CN110586686A - Unilateral welded tube receives material equipment - Google Patents
Unilateral welded tube receives material equipment Download PDFInfo
- Publication number
- CN110586686A CN110586686A CN201910900602.5A CN201910900602A CN110586686A CN 110586686 A CN110586686 A CN 110586686A CN 201910900602 A CN201910900602 A CN 201910900602A CN 110586686 A CN110586686 A CN 110586686A
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- guide wheel
- wheel set
- cutting
- material receiving
- welded pipe
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- 238000005520 cutting process Methods 0.000 claims abstract description 74
- 244000239634 longleaf box Species 0.000 claims description 20
- 230000007246 mechanism Effects 0.000 claims description 18
- 230000009471 action Effects 0.000 claims description 13
- 238000003466 welding Methods 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 11
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 238000004804 winding Methods 0.000 claims description 3
- 238000005452 bending Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000033001 locomotion Effects 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/02—Winding-up or coiling
- B21C47/10—Winding-up or coiling by means of a moving guide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D21/00—Machines or devices for shearing or cutting tubes
- B23D21/04—Tube-severing machines with rotating tool-carrier
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- Mechanical Engineering (AREA)
- Sawing (AREA)
- Milling Processes (AREA)
Abstract
The invention provides unilateral welded pipe receiving equipment which comprises a workbench, a guide wheel set, a flying shear cutting wheel, an angle adjusting device, a receiving disc and a receiving motor, wherein the guide wheel set is linearly arranged along the workbench surface; the angle adjusting device is positioned between the tail end of the guide wheel set and the inlet of the material collecting disc and is used for steering the welded pipe to enter the material collecting disc; the material receiving motor drives the material receiving plate to rotate. This unilateral welded tube material equipment of receiving has the advantage of saving artifical, simple structure, but continuous operation, security are good.
Description
Technical Field
The invention relates to a welded pipe receiving device, in particular to a single-side welded pipe receiving device.
Background
At present, the receipts of tubulation equipment adopt artifical receipts material, and the application mode of mainly in the enterprise is received material for horizontal spiral receipts material and vertical reel formula, receives material on the way, needs the workman manual certain angle of bending the welded tube, and after having coiled at least round, the welded tube just can last to coil, needs to receive the material workman and has better production rhythm sense, can cooperate the production beat well.
Due to the adoption of dynamic material receiving, equipment does not stop in the material receiving process and still runs at a high speed, cutting and feeding of welded pipes require a material receiving worker to have abundant material receiving operation experience, the welded pipes can be operated skillfully, spirit is highly concentrated, and otherwise production accidents are easily caused.
In order to solve the above problems, people are always seeking an ideal technical solution.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides the unilateral welded pipe receiving equipment which is labor-saving, simple in structure, capable of continuously working and good in safety.
In order to achieve the purpose, the invention adopts the technical scheme that: a unilateral welded pipe receiving device comprises a workbench, a first guide wheel set, a second guide wheel set, a group of flying shear cutting wheels, an angle adjusting device and a receiving tray, wherein the first guide wheel set and the second guide wheel set are linearly arranged along the workbench; the flying shear cutting wheel is a pair of idler wheels rotating in opposite directions and is arranged at the front section of the first guide wheel group, cutters are respectively arranged at opposite positions on the pair of idler wheels, the intersected cutting position of the two cutters is positioned at the midpoint of the connecting line of the two idler wheels, and the intersected cutting position is also positioned in the guide direction of the first guide wheel group; the two material receiving discs are respectively positioned on one side of the tail end of the first guide wheel set and one side of the tail end of the second guide wheel set; the two angle adjusting devices are respectively positioned at the tail end of the first guide wheel set and the tail end of the second guide wheel set and are opposite to the two material receiving discs, and are used for guiding the welded pipe into the two material receiving discs respectively; the material receiving plate is driven to rotate by a material receiving motor.
Basically, the angle adjusting device comprises a push rod mechanism, a track seat, a sliding block arranged on the track seat and a top wheel arranged on the sliding block, wherein the push rod end of the push rod mechanism can drive the sliding block to move linearly and reciprocally along the track seat.
Basically, the walking direction of the sliding block is vertical to the arrangement direction of the first guide wheel set.
Basically, first direction wheelset and second direction wheelset all include a plurality of to the leading wheel, are equipped with the recess that matches with the welded tube on the wheel face of each leading wheel.
Basically, among the two guide wheels at the head end of the first guide wheel set, at least one guide wheel is an elastic wheel with a reset structure, and the elastic wheel always moves towards the corresponding guide wheel under the driving of the reset structure. Specifically, the shaft seat of the elastic wheel is movably arranged on the workbench, a spring is connected between the shaft seat and the workbench, and the relative movement direction of the shaft seat and the workbench is vertical to the arrangement direction of the guide wheel set.
Basically, in two leading wheels that are arranged in first direction wheelset and second direction wheelset tail end, the leading wheel that is close to material receiving dish one side is the regulating wheel of adjustable position, the direction of regulation of regulating wheel is perpendicular with the direction of leading of first direction wheelset.
Basically, the flying shear cutting wheel is provided with a cutter hole along the radial direction, the cutter is arranged in the cutter hole, the flying shear cutting wheel along the extending direction and the vertical direction of the cutter hole is respectively provided with an adjusting bolt, the adjusting bolt along the extending direction of the cutter hole is abutted with the tail end of the cutter to adjust the extending length of the cutter, and the adjusting bolt along the vertical direction of the cutter hole is abutted with the side part of the cutter to tightly push the cutter.
Basically, the flying shear cutting wheel is provided with a cutter hole along the radial direction, the cutter is arranged in the cutter hole, the flying shear cutting wheel along the extending direction and the vertical direction of the cutter hole is respectively provided with an adjusting bolt, the adjusting bolt along the extending direction of the cutter hole is abutted with the tail end of the cutter to adjust the extending length of the cutter, and the adjusting bolt along the vertical direction of the cutter hole is abutted with the side part of the cutter to tightly push the cutter.
Basically, based on flying shear cuts off the assembly tolerance of wheel, the cutting part of cutter cutting edge is the plane, and when two cutters were through crossing cutting position, when stupefied or the stupefied butt in back before the cutting part of two cutter cutting edges, flying shear cuts off the wheel and removes certain distance based on assembly tolerance under the interact power.
Basically, when the two cutters reach the intersecting cutting position, the blade parts of the cutting edges of the two cutters are abutted.
On the basis, correspond on the workstation angle adjusting device sets up and is used for circumference locking the locking mechanism of track seat makes the track seat only stays the degree of freedom with the same moving direction of slider, be fixed with the regulation benchmark board on the workstation, one side of track seat is fixed with the regulating plate, adjust the benchmark board with connect through adjusting bolt between the regulating plate, adjusting bolt's regulation direction with the slip direction of slider is unanimous, adjusting bolt's one end sets up the handle.
The device also comprises a controller, wherein an encoder is installed on the elastic wheel, a travel switch used for determining an initial position is installed on a sliding block of the angle adjusting device relative to the track base, and a color mark sensor is arranged on the front side of the first guide wheel set corresponding to the Bundy tube; a travel switch for determining the reset of the cutter is correspondingly arranged on the flying shear cutting wheel; the controller is connected with the encoder to obtain the number of turns of the guide wheel so as to calculate the length of the winding Bundy tube and the advancing speed of the Bundy tube; the controller is connected with a push rod mechanism of the angle adjusting device to control the sliding block to move according to a set stroke; the controller is connected with the color mark sensor and a motor of the flying shear cutting wheel to control the cutting action according to the signal of the color mark sensor and the advancing speed of the Bundy tube, and the controller is connected with the travel switch to determine whether the sliding block is reset in place.
Compared with the prior art, the invention has outstanding substantive characteristics and remarkable progress, and particularly has the following advantages:
1. add the flying shear cutting off wheel in the direction wheelset, adopt a pair of gyro wheel drive a pair of cutter, the welded tube is cut off to the mode that the rotation was cut off, and in the process of cutting off, the direction wheelset need not to shut down, and the welded tube lasts the output, and efficiency obtains promoting.
2. Receive the material no longer with the help of artifical bending action to the welded tube, but realize the preliminary bending to the welded tube through angle adjusting device, make the welded tube get into to receive the charging tray along fixed angle, receive the charging tray through rotatory, carry out the coil pipe with the welded tube that gets into.
3. Through the addition of automatic parts and sensors, the degree of manual participation and the requirements on manual skills are reduced, and meanwhile, the stability and the efficiency are ensured, so that the method has positive significance for realizing automation.
Drawings
Fig. 1 is a schematic structural view of a single-sided welded pipe receiving apparatus in embodiment 1 of the present invention.
Fig. 2 is a schematic structural view of a flying shear cutting wheel in embodiment 1 of the present invention.
Fig. 3 is a schematic structural view of an angle adjusting apparatus in embodiment 1 of the present invention.
FIG. 4 is an enlarged view of a part of a cutter blade in example 1 of the present invention.
In the figure: 1. a work table; 2. a first guide wheel set; 3. a flying shear cutting wheel; 4. an angle adjusting device; 5. a material receiving disc; 6. a material receiving motor; 7. an elastic wheel; 8. a front end guide wheel set; 9. a rear end guide wheel set; 10. a reset structure; 11. a second guide wheel set; 3-1, rolling wheels; 3-2, cutting; 3-3, adjusting the bolt; 4-1 a push rod mechanism; 4-2, a rail seat; 4-3, sliding block; 4-4. top wheel; 4-5, adjusting the reference plate; 4-6, adjusting plate; 4-7, adjusting the bolt; 11. the blade part of the cutting edge of the cutter; 12. front corrugation; 13. rear corrugation; 14. a plane; 15. and an adjusting wheel.
Detailed Description
The technical solution of the present invention is further described in detail by the following embodiments.
Example 1
As shown in fig. 1-4, a unilateral welded pipe receiving device comprises a workbench 1, a first guide wheel set 2, a second guide wheel set 11, a group of flying shear cutting wheels 3, two angle adjusting devices 4, two receiving trays 5 and two receiving motors 6, wherein the first guide wheel set 2 and the second guide wheel set 11 are linearly arranged along the workbench surface and mainly used for providing a walking track for a welded pipe, and the welded pipe is clamped by the guide wheel set 2 and walks along a straight line; the first guide wheel set 2 and the second guide wheel set 11 are formed by oppositely arranging a pair of guide wheels, and a gap between the pair of guide wheels is used for clamping a welded pipe. In order to better clamp the welded pipe, grooves matched with the welded pipe are formed in the wheel surfaces of a plurality of pairs of guide wheels in the guide wheel set, and the welded pipe advances under the relative clamping of the grooves, so that the friction force is increased, and the welded pipe is prevented from being pressed and deformed.
In order to have certain clamping force when a welded pipe enters and avoid the phenomenon that the welded pipe cannot be clamped tightly to cause falling or entering, at least one guide wheel is an elastic wheel 7 with a reset structure 10 in two guide wheels positioned at the head end of a guide wheel set, a shaft seat of the elastic wheel 7 is movably installed on the workbench, a spring is connected between the shaft seat and the workbench to form the reset structure 6, and the relative motion direction of the shaft seat and the workbench is vertical to the arrangement direction of the guide wheel set.
The flying shear cutting wheel 3 is a pair of rollers 3-1 which rotate oppositely, the opposite positions of the two rollers 3-1 are respectively provided with a cutter 3-2, the intersecting cutting position of the two cutters 3-2 is positioned at the middle point of the connecting line of the two rollers, the middle point of the connecting line is positioned on the advancing path of the welding tube in the first guide wheel group 2, the flying shear cutting wheel 3 is a group of driving wheels and is driven by a pair of motors, or one motor synchronously drives the two rollers 3-1 through a driving gear or a chain or a belt, the purpose is that the rotation speed of the rollers 3-1 can be matched with or higher than the advancing speed of the welding tube so as to ensure that the continuous advancing of the welding tube is not influenced.
During specific installation, the flying shear cutting wheel 3 is provided with a cutter hole along the radial direction, the cutter 3-2 is installed in the cutter hole, the flying shear cutting wheel along the extension direction and the vertical direction of the cutter hole is respectively provided with an adjusting bolt 3-3, the adjusting bolt along the extension direction of the cutter hole is abutted against the tail end of the cutter to adjust the extension length of the cutter, and the adjusting bolt along the vertical direction of the cutter hole is abutted against the side part of the cutter to tightly support the cutter, so that the pre-tightening and the adjustment of the cutter are realized.
Based on flying shear cuts off the assembly tolerance of wheel, the cutting part 11 of cutter cutting edge designs for the plane, and when two cutters were through crossing cutting position, stupefied 12 before the cutting part 11 of two cutter cutting edges or stupefied 13 butt after, the flying shear cuts off the wheel and removes certain distance based on assembly tolerance under the interact power.
When the two cutters reach the intersecting cutting position, the blade plane 14 of the cutting edges of the two cutters abut against each other.
The principle of cutting by the cutter is as follows: because the flying shear cutting wheel has larger mass and larger volume, a certain assembly tolerance exists in the assembly process, the Bundy tube to be cut is made of aluminum, the toughness is better, and the Bundy tube has certain strength; in the case where the blade is simply thickened, the blade cannot be cut due to insufficient sharpness, and the blade having an excessively thick thickness is not easily aligned, the flyer structure in the present embodiment is designed.
The cutting edge of the cutter is a plane, when the cutter is installed, the cutter can be ensured to be aligned and aligned through the alignment of the plane, then the fly cutter is fixed, because the flying shear cutting wheel has certain tolerance, the width of the cutting edge surface of the cutter can be set according to the tolerance, when the front edge or the rear edge of the cutting edge plane is abutted, the flying shear cutting wheel can generate certain movement due to the tolerance, when the flying shear cutting wheel returns to the position, the bundy tube is pressed and broken by means of the return force of the flying shear cutting wheel and the relatively sharp angle formed by the front edge position, and a relatively complete cut is formed.
Angle adjusting device 4 is located the end of first direction wheelset 2 and the end of second direction wheelset 11, two receipts charging trays 5 are located 2 terminal one sides of first direction wheelset and 11 terminal one sides of second direction wheelset respectively, the cooperation is used for turning to the welded tube and gets into receipts charging tray 5, angle adjusting device 4 mainly replaces artifical receipts material in-process, the action of initial crooked welded tube head, make it can turn to and get into in receiving charging tray 5, then the welded tube just can be along the crooked dish of inside wall of receiving charging tray 5 and complete, finally form the coil stock.
For better receipts material, receive the drive of material motor 6 receive charging tray 5 and rotate, the rotational linear velocity is unanimous with the marching speed of welded tube, also can guarantee that the welded tube is received the material and is pressed close to all the time and receive charging tray 5 inside walls, ensures to receive the stability of material.
The angle adjusting device 4 comprises a push rod mechanism 4-1, a track seat 4-2, a sliding block 4-3 arranged on the track seat 4-2 and a top wheel 4-4 arranged on the sliding block 4-3, wherein the push rod end of the push rod mechanism 4-1 can drive the sliding block 4-3 to do linear reciprocating motion along the track seat 4-2, and the walking direction of the sliding block 4-3 is vertical to the arrangement direction of the guide wheel set 2. In this embodiment, the push rod mechanism 4-1 may be an electric push rod, an air cylinder, or a hydraulic push rod.
The principle of receiving materials is as follows: the welded pipe is guided by the first guide wheel group 2 or the second guide wheel group 11, when the welded pipe reaches the tail end, the angle adjusting device 4 bends the welded pipe in a jacking mode, the welded pipe is guided to the material receiving plate 5, three points of the inner side wall of the tail end guide wheel, the top wheel 4-4 and the material receiving plate 5 are rounded, the welded pipe is restrained to be coiled into the material receiving plate in an annular shape all the time, and material receiving is completed.
Description of the working process: the equipment is connected with a tube making machine, and the welded tube is used when the welded tube is manufactured and needs to be collected. Firstly, guiding the welding tube into a first group of guide wheels, under the clamping and rotating action of an elastic wheel 7, the welding tube gradually enters into the guide wheel group and linearly moves along the guide wheel group, when the welding tube moves to a first angle adjusting device 4, controlling the angle adjusting device 4 to start, bending the welding tube by a certain angle through a top wheel 4-4, turning to enter into a receiving tray 5, continuously rotating the receiving tray 5 under the driving of a receiving motor, wherein the speed of the receiving tray is matched with the feeding speed of the welding tube, coiling and stacking the welding tube in the receiving tray 5, controlling a flying shear cutting wheel 3 to cut the welding tube when the welding tube is stacked to the required height or weight, completing the receiving of the first receiving tray, controlling the first angle adjusting device to return to the position, returning the top wheel 4-4, continuously entering into a second guide wheel group, repeating the actions to complete the receiving of the second receiving tray, alternate each other, realize receiving material continuously.
In the whole working process, the running state of each device is controlled manually.
Example 2
In order to better finish the material receiving action, the two guide wheels are positioned at the tail ends of the first guide wheel set and the second guide wheel set, the guide wheel close to one side of the material receiving plate is an adjusting wheel 15 with adjustable position, and the adjusting direction of the adjusting wheel is vertical to the guiding direction of the first guide wheel set.
The adjusting wheel 15 is arranged on a sliding block, and the sliding block is arranged on the base through a screw rod structure to form the screw rod structure, so that the position adjustment is realized.
The reason and purpose are as follows: in embodiment 1, three points of the endmost guide wheel, the top wheels 4 to 4 and the inner side wall of the material receiving tray 5 are rounded, the fall and the distance between the inner side wall of the material receiving tray 5 and the top wheels 4 to 4 are not limited to be too large, once the constraint condition is exceeded, the welded pipes in the material receiving tray are deviated and cannot be arranged in a ring shape, therefore, in order to improve the adaptability of the material receiving tray, the guide wheel at the endmost end and close to one side of the material receiving tray is designed to be an adjusting wheel, when the material receiving tray is used, the appropriate position is adjusted according to requirements, the guide wheel deviates a little distance to one side of the material receiving tray, the guide wheel at the last end, the adjusting wheel and the top wheels 4 to 4 form a circular arc, the dependence on the inner wall of the material receiving.
Example 3
To adapt to the requirements of welded pipes of different specifications, the internal procedure, in particular the travel distance of the top wheel 4-4 of the angle adjustment device, is adjusted, and the adjustment system is relatively cumbersome for the user, and therefore, a locking mechanism for circumferentially locking the rail seat is arranged on the workbench 1 corresponding to the angle adjusting device 4, so that the rail seat 4-2 only has the freedom degree in the same moving direction as the sliding block, an adjusting reference plate 4-5 is fixed on the working table 1, an adjusting plate 4-6 is fixed on one side of the rail seat 4-2, the adjusting reference plate 4-5 is connected with the adjusting plate 4-6 through an adjusting bolt 4-7, the adjusting direction of the adjusting bolt 4-7 is consistent with the sliding direction of the sliding block 4-3, and one end of the adjusting bolt 4-7 is provided with a handle.
In use, the entire angle adjusting device 4 is relatively displaced, that is, the reference position of the angle adjusting device 4 is adjusted.
The method solves the problem that the correction can be realized without readjusting parameters when the stroke of the slide block is slightly different due to different bending degrees of the Bundy tube caused by different tube material batches and different temperatures.
Example 4
In order to carry out automatic operation, the device also comprises a controller, wherein an encoder is installed on the elastic wheel, a travel switch used for determining an initial position is installed on a sliding block of the angle adjusting device relative to the track seat, and a color mark sensor is arranged on the front side of the first guide wheel set corresponding to the Bundy tube; the controller is connected with the encoder to obtain the number of turns of the guide wheel so as to calculate the length of the winding Bundy tube and the advancing speed of the Bundy tube; the controller is connected with a push rod mechanism of the angle adjusting device to control the sliding block to move according to a set stroke; the controller is connected with the color mark sensor and a motor of the flying shear cutting wheel to control the cutting action according to the signal of the color mark sensor and the advancing speed of the Bundy tube, and the controller is connected with the travel switch to determine whether the sliding block is reset in place.
The encoder is mainly used for detecting the number of rotation turns of the guide wheel, and calculating the passing length and the advancing speed of the Bundy tube by means of the size of the guide wheel so as to determine the execution time of subsequent actions; the push rod mechanism adopts a fixed program, because the feeding of the Bundy tube is stable and continuous, the distance between the guide wheels corresponding to the encoder is fixed, the data of the encoder triggers the advancing action and the action time of the push rod mechanism, the feeding is realized according to the set program, after the target amount is received, the Bundy tube is cut off by the flying shear cutting wheel, the push rod mechanism resets, the last Bundy tube is rolled under the pulling force of the material receiving machine, and the travel switch is used for determining whether the push rod mechanism accurately resets.
The specific working steps are as follows:
1) starting the first guide wheel set and the second guide wheel set to receive the welded pipe;
2) the encoder calculates the linear velocity according to the size data and the number of rotation turns of the elastic wheel, obtains the advancing speed of the welded pipe, and sends the data to the controller;
3) the controller controls the corresponding angle adjusting device to start on time according to the received advancing speed of the welded pipe and the distance between the angle adjusting device and the elastic wheel, and the welded pipe is guided to the material receiving plate;
4) when detecting that the welded pipe passes for the first time, the color code sensor sends a signal to the controller, and the controller controls the first material receiving disc to start rotating;
5) when the color code sensor detects the position of a welding spot, a signal is sent to the controller, and the controller controls a motor of the flying shear cutting wheel to start according to a preset rotating speed;
6) after the cutting action is finished, the controller resets the working angle adjusting device according to a signal of the flying shear cutting wheel, controls the other angle adjusting device to start on time according to the distance between the other angle adjusting device and the elastic wheel and the advancing speed of the welded pipe, guides the welded pipe to the other material receiving disc, and then repeats the steps 4) -6).
Finally, it should be noted that the above examples are only used to illustrate the technical solutions of the present invention and not to limit the same; although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art will understand that: modifications to the specific embodiments of the invention or equivalent substitutions for parts of the technical features may be made; without departing from the spirit of the present invention, it is intended to cover all aspects of the invention as defined by the appended claims.
Claims (10)
1. The utility model provides a unilateral welded tube receives material equipment which characterized in that: the device comprises a workbench, a first guide wheel set, a second guide wheel set, a group of flying shear cutting wheels, an angle adjusting device and a material collecting disc, wherein the first guide wheel set and the second guide wheel set are linearly arranged along the workbench; the flying shear cutting wheel is a pair of idler wheels rotating in opposite directions and is arranged at the front section of the first guide wheel group, cutters are respectively arranged at opposite positions on the pair of idler wheels, the intersected cutting position of the two cutters is positioned at the midpoint of the connecting line of the two idler wheels, and the intersected cutting position is also positioned in the guide direction of the first guide wheel group; the two material receiving discs are respectively positioned on one side of the tail end of the first guide wheel set and one side of the tail end of the second guide wheel set; the two angle adjusting devices are respectively positioned at the tail end of the first guide wheel set and the tail end of the second guide wheel set and are opposite to the two material receiving discs, and are used for guiding the welded pipe into the two material receiving discs respectively; the material receiving plate is driven to rotate by a material receiving motor.
2. The unilateral welded tube material receiving equipment of claim 1, which is characterized in that: the angle adjusting device comprises a push rod mechanism, a track seat, a sliding block arranged on the track seat and a top wheel arranged on the sliding block, wherein the push rod end of the push rod mechanism can drive the sliding block to move linearly and reciprocally along the track seat.
3. The unilateral welded tube material receiving equipment of claim 2, wherein: the walking direction of the sliding block is vertical to the arrangement direction of the first guide wheel set.
4. The single-side welded pipe receiving equipment as claimed in any one of claims 1 to 3, wherein: the first guide wheel set and the second guide wheel set comprise a plurality of pairs of guide wheels, and grooves matched with the welded pipes are formed in the wheel surfaces of the guide wheels.
5. The unilateral welded tube material receiving equipment of claim 4, wherein: at least one of the two guide wheels positioned at the head end of the first guide wheel set is an elastic wheel with a reset structure, and the elastic wheel always moves towards the corresponding guide wheel under the driving of the reset structure.
6. The unilateral welded tube material receiving equipment of claim 5, wherein: the guide wheels at one side close to the material receiving disc are adjusting wheels with adjustable positions, and the adjusting directions of the adjusting wheels are perpendicular to the guiding directions of the first guide wheel set.
7. The unilateral welded pipe material collecting device of claim 1 or 6, wherein: based on flying shear cuts off the assembly tolerance of wheel, the cutting part of cutter cutting edge is the plane, and when two cutters crossed cutting position, when stupefied before or the stupefied butt in back of the cutting part of two cutter cutting edges, flying shear cuts off the wheel and removes certain distance based on assembly tolerance under the interact power, and when two cutters reachd crossing cutting position, the cutting part plane butt of two cutter cutting edges.
8. The single-side welded pipe receiving equipment as claimed in claim 2, 3, 5 or 6, wherein: correspond on the workstation angle adjusting device sets up and is used for circumference locking the locking mechanism of track seat makes the track seat only stays the degree of freedom with the same moving direction of slider, be fixed with the regulation benchmark board on the workstation, one side of track seat is fixed with the regulating plate, adjust the benchmark board with connect through adjusting bolt between the regulating plate, adjusting bolt's regulation direction with the slip direction of slider is unanimous, adjusting bolt's one end sets up the handle.
9. The single-side welded pipe receiving equipment as claimed in claim 1, 2, 3, 5 or 6, wherein: the flying shear cutting device is characterized by further comprising a controller, wherein an encoder is installed on the elastic wheel, a travel switch used for determining an initial position is installed on a sliding block of the angle adjusting device relative to the rail seat, and a travel switch used for determining the reset position of the cutter is correspondingly installed on the flying shear cutting wheel; a color code sensor is arranged on the front side of the first guide wheel set corresponding to the Bundy tube; the controller is connected with the encoder to obtain the number of turns of the guide wheel so as to calculate the length of the winding Bundy tube and the advancing speed of the Bundy tube; the controller is connected with a push rod mechanism of the angle adjusting device to control the sliding block to move according to a set stroke; the controller is connected with the color mark sensor and a motor of the flying shear cutting wheel to control the cutting action according to the signal of the color mark sensor and the advancing speed of the Bundy tube, and the controller is connected with the two travel switches to determine whether the sliding block and the cutter are reset in place or not.
10. The method for automatically receiving materials by using the single-side welded pipe receiving equipment as claimed in claim 9 is characterized in that: the method comprises the following steps:
1) starting the first guide wheel set and the second guide wheel set to receive the welded pipe;
2) the encoder calculates the linear velocity according to the size data and the number of rotation turns of the elastic wheel, obtains the advancing speed of the welded pipe, and sends the data to the controller;
3) the controller controls the corresponding angle adjusting device to start on time according to the received advancing speed of the welded pipe and the distance between the angle adjusting device and the elastic wheel, and the welded pipe is guided to the material receiving plate;
4) when detecting that the welded pipe passes for the first time, the color code sensor sends a signal to the controller, and the controller controls the first material receiving disc to start rotating;
5) when the color code sensor detects the position of a welding spot, a signal is sent to the controller, and the controller controls a motor of the flying shear cutting wheel to start according to a preset rotating speed;
6) after the cutting action is finished, the controller resets the working angle adjusting device according to a signal of the flying shear cutting wheel, controls the other angle adjusting device to start on time according to the distance between the other angle adjusting device and the elastic wheel and the advancing speed of the welded pipe, guides the welded pipe to the other material receiving disc, and then repeats the steps 4) -6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910900602.5A CN110586686B (en) | 2019-09-23 | 2019-09-23 | Unilateral welded tube receiving device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910900602.5A CN110586686B (en) | 2019-09-23 | 2019-09-23 | Unilateral welded tube receiving device |
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| Publication Number | Publication Date |
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| CN110586686A true CN110586686A (en) | 2019-12-20 |
| CN110586686B CN110586686B (en) | 2024-05-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910900602.5A Active CN110586686B (en) | 2019-09-23 | 2019-09-23 | Unilateral welded tube receiving device |
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| CN (1) | CN110586686B (en) |
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| CN205798244U (en) * | 2016-07-05 | 2016-12-14 | 安徽中智光源科技有限公司 | The accurately LED cutting bender of rewinding |
| CN106312169A (en) * | 2016-10-31 | 2017-01-11 | 东莞市晋诚机械有限公司 | Cutter device |
| CN208663061U (en) * | 2018-08-24 | 2019-03-29 | 无锡苏嘉宇正自动化设备科技有限公司 | Burrs outside welded pipe automatic cutting off table |
| CN210876821U (en) * | 2019-09-23 | 2020-06-30 | 河南明睿达机械制造有限公司 | Unilateral welded tube receives material equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| EP0431280A1 (en) * | 1989-11-15 | 1991-06-12 | SUNDWIGER EISENHÜTTE MASCHINENFABRIK GmbH & CO. | Winding machine for web-like material, especially for a cut-off edge produced by trimming webs |
| CN2707416Y (en) * | 2004-06-25 | 2005-07-06 | 范海洋 | Pipe flying shearing device |
| CN104056877A (en) * | 2014-06-26 | 2014-09-24 | 泰州安吉电子有限公司 | Bundy pipe straightening cutting machine |
| CN105598194A (en) * | 2016-03-15 | 2016-05-25 | 丽水市海卓科技有限公司 | Automatic wire drawing production line and process thereof |
| CN205798244U (en) * | 2016-07-05 | 2016-12-14 | 安徽中智光源科技有限公司 | The accurately LED cutting bender of rewinding |
| CN106312169A (en) * | 2016-10-31 | 2017-01-11 | 东莞市晋诚机械有限公司 | Cutter device |
| CN208663061U (en) * | 2018-08-24 | 2019-03-29 | 无锡苏嘉宇正自动化设备科技有限公司 | Burrs outside welded pipe automatic cutting off table |
| CN210876821U (en) * | 2019-09-23 | 2020-06-30 | 河南明睿达机械制造有限公司 | Unilateral welded tube receives material equipment |
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| CN110586686B (en) | 2024-05-31 |
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