CN110575932A - Coating robot - Google Patents
Coating robot Download PDFInfo
- Publication number
- CN110575932A CN110575932A CN201910771514.XA CN201910771514A CN110575932A CN 110575932 A CN110575932 A CN 110575932A CN 201910771514 A CN201910771514 A CN 201910771514A CN 110575932 A CN110575932 A CN 110575932A
- Authority
- CN
- China
- Prior art keywords
- pipe
- fixedly connected
- box
- communicated
- paint
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011248 coating agent Substances 0.000 title claims abstract description 60
- 238000000576 coating method Methods 0.000 title claims abstract description 60
- 230000007246 mechanism Effects 0.000 claims abstract description 49
- 238000005507 spraying Methods 0.000 claims abstract description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 48
- 238000004140 cleaning Methods 0.000 claims description 40
- 239000003973 paint Substances 0.000 claims description 39
- 239000007921 spray Substances 0.000 claims description 14
- 230000000694 effects Effects 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 6
- 210000000707 wrist Anatomy 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000010422 painting Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 2
- 210000003857 wrist joint Anatomy 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
- B05B15/55—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
- B05B15/555—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids discharged by cleaning nozzles
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The invention discloses a coating robot, which comprises a base, a first driving mechanism, a support frame, a second driving mechanism and a machine head, wherein the bottom of the base is fixedly connected with the top of the first driving mechanism, the top of the base is fixedly connected with the bottom of the support frame, the top of the support frame is fixedly connected with the bottom of the second driving mechanism, the top of the second driving mechanism is movably connected with the bottom of the machine head, and a coating box is fixedly connected with the top of the base and one side of the support frame. This coating robot can wash the interior coating of remaining in the pipeline after the spraying, and can wash scribbling the workbin, has avoided coating to air-dry the influence that the back led to the fact whole spraying effect in scribbling workbin and pipeline inside, after changing coating, can guarantee the holistic spraying quality in user's reuse back, and whole practicality is strong, can the automatic removal.
Description
Technical Field
The invention relates to the technical field of coating robots, in particular to a coating robot.
Background
The painting robot is also called painting robot, and is an industrial robot capable of automatically painting or painting other paint. The wrist joint type structure with 5 or 6 degrees of freedom is adopted, the arm has a larger motion space and can do complex track motion, and the wrist part of the wrist joint type structure generally has 2 to 3 degrees of freedom and can flexibly move. The wrist of the more advanced paint spraying robot adopts a flexible wrist which can be bent towards all directions and can rotate, the action of the wrist is similar to that of a human wrist, the wrist can conveniently extend into a workpiece through a small hole to spray the inner surface of the workpiece, and the existing paint spraying robot has the following problems although the application is mature:
1. The existing coating robot can leave a large amount of coating in the pipeline after the use, the coating is easy to agglomerate in the pipeline after being naturally dried, so that the overall spraying effect is poor, and when the coating needs to be replaced for spraying, the large amount of the remained coating can also influence the overall spraying quality;
2. The base of the existing coating robot is generally fixed, so that the finishing flexibility is not strong, and waste water cannot be discharged in time.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a coating robot, which solves the problem that the coating robot cannot clean a sprayed pipeline and a coating box.
In order to achieve the purpose, the invention is realized by the following technical scheme: a coating robot comprises a base, a first driving mechanism, a supporting frame, a second driving mechanism and a machine head, wherein the bottom of the base is fixedly connected with the top of the first driving mechanism, the top of the base is fixedly connected with the bottom of the supporting frame, the top of the supporting frame is fixedly connected with the bottom of the second driving mechanism, the top of the second driving mechanism is movably connected with the bottom of the machine head, the top of the base is fixedly connected with a coating box at one side of the supporting frame, a motor is fixedly connected with one side of the supporting frame through a fixing plate, a rotating disc is fixedly connected with an output shaft of the motor, the two sides of the rotating disc are slidably connected with the inside of the coating box, a brush is fixedly connected with one side of the bottom of the rotating disc, the bottom end of the brush penetrates through the coating box and extends to the inner cavity of the coating box, and the surface of the brush extending to the inner, the bottom intercommunication of scribbling workbin one side has the spray tube, the top of spray tube runs through the aircraft nose and extends to the inner chamber of aircraft nose, the top of base and the opposite side fixedly connected with that is located the support frame wash the case, wash the first water pump of the bottom fixedly connected with of incasement chamber to wash one side fixedly connected with three way connection of case, the delivery port of first water pump and one side intercommunication of three way connection, three way connection's opposite side passes through the inside intercommunication of connecting pipe and spray tube.
Preferably, the top of the three-way joint is communicated with a fixed pipe, one side of the coating tank is fixedly connected with a cleaning pipe, one side of the cleaning pipe is communicated with the top end of the fixed pipe, and the other side of the cleaning pipe is communicated with the inside of the coating tank through a cleaning spray head.
preferably, the bottom of the other side of the coating box is communicated with a feeding pipe, and the bottom of the coating box is communicated with a water outlet pipe.
Preferably, the top of the cleaning box is fixedly connected with a box cover through a screw, the top of the box cover is communicated with a water inlet pipe, and the bottom of the other side of the cleaning box is communicated with a water outlet pipe.
Preferably, the bottom of the inner cavity of the machine head is fixedly connected with a second water pump through a supporting plate, one end of the spraying pipe extending to the inner cavity of the machine head is communicated with one side of the second water pump, one side of the machine head is communicated with an extension pipe, one end of the extension pipe is communicated with a paint sprayer, and the other side of the second water pump is communicated with the other end of the extension pipe.
Preferably, the other side of the support frame is fixedly connected with a control box.
advantageous effects
The invention provides a coating robot. Compared with the prior art, the method has the following beneficial effects:
(1) The coating robot is characterized in that the bottom end of a hairbrush penetrates through a coating box and extends to an inner cavity of the coating box, the surface of the hairbrush extending to the inner cavity of the coating box is in contact with the inner wall of the coating box, the bottom of one side of the coating box is communicated with a spraying pipe, the top end of the spraying pipe penetrates through a machine head and extends to the inner cavity of the machine head, the top of a base is fixedly connected with a cleaning box at the other side of a support frame, the bottom of the inner cavity of the cleaning box is fixedly connected with a first water pump, a three-way joint is fixedly connected to one side of the cleaning box, a water outlet of the first water pump is communicated with one side of the three-way joint, the other side of the three-way joint is communicated with the inside of the spraying pipe through a connecting pipe, coating remained in a pipeline after being sprayed can be cleaned, the coating box, after the coating is replaced, the overall spraying quality after the coating is reused by a user can be ensured, and the overall practicability is high.
(2) This coating robot, bottom and first actuating mechanism's top fixed connection through the base, and the top of base and the bottom fixed connection of support frame, the top of support frame and second actuating mechanism's bottom fixed connection, and the bottom swing joint of second actuating mechanism's top and aircraft nose, three way connection's top intercommunication has fixed pipe, scribble one side fixed connection scavenge pipe of workbin, and the one side of scavenge pipe and the top intercommunication of fixed pipe, the opposite side of scavenge pipe is through the inside intercommunication of washing shower nozzle with scribbling the workbin, the bottom intercommunication of scribbling the workbin opposite side has the inlet pipe, the bottom intercommunication of scribbling the workbin has the outlet pipe, can the automated movement, whole flexibility is strong.
Drawings
FIG. 1 is a front view of the structure of the present invention;
FIG. 2 is a cross-sectional view of the paint tank structure of the present invention;
FIG. 3 is a cross-sectional view of the structure of the cleaning tank of the present invention;
Fig. 4 is a cross-sectional view of the handpiece construction of the present invention.
In the figure: 1-base, 2-first driving mechanism, 3-support frame, 4-second driving mechanism, 5-machine head, 6-coating box, 7-fixing plate, 8-motor, 9-rotary table, 10-brush, 11-spraying pipe, 12-cleaning box, 13-first water pump, 14-three-way joint, 15-fixing pipe, 16-cleaning pipe, 17-feeding pipe, 18-discharging pipe, 19-box cover, 20-water inlet pipe, 21-second water pump, 22-extending pipe and 23-coating spray head.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1-4, embodiment 1 provides a technical solution: a coating robot comprises a base 1, a first driving mechanism 2, a support frame 3, a second driving mechanism 4 and a machine head 5, wherein the bottom of the base 1 is fixedly connected with the top of the first driving mechanism 2, the top of the base 1 is fixedly connected with the bottom of the support frame 3, the top of the support frame 3 is fixedly connected with the bottom of the second driving mechanism 4, the top of the second driving mechanism 4 is movably connected with the bottom of the machine head 5, a user can control a microprocessor in a control box through software, so that the microprocessor can send instructions to the first driving mechanism 2 and the second driving mechanism 4, the first driving mechanism 2 and the second driving mechanism 4 can adjust the position of a coating spray head 23, the first driving mechanism 2 and the second driving mechanism 4 are driven by a hydraulic cylinder device, as shown in figure 4, the bottom of an inner cavity of the machine head 5 is fixedly connected with a second water pump 21 through a support plate, one end of the spraying pipe 11 extending to the inner cavity of the head 5 is communicated with one side of the second water pump 21, one side of the head 5 is communicated with the extension pipe 22, one end of the extension pipe 22 is communicated with the paint spray head 23, the other side of the second water pump 21 is communicated with the other end of the extension pipe 22, the other side of the support frame 3 is fixedly connected with a control box, a PLC control device is installed in the control box, the top of the base 1 and one side of the support frame 3 are fixedly connected with a paint box 6, the bottom of the other side of the paint box 6 is communicated with a feed pipe 17, the bottom of the paint box 6 is communicated with a water outlet pipe 18, one side of the support frame 3 is fixedly connected with a motor 8 through a fixing plate 7, as shown in FIG. 2, an output shaft of the motor 8 is fixedly connected with a turntable 9, two sides of the turntable 9 are slidably connected with the inner part of the paint box 6, one side, and the surface of the inner cavity of the paint tank 6 extended by the brush 10 contacts with the inner wall of the paint tank 6, the bottom of one side of the paint tank 6 is communicated with the spray pipe 11, the top end of the spray pipe 11 penetrates through the head 5 and extends to the inner cavity of the head 5, the top of the base 1 and the other side of the support frame 3 are fixedly connected with the cleaning tank 12, as shown in fig. 3, the top of the cleaning tank 12 is fixedly connected with a tank cover 19 through a screw, the top of the tank cover 19 is communicated with a water inlet pipe 20, the bottom of the other side of the cleaning tank 12 is communicated with a water outlet pipe, the bottom of the inner cavity of the cleaning tank 12 is fixedly connected with a first water pump 13, one side of the cleaning tank 12 is fixedly connected with a three-way joint 14, the water outlet of the first water pump 13 is communicated with one side of the three-way joint 14, the other side of the three-way joint 14 is, and one side of the cleaning pipe 16 communicates with the tip end of the fixed pipe 15, and the other side of the cleaning pipe 16 communicates with the inside of the paint tank 6 through the cleaning head.
When the spraying machine is used, a user can operate the spraying machine through a computer and then transmit an instruction to a control box (not marked in the figure) on one side of the support frame 3, so that a processor in the control box can start the first driving mechanism 2 and the second driving mechanism 4, the first driving mechanism 2 can drive the whole to move after being started, the second driving mechanism 4 can drive the machine head 5 to move after being started, so that the spraying position can be adjusted under the matching of the first driving mechanism 2 and the second driving mechanism 4, the user starts the second water pump 21 after adjustment, the second water pump 21 can pump the coating in the coating box 6 into the extension pipe 22 through the spraying pipe 11 after being started, and then the coating is sprayed out through the coating nozzle 23, when the coating box 6 or the spraying pipe 11 needs to be cleaned after spraying, the first water pump 13 is started, the moisture in the water tank 12 can be introduced into the three-way joint 14 after the first water pump 13 is started, when the spraying pipe 11 is cleaned, the valve inside the fixed pipe 15 is closed, the valve inside the connecting pipe is opened, at this time, the water inside the cleaning box 12 is introduced into the spraying pipe 11, and then the spraying pipe 11, the extension pipe 22 and the paint sprayer 23 are cleaned, when the paint box 6 needs to be cleaned, the valve inside the connecting pipe is opened, the valve inside the fixed pipe 15 is closed, at this time, the water inside the cleaning box 12 enters the inside of the paint box 6 through the fixed pipe 15 and the cleaning pipe 16, then the motor 8 is started, the motor 8 drives the rotating disc 9 to rotate after being started, and further drives the brush 10 to rotate, because the brush 10 is located at the eccentric position of the bottom of the rotating disc 9, the inner wall of the paint box 6 can be cleaned in an all-around manner by the brush 10, and the cleaned water is discharged through the water outlet pipe 18.
Example 2
Embodiment 2 provides a technical solution: a coating robot comprises a base 1, a first driving mechanism 2, a supporting frame 3, a second driving mechanism 4 and a machine head 5, wherein the bottom of the base 1 is fixedly connected with the top of the first driving mechanism 2, the top of the base 1 is fixedly connected with the bottom of the supporting frame 3, the top of the supporting frame 3 is fixedly connected with the bottom of the second driving mechanism 4, the top of the second driving mechanism 4 is hinged with the bottom of the machine head 5, the first driving mechanism 2 is a servo motor, the second driving mechanism 4 is a cylinder, when in work, can be connected with the first and second driving mechanisms by signals through a PLC controller in the control box, and the first driving mechanism 2 and the second driving mechanism 4 can adjust the position of the coating material spray head 23, the PLC is Mitsubishi Q series, the servo motor is a 1FK7 servo motor or a 1FT6 servo motor, and the air cylinder is SC 63-25. As shown in fig. 4, the bottom of the inner cavity of the head 5 is fixedly connected with a second water pump 21 through a support plate, one end of the spraying pipe 11 extending to the inner cavity of the head 5 is communicated with one side of the second water pump 21, one side of the head 5 is communicated with an extension pipe 22, one end of the extension pipe 22 is communicated with a paint spray head 23, the other side of the second water pump 21 is communicated with the other end of the extension pipe 22, the other side of the support frame 3 is fixedly connected with a control box, one side of the top of the base 1 and positioned on the support frame 3 is fixedly connected with a paint box 6, the bottom of the other side of the paint box 6 is communicated with a feed pipe 17, the bottom of the paint box 6 is communicated with a water outlet pipe 18, one side of the support frame 3 is fixedly connected with a motor 8 through a fixing plate 7, as shown in fig. 2, an output shaft of the motor 8, the bottom end of the hairbrush 10 penetrates through the coating material tank 6 and extends to the inner cavity of the coating material tank 6, the surface of the hairbrush 10 extending to the inner cavity of the coating material tank 6 is contacted with the inner wall of the coating material tank 6, the bottom of one side of the coating material tank 6 is communicated with the spraying pipe 11, the top end of the spraying pipe 11 penetrates through the machine head 5 and extends to the inner cavity of the machine head 5, the top of the base 1 and the other side of the support frame 3 are fixedly connected with the cleaning tank 12, as shown in fig. 3, the top of the cleaning tank 12 is fixedly connected with a tank cover 19 through a screw, the top of the tank cover 19 is communicated with a water inlet pipe 20, the bottom of the other side of the cleaning tank 12 is communicated with a water outlet pipe, the bottom of the inner cavity of the cleaning tank 12 is fixedly connected with a first water pump 13, one side of the cleaning tank 12 is fixedly connected with a, the top of the three-way joint 14 is communicated with a fixed pipe 15, one side of the paint tank 6 is fixedly connected with a cleaning pipe 16, one side of the cleaning pipe 16 is communicated with the top end of the fixed pipe 15, and the other side of the cleaning pipe 16 is communicated with the interior of the paint tank 6 through a cleaning nozzle.
it is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a coating robot, includes base (1), first actuating mechanism (2), support frame (3), second actuating mechanism (4) and aircraft nose (5), the bottom of base (1) and the top fixed connection of first actuating mechanism (2) to the top of base (1) and the bottom fixed connection of support frame (3), the top of support frame (3) and the bottom fixed connection of second actuating mechanism (4) to the top of second actuating mechanism (4) and the bottom swing joint of aircraft nose (5), its characterized in that: the paint spraying device is characterized in that the top of the base (1) is fixedly connected with a paint box (6) on one side of a support frame (3), one side of the support frame (3) is fixedly connected with a motor (8) through a fixing plate (7), an output shaft of the motor (8) is fixedly connected with a turntable (9), two sides of the turntable (9) are slidably connected with the interior of the paint box (6), one side of the bottom of the turntable (9) is fixedly connected with a brush (10), the bottom end of the brush (10) penetrates through the paint box (6) and extends to the inner cavity of the paint box (6), the surface of the inner cavity of the paint box (6) extended by the brush (10) is contacted with the inner wall of the paint box (6), the bottom of one side of the paint box (6) is communicated with a spraying pipe (11), the top end of the spraying pipe (11) penetrates through a machine head (5) and extends to the inner cavity of the machine head (5), the top of the base (1) is fixedly connected, the bottom of the inner cavity of the cleaning box (12) is fixedly connected with a first water pump (13), one side of the cleaning box (12) is fixedly connected with a three-way joint (14), a water outlet of the first water pump (13) is communicated with one side of the three-way joint (14), and the other side of the three-way joint (14) is communicated with the inside of the spraying pipe (11) through a connecting pipe.
2. a paint robot as claimed in claim 1, wherein: the top of the three-way joint (14) is communicated with a fixed pipe (15), one side of the paint tank (6) is fixedly connected with a cleaning pipe (16), one side of the cleaning pipe (16) is communicated with the top end of the fixed pipe (15), and the other side of the cleaning pipe (16) is communicated with the interior of the paint tank (6) through a cleaning spray head.
3. A paint robot as claimed in claim 1, wherein: the bottom of the other side of the coating box (6) is communicated with a feeding pipe (17), and the bottom of the coating box (6) is communicated with a water outlet pipe (18).
4. A paint robot as claimed in claim 1, wherein: the top of the cleaning box (12) is fixedly connected with a box cover (19) through screws, the top of the box cover (19) is communicated with a water inlet pipe (20), and the bottom of the other side of the cleaning box (12) is communicated with a water outlet pipe.
5. a paint robot as claimed in claim 1, wherein: the bottom in aircraft nose (5) inner chamber passes through backup pad fixedly connected with second water pump (21), one side intercommunication of one end that spray pipe (11) extended to aircraft nose (5) inner chamber and second water pump (21), one side intercommunication of aircraft nose (5) has extension pipe (22) to the one end intercommunication of extension pipe (22) has coating shower nozzle (23), the opposite side of second water pump (21) and the other end intercommunication of extension pipe (22).
6. a paint robot as claimed in claim 1, wherein: the other side fixedly connected with control box of support frame (3), install the PLC controller in the control box, the PLC controller respectively with first actuating mechanism (2), second actuating mechanism (4) signal connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910771514.XA CN110575932A (en) | 2019-08-21 | 2019-08-21 | Coating robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910771514.XA CN110575932A (en) | 2019-08-21 | 2019-08-21 | Coating robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110575932A true CN110575932A (en) | 2019-12-17 |
Family
ID=68811594
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910771514.XA Pending CN110575932A (en) | 2019-08-21 | 2019-08-21 | Coating robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110575932A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114700197A (en) * | 2022-03-25 | 2022-07-05 | 武汉钢铁有限公司 | Spraying system and spraying method |
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| CN211026845U (en) * | 2019-08-21 | 2020-07-17 | 芜湖航跃智能装备有限公司 | Coating robot |
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| CN108372170A (en) * | 2018-02-01 | 2018-08-07 | 湖南辉讯企业管理有限公司 | It is a kind of can more changing brush head medical laboratory beaker cleaning device |
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