CN110564927A - Four-pressing four-annealing anhydrous annealing mechanism - Google Patents
Four-pressing four-annealing anhydrous annealing mechanism Download PDFInfo
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- CN110564927A CN110564927A CN201910845376.5A CN201910845376A CN110564927A CN 110564927 A CN110564927 A CN 110564927A CN 201910845376 A CN201910845376 A CN 201910845376A CN 110564927 A CN110564927 A CN 110564927A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/16—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section
- B21B1/166—Rolling wire into sections or flat ribbons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B15/00—Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/06—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
- C21D9/562—Details
- C21D9/563—Rolls; Drums; Roll arrangements
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
- C21D9/562—Details
- C21D9/564—Tension control
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
- C21D9/573—Continuous furnaces for strip or wire with cooling
- C21D9/5732—Continuous furnaces for strip or wire with cooling of wires; of rods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B15/00—Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B2015/0057—Coiling the rolled product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B15/00—Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B2015/0064—Uncoiling the rolled product
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
the invention discloses a four-pressing four-annealing anhydrous annealing mechanism which comprises a pay-off mechanism, a calendering mechanism, an annealing mechanism and a take-up mechanism, wherein the pay-off mechanism, the calendering mechanism, the annealing mechanism and the take-up mechanism are sequentially arranged, the pay-off mechanism, the calendering mechanism, the annealing mechanism and the take-up mechanism are linked through a wire passing wheel, the calendering mechanism comprises a first working box, a pressure head mechanism, a tension mechanism, an operating panel and a diameter measuring instrument, and the left side of the top of the first working box is fixedly connected with the bottom of the operating panel. This four-pressure four-annealing waterless annealing mechanism utilizes cold inert gas to carry out cooling treatment, and the water economy resource cooperates multiunit equipment to carry out regulation and control simultaneously, and the layering is gradual extrudees the annealing to the wire, effectively guarantees the surface quality and the wholeness ability of final product, and electrical equipment can cooperate PLC to control simultaneously, realizes automatic pipelined production, and production efficiency is higher.
Description
Technical Field
The invention relates to the technical field of mechanical equipment, in particular to a four-pressing four-annealing anhydrous annealing mechanism.
background
annealing is a metal heat treatment process, which refers to slowly heating metal to a certain temperature, keeping for a sufficient time, and then cooling at a proper speed in order to reduce hardness and improve machinability; the residual stress is eliminated, the size is stabilized, and the deformation and crack tendency is reduced; refining grains, adjusting the structure and eliminating the structure defects. Specifically, annealing is a heat treatment process for materials, including metallic materials and non-metallic materials.
For some fields, a metal wire needs to be extruded to manufacture a metal strip, in the process of extruding and annealing the metal wire, the tension of the metal wire is changed due to the extension of the metal wire, so that the metal wire cannot be extruded and molded at one time, meanwhile, the existing annealing structure is mostly cooled by a water cooling mode, and the processing mode wastes a large amount of water resources and increases the production cost of enterprises.
disclosure of Invention
Technical problem to be solved
aiming at the defects of the prior art, the invention provides a four-pressing four-annealing anhydrous annealing mechanism, which solves the problems that in the process of extruding and annealing metal wires, the tension of the metal wires is changed due to the extension of the metal wires, so that the metal wires cannot be extruded and formed at one time, and the existing annealing structure is mostly cooled by a water cooling mode, so that a large amount of water resources are wasted and the production cost of enterprises is increased.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a four-pressing four-annealing waterless annealing mechanism comprises a pay-off mechanism, a rolling mechanism, an annealing mechanism and a take-up mechanism, wherein the pay-off mechanism, the rolling mechanism, the annealing mechanism and the take-up mechanism are sequentially arranged and arranged, the pay-off mechanism, the rolling mechanism, the annealing mechanism and the take-up mechanism are linked through a line wheel, the rolling mechanism comprises a first working box, a pressure head mechanism, a tension mechanism, an operating panel and a diameter measuring instrument, the left side of the top of the first working box is fixedly connected with the bottom of the operating panel, the right side of the top of the first working box is fixedly connected with the bottom of the pressure head mechanism, the number of the tension mechanisms is two, the two tension mechanisms are respectively arranged on the left side and the right side of the front of the first working box, the annealing mechanism comprises a second working box, an annealing power supply, an annealing wheel and a cooling device, the top of the second working box is fixedly connected, the top of the front face of the second working box is rotatably connected with the surface of the annealing wheel, and the bottom of the front face of the second working box is fixedly connected with the outer surface of the cooling device.
Preferably, the number of the rolling mechanisms and the number of the annealing mechanisms are four, and the four rolling mechanisms and the four annealing mechanisms are arranged in a crossed manner.
Preferably, paying out machine constructs including third work box, fifth motor, synchronizing wheel and tensioning axle, the top of third work box frame plate and the bottom fixed connection of fifth motor, the top of third work box frame plate and the surface fixed connection of synchronizing wheel, and be connected through synchronous belt drive between fifth motor and the synchronizing wheel, the output shaft of synchronizing wheel is connected with the surface transmission of tensioning axle.
preferably, the tensioning shaft comprises a shaft body, a lower inclined block, an upper inclined block and a screw rod, the inner surface of the shaft body is in sliding connection with the outer surface of the screw rod, and the inner surface of the shaft body is in sliding connection with the outer surfaces of the lower inclined block and the upper inclined block.
Preferably, pressure head mechanism includes first work frame, first motor, second motor, worm gear mechanism, guiding mechanism, goes up the pressure head, gear box, sprocket and shaft coupling down, the left side at first work frame top and the bottom fixed connection of first motor, the right back side at first work frame top and the bottom fixed connection of gear box, the just face of first motor output shaft passes through the sprocket and is connected with the internal surface transmission of gear box, the surface of two output shafts of gear box all through the shaft coupling respectively with last pressure head and the fixed surface connection of pressure head down, the surface of second motor output shaft passes through worm gear mechanism and guiding mechanism's surperficial threaded connection.
preferably, the tension mechanism comprises a cylinder, a connecting rod, a first gear, a second gear and a potentiometer, the inner surface of a push rod of the cylinder is rotatably connected with the outer surface of the connecting rod, the front surface of one end of the connecting rod is fixedly connected with the axial surface of the wire passing wheel, the back surface of the other end of the connecting rod is fixedly connected with the axial surface of the first gear, the outer surface of the first gear is meshed with the outer surface of the second gear, and one side of the second gear is fixedly connected with the surface of the potentiometer.
Preferably, the annealing wheel comprises a copper wheel, a belt pulley and a mercury slip ring, and the copper wheel, the belt pulley and the mercury slip ring are sequentially arranged on the surface of the same connecting shaft.
Preferably, the cooling device comprises a sealed chamber, the surface of the sealed chamber is hinged with a cover plate through a hinge, and the right side of the sealed chamber is communicated with a gas pipe joint.
Preferably, the take-up mechanism comprises a second working frame, a third motor, a fourth motor and a take-up barrel, the back of the second working frame is fixedly connected with the output surface of the fourth motor, the surface of an output shaft of the fourth motor is fixedly connected with a mobile platform, the top of the mobile platform is fixedly connected with the output surface of the third motor through a connecting frame, and the surface of the output shaft of the third motor is fixedly connected with the surface of the take-up barrel through a rotating shaft.
(III) advantageous effects
The invention provides a four-pressing four-annealing anhydrous annealing mechanism. The method has the following beneficial effects:
(1) The four-pressing four-annealing waterless annealing mechanism is sequentially arranged by a pay-off mechanism, a calendering mechanism, an annealing mechanism and a take-up mechanism, the pay-off mechanism, the calendering mechanism, the annealing mechanism and the take-up mechanism are linked by a wire passing wheel, the calendering mechanism comprises a first working box, a pressure head mechanism, two tension mechanisms, an operating panel and a diameter measuring instrument, the left side of the top of the first working box is fixedly connected with the bottom of the operating panel, the right side of the top of the first working box is fixedly connected with the bottom of the pressure head mechanism, the two tension mechanisms are respectively arranged at the left side and the right side of the front face of the first working box, the annealing mechanism comprises a second working box, an annealing power supply, an annealing wheel and a cooling device, the top of the second working box is fixedly connected with the bottom of the cooling device, the top of the front face of the second working box is rotatably connected with the surface of the, the positive bottom of second work box and cooling device's surface fixed connection, cooperation paying out machine constructs, calendering mechanism, annealing mechanism, admission machine constructs, cross the line wheel, first work box, pressure head mechanism, tension mechanism, operating panel, the calibrator, the second work box, annealing power, annealing wheel and cooling device's setting, utilize cold inert gas to carry out cooling treatment, the water economy resource, cooperation multiunit equipment carries out regulation control simultaneously, the gradual extrusion annealing to the wire of layering, effectively guarantee the surface quality and the wholeness ability of final product, electrical equipment can cooperate PLC to control simultaneously, realize automatic pipelined production, production efficiency is higher.
(2) The four-pressing four-annealing waterless annealing mechanism comprises a third working box, a fifth motor, a synchronizing wheel and a tensioning shaft through a paying-off mechanism, wherein the top of a frame plate of the third working box is fixedly connected with the bottom of the fifth motor, the top of the frame plate of the third working box is fixedly connected with the outer surface of the synchronizing wheel, the fifth motor is connected with the synchronizing wheel through a synchronous belt, an output shaft of the synchronizing wheel is connected with the outer surface of the tensioning shaft in a transmission way, the tensioning shaft comprises a shaft body, a lower inclined block, an upper inclined block and a screw rod, the inner surface of the shaft body is connected with the outer surface of the screw rod in a sliding way, the inner surface of the shaft body and the outer surface of the screw rod are connected with the outer surfaces of the lower inclined block and the, the setting of fifth motor, synchronizing wheel, tensioning axle, axis body, down sloping block, go up sloping block and screw rod realizes the flexible of radial direction to make things convenient for the quick of material to place.
(3) The four-pressing four-retreating waterless annealing mechanism comprises a first working frame, a first motor, a second motor, a worm and gear mechanism, a guide mechanism, an upper pressing head, a lower pressing head, a gear box, a chain wheel and a coupling through a pressing head mechanism, wherein the left side of the top of the first working frame is fixedly connected with the bottom of the first motor, the right rear side of the top of the first working frame is fixedly connected with the bottom of the gear box, the stool surface of an output shaft of the first motor is in transmission connection with the inner surface of the gear box through the chain wheel, the surfaces of two output shafts of the gear box are respectively and fixedly connected with the surfaces of the upper pressing head and the lower pressing head through the coupling, the surface of an output shaft of the second motor is in threaded connection with the surface of the guide mechanism through the worm and gear mechanism, and the four-pressing four-retreating waterless annealing mechanism is matched with the settings of the first working frame, the gear box is made to realize power equal division, so that the upper pressure head and the lower pressure head are made to guarantee the same rotating speed, the extrusion quality is guaranteed, and meanwhile, the second electrode, the worm and gear and the guide mechanism are controlled through the PLC, and the purpose of size adjustment is achieved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a right side view of the ram mechanism configuration of the present invention;
FIG. 3 is an elevational view of the ram mechanism configuration of the present invention;
FIG. 4 is a schematic structural view of the tension mechanism of the present invention;
FIG. 5 is a schematic structural view of a pay-off structure according to the present invention;
FIG. 6 is a schematic view of the construction of the tensioning shaft of the present invention;
FIG. 7 is a schematic view of the annealing wheel of the present invention;
FIG. 8 is a schematic view of the structure of the cooling apparatus of the present invention;
FIG. 9 is a schematic view of a wire rewinding mechanism according to the present invention;
FIG. 10 is a rear view of the annealing mechanism structure of the present invention;
Fig. 11 is a left side view of the tension mechanism structure of the present invention.
In the figure, 1-paying out mechanism, 2-rolling mechanism, 3-annealing mechanism, 4-take-up mechanism, 5-wire passing wheel, 6-first working box, 7-pressure head mechanism, 8-tension mechanism, 9-operation panel, 10-diameter measuring instrument, 11-second working box, 12-annealing power supply, 13-annealing wheel, 14-cooling device, 15-third working box, 16-fifth motor, 17-synchronizing wheel, 18-tensioning shaft, 19-synchronizing belt, 20-shaft body, 21-lower oblique block, 22-upper oblique block, 23-screw rod, 24-first working frame, 25-first motor, 26-second motor, 27-worm gear mechanism, 28-guide mechanism, 29-upper pressure head, 30-upper pressure head, 31-gear box, 32-chain wheel, 33-coupling, 34-cylinder, 35-connecting rod, 36-first gear, 37-second gear, 38-potentiometer, 39-copper wheel, 40-belt pulley, 41-mercury slip ring, 42-seal chamber, 43-cover plate, 44-air pipe joint, 45-second working frame, 46-third motor, 47-fourth motor, 48-take-up barrel, 49-mobile station.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 11, an embodiment of the present invention provides a technical solution: the four-pressing four-annealing waterless annealing mechanism comprises a paying-off mechanism 1, a rolling mechanism 2, an annealing mechanism 3 and a take-up mechanism 4, wherein the rolling mechanism 2 and the annealing mechanism 3 are four in number, the four rolling mechanisms 2 and the four annealing mechanisms 3 are arranged in a cross mode, the take-up mechanism 4 comprises a second working frame 45, a third motor 46, a fourth motor 47 and a take-up barrel 48, the third motor 46 and the fourth motor 47 are electrically connected with an external power supply and are controlled by a control switch, the back of the second working frame 45 is fixedly connected with the output face of the fourth motor 47, the surface of the output shaft of the fourth motor 47 is fixedly connected with a moving table 49, the top of the moving table 49 is fixedly connected with the output face of the third motor 46 through a connecting frame, the surface of the output shaft of the third motor 46 is fixedly connected with the surface of the take-up barrel 48 through a rotating shaft, the paying-off mechanism 1 comprises a third working box, The synchronizing wheel 17 and the tensioning shaft 18, the fifth motor 16 is electrically connected with an external power supply and is controlled by a control switch, the tensioning shaft 18 comprises a shaft body 20, a lower inclined block 21, an upper inclined block 22 and a screw rod 23, the inner surface of the shaft body 20 is in sliding connection with the outer surface of the screw rod 23, the inner surface of the shaft body 20 and the outer surface of the screw rod 23 are in sliding connection with the outer surfaces of the lower inclined block 21 and the upper inclined block 22, the lower inclined block 22 axially displaces when the screw rod 23 rotates, so that the upper inclined block radially displaces, and the materials are rapidly placed, the third work box 15, the fifth motor 16, the synchronizing wheel 17, the tensioning shaft 18, the shaft body 20, the lower inclined block 1, the upper inclined block 22 and the screw rod 23 are matched to realize the expansion and contraction in the radial direction, so that the materials are rapidly placed, the top of a frame plate of the third work box 15 is fixedly connected with the bottom of the fifth motor 16, the top of a bottom plate of the third work, the fifth motor 16 is in transmission connection with the synchronizing wheel 17 through a synchronous belt 19, an output shaft of the synchronizing wheel 17 is in transmission connection with the outer surface of a tensioning shaft 18, the paying-off mechanism 1, the rolling mechanism 2, the annealing mechanism 3 and the wire-rewinding mechanism 4 are sequentially arranged, the paying-off mechanism 1, the rolling mechanism 2, the annealing mechanism 3 and the wire-rewinding mechanism 4 are linked through a wire-passing wheel 5, the rolling mechanism 2 comprises a first working box 6, a pressure head mechanism 7, a tension mechanism 8, an operation panel 9 and a diameter gauge 10, the diameter gauge 10 is electrically connected with an external power supply and is controlled through a control switch, the pressure head mechanism 7 comprises a first working frame 24, a first motor 25, a second motor 26, a worm gear mechanism 27, a guide mechanism 28, an upper pressure head 29, a lower pressure head 30, a gear box 31, a chain wheel 32 and a coupler 33, the second motor 26 is electrically connected with the external power supply and is controlled through the, the left side of the top of the first working frame 24 is fixedly connected with the bottom of the first motor 25, the right rear side of the top of the first working frame 24 is fixedly connected with the bottom of the gear box 31, the stool surface of the output shaft of the first motor 25 is in transmission connection with the inner surface of the gear box 31 through a chain wheel 32, the first motor 25 is electrically connected with an external power supply and is controlled through a control switch, the surfaces of two output shafts of the gear box 31 are respectively and fixedly connected with the surfaces of the upper pressure head 29 and the lower pressure head 30 through a coupler 33, the surface of the output shaft of the second motor 26 is in threaded connection with the surface of the guide mechanism 28 through a worm and gear mechanism 27, the gear box is matched with the arrangement of the first working frame 24, the first motor 25, the second motor 26, the worm and gear mechanism 27, the guide mechanism 28, the upper pressure head 29, the lower pressure head 30, the gear box 31, the chain wheel 32 and the coupler 33, so that the, and then guarantee the quality of the extrusion, second electrode, worm gear and guiding mechanism are controlled through PLC at the same time, and then achieve the purpose of size adjustment, the tension mechanism 8 includes the air cylinder 34, tie rod 25, first gear 36, second gear 37 and potentiometer 38 are fixed on the surface of the first work box 6 directly through the link, the internal surface of the push rod of the air cylinder 34 is connected with external surface rotation of the tie rod 25, the front of one end of the tie rod 25 is fixedly connected with axial surface of the wire wheel 5, the back of the other end of the tie rod 25 is fixedly connected with axial surface of the first gear 36, and the external surface of the first gear 36 is meshed with external surface of the second gear 37, and one side of the second gear 37 is fixedly connected with surface of the potentiometer 38, the left side of the top of the first work box 6 is fixedly connected with bottom of the operation panel 9, the right side of the top of the first work box 6 is fixedly connected with bottom of the pressure head mechanism 7, the number of the tension mechanisms 8 is two, the two tension mechanisms 8 are respectively arranged at the left side and the right side of the front face of the first working box 6, the annealing mechanism 3 comprises a second working box 11, an annealing power supply 12, an annealing wheel 13 and a cooling device 14, the annealing power supply 12 is electrically connected with an external power supply and is controlled by a control switch, the annealing wheel 13 comprises a copper wheel 39, a belt wheel 40 and a mercury slip ring 41, the copper wheel 39, the belt wheel 40 and the mercury slip ring 41 are sequentially arranged on the surface of the same connecting shaft, the top of the second working box 11 is fixedly connected with the bottom of the cooling device 14, the cooling device 14 comprises a sealing chamber 42, the surface of the sealing chamber 42 is hinged with a cover plate 43 through a hinge, the right side of the sealing chamber 42 is communicated with an air pipe joint 44, the top of the front face of the second working box 11 is rotatably connected with the surface of the annealing wheel 13, and the bottom of the front, cooperation paying out machine constructs 1, calendering mechanism 2, annealing mechanism 3, admission machine constructs 4, cross line wheel 5, first work box 6, pressure head mechanism 7, tension mechanism 8, operating panel 9, the calibrator 10, second work box 11, annealing power 12, annealing wheel 13 and cooling device 14's setting, utilize cold inert gas to carry out cooling treatment, the water economy resource, cooperate multiunit equipment to carry out regulation control simultaneously, the layering is gradual extrudees annealing to the wire, effectively guarantee the surface quality and the wholeness ability of final product, electrical equipment can cooperate PLC to control simultaneously, realize automatic assembly line formula production, production efficiency is higher.
When the device works, a copper wire storage barrel is sleeved on a tensioning shaft 18, a fifth motor 16 is started to start feeding, then the copper wire is conveyed into a tension mechanism 8 through a wire passing wheel 5, when the tension of the copper wire changes, the wire passing wheel 5 drives a first gear 36 to enable a second gear 37 to rotate, then a potentiometer 38 is changed, so that the rotation speed of the fifth motor 16 in a control system paying-off mechanism 1 is controlled, the tension of the copper wire is finally kept consistent in the movement process of the machine, then the swing amplitude of the wire passing wheel 5 is controlled by adjusting the air inlet of an air cylinder 24, after the control is completed, the copper wire passes through a pressure head mechanism 7, is pressed by an upper pressure head 29 and a lower pressure head 30, is subjected to thickness test by a diameter measuring instrument 10, then is conveyed to an annealing wheel 13 in an annealing mechanism 3 through the tension mechanism 8 again, and is subjected to control on a mercury slip ring 41 to enable the copper wheel 19 to generate heat, then directly conveying the wire to the cooling device 14, inputting cold inert gas into an external air chamber from the box sealing chamber 42 in the air pipe joint 44 for cooling, repeating the operation for four times, driving the wire take-up barrel 48 to rotate through the third motor 46 for taking up the wire, and driving the screw rod to make the moving platform 49 reciprocate to assist in taking up the wire.
it is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The use of the phrase "comprising one of the elements does not exclude the presence of other like elements in the process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a four press four anhydrous annealing mechanisms that retreat, includes paying out machine structure (1), calendering mechanism (2), annealing mechanism (3) and admission machine constructs (4), its characterized in that: paying out machine constructs (1), calendering mechanism (2), annealing mechanism (3) and admission machine constructs (4) and arranges the setting in proper order to pay out machine constructs (1), calendering mechanism (2), annealing mechanism (3) and the admission machine constructs (4) between through crossing line wheel (5) linkage, calendering mechanism (2) are including first work box (6), pressure head mechanism (7), tension mechanism (8), operating panel (9) and calliper appearance (10), the left side at first work box (6) top and the bottom fixed connection of operating panel (9), the right side at first work box (6) top and the bottom fixed connection of pressure head mechanism (7), the quantity of tension mechanism (8) is provided with two, and two tension mechanism (8) set up respectively in the positive left and right sides of first work box (6), annealing mechanism (3) include second work box (11), Annealing power (12), annealing wheel (13) and cooling device (14), the top of second work box (11) and the bottom fixed connection of cooling device (14), the positive top of second work box (11) is rotated with the surface of annealing wheel (13) and is connected, the positive bottom of second work box (11) and the outer fixed surface of cooling device (14) are connected.
2. The four-press four-annealing waterless annealing mechanism according to claim 1, characterized in that: the four rolling mechanisms (2) and the four annealing mechanisms (3) are arranged in a crossed mode.
3. The four-press four-annealing waterless annealing mechanism according to claim 1, characterized in that: paying out machine constructs (1) and includes third work box (15), fifth motor (16), synchronizing wheel (17) and tensioning axle (18), the top of third work box (15) frame plate and the bottom fixed connection of fifth motor (16), the top of third work box (15) bottom plate is connected with the surface fixed connection of synchronizing wheel (17), and is connected through hold-in range (19) transmission between fifth motor (16) and synchronizing wheel (17), the output shaft of synchronizing wheel (17) is connected with the surface transmission of tensioning axle (18).
4. The four-press four-annealing waterless annealing mechanism according to claim 3, characterized in that: the tensioning shaft (18) comprises a shaft body (20), a lower inclined block (21), an upper inclined block (22) and a screw rod (23), the inner surface of the shaft body (20) is in sliding connection with the outer surface of the screw rod (23), and the inner surface of the shaft body (20) and the outer surface of the screw rod (23) are in sliding connection with the outer surfaces of the lower inclined block (21) and the upper inclined block (22).
5. The four-press four-annealing waterless annealing mechanism according to claim 1, characterized in that: the pressure head mechanism (7) comprises a first working frame (24), a first motor (25), a second motor (26), a worm and gear mechanism (27), a guide mechanism (28), an upper pressure head (29), a lower pressure head (30), a gear box (31), a chain wheel (32) and a coupling (33), the left side of the top of the first working frame (24) is fixedly connected with the bottom of a first motor (25), the right rear side of the top of the first working frame (24) is fixedly connected with the bottom of the gear box (31), the toilet surface of the output shaft of the first motor (25) is in transmission connection with the inner surface of the gear box (31) through a chain wheel (32), the surfaces of two output shafts of the gear box (31) are respectively and fixedly connected with the surfaces of the upper pressure head (29) and the lower pressure head (30) through a coupling (33), the surface of the output shaft of the second motor (26) is in threaded connection with the surface of the guide mechanism (28) through a worm gear mechanism (27).
6. The four-press four-annealing waterless annealing mechanism according to claim 1, characterized in that: the tension mechanism (8) comprises a cylinder (34), a connecting rod (25), a first gear (36), a second gear (37) and a potentiometer (38), wherein the inner surface of a push rod of the cylinder (34) is rotatably connected with the outer surface of the connecting rod (25), the front surface of one end of the connecting rod (25) is fixedly connected with the axial surface of the wire passing wheel (5), the back surface of the other end of the connecting rod (25) is fixedly connected with the axial surface of the first gear (36), the outer surface of the first gear (36) is meshed with the outer surface of the second gear (37), and one side of the second gear (37) is fixedly connected with the surface of the potentiometer (38).
7. The four-press four-annealing waterless annealing mechanism according to claim 1, characterized in that: the annealing wheel (13) comprises a copper wheel (39), a belt pulley (40) and a mercury slip ring (41), wherein the copper wheel (39), the belt pulley (40) and the mercury slip ring (41) are sequentially arranged on the surface of the same connecting shaft.
8. The four-press four-annealing waterless annealing mechanism according to claim 1, characterized in that: the cooling device (14) comprises a sealing chamber (42), the surface of the sealing chamber (42) is hinged with a cover plate (43) through a hinge, and the right side of the sealing chamber (42) is communicated with a gas pipe joint (44).
9. The four-press four-annealing waterless annealing mechanism according to claim 1, characterized in that: receive line mechanism (4) and include second work frame (45), third motor (46), fourth motor (47) and receive line bucket (48), the back of second work frame (45) and the output face fixed connection of fourth motor (47), the fixed surface of fourth motor (47) output shaft is connected with mobile station (49), the output face fixed connection of link and third motor (46) is passed through at the top of mobile station (49), and the fixed surface of third motor (46) output shaft is connected through pivot and the fixed surface of receiving line bucket (48).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201910845376.5A CN110564927A (en) | 2019-09-09 | 2019-09-09 | Four-pressing four-annealing anhydrous annealing mechanism |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910845376.5A CN110564927A (en) | 2019-09-09 | 2019-09-09 | Four-pressing four-annealing anhydrous annealing mechanism |
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| CN110564927A true CN110564927A (en) | 2019-12-13 |
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| CN201910845376.5A Pending CN110564927A (en) | 2019-09-09 | 2019-09-09 | Four-pressing four-annealing anhydrous annealing mechanism |
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| CN115198062A (en) * | 2022-07-19 | 2022-10-18 | 无锡市锡山江海机械制造有限公司 | Annealing machine with double tensioning devices |
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Inventor after: Wu Weibin Inventor after: Zeng Weisheng Inventor after: Li Fanfu Inventor before: Wu Weibin Inventor before: Mei Xiaohong Inventor before: Zeng Weisheng Inventor before: Li Fanfu |
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Application publication date: 20191213 |