CN110565510A - Prefabricated assembled segmental pier structure and construction method thereof - Google Patents
Prefabricated assembled segmental pier structure and construction method thereof Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
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Abstract
本发明提供一种预制拼装节段式桥墩构造及施工方法,本发明通过在工厂内预制上、下节预制桥墩及其它附属构件,实现了施工过程的标准化、工厂化、装配化;通过将大型桥墩进行分节预制,实现了预制施工的大型化,可满足高墩桥梁快速施工要求,大大缩减了施工建设的周期,提升了工程质量,减小了施工过程中对城市交通、环境的不利影响;现浇承台上设承台预留槽,装配时,便于吊装下节预制桥墩时的定位;在下节预制桥墩上设置下节桥墩槽,在上节预制桥墩上设置上节桥墩凸条,两者形成类榫卯结构,便于吊装时准确定位,大大降低施工难度,大大提升施工效率,缩短建设周期。The present invention provides a prefabricated assembled segmental bridge pier structure and construction method. The present invention realizes the standardization, factoryization and assembly of the construction process by prefabricating the upper and lower section prefabricated bridge piers and other auxiliary components in the factory; The pier is prefabricated in sections, realizing the large-scale prefabricated construction, which can meet the rapid construction requirements of high-pier bridges, greatly shorten the construction period, improve the quality of the project, and reduce the adverse impact on urban traffic and the environment during the construction process ; There is a reserved slot for the cap on the cast-in-place cap, which is convenient for positioning when hoisting the lower prefabricated pier; the lower pier groove is set on the lower prefabricated pier, and the upper pier convex line is set on the upper prefabricated pier. The two form a mortise-and-tenon structure, which is convenient for accurate positioning during hoisting, greatly reduces construction difficulty, greatly improves construction efficiency, and shortens the construction period.
Description
技术领域technical field
本发明属于桥梁工程领域,具体涉及预制拼装节段式桥墩构造及施工方法。The invention belongs to the field of bridge engineering, and in particular relates to a prefabricated assembled segmental pier structure and a construction method.
背景技术Background technique
随着中国经济社会的快速发展,城市交通量日益繁重,采用传统的支架现浇等施工方式建造桥梁的方法由于混凝土龄期较长等原因,导致施工周期较长,严重影响了城市交通。预制装配式桥梁可最大限度的降低对现有交通的干扰、极大程度的增加施工安全性、减小对施工现场环境的污染、显著的加快施工进度且为后期桥梁构件的维修更换提供了极大的便利。国内桥梁上部结构及桥面系结构的预制拼装技术已趋于成熟,而桥梁下部结构特别是较高桥墩的预制装配技术较少,仅在一些跨海大桥重力式桥墩中有所应用。With the rapid development of China's economy and society, the traffic volume in cities has become increasingly heavy. Due to the long age of concrete and other reasons, the traditional method of constructing bridges such as cast-in-place brackets has led to a long construction period, which has seriously affected urban traffic. The prefabricated bridge can minimize the interference to the existing traffic, greatly increase the construction safety, reduce the pollution to the construction site environment, significantly speed up the construction progress, and provide a great solution for the maintenance and replacement of the bridge components in the later period. Great convenience. The prefabrication and assembly technology of domestic bridge superstructure and bridge deck structure has become mature, while the prefabrication and assembly technology of bridge substructure, especially the higher piers, is less, and it is only used in gravity piers of some sea-crossing bridges.
目前一些城市桥梁已经开始采用工厂预制、现场吊装的方式进行施工。但是这种施工方法大部分只是针对整体桥墩,由于桥墩大小受运输工具和吊装机械的限制,导致一些高大桥墩不能采用工厂预制的施工方式,从而导致这些桥梁在建造时周期过长,而且对城市的交通和环境产生了巨大影响。现在存在少量的节段桥墩预制方法,但是这些方法在桥墩拼装时很难做到精准对接,从而增加了施工难度,降低了工作效率,延长了工期。At present, some urban bridges have begun to be constructed in the way of factory prefabrication and on-site hoisting. However, most of this construction method is only for the overall pier. Because the size of the pier is limited by the means of transportation and hoisting machinery, some high pier cannot be prefabricated in the factory, which leads to a long period of construction for these bridges, and it is harmful to the city. traffic and the environment have had a huge impact. There are a small number of prefabrication methods for segmental piers, but these methods are difficult to achieve precise docking when the piers are assembled, which increases the difficulty of construction, reduces work efficiency, and prolongs the construction period.
发明内容Contents of the invention
针对现有技术中存在的问题,本发明提供一种预制拼装节段式桥墩构造及施工方法,能够实现桥墩拼装时的精准对接,降低施工难度,提高施工效率,缩短桥梁的建设周期。Aiming at the problems existing in the prior art, the present invention provides a prefabricated assembled segmental bridge pier structure and a construction method, which can realize precise docking during the assembly of bridge piers, reduce construction difficulty, improve construction efficiency, and shorten the construction period of bridges.
本发明是通过以下技术方案来实现:The present invention is achieved through the following technical solutions:
预制拼装节段式桥墩构造,包括上节预制桥墩、下节预制桥墩和现浇承台;Prefabricated assembled segmental pier structure, including upper prefabricated pier, lower prefabricated pier and cast-in-place cap;
现浇承台上表面设有承台预留槽,装配时,所述下节预制桥墩下部置于承台预留槽内固定;The upper surface of the cast-in-place cap is provided with a cap reserved groove, and during assembly, the lower part of the prefabricated pier of the lower section is placed in the cap reserved groove and fixed;
下节预制桥墩的上部为中空结构,在下节预制桥墩内侧形成台阶;下节预制桥墩横桥向侧面上部沿纵向设有下节桥墩槽,下节桥墩槽的上端面与下节预制桥墩的上端面平齐,下节桥墩槽的下端面与下节预制桥墩内侧台阶的台阶面平齐,且下节桥墩槽与下节预制桥墩上部中空结构连通;上节预制桥墩自上而下呈变截面设置,上节预制桥墩上部截面面积大于下部截面面积,在上节预制桥墩外周形成台阶;上节预制桥墩横桥向侧面下部沿纵向设有上节桥墩凸条,上节桥墩凸条上端面与上节预制桥墩外周台阶的台阶面重合,上节桥墩凸条下端面与上节预制桥墩的下端面平齐,上节桥墩凸条与下节桥墩槽配合;装配时,上节预制桥墩的下部插入下节预制桥墩的上部中空结构内,上节桥墩凸条插入下节桥墩槽中,且上节预制桥墩底部置于下节预制桥墩内侧的台阶上固定,上节预制桥墩上台阶的台阶面置于下节预制桥墩的顶部端面上。The upper part of the lower prefabricated pier is a hollow structure, and steps are formed on the inner side of the lower prefabricated pier; The end faces are even, the lower end face of the lower pier groove is flush with the step surface of the inner step of the lower prefabricated pier, and the lower pier groove is connected with the upper hollow structure of the lower prefabricated pier; the upper prefabricated pier has a variable cross-section from top to bottom Setting, the upper section area of the prefabricated pier is larger than the lower section area, and steps are formed around the outer periphery of the upper section prefabricated pier; The step surface of the outer peripheral steps of the upper prefabricated pier coincides, the lower end surface of the convex strip of the upper pier is flush with the lower end surface of the prefabricated pier of the upper section, and the convex strip of the upper pier matches the groove of the lower pier; during assembly, the lower part of the prefabricated pier Inserted into the upper hollow structure of the lower prefabricated pier, the convex strip of the upper pier is inserted into the groove of the lower pier, and the bottom of the upper prefabricated pier is fixed on the inner step of the lower prefabricated pier, and the step surface of the upper step of the upper prefabricated pier Placed on the top end face of the prefabricated pier of the next section.
优选的,下节预制桥墩下部预埋设有下节桥墩钢板箍,下节桥墩钢板箍下部外表面设有第一剪力钉;承台预留槽自下而上横截面逐渐增大,承台预留槽的底面与下节预制桥墩的底面尺寸相同,装配时,将下节预制桥墩下部置于承台预留槽内后,向现浇承台与下节预制桥墩之间的间隙内灌注混凝土。Preferably, the lower part of the prefabricated pier is pre-embedded with the steel hoop of the lower pier, and the outer surface of the lower part of the steel hoop of the lower pier is provided with the first shear nail; the reserved groove of the cap gradually increases in cross section from bottom to top, and the cap The bottom surface of the reserved groove is the same size as the bottom surface of the lower prefabricated pier. When assembling, place the lower part of the lower prefabricated pier in the reserved groove of the cap, and pour into the gap between the cast-in-place cap and the lower prefabricated pier concrete.
优选的,下节预制桥墩下部预埋设有下节桥墩钢板箍,下节桥墩钢板箍上外表面设有下节桥墩预埋钢板;现浇承台顶部设有承台预埋钢板,承台预埋钢板和下节桥墩预埋钢板一一对应设置;装配时,将下节预制桥墩下部置于承台预留槽内后,下节桥墩预埋钢板位于现浇承台上方,将承台预埋钢板和下节桥墩预埋钢板通过螺栓连接。Preferably, the lower part of the prefabricated pier is pre-embedded with steel plate hoops for the lower pier, and the upper and outer surfaces of the steel hoops for the lower pier are provided with pre-embedded steel plates for the lower pier; The buried steel plate and the pre-embedded steel plate of the lower pier are arranged in one-to-one correspondence; during assembly, after placing the lower part of the prefabricated pier in the reserved groove of the cap, the pre-embedded steel plate of the lower pier is placed on the top of the cast-in-place cap, and the prefabricated cap is placed The buried steel plate and the pre-embedded steel plate of the lower pier are connected by bolts.
优选的,下节预制桥墩横桥向侧面设有下节桥墩凸起,下节桥墩凸起沿纵向设置且从下节预制桥墩的顶部延伸至下节预制桥墩与现浇承台上表面平齐的位置,且下节桥墩凸起上部呈凸槽结构设置,形成下节桥墩槽;上节预制桥墩横桥向侧面设有上节桥墩凸起,上节桥墩凸起沿纵向设置且自上节预制桥墩顶部延伸至上节预制桥墩底部,上节桥墩凸起的下部变截面形成上节桥墩凸条。Preferably, the lower section of the prefabricated pier transverse bridge is provided with a lower section of the pier protrusion on the side, and the lower section of the pier protrusion is arranged longitudinally and extends from the top of the lower section of the prefabricated pier to the lower section of the prefabricated pier and is flush with the upper surface of the cast-in-place platform position, and the upper part of the pier protrusion of the lower section is set in a convex groove structure, forming the pier groove of the lower section; the prefabricated pier cross bridge of the upper section is provided with the pier protrusion of the upper section to the side, and the pier protrusion of the upper section is arranged longitudinally and from the upper section The top of the prefabricated pier extends to the bottom of the prefabricated pier of the upper section, and the raised section of the lower part of the pier of the upper section forms a convex line of the pier of the upper section.
优选的,上节预制桥墩下部外轮廓小于下节预制桥墩上部内轮廓;上节预制桥墩下部预埋设有上节桥墩钢板箍,上节桥墩钢板箍外表面设有第二剪力钉;下节预制桥墩上部设有压浆口和排气孔,排气孔位置高于压浆口;装配时,上节预制桥墩的下部插入下节预制桥墩的上部中空结构后,从压浆口注入混凝土。Preferably, the outer contour of the lower part of the upper prefabricated pier is smaller than the inner contour of the upper part of the lower prefabricated pier; the lower part of the upper prefabricated pier is pre-embedded with steel plate hoops for the upper pier, and the outer surface of the steel hoops for the upper pier is provided with second shear nails; The upper part of the prefabricated pier is provided with a grouting port and a vent hole, and the position of the vent hole is higher than the grouting port; during assembly, the lower part of the prefabricated pier of the upper section is inserted into the upper hollow structure of the prefabricated pier of the lower section, and concrete is injected from the grouting port.
优选的,压浆口设置在下节预制桥墩的大桩号侧,排气孔设置在下节预制桥墩的小桩号侧。Preferably, the grouting port is arranged on the side of the large pile number of the lower prefabricated pier, and the air vent is arranged on the small pile number side of the lower section of the prefabricated pier.
优选的,上节预制桥墩顶部设置有盖梁,上节预制桥墩和盖梁为一体结构设置。Preferably, a cover girder is arranged on the top of the prefabricated pier of the upper section, and the prefabricated pier of the upper section and the cover girder are arranged as an integral structure.
优选的,上节预制桥墩为中空结构;下节预制桥墩下部为中空结构,下节预制桥墩自上而下呈变截面结构设置,下节预制桥墩的上部和下部之间形成台阶。Preferably, the upper prefabricated pier is a hollow structure; the lower part of the lower prefabricated pier is a hollow structure, the lower prefabricated pier is arranged in a variable cross-section structure from top to bottom, and steps are formed between the upper and lower parts of the lower prefabricated pier.
所述的预制拼装节段式桥墩构造的施工方法,在预制工厂内预制上节预制桥墩和下节预制桥墩,在施工现场浇筑现浇承台,上节预制桥墩和下节预制桥墩运输至施工现场,通过现浇承台的承台预留槽进行定位,将下节预制桥墩吊装入现浇承台的承台预留槽中并连接固定,通过上节桥墩凸条和下节桥墩槽进行定位,吊装上节预制桥墩,使上节预制桥墩下部插入下节预制桥墩的上部中空结构中,上节桥墩凸条插入下节桥墩槽中。The construction method of the prefabricated assembled segmental pier structure includes prefabricating the upper prefabricated pier and the lower prefabricated pier in the prefabrication factory, pouring the cast-in-place cap at the construction site, and transporting the upper prefabricated pier and the lower prefabricated pier to the construction site. On site, positioning is carried out through the reserved groove of the cap of the cast-in-place cap, and the lower prefabricated pier is hoisted into the reserved groove of the cap of the cast-in-place cap and connected and fixed. Positioning, hoisting the upper section of the prefabricated pier, so that the lower part of the upper section of the prefabricated pier is inserted into the upper hollow structure of the lower section of the prefabricated pier, and the convex strip of the upper section of the pier is inserted into the groove of the lower section of the pier.
优选的,预制拼装节段式桥墩构造中,下节预制桥墩下部预埋设有下节桥墩钢板箍,下节桥墩钢板箍下部外表面设有第一剪力钉;承台预留槽自下而上横截面逐渐增大,承台预留槽的底面与下节预制桥墩的底面尺寸相同;上节预制桥墩下部外轮廓小于下节预制桥墩上部内轮廓;上节预制桥墩下部预埋设有上节桥墩钢板箍,上节桥墩钢板箍外表面设有第二剪力钉;下节预制桥墩上部设有压浆口和排气孔,排气孔位置高于压浆口;Preferably, in the prefabricated assembled segmental pier structure, the lower part of the prefabricated pier is pre-embedded with the steel hoop of the lower pier, and the outer surface of the lower part of the steel hoop of the lower pier is provided with a first shear nail; The upper cross-section gradually increases, and the bottom surface of the reserved groove of the cap is the same size as the bottom surface of the lower prefabricated pier; the outer contour of the lower part of the upper prefabricated pier is smaller than the upper inner contour of the lower prefabricated pier; For the steel plate hoop of the bridge pier, the outer surface of the steel plate hoop of the upper section of the bridge pier is provided with a second shear nail; the upper part of the prefabricated pier of the lower section is equipped with a grouting port and a vent hole, and the position of the vent hole is higher than the grouting port;
具体的施工方法步骤如下:The specific construction method steps are as follows:
步骤一,通过特制模板,在工厂预制好上节预制桥墩和下节预制桥墩;Step 1: Prefabricate the upper section of the pier and the lower section of the pier through a special formwork;
步骤二,施工现场采用现浇混凝土浇筑现浇承台;Step 2, the construction site adopts cast-in-place concrete to pour the cast-in-place cap;
步骤三,将预制好的下节预制桥墩吊装至现浇承台上方,待定位完毕后下落,直至下节预制桥墩底部接触到承台预留槽的底面;Step 3: Hoist the prefabricated lower section of the prefabricated pier above the cast-in-place cap, and drop it after positioning is completed until the bottom of the lower section of the prefabricated pier touches the bottom surface of the reserved groove of the cap;
步骤四,现浇承台与下节预制桥墩之间的间隙填充混凝土;Step 4, the gap between the cast-in-place cap and the prefabricated pier of the lower section is filled with concrete;
步骤五,待现浇承台的现浇混凝土达到设计强度的80%后,将上节预制桥墩吊装至下节预制桥墩上方,待上节桥墩凸条和下节桥墩槽准确对接完毕后,下降上节预制桥墩,直至上节预制桥墩的台阶以下部分完全进入下节预制桥墩上部中空结构中。Step 5: After the cast-in-place concrete of the cast-in-place cap reaches 80% of the design strength, hoist the upper prefabricated pier above the lower prefabricated pier. The upper section of the prefabricated pier until the part below the steps of the upper section of the prefabricated pier completely enters the upper hollow structure of the lower section of the prefabricated pier.
步骤六,从下节预制桥墩的压浆口灌注混凝土,直至混凝土由排气孔流出且流出的稠度达到注入的稠度为止。Step 6: Pour concrete from the grouting port of the prefabricated pier in the lower section until the concrete flows out from the air vent and the consistency of the flow reaches the consistency of injection.
与现有技术相比,本发明具有以下有益的技术效果:Compared with the prior art, the present invention has the following beneficial technical effects:
本发明通过在工厂内预制上、下节预制桥墩及其它附属构件,实现了施工过程的标准化、工厂化、装配化。通过将大型桥墩进行分节预制,实现了预制施工的大型化,可满足高墩桥梁快速施工要求,大大缩减了施工建设的周期,提升了工程质量,减小了施工过程中对城市交通、环境的不利影响。现浇承台上设承台预留槽,装配时,便于吊装下节预制桥墩时的定位;在下节预制桥墩上设置下节桥墩槽,在上节预制桥墩上设置上节桥墩凸条,两者形成类榫卯结构,便于吊装时准确定位,大大降低施工难度,大大提升施工效率,缩短建设周期。The present invention realizes the standardization, factoryization and assembly of the construction process by prefabricating the upper and lower piers and other auxiliary components in the factory. By prefabricating large bridge piers in sections, the large-scale prefabricated construction is realized, which can meet the rapid construction requirements of high-pier bridges, greatly shorten the construction period, improve the quality of the project, and reduce the impact on urban traffic and the environment during the construction process. adverse effects. A reserved slot for the cap is set on the cast-in-place cap. During assembly, it is convenient for positioning when hoisting the lower prefabricated pier; The latter forms a mortise-and-tenon structure, which is convenient for accurate positioning during hoisting, greatly reduces construction difficulty, greatly improves construction efficiency, and shortens the construction period.
进一步的,承台预留槽设置成自下而上横截面逐渐增大的形式,使现浇承台与下节预制桥墩之间形成间隙,可以向间隙中注入混凝土,同时下节预制桥墩下部设置剪力钉,从而采用湿接的连接方式,使现浇承台与下节预制桥墩连接更加牢固可靠。Further, the reserved groove of the cap is set in the form of gradually increasing cross section from bottom to top, so that a gap is formed between the cast-in-place cap and the prefabricated pier of the lower section, and concrete can be injected into the gap, while the lower part of the prefabricated pier of the lower section Shear nails are set, so that the connection method of wet joint is adopted, so that the connection between the cast-in-place cap and the prefabricated pier of the lower section is more firm and reliable.
进一步的,将现浇承台与下节预制桥墩通过钢板连接,保证下节预制桥墩与现浇承台连接可靠性,同时保证墩底具有足够的抗压、抗弯、抗剪和延性抗震能力。Further, the cast-in-place cap and the lower prefabricated pier are connected by steel plates to ensure the reliability of the connection between the lower prefabricated pier and the cast-in-place cap, and at the same time ensure that the bottom of the pier has sufficient compression, bending, shear and ductility anti-seismic capabilities .
进一步的,上节预制桥墩横桥向凸起由顶部盖梁直至墩底设置,与下节预制桥墩凸槽相对应,保证了桥墩的整体性和美观性,便于预制模板的制作与施工。Furthermore, the transverse protrusions of the upper prefabricated pier are set from the top cover beam to the bottom of the pier, corresponding to the convex groove of the lower prefabricated pier, which ensures the integrity and aesthetics of the pier and facilitates the manufacture and construction of prefabricated formwork.
进一步的,压浆口和排气孔采用异面设置、高低分布的方式,从而使压浆施工时现浇混凝土更加密实,且便于检验排气孔流出的稠度是否达到规定稠度。Further, the grouting port and the vent hole are arranged on different surfaces and distributed in height, so that the cast-in-place concrete is more dense during the grouting construction, and it is convenient to check whether the consistency of the vent hole reaches the specified consistency.
进一步的,上节预制桥墩下部外轮廓小于下节预制桥墩上部内轮廓,从上节预制桥墩和下节预制桥墩之间形成间隙,可以向间隙中注入混凝土,同时上节预制桥墩下部设置剪力钉,从而采用湿接的连接方式,使现上节预制桥墩与下节预制桥墩连接更加牢固可靠。Furthermore, the outer contour of the lower part of the upper prefabricated pier is smaller than the inner contour of the upper part of the lower prefabricated pier. A gap is formed between the upper prefabricated pier and the lower prefabricated pier, and concrete can be injected into the gap. At the same time, the lower part of the upper prefabricated pier is provided with shear Nails, so that the connection method of wet joint is adopted to make the connection between the prefabricated pier of the upper section and the precast pier of the lower section more firm and reliable.
进一步的,现有方法大多采用盖梁与桥墩分别预制的施工方法,增加了现场施工工序和作业难度。本发明相对于现有装配式预制桥墩构造与施工方法而言,由于盖梁与上节预制桥墩为一体化预制,提高了结构的整体性,减少了拼装的施工工序。Further, most of the existing methods adopt the construction method of prefabricating the cap beam and the bridge pier separately, which increases the on-site construction process and operation difficulty. Compared with the structure and construction method of the existing assembled prefabricated pier, the present invention improves the integrity of the structure and reduces the construction process of assembly because the cover girder and the prefabricated pier of the upper section are prefabricated in an integrated manner.
进一步的,上、下节预制桥墩内部采用中空的结构形式,在达到结构刚度要求的前提下极大地减轻了桥墩自重,便于预制后的运输与吊装,且节约了混凝土用量,降低了施工成本。Furthermore, the interior of the upper and lower prefabricated piers adopts a hollow structure, which greatly reduces the self-weight of the pier on the premise of meeting the structural rigidity requirements, facilitates transportation and hoisting after prefabrication, saves the amount of concrete, and reduces construction costs.
本发明施工方法,上、下节预制桥墩均采用工厂化的预制拼装技术来进行建造,实现了施工过程的标准化、工厂化、装配化,可满足高墩桥梁快速施工要求,大大缩减了施工建设的周期,提升了工程质量,减小了施工过程中对城市交通、环境的不利影响。In the construction method of the present invention, the upper and lower sections of the prefabricated bridge piers are all constructed using the factory-like prefabricated assembly technology, which realizes the standardization, factory-like, and assembly-like construction of the construction process, can meet the rapid construction requirements of high-pier bridges, and greatly reduces the construction. The cycle improves the quality of the project and reduces the adverse impact on urban traffic and the environment during the construction process.
附图说明Description of drawings
图1为本发明具体实施方式的一种预制拼装节段式桥墩构造的结构轴测图(a)及下节桥墩钢板箍构造图(b);Fig. 1 is a structural axonometric view (a) of a prefabricated assembled segmental pier structure according to a specific embodiment of the present invention and a steel hoop structure diagram (b) of the lower section of the pier;
图2为本发明具体实施方式的一种预制拼装节段式桥墩构造的下节预制桥墩七分点高度处横向剖视图;Fig. 2 is a transverse cross-sectional view of the lower prefabricated pier of a prefabricated assembled segmental pier structure according to a specific embodiment of the present invention;
图3为本发明具体实施方式的一种预制拼装节段式桥墩构造的主视图;Fig. 3 is a front view of a prefabricated assembled segmental pier structure according to a specific embodiment of the present invention;
图4为本发明具体实施方式的一种预制拼装节段式桥墩构造的沿压浆口与排气孔所在纵向平面的剖视图;Fig. 4 is a cross-sectional view of a prefabricated assembled segmental pier structure along the longitudinal plane where the grouting port and the vent hole are located according to the specific embodiment of the present invention;
图中:1—上节预制桥墩;2—下节预制桥墩;3—现浇承台;4—桥墩预埋钢板;5—承台预埋钢板;6—高强螺栓;7—螺栓孔;8—上节凸起;9—下节凸槽;10—承台漏斗状预留槽;11—压浆口;12—排气孔;13—上节桥墩钢板箍;14—第一剪力钉;15—下节桥墩钢板箍;16—承台现浇混凝土;17—盖梁;18—支座;19—第二剪力钉。In the figure: 1—prefabricated pier of the upper section; 2—prefabricated pier of the lower section; 3—cast-in-place cap; 4—embedded steel plate for bridge pier; 5—embedded steel plate for cap; 6—high-strength bolt; 7—bolt hole; 8 —Protrusion of the upper section; 9—Convex groove of the lower section; 10—Funnel-shaped reserved groove of the cap; ; 15—steel plate hoop of the lower pier; 16—cast-in-place concrete for cap; 17—cover beam; 18—support; 19—second shear nail.
具体实施方式Detailed ways
下面结合具体的实施例对本发明做进一步的详细说明,所述是对本发明的解释而不是限定。The present invention will be further described in detail below in conjunction with specific embodiments, which are explanations of the present invention rather than limitations.
本发明的关键技术在于:下节预制桥墩与现浇承台的承台预留槽的精确对接,上节预制桥墩与下节预制桥墩的精准对接,桥墩预埋钢板与承台预埋钢板的拴接,上、下预制节桥墩吊装后连接处的湿接。The key technology of the present invention lies in: the precise docking of the prefabricated pier of the lower section and the reserved groove of the cap of the cast-in-place cap, the precise docking of the prefabricated pier of the upper section and the prefabricated pier of the lower section, the pre-embedded steel plate of the pier and the pre-embedded steel plate of the cap Bolted connection, wet connection at the joint of the upper and lower precast piers after hoisting.
如图1所示,预制拼装节段式桥墩构造,主要包括上节预制桥墩1、下节预制桥墩2和现浇承台3。As shown in Figure 1, the prefabricated assembled segmental pier structure mainly includes the upper prefabricated pier 1, the lower prefabricated pier 2 and the cast-in-place cap 3.
现浇承台3上表面设有开口向上的承台预留槽10,下节预制桥墩2下部预埋设有下节桥墩钢板箍15,下节桥墩钢板箍15下部外表面设有第一剪力钉14,且具有一定的混凝土保护层厚度,用于增加下节预制桥墩2与现浇混凝土的粘结力。装配时,所述下节预制桥墩2下部置于承台预留槽10内。本实施例中,承台预留槽10自下而上横截面逐渐增大,承台预留槽10的底面与下节预制桥墩2的底面配合,装配时,将下节预制桥墩2下部置于承台预留槽10内后,向现浇承台3与下节预制桥墩2之间的间隙内灌注快硬高强混凝土,形成承台现浇混凝土16。The upper surface of the cast-in-place cap 3 is provided with a cap reserved groove 10 with an opening upward, and the lower part of the prefabricated pier 2 is pre-buried with a lower pier steel plate hoop 15, and the outer surface of the lower part of the lower pier steel plate hoop 15 is provided with a first shear force Nails 14, and have a certain thickness of the concrete protective layer, used to increase the bonding force between the prefabricated pier 2 of the lower section and the cast-in-situ concrete. During assembly, the lower part of the prefabricated pier 2 of the lower section is placed in the reserved groove 10 of the platform cap. In this embodiment, the cross-section of the reserved platform groove 10 gradually increases from bottom to top, and the bottom surface of the reserved platform groove 10 matches the bottom surface of the lower prefabricated pier 2. When assembling, the lower section of the prefabricated pier 2 is placed After being placed in the reserved groove 10 of the cap, fast-hardening high-strength concrete is poured into the gap between the cast-in-place cap 3 and the prefabricated pier 2 of the lower section to form the cast-in-place concrete 16 of the cap.
如图1和图2所示,现浇承台3顶部设有承台预埋钢板5,下节桥墩钢板箍15上部外表面设有下节桥墩预埋钢板4,承台预埋钢板5和下节桥墩预埋钢板4一一对应设置且分别设置有螺栓孔7,装配时,将下节预制桥墩2下部置于承台预留槽10内后,下节桥墩预埋钢板4位于现浇承台3上方,将承台预埋钢板5和下节桥墩预埋钢板4通过螺栓6拴接,增加其整体性。本实施例中,下节桥墩预埋钢板4为直角三角钢板与矩形钢板组合式钢板,一个矩形钢板上垂直连接两个直角三角钢板,两个直角三角钢板与一个矩形钢板采用双面焊接的方式连接,并在直角三角钢板两侧的矩形钢板上设置螺栓孔7,承台预埋钢板5为与下节桥墩预埋钢板4中矩形钢板尺寸相同的矩形钢板。本实施例中,在下节桥墩钢板箍15横桥向每边各焊接两块下节桥墩预埋钢板4,在纵桥向每边各焊接一块下节桥墩预埋钢板4。下节桥墩预埋钢板4与下节桥墩钢板箍15采用双面焊的方式焊接;下节桥墩预埋钢板4与承台预埋钢板5采用单面摩擦的方式进行栓接。As shown in Figures 1 and 2, the top of the cast-in-place cap 3 is provided with a pre-embedded steel plate 5, the upper outer surface of the steel hoop 15 of the lower pier is provided with a pre-embedded steel plate 4 for the lower pier, and the pre-embedded steel plate 5 and The pre-embedded steel plates 4 of the lower pier are provided in one-to-one correspondence and are provided with bolt holes 7 respectively. During assembly, after the lower part of the prefabricated pier 2 is placed in the reserved groove 10 of the cap, the pre-embedded steel plates 4 of the lower pier are placed in the cast-in-place Above the platform cap 3, the pre-embedded steel plate 5 of the platform cap and the pre-embedded steel plate 4 of the lower pier are bolted through bolts 6 to increase their integrity. In this embodiment, the pre-embedded steel plate 4 of the lower pier is a combined right-angled triangular steel plate and a rectangular steel plate. Two right-angled triangular steel plates are vertically connected to one rectangular steel plate. The two right-angled triangular steel plates and one rectangular steel plate are welded on both sides. connected, and bolt holes 7 are set on the rectangular steel plates on both sides of the right-angled triangular steel plate, and the pre-embedded steel plate 5 of the bearing platform is a rectangular steel plate with the same size as the rectangular steel plate in the pre-embedded steel plate 4 of the lower pier. In this embodiment, two pre-embedded steel plates 4 for the lower pier are welded to each side of the steel plate hoop 15 of the lower pier, and one pre-embedded steel plate 4 for the lower pier is welded to each side of the longitudinal bridge. The pre-embedded steel plate 4 of the lower pier and the steel hoop 15 of the lower pier are welded on both sides;
如图4所示,下节预制桥墩2的墩顶六分点处设变截面,墩顶六分点以上为上部,以下为下部,通过特制模板实现,即在下节预制桥墩2内侧形成台阶。下节预制桥墩2横桥向侧面中间位置设有下节桥墩凸起,下节桥墩凸起沿纵向设置且从下节预制桥墩2的顶部延伸至下节预制桥墩2与现浇承台3上表面平齐的位置,且下节桥墩凸起上部呈凸槽结构设置,形成下节桥墩槽9,类同卯眼。下节桥墩槽9的上端面与下节预制桥墩2的上端面平齐,下节桥墩槽9的下端面与下节预制桥墩2内侧台阶的台阶面平齐,且下节桥墩槽9与下节预制桥墩2上部中空结构连通。如图3所示,下节预制桥墩2大桩号侧的下节桥墩槽9两侧设有压浆口11,小桩号侧的下节桥墩槽9两侧设有排气孔12,排气孔12位置高于压浆口11,以便上、下节预制桥墩拼装完成后压浆施工。As shown in Figure 4, the prefabricated pier 2 of the lower section is provided with a variable cross-section at the six points of the top of the pier. The lower section of the prefabricated pier 2 is provided with a lower section of the pier in the middle of the horizontal bridge. The lower section of the pier is arranged along the longitudinal direction and extends from the top of the lower section of the prefabricated pier 2 to the lower section of the prefabricated pier 2 and the cast-in-place cap 3 The position where the surface is even, and the upper part of the protrusion of the lower pier is set in a convex groove structure, forming the groove 9 of the lower pier, which is similar to the mortise. The upper end surface of the lower pier groove 9 is flush with the upper end surface of the lower prefabricated pier 2, the lower end surface of the lower pier groove 9 is flush with the step surface of the inner step of the lower prefabricated pier 2, and the lower pier groove 9 is aligned with the lower pier groove 9. The upper part of the prefabricated pier 2 is connected with the hollow structure. As shown in Figure 3, both sides of the lower section pier groove 9 on the side of the large pile number of the lower section prefabricated pier 2 are provided with grouting ports 11, and both sides of the lower section pier groove 9 on the side of the small pile number are provided with vent holes 12. The air hole 12 is positioned higher than the grouting port 11, so that the grouting construction can be done after the assembly of the upper and lower prefabricated piers is completed.
如图4所示,上节预制桥墩1的墩底六分点处设变截面,墩底六分点以上为上部,以下为下部,通过特制模板实现,即在上节预制桥墩1外周形成台阶。上节预制桥墩1横桥向侧面中轴位置设有上节桥墩凸起,上节桥墩凸起沿纵向设置且自上节预制桥墩1顶部延伸至上节预制桥墩1底部,上节桥墩凸起的下部变截面后形成上节桥墩凸条8,类同榫头,上节桥墩凸条8尺寸与下节桥墩槽9尺寸吻合,上节预制桥墩1下部外轮廓小于下节预制桥墩2上部内轮廓。As shown in Figure 4, the prefabricated pier 1 of the upper section is provided with a variable cross-section at the sixth point of the pier bottom. . The upper section of the prefabricated pier 1 horizontal bridge is provided with an upper section pier protrusion at the position of the lateral central axis, the upper section of the pier protrusion is arranged along the longitudinal direction and extends from the top of the upper section of the prefabricated pier 1 to the bottom of the upper section of the prefabricated pier 1, and the upper section of the pier protrusion After the lower section becomes cross-sectioned, the upper section pier convex strip 8 is formed, which is similar to tenons. The size of the upper section pier convex section 8 is consistent with the size of the lower section pier groove 9. The outer contour of the lower part of the upper section prefabricated pier 1 is smaller than the upper inner contour of the lower section prefabricated pier 2.
上节预制桥墩1下部预埋设有上节桥墩钢板箍13,上节桥墩钢板箍13外表面设有第二剪力钉19,并具有一定的混凝土保护层厚度,用于增加上节预制桥墩1与现浇混凝土的粘结力。The lower part of the prefabricated pier 1 of the upper section is pre-embedded with the steel plate hoop 13 of the upper section pier, and the outer surface of the steel hoop 13 of the upper section of the bridge pier is provided with a second shear nail 19, and has a certain thickness of the concrete protective layer, which is used to increase the prefabricated pier 1 of the upper section. Adhesion to cast-in-place concrete.
本实施例中,上节预制桥墩1和下节预制桥墩2均为薄壁空心结构。In this embodiment, both the upper prefabricated pier 1 and the lower prefabricated pier 2 are thin-walled hollow structures.
装配时,上节预制桥墩1的下部插入下节预制桥墩2的上部空腔内,上节桥墩凸条8插入下节桥墩槽9中,且上节预制桥墩1底部置于下节预制桥墩2内部的台阶上,然后从压浆口压浆,即注入混凝土,通过压浆提高结构的整体性。During assembly, the lower part of the upper prefabricated pier 1 is inserted into the upper cavity of the lower prefabricated pier 2, the convex strip 8 of the upper pier is inserted into the groove 9 of the lower pier, and the bottom of the upper prefabricated pier 1 is placed on the lower prefabricated pier 2 On the internal steps, the grout is then injected from the grout port, that is, the concrete is injected to improve the integrity of the structure through grouting.
上节预制桥墩1顶部设置有盖梁17,上节预制桥墩1和盖梁17采用一体化预制施工,盖梁顶部设置有支座18。The top of the prefabricated pier 1 of the upper section is provided with a cover beam 17 , the prefabricated pier 1 of the upper section and the cover beam 17 are constructed by integrated prefabrication, and the top of the cover beam is provided with a support 18 .
本发明的施工方法为:先在施工现场浇筑现浇承台3,然后在预制工厂内预制上节预制桥墩1、下节预制桥墩2,养护完毕后进行桥墩的拼装。吊装时先安装下节预制薄壁空心桥墩2,下节预制薄壁空心桥墩2吊装入承台预留槽10后,将下节桥墩预埋钢板4、承台预埋钢板5采用螺栓6拴接,然后往承台预留槽10与下节预制桥墩2之间的间隙内灌注快硬高强混凝土,最后吊装上节预制桥墩1并从最低压浆孔11压浆。The construction method of the present invention is as follows: first pour the cast-in-place cap 3 at the construction site, then prefabricate the upper pier 1 and the lower pier 2 in the prefabrication factory, and assemble the pier after the maintenance is completed. When hoisting, install the prefabricated thin-walled hollow pier 2 of the lower section first, and after the prefabricated thin-walled hollow pier 2 of the lower section is hoisted into the reserved groove 10 of the cap, the pre-embedded steel plate 4 of the lower pier and the pre-embedded steel plate 5 of the cap are fastened with bolts 6 Then pour rapid-hardening high-strength concrete into the gap between the reserved groove 10 of the cap and the prefabricated pier 2 of the lower section, and finally hoist the prefabricated pier 1 of the upper section and grout from the lowest grouting hole 11.
具体的施工方法步骤如下:The specific construction method steps are as follows:
步骤一,通过特制模板实现下节预制桥墩2的截面变化和横桥向下节桥墩凸起及凸槽,在下节预制桥墩2下部设带剪力钉的下节桥墩钢板箍15,将其与下节预制桥墩2内主筋焊接,且具有一定的混凝土保护层厚度,在预埋下节桥墩预埋钢板4位置处将下节桥墩预埋钢板4与下节桥墩钢板箍15焊接,浇筑混凝土,在工厂预制好上节预制桥墩1和下节预制桥墩2;Step 1: Realize the cross-section change of the lower prefabricated pier 2 and the protrusion and groove of the lower pier of the cross bridge through a special formwork, set the lower pier steel plate hoop 15 with shear nails on the lower part of the lower prefabricated pier 2, and connect it with the The inner main reinforcement of the prefabricated pier 2 of the lower section is welded, and has a certain thickness of the concrete protective layer. The pre-embedded steel plate 4 of the lower pier is welded to the steel plate hoop 15 of the lower pier at the position of the pre-embedded steel plate 4 of the lower pier, and the concrete is poured. The upper section prefabricated pier 1 and the lower section prefabricated pier 2 are prefabricated in the factory;
步骤二,现场浇筑现浇承台3,现浇承台3顶部设置承台预留槽10,承台预留槽10的底面尺寸与下节预制桥墩2底面尺寸相同,现浇承台3顶面与下节桥墩预埋钢板4对应处预埋带螺栓孔7的矩形钢板。Step 2: Cast-in-place cap 3 is cast on site, and a cap reserved groove 10 is set on the top of cast-in-place cap 3. The size of the bottom surface of cap reserved groove 10 is the same as that of the bottom surface of the prefabricated pier 2 in the next section, and the top of cast-in-place cap 3 A rectangular steel plate with bolt holes 7 is pre-embedded at the position corresponding to the pre-embedded steel plate 4 of the lower pier.
步骤三,用吊机将预制好的下节预制桥墩2准确吊装至现浇承台3上方,待定位完毕后缓慢下落,直至下节预制桥墩2进入现浇承台3指定深度。Step 3: Use a crane to accurately hoist the prefabricated lower pier 2 above the cast-in-place cap 3, and slowly drop it after positioning is completed until the lower prefabricated pier 2 enters the specified depth of the cast-in-place cap 3.
步骤四,通过螺栓6将承台预埋钢板5与下节桥墩预埋钢板4进行连接。Step 4: Connect the pre-embedded steel plate 5 of the platform cap with the pre-embedded steel plate 4 of the lower pier by bolts 6 .
步骤五,在漏斗状承台预留槽10与下节预制桥墩2间隙填充快硬高强混凝土。Step 5, filling the gap between the reserved groove 10 of the funnel-shaped cap and the prefabricated pier 2 of the lower section to fill with rapid-hardening high-strength concrete.
步骤六,待现浇承台3的现浇混凝土达到设计强度的80%后,用吊机将上节预制桥墩1准确吊装至下节预制桥墩2上方,待上节桥墩凸起与下节桥墩凸槽准确对接完毕后,缓慢下降上节预制桥墩1,直至上节预制桥墩1变截面处以下部分完全进入下节预制桥墩2上部空腔中。Step 6: After the cast-in-place concrete of the cast-in-place cap 3 reaches 80% of the design strength, use a crane to accurately hoist the upper prefabricated pier 1 above the lower precast pier 2, and wait until the upper pier protrudes and the lower pier After the convex grooves are accurately docked, the upper prefabricated pier 1 is slowly lowered until the part below the variable section of the upper prefabricated pier 1 completely enters the upper cavity of the lower prefabricated pier 2 .
步骤七,上节预制桥墩1吊装入下节预制桥墩2上部空腔,通过上节桥墩凸条8与下节桥墩槽9精准对接,从下节预制桥墩2横桥向大桩号侧压浆口11开始灌注高强混凝土,直至水泥浆由另一侧最高排气孔12流出且流出的稠度达到注入的稠度为止。Step 7: Hoist the prefabricated pier 1 of the upper section into the upper cavity of the prefabricated pier 2 of the lower section, precisely connect the protruding strip 8 of the upper pier with the groove 9 of the lower pier, and press the grout from the cross bridge of the prefabricated pier 2 of the lower section to the side of the large pile number Port 11 begins to pour high-strength concrete until the cement slurry flows out from the highest air vent 12 on the other side and the consistency of the outflow reaches the consistency of injection.
步骤八,检查现浇承台3与下节预制桥墩2、下节预制桥墩2与上节预制桥墩1连接是否符合设计要求。Step 8, check whether the connection between the cast-in-place cap 3 and the prefabricated pier 2 of the lower section, and the prefabricated pier 2 of the lower section and the prefabricated pier 1 of the upper section meet the design requirements.
本发明的主要好处在于:通过在工厂内预制上、下节桥墩及其它附属构件,实现了施工过程的标准化、工厂化、装配化。通过将大型桥墩进行分节预制,实现了预制施工的大型化,可满足高墩桥梁快速施工要求,大大缩减了施工建设的周期,提升了工程质量,减小了施工过程中对城市交通、环境的不利影响。相对于现有装配式预制桥墩构造与施工方法而言,由于盖梁与桥墩为一体化预制,提高了结构的整体性,减少了拼装的施工工序;桥墩横桥向侧面设类榫卯结构,便于吊装时准确定位,大大提升施工效率。该体系构造简单,不需要复杂的施工机械,易于安装,降低了装配化施工难度,降低构造成本,便于普及。桥墩预埋钢板与承台预埋钢板采用单面摩擦的方式进行栓接,并在上、下节桥墩间以及漏斗状预留槽和墩柱间采用湿接的连接方式,使连接更加牢固可靠。实现了安全、高效、环保、耐久、经济和可持续发展的要求。The main advantage of the present invention is that: by prefabricating the upper and lower piers and other auxiliary components in the factory, the standardization, factoryization and assembly of the construction process are realized. By prefabricating large bridge piers in sections, the large-scale prefabricated construction is realized, which can meet the rapid construction requirements of high-pier bridges, greatly shorten the construction period, improve the quality of the project, and reduce the impact on urban traffic and the environment during the construction process. adverse effects. Compared with the structure and construction method of the existing prefabricated bridge piers, since the cap beam and the bridge piers are prefabricated in an integrated way, the integrity of the structure is improved and the construction process of assembly is reduced; It is convenient for accurate positioning during hoisting and greatly improves construction efficiency. The system is simple in structure, does not require complex construction machinery, is easy to install, reduces the difficulty of assembly construction, reduces construction costs, and is easy to popularize. The pre-embedded steel plate of the pier and the pre-embedded steel plate of the cap are bolted by single-sided friction, and the connection method of wet joint is adopted between the upper and lower piers, as well as between the funnel-shaped reserved groove and the pier column, so that the connection is more firm and reliable . It has achieved the requirements of safety, high efficiency, environmental protection, durability, economy and sustainable development.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等同变换,或直接或间接运用在相关的技术领域,均同理包括在本发明的专利保护范围。The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent transformations made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in related technical fields, are all included in the same principle. The patent protection scope of the present invention.
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