CN110586378B - A spout mucilage binding and put for compound aerogel self preservation temperature template - Google Patents

A spout mucilage binding and put for compound aerogel self preservation temperature template Download PDF

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Publication number
CN110586378B
CN110586378B CN201910836325.6A CN201910836325A CN110586378B CN 110586378 B CN110586378 B CN 110586378B CN 201910836325 A CN201910836325 A CN 201910836325A CN 110586378 B CN110586378 B CN 110586378B
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China
Prior art keywords
composite aerogel
glue
adhesive
coating mechanism
aerogel blanket
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CN201910836325.6A
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Chinese (zh)
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CN110586378A (en
Inventor
高永坡
李瑞红
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Hebei Jushengfeng Thermal Insulation Engineering Co ltd
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Hebei Jushengfeng Thermal Insulation Engineering Co ltd
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Priority to CN201910836325.6A priority Critical patent/CN110586378B/en
Publication of CN110586378A publication Critical patent/CN110586378A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0826Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets

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  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention relates to a glue spraying device for a composite aerogel self-insulation template, which at least comprises a glue coating part, wherein the glue coating part at least comprises a glue coating mechanism capable of rotating, a first channel capable of contacting with the glue coating mechanism is arranged on the first side of the glue coating mechanism, a second channel capable of contacting with the glue coating mechanism is arranged on the second side of the glue coating mechanism, under the condition that an adhesive is injected into the first channel and is coated on the surface of a composite aerogel felt in a mode of being attached to the glue coating mechanism, residual adhesive attached to the glue coating mechanism can enter the second channel through the rotation of the glue coating mechanism, an elastic brush piece abutting against the glue coating mechanism is arranged in the second channel, so that the second channel forms a first space contacting with the composite aerogel felt and a second space separated from the composite aerogel felt based on the separation of the elastic brush piece, under the condition that the glue coating mechanism rotates, residual adhesive can remain in the second space based on the blocking of the elastic brush piece.

Description

A spout mucilage binding and put for compound aerogel self preservation temperature template
Technical Field
The invention relates to the technical field of heat insulation plate manufacturing, in particular to a glue spraying device for a composite aerogel self-insulation template.
Background
Aerogels, also known as xerogels. When most of the solvent is removed from the gel, the liquid content in the gel is much less than the solid content, or the space network structure of the gel is filled with gas, and the appearance is solid, namely xerogel, also called aerogel. Such as gelatin, gum arabic, silica gel, hair, fingernails, and the like. Aerogels also have the properties of gels, i.e., swelling, thixotropic, de-sizing.
The preparation of the aerogel comprises three stages: one is the preparation of wet gel: the wet gel is prepared by a sol-gel process, and nanoparticles dispersed in a liquid are agglomerated together during the reaction to form a continuous three-dimensional network throughout the solution. Secondly, aging of the wet gel: when the sol reaches the gel point, the silica polymer fills the entire sol-containing vessel. However, there are still many reactive groups on the silicon backbone in the gel that have not yet been reacted. The hydrolysis and condensation reactions may continue and, for a sufficient time, strengthen the silica network. Thirdly, drying the wet gel: drying is the last and most critical step in the aerogel production process, and capillary tension is a critical factor in the overall drying process. The most common drying methods include normal pressure drying and supercritical drying, the normal pressure drying method is simple and convenient in process, but the liquid capillary tension in the pores of the skeleton in the wet gel drying process can cause the shrinkage and even cracking of the gel in the drying process. The supercritical drying method is to discharge the liquid in the skeleton pores under the condition of the critical temperature and the critical pressure of the liquid, and to eliminate the tension of solvent capillary in the drying process, so that the ultra-low density aerogel can be prepared, but the process and the equipment are complex and the cost is high.
The aerogel thermal insulation board, also called composite thermal insulation board, is a flexible and high-efficiency thermal insulation material, takes nano-silica aerogel as a main material, and is compounded in inorganic fiber through a special process. The fine nano-mesh structure of the heat insulating material effectively reduces the solid heat conduction of the material, the abundant nano-mesh structure effectively inhibits the convection conduction of gas molecules, and the functional material absorbs and reflects heat radiation, so that the material has extremely low heat conductivity coefficient, and compared with the conventional common heat insulating material, the heat insulating effect can be improved by 2-10 times.
Aerogel insulation board heat insulation principle: when the diameter of the pores in the material is less than 50nm, the air molecules in the pores lose the free flow capacity and are relatively attached to the pore walls, which means that the material is in a nearly vacuum state. Meanwhile, the air holes in the material are all nano-scale air holes, and the material has extremely low volume density, so that the material contains a great number of reflecting interfaces and scattering particles, and the thermal insulation plate is modified in the aspect of heat radiation absorption, so that the aerogel thermal insulation plate has a heat conductivity coefficient lower than that of static air at high temperature and normal temperature.
Traditional wall and roof insulation materials are divided into inorganic materials and organic materials, the organic insulation material polyphenyl foam board occupying 80% of the insulation material market has poor fireproof and flame-retardant properties, and most of inorganic insulation materials such as rock wool and glass wool have large density and poor insulation effect. Aerogel panels have low thermal conductivity, low density, and high flame retardancy, and are ideal insulating materials for walls and roofs.
In conclusion, the aerogel serving as a new solid material with a nano-porous structure has the excellent characteristics of ultralight weight, heat insulation, transparency, fire resistance and the like. The aerogel has great application value in the field of building energy conservation, and can remarkably improve the heat preservation effect and save energy. Along with the research extension and the application expansion in recent years, the application of the aerogel in the building field can improve the energy-saving effect by orders of magnitude.
However, in the production of the existing aerogel board, the glue layer has the important functions of improving the wettability of the surface of the aerogel composite material, bonding the nano-scale particles on the surface of the material together, improving the high temperature resistance and the flame retardancy of the material, and the like, but the glue spraying process in the existing aerogel board is quite backward, the constructors often spray glue and/or glue in the production process, or spray glue by the traditional machine, and the constructors only carry out visual inspection after glue spraying is finished, so that the quality of the glue layer of the aerogel board is uneven, the important functions of high temperature resistance, flame retardancy and the like cannot be ensured, and even the nano-scale particles on the surface of the board are scattered in the construction environment, so that the safety problem caused by suction of the constructors is caused, or the nanometer-scale particles enter a machine to be linked, and the service life of equipment is shortened due to the fact that the gear parts enter. Therefore, how to improve the glue spraying device of the composite aerogel self-insulation template is an urgent problem in the technical field of insulation board manufacturing.
Chinese patent (publication No. CN108673997A) discloses a method for preparing a large-size, high-thickness aerogel board, which comprises aerogel felt and glue, and comprises the following steps: flattening the aerogel felt, coating glue, pressing and forming, hot-press forming and surface treatment. This patent is through processing the aerogel felt that the cost is lower and obtain easily, through technologies such as multilayer adhesion and hot briquetting, becomes the aerogel board of jumbo size, high thickness with softer aerogel felt processing, if carry out the tectorial membrane to its surface simultaneously, has reduced its possibility of falling the powder more.
Chinese patent publication No. CN205522880U discloses a semi-automatic slicer for slicing aerogel thermal insulation material coated with fire-proof cloth. The automatic adhesive spraying device comprises a feeding frame, an adhesive spraying device, a cloth covering device and a cutting table; the feeding frame is connected with the glue spraying device; the glue spraying device is connected with the cloth covering device; the cloth covering device is connected with the cutting table; the cloth coating device comprises a cloth coating bracket, a fireproof cloth roller, a release paper roller, a feeding pair roller and a discharging pair roller; the fireproof cloth roller, the release paper roller, the feeding double rollers and the discharging double rollers are rotatably arranged on the cloth covering bracket; the feeding roller pair and the discharging roller pair are respectively arranged at two ends of the cloth coating bracket; the fireproof cloth roller and the release paper roller are both arranged between the feeding roller pair and the discharging roller pair and are arranged above a plane formed by the feeding roller pair and the discharging roller pair. The patent completes the steps of the whole process flow at one time without stopping; the speed is high, and the efficiency is high; the product is smooth and high in quality; the dependence on personnel and sites is reduced; the production efficiency is improved, and the production cost is reduced.
Chinese patent (publication No. CN106478055B) discloses a preparation method of silica aerogel felt capable of being shaped by hot pressing, adding hot melt fiber material into glass wool of aerogel felt substrate material, preparing silica acid sol by using organic silicon as precursor, low carbon alcohol as solvent and inorganic or organic acid as catalyst, adding the prepared silica acid sol into water/alcohol solution of ammonia water and the like to adjust pH, and then the aerogel is saturated and soaked on a mixed glass wool carrier, after gelation, supercritical extraction is carried out, modification is carried out after extraction, the prepared aerogel felt is hot-pressed at the temperature of 60-300 ℃ and under the pressure of 0.01-5MPa, plate-shaped and irregular-shaped aerogel heat-insulation products can be prepared by utilizing different forming devices, the surface hydrophobicity of the products is not influenced, no aerogel powder falls off, and the heat-insulation requirements of irregular surfaces can be met.
Chinese patent publication No. CN106391426A discloses a surface smoothing process for aerogel composite material, which is to spray glue and heat bake the surface of the front and back sides of the dried aerogel composite material before trimming, pressing and winding. This patent is through spouting gluey, the step of heat treatment, makes the nanometer granule on material surface bond each other together, avoids in the environment that the granule falls out in cutting edge, pressing process, is inhaled or gets into machine and link, gear position by the human body, and the gluing agent of spraying can reduce the frictional force between material and the pressing gyro wheel simultaneously, reduces the gyro wheel wearing and tearing, increase of service life. The invention utilizes the face-changing slide rail and the two conveyor belts with opposite advancing directions to spray one face, the other face of the cured aerogel composite material is automatically switched to face upwards, and the other spray gun is used for spraying the aerogel composite material. The design can ensure that the spraying process of the two sides of the material is the same, the thickness of the adhesive coating is uniform, and the physical properties of the material are kept to be the same.
Chinese patent (publication number CN109354480A) discloses a preparation method of aerogel felt, belonging to the technical field of aerogel. The method aims to solve the technical problems that the reaction temperature is too high and high-pressure conditions are often accompanied in the existing method. The method comprises the following steps: adding acid into a hydrophobic silicon source, water and alcohol, stirring and mixing, adding orthosilicic acid prepared from water glass into the mixed solution, hydrolyzing, adding alkali to adjust the pH value, performing polymerization reaction to obtain gel, spraying the gel into a glass fiber felt by adopting a spraying device, pressurizing a reaction kettle until the glass fiber felt is completely soaked, aging, replacing with an isometric solution, and drying. Compared with a supercritical drying method, a freeze drying method, an infrared drying method and a microwave drying method, the technology method improves the safety of the manufacturing method, reduces the investment of personnel and equipment, and has low reaction temperature and no high-pressure reaction condition.
However, the glue spraying device in the above patent can not effectively improve the flatness and the coating quality of the glue layer, and the above gluing process is quite backward, the constructors often spray glue and/or glue during production, or spray glue by the traditional machine, and only the constructors perform visual inspection after glue spraying is completed, so that the quality of the glue layer of the aerogel plate is uneven, important functions such as high temperature resistance, flame retardance and the like can not be ensured, and even the safety problem that nano-scale particles on the surface of the plate are scattered in the construction environment is caused, so that the safety problem caused by suction of the constructors is caused, or the service life of equipment is shortened due to the fact that the nano-scale particles enter a machine link and a gear part. Therefore, the invention overcomes the defects of the prior art and provides the glue spraying device for the composite aerogel self-insulation template, which can effectively perform quality inspection on the glue layer of the aerogel plate and can effectively improve the flatness and the coating quality of the glue layer.
Disclosure of Invention
Aiming at the defects of the prior art, the independent claim of the invention provides a glue spraying device for a composite aerogel self-insulation template, which at least comprises a conveying part, wherein the conveying part can be used for placing a composite aerogel felt for preparing the composite aerogel self-insulation template and driving the composite aerogel felt on the conveying part to move along a first direction in a self-rotating mode so as to enter the operation ranges of a glue spraying part and a glue coating part in sequence; a glue-spraying portion that can be used to spray a first set thickness of adhesive on a surface of a composite aerogel blanket, wherein the adhesive sprayed from the glue-spraying portion can move in a direction perpendicular to the surface of the composite aerogel blanket to abut against the composite aerogel blanket; the gluing portion can lean on the surface to compound aerogel felt to can set for the adhesive of thickness at the in-process that produces relative displacement with compound aerogel felt at the surface of compound aerogel felt coating second, wherein the gluing portion lean on to the surface and compound aerogel felt is followed first direction removes in order to produce under the condition of relative displacement, the gluing portion can turn certainly and present with compound aerogel felt produces the contact state of rolling friction, the gluing portion is including at least can turn certainly and present the rubber coating mechanism of contact state, the edge of rubber coating mechanism first side in first direction be provided with can with the first passageway of rubber coating mechanism contact, the rubber coating mechanism with the second side relative to first side be provided with can with the second passageway of rubber coating mechanism contact, pour into at the adhesive first passageway and according to adhere to the mode of coating on the rubber coating mechanism coats the surface of compound aerogel felt In the above case, the residual adhesive attached to the glue application mechanism can enter the second channel by rotation of the glue application mechanism, wherein: an elastic brush piece abutting against the gluing mechanism is arranged in the second channel, so that a first space contacting with the composite aerogel felt and a second space separated from the composite aerogel felt are formed in the second channel based on the separation of the elastic brush piece, and under the condition of autorotation of the gluing mechanism, the residual adhesive can be retained in the second space based on the blocking of the elastic brush piece.
According to a preferred embodiment, the second side of the glue coating mechanism is provided with a second blocking body which can be in a flat plate shape, so that the second blocking body can be separated from the glue coating mechanism by a first set distance along the first direction to form the second channel, the elastic brush piece can be arranged on the side face, close to the glue coating mechanism, of the second blocking body, wherein: an end of the second barrier in a direction perpendicular to a surface of the composite aerogel blanket can be spaced a second set distance from the surface and can be defined by a plane parallel to the surface, such that when the composite aerogel blanket is moved in the first direction to apply a second set thickness of adhesive to the surface, the second barrier can flatten the adhesive to improve its surface flatness by relative displacement with the second set thickness of adhesive.
According to a preferred embodiment, a first blocking body capable of being shaped like a flat plate is arranged on the first side of the gluing mechanism, and can be spaced from the gluing mechanism by a third set distance along the first direction to form the first channel, and in the case of the composite aerogel blanket moving along the first direction, a first area of the composite aerogel blanket corresponding to the first side can complete the application of the adhesive at a first moment, and a second area of the composite aerogel corresponding to the second side can complete the application of the adhesive at a second moment, the first moment being later than the second moment, wherein: the first stopper along can set up on the tip on the direction on the surface of the compound aerogel felt of perpendicular to compound aerogel felt with compound aerogel felt supports the buffer memory chamber that leans on the contact for buffer memory chamber with the perpendicular distance of rubber coating mechanism can be greater than first passageway with the perpendicular distance of rubber coating mechanism, wherein, the adhesive can inject into in the buffer memory chamber, make the adhesive in the first passageway can be in the isolated state with external environment contactless on following the second direction.
According to a preferred embodiment, the glue-spraying device further comprises an engaging portion having at least a first engaging body and a second engaging body, the first engaging body being able to be arranged on the glue-applying mechanism and the second engaging body being able to be arranged on the conveying portion, wherein: the first engaging body and the second engaging body can be in abutting contact to assume an engaged state of mutual engagement in a case where the glue application mechanism is in abutting contact with the composite aerogel felt, wherein in a case where the composite aerogel felt is moved in the first direction, the second engaging body can apply an external force in the first direction to the first engaging body based on the engaged state, so that the glue application mechanism can assume a contact state of generating rolling friction with the composite aerogel felt in response to the external force rotating in the third direction.
According to a preferred embodiment, the glue-spraying device further comprises a first glue supplier and a second glue supplier, wherein: the first glue supplier may be in communication with the first passage so that the adhesive may be injected into the first passage based on a first pressure, and the second glue supplier may be in communication with the buffer chamber so that the adhesive may be injected into the buffer chamber based on a second pressure, wherein in a case where the first passage and the buffer chamber may be in communication through the connection passage, the first pressure may be greater than the second pressure so that a flow state in which the adhesive in the buffer chamber moves in the first direction into the first passage may be suppressed in a case where a consumption rate of the adhesive in the first passage and a replenishment rate of the adhesive in the first passage are substantially equal.
According to a preferred embodiment, the glue spraying device further comprises a glue spraying platform capable of being used for placing the conveying part, at least one first push rod motor is arranged on the glue spraying platform, a supporting plate is arranged on the end part of the first push rod motor in the direction perpendicular to the surface of the composite aerogel felt, and the glue spraying device comprises: the conveying part is arranged on the supporting plate, and the supporting plate can move towards the gluing part when the length of the first push rod motor is increased, or can move back to the gluing part when the length of the first push rod motor is decreased; the shape of each of the first engaging body and the second engaging body can be defined by an annular shape, so that the glue coating mechanism can be nested in the first engaging body, and the conveying part can be nested in the second engaging body, wherein the outer diameter of the first engaging body can be larger than the diameter of the glue coating mechanism, and the first engaging body can be in abutting contact with the second engaging body under the condition that the glue coating mechanism is in abutting contact with the composite aerogel felt through the increase of the length of the first push rod motor.
According to a preferred embodiment, the glue spraying device further comprises a support, a placing table and a sorting part, wherein the glue spraying part, the glue coating part and the sorting part can be arranged on the support, and the glue spraying device comprises: the placing table at least comprises a first placing table and a second placing table, the sorting part at least comprises a second push rod motor, the support can be arranged on the first placing table, the second push rod motor can be arranged on the support, the second placing table can be arranged on the second push rod motor, and the composite aerogel felt can move to the first placing table or the second placing table based on sorting of the sorting part.
According to a preferred embodiment, the glue-spraying device further comprises a laser measuring part and a data processor for measuring the thickness of the adhesive, the laser measuring part and the data processor are connected with each other and can be arranged on the bracket, the laser measuring part at least comprises an emitter and a receiver, wherein: the receiver is capable of receiving scattered light scattered by the composite aerogel blanket while the emitter emits laser light toward the composite aerogel blanket, wherein the data processor is capable of determining the thickness of the adhesive based on the intensity of the scattered light.
The invention also provides a glue spraying method for the composite aerogel self-insulation template, which at least comprises the following steps: the conveying part is configured to be used for placing a composite aerogel felt for preparing the composite aerogel self-insulation template, and the conveying part can drive the composite aerogel felt on the conveying part to move along a first direction in a self-rotating mode so as to sequentially enter the operation ranges of the glue spraying part and the glue coating part; arranging a glue spraying part which can be used for spraying adhesive with a first set thickness on the surface of the composite aerogel felt, wherein the adhesive sprayed out of the glue spraying part can move along the direction vertical to the surface of the composite aerogel felt so as to abut against the composite aerogel felt; a rubberized portion configured to be abutted to a surface of a composite aerogel blanket and to be capable of applying an adhesive of a second set thickness on the surface of the composite aerogel blanket during a relative displacement with the composite aerogel blanket, wherein the rubberized portion is capable of self-turning to assume a contact state generating rolling friction with the composite aerogel blanket in a case where the rubberized portion is abutted to the surface and the composite aerogel blanket is moved in the first direction to generate the relative displacement, wherein the rubberized portion is configured to: at least including can the rotation and present the rubber coating mechanism of contact state, the edge of rubber coating mechanism first side on the first direction be provided with can with the first passageway of rubber coating mechanism contact, rubber coating mechanism with the second side that first side is relative be provided with can with the second passageway of rubber coating mechanism contact is injected at the adhesive first passageway and according to being attached to under the mode of rubber coating mechanism coats in the compound aerogel felt on the surface the condition, attached to last residual adhesive of rubber coating mechanism can enter through the rotation of rubber coating mechanism in the second passageway, wherein: an elastic brush piece abutting against the gluing mechanism is arranged in the second channel, so that a first space contacting with the composite aerogel felt and a second space separated from the composite aerogel felt are formed in the second channel based on the separation of the elastic brush piece, and under the condition of autorotation of the gluing mechanism, the residual adhesive can be retained in the second space based on the blocking of the elastic brush piece.
According to a preferred embodiment, the glue spraying method further comprises the following steps: set up at the second side of rubber coating mechanism and can be the tabulate second and block the body for the second blocks the body and is following can with the first settlement distance in rubber coating mechanism interval in the first direction in order to constitute the second passageway, elasticity brush piece can set up in the second blocks being close to of body on the side of rubber coating mechanism, wherein: an end of the second barrier in a direction perpendicular to a surface of the composite aerogel blanket can be spaced a second set distance from the surface and can be defined by a plane parallel to the surface, such that when the composite aerogel blanket is moved in the first direction to apply a second set thickness of adhesive to the surface, the second barrier can flatten the adhesive to improve its surface flatness by relative displacement with the second set thickness of adhesive.
Drawings
FIG. 1 is a schematic structural diagram of a preferred glue-spraying device of the present invention;
FIG. 2 is a schematic view of the construction of a preferred glue application portion of the present invention;
FIG. 3 is a schematic cross-sectional view taken along section A-A;
FIG. 4 is a simplified flow diagram of a preferred method of generating the first and second signals of the present invention; and
FIG. 5 is a simplified flow chart of the preferred method of generating the predetermined value range.
List of reference numerals
1: glue spraying platform 2: glue spraying part 3: laser measuring unit
4: the conveying part 5: the placing table 11: data processor
12: a sorting section 13: the second pusher motor 14: support frame
15: glue coating portion 16: support plate 17: first push rod motor
19: composite aerogel felt 20: first side 21: second side
22: first passage 23: second passage 24: elastic brush piece
25: engaging portion 27: the buffer cavity 28: partition board
29: the connecting passage 30: second glue feeder 31: detecting the signal
32: first signal 33: second signal 34: projectile body
35: the receiver 51: first placing table 52: second placing table
P: preset value interval P1: first light intensity P2: second light intensity
P3: third light intensity 14 a: first strut 14 b: second support rod
15 a: gluing mechanism 15 b: first stopper 15 c: second barrier
19 a: first region 19 b: second region
150 a: base 151 a: roller body 152 a: first glue supplier
23 a: first space 23 b: second space
25 a: first engaging body 25 b: second engaging body
Detailed Description
This is described in detail below with reference to fig. 1-4.
Example 1
As shown in fig. 1, the invention provides a glue spraying device for a composite aerogel self-insulation template, which at least comprises a glue spraying platform 1 and a glue spraying part 2 arranged on the glue spraying platform 1. The glue spraying platform 1 can be used for placing the conveying part 4, so that the composite aerogel felt 19 can be placed on the conveying part 4. When the transmission belt 4 rotates, the composite aerogel felt 19 can be driven to move along the set direction. For example, as shown in FIG. 1, when the conveyor rotates clockwise, the composite aerogel blanket 19 can be entrained to move to the right. Alternatively, the composite aerogel blanket 19 can be driven to the left as the conveyor rotates counterclockwise. The glue spraying part 2 is used for spraying a layer of adhesive with a first set thickness on the surface of the composite aerogel felt, so that a covering layer such as a cement board can be conveniently adhered to the composite aerogel felt. After the covering layer is arranged on the front side and/or the back side of the composite aerogel felt to increase the overall structural strength of the composite aerogel felt, the required composite aerogel self-insulation template can be formed. Preferably, the present invention may further include an adhesive supply mechanism (not shown) used in cooperation with the adhesive spray part 2. The glue supply mechanism may be constituted by a pump and a storage container for storing the adhesive. The storage container is connected to the glue spraying portion via a pump, and the adhesive in the storage container can be sprayed out of the glue spraying portion at a set pressure by the pump.
Preferably, the glue-spraying device further comprises a second placing table 52 and a support 14 defined by an L-shape. The stent 14 includes at least a first strut 14a and a second strut 14 b. The direction of extension of the first strut 14a can be perpendicular to the direction of extension of the second strut 14 b. The first supporting bar 14a can be connected to the second placing table 52 in such a manner that the extending direction thereof is perpendicular to the second placing table 52, so that the extending direction of the second supporting bar 14b can be parallel to the second placing table 52. The glue-spraying portion 2 can be provided on the second support bar 14b so that the outgoing direction of the adhesive sprayed from the glue-spraying portion 2 can be perpendicular to the transmission belt.
Preferably, referring again to fig. 1, a glue application section 15 is provided downstream of the glue injection section 2. The glue application portion 15 is used to apply a layer of adhesive of a second set thickness on the surface of the composite aerogel blanket. The first set thickness may be the same as the second set thickness or may be different from each other. The composite aerogel blanket can be a flexible insulation material formed by compounding silica aerogel, for example, into glass fiber wool, the surface of which is typically porous. The glue spraying part 2 can spray the adhesive to the surface of the composite aerogel felt through set pressure, so that the adhesive can be effectively filled in the pores to achieve the effect of leveling the surface of the composite aerogel felt. Compound aerogel felt spouts gluey processing back rethread rubberizing portion 15 and carries out the rubber coating through spouting gluey portion 2, can reach better surface smoothness under the single rubber coating, and then can reduce the risk of doing over again and mending gluey. The conveying part 4 can drive the composite aerogel felt 19 thereon to move along the first direction by means of rotation so as to enter the working ranges of the glue spraying part 2 and the glue coating part 15 in sequence. The working range is a coverage range in which the adhesive in the glue-spraying portion or the glue-applying portion can be formed.
Preferably, the glue application portion 15 can be provided on the second strut 14b, and the perpendicular distance of the glue application portion 15 from the transmission belt 14 can be increased or decreased. Specifically, the glue spraying platform 1 is further provided with a support plate 16, and the conveying part 4 is arranged on the support plate 16. The shape of the glue platform 1 and the support plate 16 can be defined by a rectangle. Four apex angles of the glue spraying platform 1 are respectively provided with a first push rod motor 17, four apex angles of the supporting plate 16 are respectively connected with the corresponding first push rod motors 17, and then the vertical distance between the gluing part 15 and the conveying part 14 can be increased through the extension of the first push rod motors 17, or the vertical distance between the gluing part 15 and the conveying part 14 can be reduced through the shortening of the first push rod motors 17. For example, as shown in fig. 1, when the first pusher motor 17 is extended, the support plate 16 can be moved upward, so that the vertical distance between the applying section 15 and the transferring section 14 is reduced. The purpose of adjusting the thickness of the adhesive can be achieved by adjusting the vertical distance between the gluing part 15 and the transmission belt 14 through the first push rod motor.
Preferably, as shown in fig. 1 and 2, the glue application portion 15 includes at least a glue application mechanism 15a, a first barrier 15b, and a second barrier 15 c. When the glue coating mechanism 15a abuts against and contacts with the surface of the composite aerogel felt 19 and the composite aerogel felt 19 moves in the first direction under the driving of the conveying part 4, the glue coating mechanism 15a can rotate based on the friction force generated by the abutting contact of the glue coating mechanism and the composite aerogel felt 19, so that the glue coating part can be in a contact state generating rolling friction with the composite aerogel felt, and finally, the adhesive on the glue coating mechanism 15a can be uniformly coated on the surface of the composite aerogel felt 19. As shown in fig. 1, the first direction may be a horizontal right direction. The first blocking body 15b is arranged on a first side 20 of the glue application mechanism 15 a. The second blocking body 15c is arranged on a second side 21 of the gluing mechanism 15a, corresponding to the first side 20 thereof. The lines connecting the first side 20 and the second side 21 can be parallel to each other with the first direction. When the composite aerogel blanket 19 is moved in the first direction such that the glue application mechanism 15a applies glue to the surface of the composite aerogel blanket 19, a first region 19a of the composite aerogel blanket 19 corresponding to the first side 20 can be glued at a first time, and a second region 19b of the composite aerogel blanket 19 corresponding to the second side 21 can be glued at a second time, wherein the first time is later than the second time. For example, as shown in FIG. 1, the first side 20 is located on the right side of the glue mechanism 15a and the second side 21 is located on the left side of the glue mechanism 15a, such that when the composite aerogel blanket 19 is moved horizontally to the right, the second section 19b on the left side of the glue mechanism 15a can be glued earlier than the first section 19a on the right side of the glue mechanism.
Preferably, the first stopper 15b having a flat plate shape is spaced from the glue applying mechanism 15a by a first set distance to form the first passage 22. The second stopper 15c having a flat plate shape and the glue applying mechanism 15a may be spaced apart from each other by a third set distance to form the second passage 23. The first channel 22 can be used for containing the adhesive, so that the adhesive can contact with the circumferential surface of the glue mechanism 15a and be attached to the glue mechanism in the self-rotating process of the glue mechanism 15 a. The residual adhesive left after the glue application attached to the glue application mechanism 15a can enter the second channel 23 for temporary storage and collection. Preferably, as shown in fig. 1, an end portion of the second barrier 15c in a direction perpendicular to the surface of the composite aerogel blanket 19 (i.e., a lower end portion of the second barrier) can be spaced a second set distance from the surface of the composite aerogel blanket 19, and the end portion of the second barrier 15c can be defined by a plane parallel to the surface of the composite aerogel blanket 19, so that in the case where the composite aerogel blanket 19 is moved in the first direction to coat the adhesive of a second set thickness on the surface of the composite aerogel blanket 19, the second barrier 15c can flatten the adhesive by making a relative displacement with the adhesive of the second set thickness to improve the surface flatness thereof. That is, since the lower end portion of the composite aerogel blanket is planar, when the composite aerogel blanket is swept across the surface of the composite aerogel blanket, excess adhesive can be scraped off, and the surface flatness of the adhesive can be improved.
Preferably, again with reference to fig. 1, the glue application means 15a, the first stop 15b and the second stop 15c can be provided on the second strut 14 b. Specifically, the glue applying mechanism 15a at least includes a base 150a, a roller 151a, and a first glue supplier 152 a. The circumferential surface of the glue application mechanism 15a can be defined by the outer surface of the roller body 151 a. The base 150a is disposed on the second leg 14 b. The roller body 151a is rotatably provided on the base 150a in such a manner as to be rotatable about its own central axis. For example, rolling bearings may be provided on both ends of the roller body 151a, fixing holes may be provided on both ends of the base 150a corresponding to both ends of the roller body, respectively, and the rotation of the roller body 151a may be achieved by placing the rolling bearings in the fixing holes. The first glue supplier 152a serves to store the adhesive. The first glue supplier 152a can be disposed on the second strut 14b and can communicate with the first channel 22, thereby allowing the adhesive to enter the first channel 22.
Preferably, at least one elastic brush piece 24 is further arranged on the side of the second barrier 15c close to the gluing mechanism. The resilient brush 24 can be made of a material such as rubber, plastic to give a certain resilience. The elastic brush piece 24 can be brought into abutting contact with the circumferential surface of the roller body 151a to divide the second passage 23 into a first space 23a near the second strut 14b and a second space 23b near the composite aerogel blanket 19. During the rotation of the roller body 151a, the residual adhesive on the roller body can be retained in the second space 23b by the elastic brush piece 24. By providing the second blocking body 15c with the elastic brush piece 24, at least the following technical effects can be achieved: in the prior art, the rear side of the roller body 151a with respect to the advancing direction (i.e., the left side of the roller body 151 a) is in an empty state where the second stopper 15c is not provided, and when the roller body 151a rotates, the residual adhesive on the roller body 151a adheres to the roller body 151a and is brought into the first passage 22 by the rotation of the roller body 151 a. The residual binder is contaminated with debris particles on the surface of the composite aerogel blanket 19 as a result of the residual binder having made contact with the composite aerogel blanket 19. When the contaminated residual adhesive enters the first passage 22 again, it may aggravate the unevenness of the adhesive layer formed by the adhesive on the first region 19a of the composite aerogel blanket, which may easily cause bubbles to form before the cover layer and the adhesive layer when the cover layer is attached to the surface of the composite aerogel blanket, thereby reducing the bonding strength between the cover layer and the composite aerogel. By arranging the elastic brush piece 24, the invention can prevent the residual adhesive from being brought into the first channel 22 by the rotation of the roller body 151a, namely, the residual adhesive can be ensured to be positioned at the left side of the roller body 151a, and further, the first area of the composite aerogel felt 19 can not be influenced. In both cases, the thickness of the glue layer formed by the adhesive on the composite aerogel blanket 19 is usually achieved by adjusting the distance between the roller body 151a and the composite aerogel blanket 19, i.e., in the theoretical case, the thickness of the glue layer is equal to the distance between the roller body and the composite aerogel blanket. Or the thickness of the glue layer can be realized by controlling the supply amount of the adhesive. However, because the roller body 151a has the residual adhesive, the thickness of the adhesive layer is often smaller than the distance between the roller body and the composite aerogel felt, and therefore, in the actual production process, the thickness of the adhesive layer is supplemented by increasing the supply amount of the adhesive, and further, the loss of the adhesive is increased. According to the invention, by arranging the elastic brush piece 24, the residual adhesive on the roller body 151a can be scraped and then coated on the composite aerogel felt again through the second space 23b, so that the problem of reduced adhesive layer thickness caused by residual adhesive on the roller body 151a can be avoided. In addition, the second blocking body 15c can play a role in leveling the adhesive layer on the second area 19b, and the adhesive layer can be ensured to reach the required thickness by adjusting the distance between the second blocking body 15c and the composite aerogel felt. Three, the supply amount of adhesive can be appropriately larger than the amount required to achieve the set glue line thickness, so that part of the adhesive can be buffered in the second space 23 b. Because the composite aerogel felt may have a state of uneven surface, the recessed area needs more adhesive, and the adhesive buffered in the second space 23b can supplement the extra adhesive, so that the flatness of the adhesive layer is further increased.
Example 2
This embodiment is a further improvement of the foregoing embodiment, and repeated contents are not described in detail.
Preferably, the glue spraying device further includes an engaging portion 25, and an external force for urging the roller body 151a to rotate can be applied to the roller body 151a through the engaging portion 25, so as to avoid a sliding friction state in which the roller body 151a does not rotate due to an excessively small friction force between the roller body 151a and the composite aerogel blanket 19. Specifically, the engaging portion 25 includes at least a first engaging body 25a and a second engaging body 25 b. The first engaging body 25a is provided on the roller body 151a, and the second engaging body 25b is provided on the conveying portion 4. Specifically, as shown in fig. 1, the first engaging body 25a may be an external gear. The first engaging body 25a is nestably provided on an end portion of the roller body 151a in the axial direction thereof. The second engaging body 25b can be a rack. The shape of the second engaging body 25b can be defined by a ring shape so that the second engaging body 25b can be nestingly disposed on the conveying portion 4. The outer diameter of the first engaging body 25a can be larger than the diameter of the roller body 151a, so that the first engaging body 25a can come into abutting contact with the second engaging body 25b to assume an engaged state of engagement with each other when the roller body 151a is in abutting contact with the composite aerogel blanket 19. When the composite aerogel blanket 19 is moved in the first direction, the second engaging body 25b can apply an external force in the first direction to the first engaging body 25a based on the engaged state, so that the glue applying mechanism 15a can assume a contact state generating rolling friction with the composite aerogel blanket 19 in response to the external force rotating in the third direction. Specifically, when the composite aerogel felt 19 moves in the first direction, the roller body 151a can rotate counterclockwise, and at the same time, the first engaging body 25a and the second engaging body 25b engage with each other, so that the second engaging body 25b applies an external force in the first direction to the first engaging body 25a, and the first engaging body 25a is further caused to rotate counterclockwise. That is, as shown in fig. 1, the third direction may be a counterclockwise direction. The roller 151a can be prevented from slipping by the engagement of the first engaging body and the second engaging body with each other. For example, when the rotating shaft of the roller body 151a is worn, it may cause an increase in frictional resistance that the roller body 151a needs to overcome to rotate. When frictional resistance increases to being greater than the frictional force between roll body and the compound aerogel felt, roll body 151a will not rotate, is in the slip friction state between roll body 151a and the compound aerogel felt this moment, and the roll body can slide but can not produce the rotation for compound aerogel felt promptly to lead to the glue film that the adhesive formed on compound aerogel felt to appear discontinuous problem. According to the invention, by arranging the meshing part, the second meshing body and the first meshing body are meshed with each other, so that extra external force is provided for the rotation of the roller body, and the rolling friction between the roller body and the composite aerogel felt can be ensured, thereby ensuring the continuity of the glue layer.
Preferably, at least one buffer chamber 27 is provided on the end of the first barrier 15b perpendicular to the first direction and capable of abutting contact with the composite aerogel blanket 19. The vertical distance of the buffer chamber 27 from the roller body 151a can be greater than the vertical distance of the first channel 22 from the roller body 151 a. That is, as shown in FIG. 1, the buffer chamber 27 is located on the right side of the first channel 22. The buffer chamber 27 can be spaced apart from the first passage 22 by a set distance, and thus a partition plate 28 for separating the buffer chamber 27 and the first passage 22 is formed. With the roller body 151a in abutting contact with the composite aerogel blanket 19, the partition plate 28 and the composite aerogel blanket 19 can be spaced a set distance apart to form the connecting passage 29. The buffer chamber 27 can communicate with a second glue supplier 30 provided on the second strut 14b so that the adhesive can enter the buffer chamber 27. Preferably, the first glue supplier 152a may inject the adhesive into the first passage 22 at a first pressure, and the second glue supplier 30 may inject the adhesive into the buffer chamber 27 at a second pressure, wherein the first pressure may be greater than the second pressure, so that the pressure of the first passage 22 may be greater than the pressure of the buffer chamber 27. Preferably, the first and second glue feeders may each be constituted by a pump and a storage container for storing the adhesive. The storage container is connected with the first channel or the buffer cavity through a pump, and the adhesive in the storage container can be conveyed to the first channel or the buffer cavity through the pump at set pressure. Through the above setting mode, can reach following technological effect at least: one, as shown in fig. 1, in the prior art, when the composite aerogel blanket 19 moves to the right to cause the roller body 151a to rotate counterclockwise, the adhesive is accumulated in the first channel 22 on the right side of the roller body 151a, and when the moving speed of the composite aerogel blanket 19 is too high, the replenishing speed of the adhesive may be lower than the consumption speed thereof, so that a negative pressure is formed in the first channel 22, which causes air on the right side of the first channel 22 to enter the first channel 22, and finally, bubbles are generated in the formed adhesive layer. According to the invention, by arranging the buffer cavity 27, the adhesive in the buffer cavity 27 can isolate the adhesive in the first channel from air, so that the adhesive in the first channel 22 can be in an isolated state without contacting with the external environment along the second direction, and finally bubbles can be prevented from being formed in the adhesive layer, and the first direction can be opposite to the second direction. For example, as shown in FIG. 1, when the first direction is horizontal to the right, the second direction is horizontal to the left. In the two methods, when the moving speed of the composite aerogel felt 19 is too fast, the replenishing speed of the adhesive may be less than the consumption speed thereof to generate negative pressure in the first channel, and when the negative pressure is greater than the pressure difference between the first channel and the buffer cavity, the adhesive in the buffer cavity 27 can be promoted to enter the first channel, so that the replenishing speed of the adhesive can be approximately equal to the consumption speed thereof, and the defect of discontinuous adhesive layer can be avoided. Three, the pressure of the first passage 22 can be greater than the pressure of the buffer chamber 27, so that when the consumption speed of the adhesive and the replenishment speed of the adhesive in the first passage are approximately constant, the adhesive in the buffer chamber 27 moves in the first direction and is inhibited from flowing into the first passage 22, that is, the adhesive in the buffer chamber can be prevented from entering the first passage, and even if bubbles exist in the buffer chamber, the bubbles cannot flow into the first passage.
Example 3
This embodiment is a further improvement of the foregoing embodiment, and repeated contents are not described in detail.
Preferably, as shown in fig. 1, the glue spraying device further comprises a laser measuring part 3, and the laser measuring part 3 is used for measuring the thickness of the adhesive sprayed on the surface of the aerogel containing felt. The laser measuring portion 3 may be provided on the second stem 14 b. The laser measuring unit 3 includes at least an emitter 34 and a receiver 35, and when the emitter 34 emits laser light to the surface of the composite aerogel blanket, the receiver 35 can receive scattered light generated by diffuse reflection of the laser light on the surface of the composite aerogel blanket. Preferably, the emitter 34 may be a continuous laser with good monochromaticity, such as: helium neon, argon ion, krypton cadmium and other gas lasers. The receiving volume 35 may use a conventional light intensity detector. Preferably, the laser measuring section 3 can be provided on the second stem 14b so that the exit direction of the laser light emitted by the emitter 34 can be perpendicular to the conveying section.
According to a preferred embodiment, the glue-spraying device further comprises a data processor 11 for processing the data received by the receiving body 35. The data processor 11 is able to determine the thickness of the adhesive based on the light intensity of the scattered light. In particular, the data processor 11 is capable of generating a first signal 32 and a second signal 33 based on the detection signal 31.
Preferably, the data processor 11 generates the first signal 32 in case the detection signal 31 is in the preset value interval P. In case the detection signal 31 is outside the preset value interval P, the data processor 11 generates a second signal 33.
Preferably, a sorting part 12 for distinguishing the composite aerogel blankets is further arranged on the glue spraying platform 1, and in the case that the data processor 11 generates the first signal 32 and/or the second signal 33, the data processor 11 can transmit the sorting signal to the sorting part 12 in a manner of generating the sorting signal, and sort the composite aerogel blankets through the sorting part 12.
Preferably, the data processor 11 may be implemented in hardware, firmware, or as software or computer code storable in a recording medium such as a CD ROM, a RAM, a floppy disk, a hard disk, or a magneto-optical disk, or as computer code originally stored in a remote recording medium or a non-transitory machine-readable medium downloaded through a network and to be stored in a local recording medium, so that the method described herein may be stored in such software processing on a recording medium using a general-purpose computer, a dedicated processor, or programmable or dedicated hardware such as an ASIC or FPGA. It will be appreciated that the computer, processor, microprocessor controller or programmable hardware includes memory components such as RAM, ROM, flash memory, etc. that can store or receive software or computer code that, when accessed and executed by the computer, processor or hardware, implements the processing methods described herein. Further, when a general-purpose computer accesses code for implementing the processes shown herein, execution of the code transforms the general-purpose computer into a special-purpose computer for performing the processes shown herein.
According to a preferred embodiment, the glue-spraying device further comprises at least one placing table 5, the sorting section 12 performing the sorting comprising at least the following steps: the rotation based on conveying portion 4 drives compound aerogel felt and removes along setting for the direction, evenly spouts the glue based on spouting gluey portion 2 to the surface of compound aerogel felt, detects compound aerogel felt based on laser measurement portion 3, and letter sorting portion 12 sorts compound aerogel felt and removes to correspondingly placing on the platform 5 based on detected signal 3.
According to a preferred embodiment, the specific work flow of the glue spraying device at least comprises the following steps:
s1: in the case where the operator places the composite aerogel blanket on the conveying section 4, the composite aerogel blanket moves in a set direction along with the rotation of the conveying section 4, and a layer of adhesive is sprayed on the surface of the composite aerogel blanket through the glue spraying section 2.
S2: the laser measurement unit 3 continuously detects the sprayed composite aerogel felt, and the data processor 11 generates a detection signal 3 based on the detection result.
Specifically, since the detection results generated by the receiver 35 of the laser measuring unit 3 are continuous, the data processor 11 fits the detection result images and averages the detection result images, and the detection signal in the present invention is the average value.
S3: in the case where the data processor 11 generates the first signal 32, the data processor 11 sends a sorting signal that can move the first placing table 51 toward the conveyor 4, so that the composite aerogel that has completed the glue-spraying process can be moved onto the first placing table 51 by the conveyor 4. In the case where the data processor 11 generates the second signal 33, the data processor 11 sends a sorting signal that enables the first placing table 51 to move away from the conveyor 4, so that the composite aerogel that has completed the glue-spraying process can be moved onto the second placing table 52 by the conveyor 4.
S4: in the case where the composite aerogel blanket is moved to the first placing table 51, the user can heat and roll the composite aerogel blanket through the heating roller to form a composite aerogel board. Under the condition that compound aerogel felt moved to second and placed platform 52, the user can carry out manual spraying to this compound aerogel and mend and heat the roll-in, forms compound aerogel board.
According to a preferred embodiment, as shown in fig. 3, the generation of the preset value interval P comprises at least the following steps:
s1: the laser measuring unit 3 detects the composite aerogel blanket without being sprayed with glue, and the receiver 35 generates the first light intensity P1.
S2: the laser measuring unit 3 detects the composite aerogel blanket of the thickest gel layer in the standard, and the receiver 35 generates the second light intensity P2.
S3: the laser measuring unit 3 detects the composite aerogel blanket having the thinnest layer of the standard, and the receiving body 35 generates the third light intensity P3.
Preferably, the predetermined value interval P is [ P3/P1, P2/P1 ].
Preferably, the step of generating the preset value interval P is a step of calibrating the thickness of the standard adhesive layer, and the preset value interval P needs to be calibrated again before each production due to the difference in the thickness of the adhesive layer conforming to the aerogel plate caused by different production batches and/or different application fields.
Preferably, the laser light scatters in the glue layer and diffusely reflects as it travels to the composite aerogel blanket surface. Therefore, when the laser is driven into the glue layers with different thicknesses, scattering occurs to different degrees, and the light intensity received by the receiver 35 is correspondingly increased or decreased. I.e. the thicker the glue layer, the less light intensity is detected by the receiver 35. Correspondingly, the thinner the glue layer, the greater the intensity of light detected by the receiver 35.
Preferably, the first detected light intensity P1 can effectively measure the influence of the ambient light and the diffuse reflection of the laser on the surface of the composite aerogel felt on the laser, and the first detected light intensity P1 can be regarded as the light intensity of the diffuse reflection when the composite aerogel felt is not sprayed with glue. Preferably, P3/P1 is the ratio of the light intensity P3 to P1 detected by the receiver after the laser light is scattered in the standard thinnest adhesive layer through diffuse reflection, and P2/P1 is the ratio of the light intensity P2 to P1 detected by the receiver 35 device after the laser light is scattered in the standard thickest adhesive layer through diffuse reflection.
Preferably, the standard thickest glue layer and the standard thinnest glue layer are selected by an operator according to actual production needs.
Preferably, in the production of the existing aerogel plate, the adhesive layer has the important functions of improving the wettability of the surface of the aerogel composite material, bonding the nano-scale particles on the surface of the material together, improving the high temperature resistance and the flame retardance of the material and the like, however, the glue spraying process in the current aerogel plate is quite laggard, the constructors often carry out manual glue spraying and/or gluing in the production process, or spraying glue by a traditional machine, and only carrying out visual observation by constructors to carry out quality inspection after the glue spraying is finished, therefore, the quality of the glue layer of the aerogel plate is uneven, important functions such as high temperature resistance, flame retardance and the like cannot be guaranteed, and even the safety problem that nano-scale particles on the surface of the plate are scattered in the construction environment is caused, so that the safety problem is caused by suction of constructors, or the equipment service life is shortened due to the fact that the nano-scale particles enter a machine link and gear parts.
According to a preferred embodiment, the sorting section 12 is provided with a second pusher motor 13, the placing table 5 comprises at least a first placing table 51 and a second placing table 52, the second pusher motor 13 being connected to the first placing table 51.
According to a preferred embodiment, the user can heat and roll the composite aerogel blanket through the heating roller when the composite aerogel blanket moves to the first placing table 51, and can perform manual spray correction on the composite aerogel when the composite aerogel blanket moves to the second placing table 52.
Preferably, the sorting part 12 comprises at least a second push rod motor 13, the second push rod motor 13 being able to be arranged on the support 14. The second placing table 25 can be provided on the second pusher motor 13, wherein the composite aerogel felt 19 can be moved to the first placing table 51 or the second placing table 52 based on the sorting by the sorting section 12. Specifically, in the case where the data processor 11 generates the first signal 32, the composite aerogel blanket can be moved onto the first placing table 51 in a manner carried along by the conveying section 4. In the case where the data processor 11 generates the second signal 33 and generates the sorting signal, the sorting section 12 shortens the second pusher motor 13 in such a manner as to receive the sorting signal, thereby bringing the first placing table 51 away from the conveying section 4, and in the case where the first placing table 51 is away from the conveying section 4, the composite aerogel blanket can be moved onto the second placing table 52 in such a manner as to be brought along by the conveying section 4. Alternatively, the composite aerogel blankets can be sorted by manually controlling the extension and contraction of the second push rod motor. That is, when the second pusher motor is manually controlled to be elongated, the composite aerogel blanket on the conveying portion can drop on the first placing table 51. When the second pusher motor is manually controlled to be shortened, the composite aerogel blanket on the conveying portion can drop on the second placing table 52.
Preferably, the present invention effectively improves the sorting efficiency by providing the sorting part 12 and the second push rod motor 13 in cooperation, and adjusts the position of the first placing table 51 by the extension and contraction of the second push rod motor 13, so as to achieve the purpose of sorting and moving the composite aerogel felt onto the corresponding placing table 5. Preferably, the sorting section 12 operates on a principle similar to a servomotor.
Preferably, the thickness of the glue layer made of a material such as gel cannot be effectively measured by the conventional photoelectric detection device, and the loss of light intensity caused by light scattering in the glue layer is non-linearly changed along with the change of the thickness of the glue layer, so that quantitative calculation cannot be performed. The invention obtains the preset value interval P, namely [ P3/P1, P2/P1] by measuring the light intensity P2 reflected by two ends of the standard glue layer thickness interval, namely the thickest glue layer, and the light intensity P3 reflected by two ends of the standard thinnest interval, namely the thinnest glue layer. Therefore, the adhesive layer of the composite aerogel plate in actual production can be measured and compared with P1, and if the detected value is in a preset value interval P, the composite aerogel plate is qualified, otherwise, the composite aerogel plate is unqualified. According to the method, the qualitative calculation of the measured thickness is skillfully converted into the qualitative calculation of whether the measurement belongs to the preset numerical value interval P, so that the direct calculation of the thickness of the adhesive layer of the aerogel plate is effectively avoided, and the accuracy of the detection result is greatly improved.
Preferably, the steps described in this application can be divided into more steps according to the implementation requirement, and two or more steps or partial operations of the steps can be combined into a new step to achieve the purpose of the invention. Meanwhile, each functional unit described in this application may be split into more functional units, or two or more functional units or a part of functions of a functional unit may be combined into a new functional unit, so as to achieve the purpose of the present invention.
It should be noted that the above-mentioned embodiments are exemplary, and that those skilled in the art, having benefit of the present disclosure, may devise various arrangements that are within the scope of the present disclosure and that fall within the scope of the invention. It should be understood by those skilled in the art that the present specification and figures are illustrative only and are not limiting upon the claims. The scope of the invention is defined by the claims and their equivalents.

Claims (10)

1. The utility model provides a spout mucilage binding and put for compound aerogel self preservation temperature template includes at least:
the conveying part (4) can be used for placing a composite aerogel felt (19) for preparing the composite aerogel self-insulation template and driving the composite aerogel felt (19) on the conveying part to move along a first direction in a self-rotating mode so as to enter the operation ranges of the gel spraying part (2) and the gel coating part (15) in sequence;
a glue-spraying section (2) usable for spraying a first set thickness of adhesive on a surface of a composite aerogel blanket (19), wherein the adhesive sprayed from the glue-spraying section (2) is movable in a direction perpendicular to the surface of the composite aerogel blanket (19) to abut to the composite aerogel blanket (19);
a rubberizing portion (15) capable of abutting against a surface of a composite aerogel blanket (19) and capable of applying an adhesive of a second set thickness on the surface of the composite aerogel blanket (19) in a process of generating a relative displacement with the composite aerogel blanket (19), wherein in a case where the rubberizing portion (15) abuts against the surface and the composite aerogel blanket (19) moves in the first direction to generate the relative displacement, the rubberizing portion (15) is capable of rotating to assume a contact state of generating rolling friction with the composite aerogel blanket (19),
it is characterized in that the preparation method is characterized in that,
gluing portion (15) is at least including can the rotation and present contact state's rubber coating mechanism (15a), the edge of rubber coating mechanism (15a) first side (20) on the first direction be provided with can with first passageway (22) of rubber coating mechanism (15a) contact, rubber coating mechanism (15a) with second side (21) that first side (20) are relative be provided with can with second passageway (23) of rubber coating mechanism (15a) contact, inject at the adhesive first passageway (22) and according to being attached to under the mode on rubber coating mechanism (15a) coats on the surface of compound aerogel felt (19), be attached to residual adhesive on rubber coating mechanism (15a) can enter through the rotation of rubber coating mechanism (15a) in second passageway (23), wherein:
an elastic brush piece (24) which is abutted and contacted with the gluing mechanism (15a) is arranged in the second channel (23), so that the second channel (23) forms a first space (23a) which is contacted with the composite aerogel felt (19) and a second space (23b) which is separated from the composite aerogel felt (19) based on the separation of the elastic brush piece (24), wherein in the self-rotation condition of the gluing mechanism (15a), the residual adhesive can be retained in the second space (23b) based on the blocking of the elastic brush piece (24).
2. Glue spraying device according to claim 1, characterised in that the second side (21) of the gluing means (15a) is provided with a second blocking body (15c) able to assume a plate shape, so that the second blocking body (15c) can be spaced from the gluing means (15a) by a first set distance along said first direction to constitute said second channel (23), said elastic brush (24) being able to be arranged on the side of said second blocking body (15c) close to said gluing means (15a), wherein:
an end of the second barrier (15c) in a direction perpendicular to the surface of the composite aerogel blanket (19) can be spaced a second set distance from the surface and can be defined by a plane parallel to the surface, such that when the composite aerogel blanket (19) is moved in the first direction to apply a second set thickness of adhesive to the surface, the second barrier (15c) can level the adhesive to improve its surface flatness by causing relative displacement with the second set thickness of adhesive.
3. Glue spraying device according to claim 2, characterised in that a first blocking body (15b) able to take the form of a plate is provided on the first side (20) of the gluing means (15a), in said first direction the first blocking body (15b) being able to be spaced from the gluing means by a third set distance so as to constitute said first channel (22), in the case of a movement of said composite aerogel blanket (19) in said first direction the application of adhesive being able to be completed at a first moment in a first zone (19a) of the composite aerogel blanket (19) corresponding to said first side (20), and in the case of a movement of said composite aerogel blanket (19) in said first direction in a second moment in a second zone (19b) of the composite aerogel blanket (19) corresponding to said second side (21), said first moment being later than said second moment, wherein:
the utility model discloses a glue spreader, including first stopper (15b), compound aerogel felt (19) and gluing mechanism (15a), first stopper can set up on the tip on the direction of the surface of the edge perpendicular to compound aerogel felt (19) of first stopper (15b) with compound aerogel felt (19) support to lean on buffer memory chamber (27) of contact for buffer memory chamber (27) with the perpendicular distance of gluing mechanism (15a) can be greater than first passageway (22) with the perpendicular distance of gluing mechanism (15a), wherein, the adhesive can be injected into in buffer memory chamber (27), make the adhesive in first passageway (22) can be in the isolated state of not contacting with external environment along the second direction.
4. The glue-spraying device according to claim 3, characterized in that it further comprises an engagement portion (25) having at least a first engagement body (25a) and a second engagement body (25b), said first engagement body (25a) being able to be arranged on said gluing mechanism (15a) and said second engagement body (25b) being able to be arranged on said conveying portion (4), wherein:
the first engaging body (25a) and the second engaging body (25b) can be brought into abutting contact to assume an engaged state of engagement with each other in a state where the glue application mechanism (15a) is in abutting contact with the composite aerogel felt (19), wherein, in a case where the composite aerogel felt (19) is moved in the first direction, the second engaging body (25b) can apply an external force in the first direction to the first engaging body (25a) based on the engaged state, so that the glue application mechanism (15a) can be rotated in the third direction in response to the external force to assume a contact state of generating rolling friction with the composite aerogel felt (19).
5. Glue-spraying device according to claim 4, characterised in that it further comprises a first glue-feeder (152a) and a second glue-feeder (30), wherein:
the first glue supplier (152a) is communicable with the first passage (22) so that the adhesive can be injected into the first passage (22) based on a first pressure, and the second glue supplier (30) is communicable with the buffer chamber (27) so that the adhesive can be injected into the buffer chamber (27) based on a second pressure, wherein in a case where the first passage (22) and the buffer chamber (27) are communicable through the connection passage (29), the first pressure can be greater than the second pressure, so that a flow state in which the adhesive in the buffer chamber (27) moves in the first direction into the first passage (22) can be suppressed in a case where a consumption rate of the adhesive in the first passage (22) and a replenishment rate of the adhesive in the first passage (22) are substantially equalized.
6. Glue-spraying device according to one of the claims 1 to 5, characterized in that it further comprises a glue-spraying platform (1) on which the conveyor (4) can be placed, on which at least one first pusher motor (17) is arranged, wherein on the end of the first pusher motor (17) in the direction perpendicular to the surface of the composite aerogel blanket (19) a support plate (16) is arranged, wherein:
the conveying part (4) is arranged on the supporting plate (16), and the supporting plate (16) can move towards the gluing part (15) when the length of the first push rod motor (17) is increased, or the supporting plate (16) can move back to the gluing part (15) when the length of the first push rod motor (17) is reduced;
the first and second engaging bodies (25a, 25b) can each be defined by a ring shape, so that the glue application means (15a) can be nested in the first engaging body (25a) and the transfer portion (4) can be nested in the second engaging body (25b), wherein the outer diameter of the first engaging body (25a) can be greater than the diameter of the glue application means (15a), the first engaging body (25a) being abuttingly contactable to the second engaging body (25b) in the case of the first pusher motor (17) increasing its length in such a way that the glue application means (15a) is abuttingly contacted to the composite aerogel blanket (19).
7. Glue spraying device according to claim 6, characterised in that it further comprises a support (14), a placing table (5) and a sorting section (12), the glue spraying section (2), the gluing section (15) and the sorting section (12) all being able to be arranged on the support (14), wherein:
the placing table (5) comprises at least a first placing table (51) and a second placing table (52), the sorting part (12) comprises at least a second pusher motor (13), the bracket (14) can be arranged on the first placing table (51), the second pusher motor (13) can be arranged on the bracket (14), and the second placing table (52) can be arranged on the second pusher motor (13), wherein the composite aerogel felt (19) can be moved to the first placing table (51) or the second placing table (52) based on the sorting of the sorting part (12).
8. Glue-spraying device according to claim 7, characterised in that it further comprises a laser measuring portion (3) and a data processor (11) for measuring the thickness of the glue, said laser measuring portion (3) and said data processor (11) being connected to each other and each being able to be arranged on said support (14), said laser measuring portion (3) comprising at least an emitter body (34) and a receiver body (35), wherein:
the receiving body (35) is capable of receiving scattered light scattered by the composite aerogel blanket (19) when the emitter (34) emits laser light toward the composite aerogel blanket (19), wherein the data processor (11) is capable of determining the thickness of the adhesive based on the light intensity of the scattered light.
9. The glue spraying method for the composite aerogel self-insulation template is characterized by at least comprising the following steps:
a conveying part (4) capable of being used for placing a composite aerogel felt (19) for preparing the composite aerogel self-insulation template is configured, and the conveying part (4) can drive the composite aerogel felt (19) on the conveying part to move along a first direction in a self-rotating mode so as to enter the operation ranges of the gel spraying part (2) and the gel coating part (15) in sequence;
arranging a glue-spraying portion (2) which can be used for spraying a first set thickness of adhesive on the surface of the composite aerogel blanket (19), wherein the adhesive sprayed from the glue-spraying portion (2) can move along a direction perpendicular to the surface of the composite aerogel blanket (19) to abut against the composite aerogel blanket (19);
-arranging a rubberized portion (15) abuttable against a surface of a composite aerogel blanket (19) and capable of applying an adhesive of a second set thickness on the surface of the composite aerogel blanket (19) in a process of generating a relative displacement with the composite aerogel blanket (19), wherein the rubberized portion (15) is capable of rotating to assume a contact state generating a rolling friction with the composite aerogel blanket (19) in a case where the rubberized portion (15) is abutted against the surface and the composite aerogel blanket (19) is moved in the first direction to generate the relative displacement, wherein the rubberized portion (15) is configured to: at least including can the rotation and present the rubber coating mechanism (15a) of contact state, the edge of rubber coating mechanism (15a) first side (20) in the first direction be provided with can with first passageway (22) of rubber coating mechanism (15a) contact, rubber coating mechanism (15a) with second side (21) that first side (20) are relative be provided with can with second passageway (23) of rubber coating mechanism (15a) contact, inject at the adhesive first passageway (22) and according to being attached to under the mode on rubber coating mechanism (15a) coats on the surface of compound aerogel felt (19), attach to residual adhesive on rubber coating mechanism (15a) can enter through the rotation of rubber coating mechanism (15a) in second passageway (23), wherein:
an elastic brush piece (24) which is abutted and contacted with the gluing mechanism (15a) is arranged in the second channel (23), so that the second channel (23) forms a first space (23a) which is contacted with the composite aerogel felt (19) and a second space (23b) which is separated from the composite aerogel felt (19) based on the separation of the elastic brush piece (24), wherein in the self-rotation condition of the gluing mechanism (15a), the residual adhesive can be retained in the second space (23b) based on the blocking of the elastic brush piece (24).
10. The glue-spraying method according to claim 9, characterized in that it further comprises the steps of:
set up at the second side (21) of rubber coating mechanism (15a) and can be flat second stopper (15c) for second stopper (15c) is in the edge first direction can with rubber coating mechanism (15a) interval first settlement distance in order to constitute second passageway (23), elasticity brush piece (24) can set up in the second blocks being close to of body (15c) on the side of rubber coating mechanism (15a), wherein:
an end of the second barrier (15c) in a direction perpendicular to the surface of the composite aerogel blanket (19) can be spaced a second set distance from the surface and can be defined by a plane parallel to the surface, such that when the composite aerogel blanket (19) is moved in the first direction to apply a second set thickness of adhesive to the surface, the second barrier (15c) can level the adhesive to improve its surface flatness by causing relative displacement with the second set thickness of adhesive.
CN201910836325.6A 2019-09-06 2019-09-06 A spout mucilage binding and put for compound aerogel self preservation temperature template Expired - Fee Related CN110586378B (en)

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CN111282760B (en) * 2020-03-28 2021-01-08 杭州海外海五金电器有限公司 Ceramic non-stick pan internal surface spraying forming assembly line equipment
CN114771077B (en) * 2022-04-29 2023-12-05 巩义市泛锐熠辉复合材料有限公司 Gel felt surface treatment equipment and modification method

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