. The first material pushing cylinder 50, the second material pushing cylinder 70 and the third material pushing cylinder 60 are all communicated with the air pump 30.
As shown in fig. 2 and 4, the cutting mechanism includes a cutter 101 and a motor 20, the cutter 101 is provided with a cutter 101 shaft, and the cutter 101 shaft and the motor 20 are rotatably connected to the frame 10 through a pulley. The motor 20 is Y801-2 in type, rated power is 0.75KW, and rotating speed is 2830 r/min. The quality detection mechanism comprises a detection camera 90 and a second material pushing cylinder 70, the detection camera 90 is positioned at the tail end of the feeding channel, and the spiral vibrating screen 40, the motor 20, the air pump 30, the position sensor and the detection camera 90 are all electrically connected with the control box 80. In addition, a baffle cover 100 is arranged, so that the ceramic heating sheet can be prevented from shaking and splashing all around during cutting.
As shown in fig. 5, a control switch for controlling the spiral vibrating screen 40 is further included, and the control switch includes a support rod 41, a first contact plate 43, and a second contact plate 44. The supporting rod 41 is made of insulating plastic, and the supporting rod 41 is fixed on the push rod of the first pushing cylinder 50. The first contact plate 43 is mounted on the supporting rod 41, the second contact plate 44 is fixed on the frame 10, and the control circuit of the spiral vibrating screen 40 is closed when the first contact plate 43 and the second contact plate 44 are contacted. The first contact plate 43 and the second contact plate 44 are both conductive bodies, and obviously, when the first contact plate 43 contacts with the second contact plate 44, the first contact plate 43 is closed, and conduction can be realized.
In order to make the strut 41 more stable during movement, a limit block can be added. Meanwhile, in order to prolong the service life of the device, an elastic member 42 is provided, and one end of the elastic member 42 is connected to the supporting rod 41. The elastic member 42 is a plastic spring, and the elastic member 42 can play a good role in buffering and prevent the contact block from being damaged due to impact.
When the circular cutting knife is used specifically, in the first step, the power supply of the motor 20 in the control box 80 is started, the motor 20 starts to rotate, and the circular cutting knife is driven to rotate through transmission of the conveyor belt. And secondly, a switch of the air pump 30 is turned on to provide power for the work of the feeding cylinder and the pushing cylinder, so that the pushing rod is driven to reciprocate with a fixed period stroke to feed and push materials. And thirdly, opening a vibrating screen switch, pouring a certain amount of ceramic heating sheets into the vibrating screen, arranging the ceramic heating sheets into a row by the vibrating screen, conveying the ceramic heating sheets to the front of a feeding rod by a feeding conveying belt, arranging a sensor in front of the feeding rod, controlling the feeding rod by a control system after the sensor receives a signal, conveying the ceramic heating sheets to the front of a pushing rod by the driving of an air cylinder, arranging the sensor in front of the pushing rod, and finishing pushing after the sensor receives the signal. When the first pushing cylinder 50 is started, the first contact plate 43 is separated from the second contact plate 44, so that the circuit of the spiral vibrating screen 40 is disconnected, the spiral vibrating screen 40 stops working, and the cutting mechanism can work normally without affecting the cutting quality. After the first pushing cylinder 50 finishes pushing, the pushing rod retracts, so that the first contact plate 43 is contacted with the second contact plate 44, and the spiral vibrating screen 40 continues to work and feed. And the ceramic heating sheet after cutting is sent into a quality detection module, and waste products and qualified products are separated and respectively discharged after inspection.
This scheme carries out automatic preface through spiral vibrating screen 40, and the cooperation pushes away the material cylinder and carries out the propelling movement screening, automatic quality testing. Compared with the traditional cutting device, the cutting device has high cutting efficiency and is very suitable for cutting the ceramic heating sheet.
The foregoing is merely an example of the present invention and common general knowledge of known specific structures and features of the embodiments is not described herein in any greater detail. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.
Claims (6)
1. Full-automatic ceramic heating piece cutting machine, its characterized in that: comprises a feeding device, a cutting mechanism, a quality detection mechanism, a control box and a frame for fixing the mechanisms; a feeding channel for the ceramic heating sheet to move is arranged on the rack;
the feeding device comprises a spiral vibrating screen, a position sensor, a first material pushing cylinder, a third material pushing cylinder and an air pump, wherein the spiral vibrating screen, the first material pushing cylinder and the third material pushing cylinder are all arranged corresponding to the feeding channel; the position sensors are arranged on the feeding channel and correspond to the first material pushing cylinder and the third material pushing cylinder respectively, and the first material pushing cylinder and the third material pushing cylinder are communicated with the gas pump;
the cutting mechanism comprises a cutter and a motor, wherein a cutter shaft is arranged on the cutter, and the cutter shaft and the motor are rotatably connected to the rack through a belt pulley;
the quality detection mechanism comprises a detection camera and a second material pushing cylinder, the detection camera is positioned at the tail end of the feeding channel, and the second material pushing cylinder is arranged corresponding to the feeding channel; the second material pushing cylinder is communicated with the air pump;
the spiral vibrating screen, the motor, the air pump, the position sensor and the detection camera are all electrically connected with the control box.
2. The full-automatic ceramic heating sheet cutting machine according to claim 1, characterized in that: still including the control switch who is used for controlling spiral shale shaker, control switch includes branch, first touch panel, second touch panel, branch is insulating branch, and branch fixes on the first push rod that pushes away the material cylinder, first touch panel fixes on branch, the second touch panel is fixed in the frame, and the control circuit of spiral shale shaker is closed when first touch panel and second touch panel contact.
3. The full-automatic ceramic heating sheet cutting machine according to claim 2, characterized in that: the support rod mechanism further comprises a limiting block used for limiting the moving path of the support rod.
4. The full-automatic ceramic heating sheet cutting machine according to claim 2, characterized in that: still include the elastic component, the one end of elastic component is connected on branch.
5. The full-automatic ceramic heating sheet cutting machine according to claim 4, characterized in that: the elastic piece is a plastic elastic piece.
6. The full-automatic ceramic heating sheet cutting machine according to claim 5, characterized in that: the elastic piece is a plastic spring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911008535.2A CN110587845A (en) | 2019-10-22 | 2019-10-22 | Full-automatic ceramic heating piece cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911008535.2A CN110587845A (en) | 2019-10-22 | 2019-10-22 | Full-automatic ceramic heating piece cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110587845A true CN110587845A (en) | 2019-12-20 |
Family
ID=68851366
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911008535.2A Pending CN110587845A (en) | 2019-10-22 | 2019-10-22 | Full-automatic ceramic heating piece cutting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110587845A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU848439A1 (en) * | 1979-06-05 | 1981-07-23 | Специализированное Конструкторско- Технологическое Бюро Институтагеотехнической Механики Ah Украинскойсср | Jigging conveyer |
| CN204128609U (en) * | 2014-04-18 | 2015-01-28 | 宁波久博源自动化科技有限公司 | Water meter turbine lining vibration conveying mechanism |
| CN105328248A (en) * | 2014-08-11 | 2016-02-17 | 东营信盛机械有限公司 | Full-automatic double milling cast iron roll machine tool |
| CN205128837U (en) * | 2015-11-23 | 2016-04-06 | 广州小出钢管有限公司 | Secondary cold -heading processing automatic feeding machine |
| CN205237450U (en) * | 2015-12-24 | 2016-05-18 | 南京瑞安电气有限公司 | Metalwork positive and negative screening assembly quality |
| CN106025752A (en) * | 2016-07-01 | 2016-10-12 | 潍坊路加精工有限公司 | Welding equipment |
| CN107782743A (en) * | 2017-11-15 | 2018-03-09 | 江苏富邦电子科技有限公司 | A kind of lithium battery inner ring automatic detecting machine |
| CN108436279A (en) * | 2018-02-28 | 2018-08-24 | 广东铭钰科技股份有限公司 | A kind of product automatic marking device |
| CN211137740U (en) * | 2019-10-22 | 2020-07-31 | 山东大学 | Full-automatic ceramic heating piece cutting machine |
-
2019
- 2019-10-22 CN CN201911008535.2A patent/CN110587845A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU848439A1 (en) * | 1979-06-05 | 1981-07-23 | Специализированное Конструкторско- Технологическое Бюро Институтагеотехнической Механики Ah Украинскойсср | Jigging conveyer |
| CN204128609U (en) * | 2014-04-18 | 2015-01-28 | 宁波久博源自动化科技有限公司 | Water meter turbine lining vibration conveying mechanism |
| CN105328248A (en) * | 2014-08-11 | 2016-02-17 | 东营信盛机械有限公司 | Full-automatic double milling cast iron roll machine tool |
| CN205128837U (en) * | 2015-11-23 | 2016-04-06 | 广州小出钢管有限公司 | Secondary cold -heading processing automatic feeding machine |
| CN205237450U (en) * | 2015-12-24 | 2016-05-18 | 南京瑞安电气有限公司 | Metalwork positive and negative screening assembly quality |
| CN106025752A (en) * | 2016-07-01 | 2016-10-12 | 潍坊路加精工有限公司 | Welding equipment |
| CN107782743A (en) * | 2017-11-15 | 2018-03-09 | 江苏富邦电子科技有限公司 | A kind of lithium battery inner ring automatic detecting machine |
| CN108436279A (en) * | 2018-02-28 | 2018-08-24 | 广东铭钰科技股份有限公司 | A kind of product automatic marking device |
| CN211137740U (en) * | 2019-10-22 | 2020-07-31 | 山东大学 | Full-automatic ceramic heating piece cutting machine |
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