CN110577113A - XD-16 type double character wheel take-up and automatic switching device - Google Patents
XD-16 type double character wheel take-up and automatic switching device Download PDFInfo
- Publication number
- CN110577113A CN110577113A CN201910850903.1A CN201910850903A CN110577113A CN 110577113 A CN110577113 A CN 110577113A CN 201910850903 A CN201910850903 A CN 201910850903A CN 110577113 A CN110577113 A CN 110577113A
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- 238000004804 winding Methods 0.000 claims abstract description 63
- 238000009434 installation Methods 0.000 claims description 7
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000008859 change Effects 0.000 description 6
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000005236 sound signal Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
- B65H63/08—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to delivery of a measured length of material, completion of winding of a package, or filling of a receptacle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/044—Continuous winding apparatus for winding on two or more winding heads in succession
- B65H67/056—Continuous winding apparatus for winding on two or more winding heads in succession having two or more winding heads arranged in series with each other
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/35—Ropes, lines
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- Engineering & Computer Science (AREA)
- Quality & Reliability (AREA)
- Storage Of Web-Like Or Filamentary Materials (AREA)
Abstract
The invention provides an XD-16 type double-character-wheel take-up and automatic switching device which comprises a wire arranging unit for arranging wires, a winding unit for winding cords, a limiting unit for limiting the wire arranging distance, a driving unit and a control unit for controlling the driving unit. According to the device for the wire rewinding and the automatic switching of the XD-16 type double-I-shaped wheels, the wire rewinding of the external wire rewinding and stranding machine type single-I-shaped wheel is changed into the wire rewinding of the double-I-shaped wheels, the fixed length of the cord of the I-shaped wheel is controlled through the matching of the limiting unit and the control unit, the wire rewinding is automatically switched from the I-shaped wheel A to the I-shaped wheel B through the matching of the control unit and the first air cylinder, the automation degree is high, the machine tool stopping time is shortened, the production efficiency is improved, and the labor intensity of workers is reduced.
Description
Technical Field
The invention relates to the field of steel cord production equipment, in particular to an XD-16 type double print wheel take-up and automatic switching device.
background
At present, most of machine type cord winding modes of an external take-up strander are single-H-shaped wheel winding, and XD-16 machine type cord winding is also realized by winding a twisted cord by using an I-shaped wheel each time and then unloading the wheel by staff after reaching a preset fixed length. Due to different cord length requirements of customers, the types of finished cord spools are mainly divided into three types B40/B60/B80, wherein the cord winding capacity of the two types B40/B60 spools is about half of that of the B80 spool, when the B40/B60 spools are used in production, the required wheel unloading frequency is double of that of the B80 spool, and workers need to move back and forth when operating a B40/B60 spool machine tool, so that the production efficiency is influenced.
Disclosure of Invention
The invention aims to solve the problem that the production efficiency is low due to the fact that a simplex character wheel is adopted for winding up in the mode of winding up a model cord of an external winding up strander in the prior art, and provides an XD-16 model duplex character wheel winding up and automatic switching device.
In order to achieve the purpose, the invention adopts the following technical scheme: an XD-16 model double-character-wheel take-up and automatic switching device comprises a wire arranging unit for arranging wires, a winding unit for winding cords, a limiting unit for limiting the wire arranging distance, a driving unit and a control unit for controlling the driving unit.
The wire arranging unit comprises a wire arranging swing rod, a wire arranging seat and a wire arranging guide wheel, the wire arranging seat is slidably fixed on the wire arranging swing rod, and the wire arranging guide wheel is arranged on the wire arranging seat;
The winding unit is positioned on the front side of the wire arranging unit and comprises an A spool, a B spool, a spool connecting assembly and a wire collecting flange, one side of the B spool is arranged on the wire collecting flange, the other side of the B spool is connected with the A spool through the spool connecting assembly, the spool connecting assembly comprises a central shaft and a central flange, the central flange is sleeved on the central shaft and positioned in the middle of the central shaft, one end of the central shaft is connected with the A spool, and the other end of the central shaft is connected with the B spool;
The limiting unit comprises a first limiting unit and a second limiting unit, the first limiting unit is located on the rear side of the wire arranging unit, the first limiting unit comprises a lead screw, a first group of proximity switches, a second group of proximity switches and 4 proximity switch supports, the first group of proximity switches comprises 2 first proximity switches, the second group of proximity switches comprises 2 second proximity switches, the first proximity switches and the second proximity switches are fixed on the lead screw through the proximity switch supports respectively, the 2 first proximity switches are located on the lead screw and correspond to the two ends of the A spool respectively, the 2 second proximity switches are located on the lead screw and correspond to the two ends of the B spool respectively, the second limiting unit comprises a third proximity switch and a third proximity switch support, the third proximity switch support is fixed on the wire arranging base, and the third proximity switch is fixed on the third proximity switch support;
The winding driving unit comprises a winding cylinder, and the winding driving unit is connected with one side of the winding flange, which is far away from the B I-shaped wheel;
The output end of the control unit is electrically connected with the first cylinder and the wire take-up cylinder, and the input end of the control unit is electrically connected with the third proximity switch.
Preferably, the spool connecting assembly further comprises a buffer block and a take-up pin, the buffer block and the central flange are coaxially arranged, and the take-up pin is arranged on two sides of the central flange.
Preferably, the central shaft and the central flange are connected by welding.
Preferably, the installation distance between the 2 first proximity switches is equal to the length of the A spool, and the installation distance between the 2 second proximity switches is equal to the length of the B spool.
Preferably, the first proximity switch, the second proximity switch and the third proximity switch are all located on the same plane.
preferably, the control unit is a PLC control unit.
Preferably, the XD-16 model double-print-wheel wire-rewinding and automatic switching device further comprises an alarm unit, wherein an input end of the alarm unit is electrically connected with an output end of the control unit.
Compared with the prior art, the invention has the beneficial effects that: the automatic wire winding machine has the advantages that the single I-shaped wheel winding of the external wire winding stranding machine is changed into the double I-shaped wheel winding, the fixed length of the I-shaped wheel cord is controlled through the matching of the limiting unit and the control unit, the wire winding is automatically switched from the I-shaped wheel A to the I-shaped wheel B through the matching of the control unit and the first air cylinder, the automation degree is high, the machine tool stopping time is shortened, the production efficiency is improved, and the labor intensity of workers is reduced.
Drawings
FIG. 1 is a schematic structural diagram of an XD-16 model dual print wheel take-up and automatic switching device according to an embodiment of the present invention;
Fig. 2 is a schematic structural view of the flat cable unit of fig. 1;
Fig. 3 is a schematic structural view of the spool connection assembly of fig. 1.
Detailed Description
In order to further understand the objects, structures, features and functions of the present invention, the following embodiments are described in detail.
Referring to fig. 1 to 3, the present invention provides an XD-16 model duplex print wheel take-up and automatic switching device, which includes a wire arranging unit 1 for arranging wires, a winding unit 2 for winding cords, a limiting unit 3 for limiting the wire arranging distance, a driving unit 4, and a control unit for controlling the driving unit 4.
The wire arranging unit 1 comprises a wire arranging swing rod 11, a wire arranging seat 12 and a wire arranging guide wheel 13, wherein the wire arranging seat 12 is slidably fixed on the wire arranging swing rod 11, and the wire arranging guide wheel 13 is arranged on the wire arranging seat 12.
The winding unit 2 is located on the front side of the wire arranging unit 1, the winding unit 2 comprises an A spool 21, a B spool 22, a spool connecting assembly 23 and a wire collecting flange 24, one side of the B spool 22 is installed on the wire collecting flange 24, and the other side of the B spool 22 is connected with the A spool 21 through the spool connecting assembly 23. Referring to fig. 1 and 3, the spool coupling assembly 23 includes a central shaft 231 and a central flange 232, the central flange 232 is sleeved on the central shaft 231 and located in the middle of the central shaft 231, one end of the central shaft 231 is connected to the a spool 21, and the other end of the central shaft 231 is connected to the B spool 22, so that the a spool 21 and the B spool 22 can rotate concentrically and synchronously. In a preferred embodiment, the spool coupling assembly 23 further includes a buffer block 233 and a take-up pin 234, the buffer block 233 is coaxially disposed with the central flange 232 to reduce the acting force between the a spool 21 and the B spool 22, and the take-up pin 234 is disposed on two sides of the central flange 232 to respectively perform an assembling positioning function on the a spool and the B spool, so as to ensure that the a spool and the B spool synchronously rotate.
The limiting unit 3 comprises a first limiting unit 31 and a second limiting unit 32, the first limiting unit 31 is located at the rear side of the traverse unit 1, the first limiting unit 31 comprises a screw 311, a first group of proximity switches 312, a second group of proximity switches 313 and 4 proximity switch supports 314, the first group of proximity switches 312 comprises 2 first proximity switches 61, the second group of proximity switches 313 comprises 2 second proximity switches 62 (one of the second proximity switches 62 is not visible in the drawing due to the angle), the first proximity switches 61 and the second proximity switches 62 are respectively fixed on the screw 311 through the proximity switch supports 314, the 2 first proximity switches 61 are respectively located on the screw 311 at positions corresponding to the two ends of the a spool 21, the 2 second proximity switches 62 are respectively located on the screw 311 at positions corresponding to the two ends of the B spool 22, the second limiting unit 32 comprises a third proximity switch 321 and a third proximity switch support 322, the third proximity switch bracket 322 is fixed to the bus bar 12, and the third proximity switch 321 is fixed to the third proximity switch bracket 322. In a preferred embodiment, the first proximity switch 61, the second proximity switch 62 and the third proximity switch 321 are all located on the same plane, so as to ensure that circuit changes can be effectively generated between the third proximity switch 321 and the first proximity switch 61 and between the third proximity switch 321 and the second proximity switch 62.
the driving unit 4 includes a flat cable driving unit 41 and a winding driving unit 42, the flat cable driving unit 41 includes a cylinder bracket 411 and a first cylinder 412 for switching the flat cable from the a spool 21 to the B spool 22, and the specific process is as follows: a piston rod of the first cylinder 412 is connected with the flat cable, and when the winding of the A spool 21 reaches a fixed length (judged by the circuit change caused by the approach of the two proximity switches), the PLC control program controls the first cylinder 412 to contract, so that the flat cable is driven to move from the A spool to the B spool; the cylinder bracket 411 is fixed on one side of the flat cable guide wheel 13, the first cylinder 412 is fixed on the cylinder bracket 411, a piston rod of the first cylinder 412 is connected with a flat cable, the winding driving unit 42 comprises a winding cylinder 421, and the winding cylinder 421 and one side of the winding flange 24 far away from the B-shaped wheel 22 are connected to drive the a-shaped wheel 21 and the B-shaped wheel 22 to synchronously rotate.
the input end of the control unit is electrically connected to the third proximity switch 321 to receive the circuit change and determine whether the cord reaches the fixed length, the output end of the control unit is electrically connected to the first cylinder 412 to control the first cylinder 412 to switch the winding displacement guide wheel 13 from the a spool 21 to the B spool 22 after the cord of the a spool 21 reaches the fixed length, and the output end of the control unit is electrically connected to the winding cylinder 421 to control the rotation of the a spool 21 and the B spool 22 through the winding cylinder 421.
preferably, the central shaft 231 and the central flange 232 are connected by welding.
preferably, the installation distance between the 2 first proximity switches 61 is equal to the length of the a spool 21, and the installation distance between the 2 second proximity switches 62 is equal to the length of the B spool 22.
Preferably, the control unit is a PLC control unit.
Preferably, the XD-16 type double-character-wheel wire winding and automatic switching device further comprises an alarm unit, wherein the input end of the alarm unit is electrically connected with the output end of the control unit so as to remind a worker that the spool A and the spool B need to be disassembled and replaced after the wire winding is finished, and the working efficiency of the worker is improved. The alarm unit may be a sound and/or light prompting unit as known in the art.
It should be noted that the connection between the piston rod of the first cylinder 412 and the flat cable does not hinder the smoothness of winding the flat cable onto the spool, for example, a through hole or an element with a through hole is provided at the end of the piston rod, and the flat cable passes through the through hole, so that the flat cable can be switched from the spool a to the spool B when the first cylinder 412 is contracted.
the working process is as follows: when in operation, an employee firstly installs one end of the B spool 22 on the take-up flange 24, then connects one end of the B spool 22 with the spool connecting assembly 23, connects the other side of the spool connecting assembly with the A spool 21, and finally pushes up the take-up cylinder 421 to complete the installation of the double print wheels. Initially, the wire arranging seat 12 is located on one side of the wire arranging swing rod 11 corresponding to the a spool, a circuit change is generated between the first proximity switch 61 and the third proximity switch 321 on the outer side, the control unit controls the wire winding cylinder 421 to drive the a spool 21 and the B spool 22 to synchronously rotate, the a spool 21 starts to wind up, when the wire arranging seat 12 moves along the wire arranging swing rod 11 to generate a circuit change between the first proximity switch 61 and the third proximity switch 321 on the inner side (at this time, the winding of the a spool 21 is completed), the control unit controls the first cylinder 412 to contract to drive the wire arrangement to be switched from the a spool 21 to the B spool 22, the control unit controls the wire winding cylinder 421 to stop operating, the wire arranging seat 12 continues to move along the wire arranging swing rod 11, and when a circuit change is generated between the second proximity switch 62 and the third proximity switch 321 on the inner side, the control unit controls the wire winding cylinder 421 to drive the a spool 21 and the B spool 22, the B-shaped wheel 22 starts to take up, when the wire arranging base 12 moves continuously along the wire arranging swing rod 11 to a position between the second proximity switch 62 and the third proximity switch 321 on the outer side to generate circuit change (at the moment, the wire taking-up of the B-shaped wheel 22 is finished), the control unit controls the wire taking-up cylinder 421 to stop acting, and simultaneously the control unit controls the alarm unit to send out a sound signal and/or an optical signal to remind a worker to carry out dismounting and replacing operations.
According to the XD-16 type double-character-wheel take-up and automatic switching device, the take-up of an external take-up and strander type single-character wheel is changed into the take-up of a double-character wheel, the fixed length of a cord of a spool is controlled through the matching of the limiting unit and the control unit, and the wire arrangement is automatically switched from the spool A to the spool B through the matching of the control unit and the first air cylinder, so that the degree of automation is high, the machine tool stopping time is shortened, the production efficiency is improved, and the labor intensity of workers is reduced. The invention can also be applied to the external take-up machine types such as XD-12\ MV2\ DT3G \ DT2G and the like.
The present invention has been described in relation to the above embodiments, which are only exemplary of the implementation of the present invention. It should be noted that the disclosed embodiments do not limit the scope of the invention. Rather, it is intended that all such modifications and variations be included within the spirit and scope of this invention.
Claims (7)
1. An XD-16 model double character wheel wire-rewinding and automatic switching device is characterized in that the device comprises:
The wire arranging unit comprises a wire arranging swing rod, a wire arranging seat and a wire arranging guide wheel, the wire arranging seat is slidably fixed on the wire arranging swing rod, and the wire arranging guide wheel is arranged on the wire arranging seat;
the winding unit is used for winding a cord, the winding unit is located on the front side of the winding displacement unit and comprises an A spool, a B spool, a spool connecting assembly and a winding flange, one side of the B spool is installed on the winding flange, the other side of the B spool is connected with the A spool through the spool connecting assembly, the spool connecting assembly comprises a central shaft and a central flange, the central flange is sleeved on the central shaft and located in the middle of the central shaft, one end of the central shaft is connected with the A spool, and the other end of the central shaft is connected with the B spool;
The limiting unit is used for limiting the winding displacement distance and comprises a first limiting unit and a second limiting unit, the first limiting unit is located on the rear side of the winding displacement unit and comprises a lead screw, a first group of proximity switches, a second group of proximity switches and 4 proximity switch supports, the first group of proximity switches comprise 2 first proximity switches, the second group of proximity switches comprise 2 second proximity switches, the first proximity switches and the second proximity switches are respectively fixed on the lead screw through the proximity switch supports, the 2 first proximity switches are respectively located on the lead screw and correspond to the two ends of the A spool, the 2 second proximity switches are respectively located on the lead screw and correspond to the two ends of the B spool, the second limiting unit comprises a third proximity switch and a third proximity switch support, the third proximity switch bracket is fixed on the wire arranging seat, and the third proximity switch is fixed on the third proximity switch bracket;
The winding device comprises a driving unit, a winding driving unit and a winding driving unit, wherein the winding driving unit comprises a cylinder support and a first cylinder, the first cylinder is used for switching a winding wire from an A spool to a B spool, the cylinder support is fixed on one side of a winding wire guide wheel, the first cylinder is fixed on the cylinder support, a piston rod of the first cylinder is connected with the winding wire, the winding driving unit comprises a winding cylinder, and the winding cylinder is connected with one side, away from the B spool, of a winding flange;
and the control unit is used for controlling the driving unit, the output end of the control unit is electrically connected with the first cylinder, the output end of the control unit is electrically connected with the wire winding cylinder, and the input end of the control unit is electrically connected with the third proximity switch.
2. the device for rewinding and automatically switching between two x d-16 type double character wheels as claimed in claim 1, wherein said i-wheel connection assembly further comprises a buffer block and a rewinding pin, said buffer block being arranged coaxially with said central flange, said rewinding pin being arranged on both sides of said central flange.
3. The device for rewinding and automatically switching between two x d-16 model print wheels as claimed in claim 1, wherein said central shaft is connected to said central flange by welding.
4. The device for rewinding and automatically switching between two x d-16 model print wheels as claimed in claim 1, wherein the installation distance between 2 first proximity switches is equal to the length of said a spool, and the installation distance between 2 second proximity switches is equal to the length of said B spool.
5. The device for rewinding and automatically switching between two x d-16 model print wheels as claimed in claim 1, wherein said first proximity switch, said second proximity switch and said third proximity switch are all located on the same plane.
6. The device for rewinding and automatically switching between two x d-16 model print wheels as claimed in claim 1, wherein said control unit is a PLC control unit.
7. The device for rewinding and automatically switching between two print wheels of an XD-16 model as claimed in claim 1, further comprising an alarm unit, wherein an input terminal of said alarm unit is electrically connected to an output terminal of said control unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910850903.1A CN110577113A (en) | 2019-09-10 | 2019-09-10 | XD-16 type double character wheel take-up and automatic switching device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910850903.1A CN110577113A (en) | 2019-09-10 | 2019-09-10 | XD-16 type double character wheel take-up and automatic switching device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110577113A true CN110577113A (en) | 2019-12-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910850903.1A Pending CN110577113A (en) | 2019-09-10 | 2019-09-10 | XD-16 type double character wheel take-up and automatic switching device |
Country Status (1)
| Country | Link |
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| CN (1) | CN110577113A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111003608A (en) * | 2019-12-26 | 2020-04-14 | 江苏兴达钢帘线股份有限公司 | Automatic-switching external wire-taking-up multi-work-wheel wire-taking-up device and wire-taking-up method |
| CN111252597A (en) * | 2020-04-01 | 2020-06-09 | 翁学亮 | Winding device with adjustable winding radius of textile fabric and convenient to replace winding shaft |
| CN114803730A (en) * | 2022-05-06 | 2022-07-29 | 山东省地勘局第二水文地质工程地质大队(山东省鲁北地质工程勘察院) | Positioning and paying-off device for geological geophysical prospecting |
| CN117142259A (en) * | 2023-10-24 | 2023-12-01 | 新乡市和光科技有限公司 | Seamless flux-cored wire preparation facilities |
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| CN210735844U (en) * | 2019-09-10 | 2020-06-12 | 江苏兴达钢帘线股份有限公司 | XD-16 type double character wheel take-up and automatic switching device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111003608A (en) * | 2019-12-26 | 2020-04-14 | 江苏兴达钢帘线股份有限公司 | Automatic-switching external wire-taking-up multi-work-wheel wire-taking-up device and wire-taking-up method |
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| CN111252597A (en) * | 2020-04-01 | 2020-06-09 | 翁学亮 | Winding device with adjustable winding radius of textile fabric and convenient to replace winding shaft |
| CN114803730A (en) * | 2022-05-06 | 2022-07-29 | 山东省地勘局第二水文地质工程地质大队(山东省鲁北地质工程勘察院) | Positioning and paying-off device for geological geophysical prospecting |
| CN117142259A (en) * | 2023-10-24 | 2023-12-01 | 新乡市和光科技有限公司 | Seamless flux-cored wire preparation facilities |
| CN117142259B (en) * | 2023-10-24 | 2024-02-02 | 新乡市和光科技有限公司 | Seamless flux-cored wire preparation facilities |
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