CN110563175A - Integrated multistage and complex pipeline water circulation cleaning system and method thereof - Google Patents

Integrated multistage and complex pipeline water circulation cleaning system and method thereof Download PDF

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Publication number
CN110563175A
CN110563175A CN201910778643.1A CN201910778643A CN110563175A CN 110563175 A CN110563175 A CN 110563175A CN 201910778643 A CN201910778643 A CN 201910778643A CN 110563175 A CN110563175 A CN 110563175A
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pipeline
water
valve
complex
cleaning
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CN201910778643.1A
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Chinese (zh)
Inventor
孟平原
郑红云
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Anhui Bowei Changan Electronics Co Ltd
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Anhui Bowei Changan Electronics Co Ltd
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Priority to CN201910778643.1A priority Critical patent/CN110563175A/en
Publication of CN110563175A publication Critical patent/CN110563175A/en
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/001Processes for the treatment of water whereby the filtration technique is of importance
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/441Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis

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  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

The invention discloses an integrated multistage complex pipeline water circulation cleaning system which mainly comprises reverse osmosis pure water preparation equipment, a circulation water tank, a circulation pump, a filter, a complex pipeline system and a wastewater tank which are sequentially connected through pipelines, wherein the output end of the complex pipeline system is also connected into the circulation water tank through a pipeline, and valves are arranged on the connecting pipelines. The method comprises the steps of preparing pure water for the first time, primarily cleaning, preparing pure water for the second time, circularly cleaning the water, detecting various indexes of the water in the cyclic cleaning process until the indexes meet the requirements, draining the circulating water in the pipeline system, and turning off the circulating pump. The invention provides a water circulation cleaning method and a water circulation cleaning system which integrate pure water preparation and circulation cleaning and have the advantages of simple operation, convenient cleaning, time saving and labor saving, and is suitable for cleaning a pipeline system with higher requirement on the cleanness of a pipeline, such as a large radar cooling circulation system.

Description

Integrated multistage and complex pipeline water circulation cleaning system and method thereof
Technical Field
the invention relates to the technical field of pipeline cleaning, in particular to an integrated multi-stage complex pipeline water circulation cleaning system and a method thereof, which can be applied to pipeline cleaning in the fields of radar cooling liquid pipeline circulation systems, chemical engineering, boilers and the like.
Background
taking a certain radar cooling liquid circulation system as an example, dust, ions or other impurities inevitably exist in the large radar cooling liquid pipeline circulation system in the processes of production, manufacturing, assembly, hydrostatic test, location installation and the like, and the cooling liquid used by the radar system has very strict requirements on the cleanliness of the pipeline system and does not allow any ions or impurities, especially chloride ions to exist, because in the chloride ion environment, the 316L stainless steel has the defects of pitting corrosion, crevice corrosion and the like, therefore, the 316L stainless steel pipeline system needs to be cleaned according to certain requirements. Common cleaning methods for 316L stainless steel pipelines are as follows: chemical cleaning (acid cleaning or alkali cleaning), high-pressure water cleaning, ultrasonic cleaning and the like. However, this conventional cleaning method has the following drawbacks:
(1) The chemical cleaning method comprises the following steps: the method can well remove the floating rust, oxides, calcifications, oil stains and inorganic salts on the inner wall of the pipeline, but the residual effusion has the possibility of corroding the inner wall of the pipeline while cleaning the inner wall of a complex pipeline system;
(2) a high-pressure water cleaning method: the method can hardly complete the cleaning of the inner wall of the bend of the pipeline;
(3) an ultrasonic cleaning method: the method needs to put the pipe fitting into a cleaning tank, the size of the cleaning workpiece is limited, and the method is only suitable for cleaning the pipeline with small pipe diameter and small length.
In summary, in the large radar cooling liquid pipeline circulating system, the pipeline system is focused on protecting the pipeline during the production and manufacturing process, and there is no adhesion of impurities such as dirt and calcification, so that direct washing with water is also a good cleaning method, but this method not only wastes water resources, but also has the possibility that the highest point of each pipeline branch in the pipeline system cannot be cleaned, and therefore, it is urgently needed to provide a novel cleaning system and method for removing dust, ions or other impurities in a multi-stage and complex pipeline system.
Disclosure of Invention
The invention aims to solve the technical problem of providing an integrated multi-stage complex pipeline water circulation cleaning system and method, which can perform circulation cleaning on a large complex pipeline system with higher requirement on cleanliness, and is simple in operation, convenient and fast to clean, time-saving and labor-saving.
In order to solve the technical problems, the invention adopts a technical scheme that: the integrated multistage complex pipeline water circulation cleaning system mainly comprises reverse osmosis pure water preparation equipment, a circulation water tank, a circulation pump, a filter, a complex pipeline system and a wastewater tank which are sequentially connected through a pipeline, wherein the output end of the complex pipeline system is also connected into the circulation water tank through a pipeline;
The reverse osmosis pure water purification device is characterized in that a first valve is installed on a connecting pipeline between the reverse osmosis pure water preparation device and the circulating water tank, a second valve is installed on a connecting pipeline between the circulating water tank and the circulating pump, a third valve is installed on a connecting pipeline between the filter and the complex pipeline system, a fourth valve is installed on a connecting pipeline between the complex pipeline system and the circulating water tank, and a fifth valve is installed on a connecting pipeline between the complex pipeline system and the wastewater tank.
in a preferred embodiment of the present invention, the pipeline input end and the pipeline output end of the circulation pump, the pipeline input end and the pipeline output end of the filter, and the pipeline input end and the pipeline output end of the complex pipeline system are provided with connecting flanges.
In a preferred embodiment of the invention, the complex piping system is a multi-stage, multi-branch piping system.
furthermore, all pipelines in the complex pipeline system are 316L stainless steel pipes, the maximum pipeline inner diameter is 325mm, and the minimum pipeline inner diameter is 8 mm.
in a preferred embodiment of the invention, the filter is a precision safety filter, and the filter element is a PP cotton spray-melting filter element.
in a preferred embodiment of the invention, the outlet of the circulating water tank is connected with the second valve through a double-thread fixing sleeve and a connecting piece.
In a preferred embodiment of the present invention, a 90 ° adapter is further disposed on the connecting pipe.
Furthermore, connecting tube, 90 adapters are PP tubular product, and the connecting tube adopts PP pipe fast dry glue to bond with the junction of 90 adapters.
In order to solve the technical problem, the invention adopts another technical scheme that: the cleaning method based on the integrated multistage complex pipeline water circulation cleaning system comprises the following steps:
The method comprises the following steps: opening the reverse osmosis pure water preparation equipment and the first valve, closing the second valve, and placing the prepared pure water in a circulating water tank;
Step two: closing reverse osmosis pure water preparation equipment, a first valve and a fourth valve, opening a second valve, a third valve, a fifth valve and a circulating pump, filtering pure water into a complex pipeline system through a filter by the circulating pump, preliminarily cleaning the complex pipeline system, removing impurities and impurities accumulated initially, and finally discharging the impurities into a waste water tank;
Step three: closing the circulating pump and the second valve, opening the reverse osmosis pure water preparation equipment and the first valve, preparing the pure water again, and placing the pure water in the circulating water tank;
step four: closing the reverse osmosis pure water preparation equipment, the first valve and the fifth valve, opening the second valve, the third valve, the fourth valve and the circulating pump, returning the pure water to the circulating water tank through the filter and the complex pipeline system by the circulating pump, and performing water circulation cleaning on the complex pipeline system;
step five: in the water circulation cleaning process, detecting various indexes of water in the water circulation cleaning process, closing the fourth valve after the indexes meet the requirements, opening the fifth valve, and discharging the circulation cleaning liquid to a waste water tank;
Step six: and (4) draining the circulating water in the pipeline and closing the circulating pump.
In a preferred embodiment of the invention, if the discharged wastewater after one circulation does not meet the detection index requirement, the water circulation system performs multiple times of pure water preparation and multiple times of water circulation cleaning until the discharged water meets the index requirement.
the invention has the beneficial effects that: the invention overcomes the defects of the existing pipeline cleaning method, and provides a water circulation cleaning method and a water circulation cleaning system which are integrated with pure water preparation and circulation cleaning and have the advantages of simple operation, convenient cleaning, time saving and labor saving for a pipeline system with higher requirement on the cleanness of the pipeline, such as a large radar cooling circulation system. The cleaning operation process has the following advantages:
(1) the pure water preparation and the pipeline circulating cleaning are integrated, the structure is simple, the operation is convenient, and the device can be quickly installed and used according to local conditions and fields;
(2) The water resource can be recycled, so that the waste of the water resource is reduced;
(3) the discharged wastewater can be reused after being filtered by the filter element of the filter, so that water resources are saved, and the pollution to the environment is reduced;
(3) the filter element of the filter is replaceable, and the requirement of long-time cleaning of a plurality of complex pipeline systems can be met.
drawings
FIG. 1 is a schematic structural diagram of an integrated multistage, complex pipeline water circulation cleaning system of the present invention;
FIG. 2 is a partially enlarged view of the connection between the circulation tank, the circulation pump and the filter;
FIG. 3 is a flow diagram of the integrated multi-stage, complex pipe water circulation cleaning process;
the parts in the drawings are numbered as follows: 1. reverse osmosis pure water preparation equipment, 2, circulating water tank, 3, circulating pump, 4, filter, 5, complex pipe-line system, 6, wastewater disposal basin, 7, first valve, 8, second valve, 9, third valve, 10, fourth valve, 11, fifth valve, 12, flange, 13, filter core, 14, two-sided screw thread fixed cover, 15, connecting piece, 16, 90 adapter, 17, connecting pipeline.
Detailed Description
the following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the invention easier to understand by those skilled in the art, and thus will clearly and clearly define the scope of the invention.
referring to fig. 1, an embodiment of the present invention includes:
the utility model provides a multistage, complicated pipeline hydrologic cycle cleaning system of integration, mainly includes that the reverse osmosis pure water that loops through the pipe connection prepares equipment 1, circulation tank 2, circulating pump 3, filter 4, complicated pipe-line system 5, wastewater disposal basin 6, and complicated pipe-line system 5's output still is through the pipe connection to in the circulation tank 2. A first valve 7 is installed on a connecting pipeline 17 between the reverse osmosis pure water preparation device 1 and the circulating water tank 2, a second valve 8 is installed on the connecting pipeline 17 between the circulating water tank 2 and the circulating pump 3, a third valve 9 is installed on the connecting pipeline 17 between the filter 4 and the complex pipeline system 5, a fourth valve 10 is installed on the connecting pipeline 17 between the complex pipeline system 5 and the circulating water tank 2, and a fifth valve 11 is installed on the connecting pipeline 17 between the complex pipeline system 5 and the waste water tank 6.
the system is suitable for cleaning a pipeline system with high requirement on the cleanliness of the pipeline, such as a large radar cooling circulation system, and the like, the complex pipeline system 5 is a multi-stage and multi-branch pipeline system, all pipelines in the complex pipeline system 5 are 316L stainless steel pipes (namely austenitic stainless steel pipes), and the maximum pipeline inner diameter isminimum pipe internal diameter ofin this embodiment, the complex pipeline system includes two layers of pipeline systems (a cold layer and a hot layer, a cold water pipe end is cooled to a hot water pipe end through a heating element), each layer of pipeline system is subdivided into three stages and seven branches, the working principle of the complex pipeline system is that a first-stage pipeline at the cold water end is connected to a second-stage pipeline, the second-stage pipeline is connected to a third-stage pipeline through seven branches, cooling liquid in the third-stage pipeline at the cold water end cools the heating element and then enters the third-stage pipeline at the hot water end, the seven branches return to the second-stage pipeline at the hot water end and then enter the first-stage pipeline, highest points exist in all the branch pipelines from the second stage to the third stage, and the highest.
Preferably, filter 4 adopts the accurate security filter, and filter core 13 is the cotton filter core that spouts the melt of PP, and debris more than 5um all can be filtered off, and because of filter core 13 has the convertibility, and this cleaning system can realize the requirement of long-time use, has great application prospect.
For the field installation use is quick, the pipeline input end and the pipeline output end of the circulating pump 3, the pipeline input end and the pipeline output end of the filter 4 and the input end and the output end of the complex pipeline system 5 are respectively provided with a connecting flange 12. Referring to fig. 2, the outlet of the circulation water tank 2 is connected to one end of the second valve 8 through a double-threaded fixing sleeve 14 and a connecting piece 15. In order to meet the requirements of field installation and according to local conditions, a 90-degree adapter 16 is further arranged on the connecting pipeline 17. As shown, the other end of the second valve 8 is connected to a 90 ° adapter 16 via a connector 15. Similarly, a 90-degree adapter 16 is arranged between the pipeline output end of the circulating pump 3 and the pipeline input end of the filter 4, and between the pipeline output end of the filter 4 and the third valve 9, so that the connection is convenient. Preferably, connecting tube 17, 90 adapter 16 are PP tubular product, and the connecting tube 17 adopts PP pipe fast dry glue to bond firmly with 90 adapter 16's junction, convenient operation, and the installation is swift, does benefit to according to local conditions, the installation of implementing on-the-spot.
The working principle of the system is that the reverse osmosis pure water preparation equipment 1 prepares pure water in the circulating water tank 2, and the circulating pump 3 is connected with the circulating water tank 2 and the filter 4, so that the whole water circulation cleaning system works. The filter 4 is internally provided with a filter element 13, water in the circulating cleaning system is filtered to remove impurities in the water through the filter element 13 to obtain clean water, the clean water is used for cleaning the complex pipeline system 5, the impurities in the complex pipeline system 5 are taken away, the water returns to the circulating water tank 2, the clean water obtained through the filter 4 is used for cleaning the complex pipeline system 5, and the reciprocating and circulating cleaning are carried out.
Specifically, the cleaning method based on the integrated multistage and complex pipeline water circulation cleaning system comprises the following steps:
The method comprises the following steps: preparing pure water for one time;
Opening the reverse osmosis pure water preparation equipment 1 and the first valve 7, closing the second valve 8, placing the prepared pure water in the circulating water tank 2, wherein the conductivity of the pure water prepared by the reverse osmosis pure water preparation equipment 1 is not more than 2us/cm, the turbidity of the pure water is not more than 1NTU, the reverse osmosis pure water preparation equipment 1 can be closed after preparing pure water which is enough to fill the complex pipeline system 5, and the prepared pure water enters the whole circulating cleaning system through the circulating water tank 2;
Step two: preliminary cleaning;
closing the reverse osmosis pure water preparation equipment 1, the first valve 7 and the fourth valve 10, opening the second valve 8, the third valve 9, the fifth valve 11 and the circulating pump 3, simultaneously communicating all small branches in the complex pipeline system 5 through a tool, after the circulating pump 3 is started, filtering pure water through the circulating pump 3 through the filter 4 to enter the complex pipeline system 5, preliminarily cleaning the complex pipeline system 5, discharging clean water into the waste water tank 6, removing impurities accumulated initially and impurities with larger volume, and avoiding that the filter element 13 in the filter 4 is polluted too much quickly due to excessive impurities and impurities in the pipeline system so as to replace the filter element 13;
step three: preparing pure water for the second time;
after the initial cleaning, the circulating pump 3 and the second valve 8 are closed, the reverse osmosis pure water preparation equipment 1 is opened again to prepare pure water, when the conductivity of the reverse osmosis pure water is not more than 2us/cm and the turbidity is not more than 1NTU, the reverse osmosis pure water preparation equipment is connected with the water pipe, the first valve 7 is opened, and the pure water is placed in the circulating water tank 2. When the circulating water tank 2 is filled with the prepared pure water, the reverse osmosis pure water preparation equipment 1 and the first valve 7 are closed;
Step four: water circulation cleaning;
closing the reverse osmosis pure water preparation equipment 1, the first valve 7 and the fifth valve 11, opening the second valve 8, the third valve 9, the fourth valve 10 and the circulating pump 3, enabling pure water to enter the filter 4 through the circulating pump 3, filtering impurities and excess, enabling filtered clean water to enter the complex pipeline system 5 and return to the circulating water tank 2, and performing water circulation cleaning on the complex pipeline system 5;
Step five: in the water circulation cleaning process, various indexes of water in the water circulation cleaning process are detected, and liquid is taken for detection before the water enters the circulation water tank 2. And if the discharged wastewater after one circulation does not meet the detection index requirement, the water circulation system performs multiple times of pure water preparation and multiple times of water circulation cleaning until the discharged water meets the index requirement. After all indexes meet the requirements, closing the fourth valve 10, opening the fifth valve 11, and discharging the circulating cleaning liquid to the waste water tank 6;
Step six: and (4) discharging the circulating water in the pipeline, and closing the circulating pump 3 to finish the pipeline cleaning.
The integrated multistage complex pipeline system water circulation cleaning method and the system are suitable for a large radar cooling circulation system and also suitable for other complex pipeline systems with higher requirements on cleanliness. The integrated device has the advantages of integrating pure water preparation and pipeline circulating cleaning, being simple in structure and convenient to operate, being suitable for local conditions and field installation, being capable of recycling water resources, and reducing waste of the water resources and environmental pollution.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims (10)

1. an integrated multistage and complex pipeline water circulation cleaning system is characterized by mainly comprising reverse osmosis pure water preparation equipment, a circulation water tank, a circulation pump, a filter, a complex pipeline system and a wastewater tank which are sequentially connected through a pipeline, wherein the output end of the complex pipeline system is also connected into the circulation water tank through a pipeline;
the reverse osmosis pure water purification device is characterized in that a first valve is installed on a connecting pipeline between the reverse osmosis pure water preparation device and the circulating water tank, a second valve is installed on a connecting pipeline between the circulating water tank and the circulating pump, a third valve is installed on a connecting pipeline between the filter and the complex pipeline system, a fourth valve is installed on a connecting pipeline between the complex pipeline system and the circulating water tank, and a fifth valve is installed on a connecting pipeline between the complex pipeline system and the wastewater tank.
2. the integrated multi-stage complex pipeline water circulation cleaning system according to claim 1, wherein the pipeline input end and the pipeline output end of the circulation pump, the pipeline input end and the pipeline output end of the filter, and the pipeline input end and the pipeline output end of the complex pipeline system are provided with connecting flanges.
3. The integrated multi-stage, complex pipe water circulation cleaning system according to claim 1 or 2, wherein the complex pipe system is a multi-stage, multi-branch pipe system.
4. The integrated multi-stage, complex pipe water circulation cleaning system according to claim 3, wherein all pipes in the complex pipe system are 316L stainless steel pipes, the maximum pipe inner diameter is 325mm, and the minimum pipe inner diameter is 8 mm.
5. the integrated multistage, complex pipeline water circulation cleaning system according to claim 1 or 2, wherein the filter is a precision safety filter, and the filter element is a PP cotton spray-melting filter element.
6. The integrated multi-stage, complex pipe water circulation cleaning system of claim 1, wherein the outlet of the circulation tank is connected to the second valve by a double-threaded retaining sleeve and a connector.
7. the integrated multi-stage complex pipeline water circulation cleaning system according to claim 1, wherein a 90 ° adapter is further provided on the connecting pipeline.
8. The integrated multistage and complex pipeline water circulation cleaning system as claimed in claim 1 or 7, wherein the connecting pipeline and the 90-degree adapter are both PP pipes, and the joint of the connecting pipeline and the 90-degree adapter is bonded by PP pipe quick-drying glue.
9. The cleaning method based on the integrated multistage and complex pipeline water circulation cleaning system of claim 1 comprises the following steps:
the method comprises the following steps: opening the reverse osmosis pure water preparation equipment and the first valve, closing the second valve, and placing the prepared pure water in a circulating water tank;
Step two: closing reverse osmosis pure water preparation equipment, a first valve and a fourth valve, opening a second valve, a third valve, a fifth valve and a circulating pump, filtering pure water into a complex pipeline system through a filter by the circulating pump, preliminarily cleaning the complex pipeline system, removing impurities and impurities accumulated initially, and finally discharging the impurities into a waste water tank;
Step three: closing the circulating pump and the second valve, opening the reverse osmosis pure water preparation equipment and the first valve, preparing the pure water again, and placing the pure water in the circulating water tank;
Step four: closing the reverse osmosis pure water preparation equipment, the first valve and the fifth valve, opening the second valve, the third valve, the fourth valve and the circulating pump, returning the pure water to the circulating water tank through the filter and the complex pipeline system by the circulating pump, and performing water circulation cleaning on the complex pipeline system;
Step five: in the water circulation cleaning process, detecting various indexes of water in the water circulation cleaning process, closing the fourth valve after the indexes meet the requirements, opening the fifth valve, and discharging the circulation cleaning liquid to a waste water tank;
Step six: and (4) draining the circulating water in the pipeline and closing the circulating pump.
10. The integrated multistage and complex pipeline water circulation cleaning method according to claim 9, wherein if the discharged wastewater after one circulation does not meet the detection index requirement, the water circulation system performs multiple times of pure water preparation and multiple times of water circulation cleaning until the discharged water meets the index requirement.
CN201910778643.1A 2019-08-22 2019-08-22 Integrated multistage and complex pipeline water circulation cleaning system and method thereof Pending CN110563175A (en)

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CN201910778643.1A CN110563175A (en) 2019-08-22 2019-08-22 Integrated multistage and complex pipeline water circulation cleaning system and method thereof

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001204812A (en) * 2000-01-27 2001-07-31 Saginomiya Seisakusho Inc System for determining disinfecting residue using conductivity meter
JP2012176336A (en) * 2011-02-25 2012-09-13 Hitachi-Ge Nuclear Energy Ltd Pipe washing method in nuclear power plant
CN107234109A (en) * 2016-03-28 2017-10-10 石亚民 The water circulation cleaning method and its system of a kind of pipeline cleaning
CN211078637U (en) * 2019-08-22 2020-07-24 安徽博微长安电子有限公司 Integrated multistage and complex pipeline water circulation cleaning system

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001204812A (en) * 2000-01-27 2001-07-31 Saginomiya Seisakusho Inc System for determining disinfecting residue using conductivity meter
JP2012176336A (en) * 2011-02-25 2012-09-13 Hitachi-Ge Nuclear Energy Ltd Pipe washing method in nuclear power plant
CN107234109A (en) * 2016-03-28 2017-10-10 石亚民 The water circulation cleaning method and its system of a kind of pipeline cleaning
CN211078637U (en) * 2019-08-22 2020-07-24 安徽博微长安电子有限公司 Integrated multistage and complex pipeline water circulation cleaning system

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