CN110561817A - Inclined plane loose piece formula brick tea embossing mold utensil - Google Patents
Inclined plane loose piece formula brick tea embossing mold utensil Download PDFInfo
- Publication number
- CN110561817A CN110561817A CN201910841666.2A CN201910841666A CN110561817A CN 110561817 A CN110561817 A CN 110561817A CN 201910841666 A CN201910841666 A CN 201910841666A CN 110561817 A CN110561817 A CN 110561817A
- Authority
- CN
- China
- Prior art keywords
- die
- frame
- pressing
- brick tea
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 241001122767 Theaceae Species 0.000 title claims abstract description 64
- 239000011449 brick Substances 0.000 title claims abstract description 59
- 238000004049 embossing Methods 0.000 title description 3
- 238000003825 pressing Methods 0.000 claims abstract description 53
- 239000002023 wood Substances 0.000 claims abstract description 24
- 230000006835 compression Effects 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 10
- 238000009415 formwork Methods 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005299 abrasion Methods 0.000 abstract description 3
- 239000011159 matrix material Substances 0.000 description 31
- 238000000034 method Methods 0.000 description 8
- 244000062793 Sorghum vulgare Species 0.000 description 5
- 235000019713 millet Nutrition 0.000 description 5
- 208000035874 Excoriation Diseases 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
- B30B11/04—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with a fixed mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/32—Discharging presses
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention provides a pressing die for inclined plane movable block type brick tea, and belongs to the technical field of brick tea production equipment. The brick tea pressing die comprises a base, a pressing head, an upper die, a lower die, a base plate and a loose piece die assembly, wherein the base plate, the lower die and the upper die are sequentially superposed on the base, a brick tea pressing cavity is formed between the upper die and the lower die, the pressing head is connected with the upper die, the loose piece die assembly comprises an outer die frame connected with the base, an inner die frame positioned in the outer die frame and a wedge-shaped die frame inserted between the inner die frame and the outer die frame, the inner die frame is formed by surrounding four inner die plates, a wood die plate capable of being positioned between the upper die and the lower die is embedded into the inner side surface of each inner die plate, the outer side of each inner die plate is an inclined surface with the lower end inclined outwards, the inner side of the wedge-shaped die frame is an inclined surface matched with the outer side surface of the inner die plate, and an ejection hole positioned below the. The brick tea mould has the advantages that abrasion between the brick tea and the wood mould can be reduced, and the like.
Description
Technical Field
The invention belongs to the technical field of brick tea production equipment, and relates to an inclined plane loose piece type brick tea pressing die.
Background
the existing brick tea pressing die consists of a wood internal die, a metal external die, a pressing head and a lower cushion plate, wherein the wood internal die is an important part for improving the taste of brick tea, however, in the pressing process, the pressing force reaches tens of tons, during the demoulding, the brick tea and the wood internal die are pressed with high strength, the separated pressing force also needs several tons of pressure, the demoulding difficulty is large, the demoulding working strength is large, the damage to the wood internal die is serious, the service cycle of the wood internal die is short, however, for the pressing die used at high frequency, the expensive wood internal die and the high-frequency replaced wood internal die bring expensive manpower and physical cost for production and processing, and moreover, because the compression strength of the wood internal die and the brick tea is large, burrs and even blocks are easily formed on the side wall of the brick tea, and the influence on the appearance of the brick tea is large.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provide a pressing die for a brick tea with an inclined surface and a movable block.
The purpose of the invention can be realized by the following technical scheme: an inclined plane loose piece type brick tea compacting die is characterized by comprising a base, a pressure head, an upper matrix, a lower matrix, a backing plate and a loose piece die assembly, a backing plate, a lower matrix and an upper matrix are sequentially superposed on the base, a brick tea pressing cavity is formed between the upper matrix and the lower matrix, the pressure head is connected with an upper matrix, the movable mould assembly comprises an outer mould frame connected with the base, an inner mould frame positioned in the outer mould frame and a wedge-shaped mould frame inserted between the inner mould frame and the outer mould frame, the inner mould frame is formed by surrounding four inner mould plates, a wooden mould plate which can be positioned between an upper type mould and a lower type mould is embedded in the inner side surface of each inner mould plate, the outer side surface of each inner mould plate is an inclined surface with the lower end inclined outwards, the inner side surface of the wedge-shaped mould frame is an inclined surface matched with the outer side surface of the inner mould plate, and the base is provided with an ejection hole positioned below the base plate.
In the inclined plane loose piece type brick tea pressing die, the wedge-shaped die frame consists of four inclined blocks which are connected end to end, and adjacent inclined blocks are detachably connected through the connecting plate.
In the inclined plane loose piece type brick tea compacting die, the outer die frame is provided with a plurality of first guide holes which are longitudinally arranged, and the first guide holes are internally inserted with deflector rods which are fixedly connected with the wedge-shaped die frame.
In the inclined plane loose piece type brick tea compacting die, each inclined block is provided with at least one second guide hole which is longitudinally arranged, a guide rod which is fixedly connected with the inner die frame is inserted into the second guide hole, the outer die frame is fixedly provided with a linear bearing, the guide rod is slidably connected in the linear bearing, and a compression spring which drives the inner die plate to move towards the outer die frame is connected between the outer end of the guide rod and the linear bearing.
In the inclined plane loose piece type brick tea pressing mold, the base is hinged with a plurality of locking screws, the locking screws are in threaded connection with butterfly nuts, the upper end of the pressing head is fixedly provided with a pressing plate, and the pressing plate is provided with a U-shaped groove penetrating through the edge of the pressing plate; the locking screw rod can be inserted into the U-shaped groove, and the butterfly nut can fix the locking screw rod on the pressing plate.
In the inclined plane loose piece type brick tea pressing die, the inner side surface of the inner die plate is provided with the sinking groove matched with the wood die plate, and the inner side surface of the wood die plate is flush with the inner side surface of the inner die plate.
In the inclined plane loose piece type brick tea pressing die, the inclination angle between the outer side surface of each inner die plate and the vertical plane is 3-8 degrees.
The working process is as follows: superposing a base plate and a lower matrix on a base, wherein a wedge-shaped matrix frame is in a state of being inserted tightly into an inner matrix frame and an outer matrix frame, pouring the seasoned millet mush, the intermediate tea and the seasoned millet mush on the lower matrix frame in sequence, pressing the upper matrix frame in, moving a pressure head downwards and pressing the poured tea, and a locking screw and the pressure head are connected through a butterfly nut to compress and protect the tea in the matrix to finish the pressing process; when the mold is opened, the wedge-shaped mold frame is pulled upwards to move upwards, a gap is left between the inner mold frame and the outer mold frame, the four inner mold plates forming the inner mold frame move outwards under the action of the tension of the compression spring, so that the pressed tea bricks are separated from the inner mold frame, and the tea bricks move upwards to finish the mould removal of the tea bricks through the action of the ejection holes and the base plate.
Compared with the prior art, the technical effects of the scheme are as follows:
1. The direct contact between the wood pattern and the brick tea in the traditional process method is reserved, and the good taste of the brick tea is reserved;
2. The size of the wood template is greatly reduced compared with the traditional structure, the contact length between the tea brick and the wood template is greatly reduced when the tea brick is demoulded, the consumption of wood is reduced, and the friction and the abrasion to the wood template are weakened;
3. because of the movable block type internal mold, the mutual damage between the wood mold and the brick tea caused by extrusion friction when the brick tea is demoulded is thoroughly eliminated; the service life of the mould is prolonged, and the appearance quality of the brick tea is improved;
4. The inner mold frame and the outer mold frame are connected through the guide rod, the inner mold frame is positioned, the inner mold plate moves outwards in a parallel mode, the compression springs realize automatic outward movement decomposition of the inner mold frame, decompression and separation of the brick tea are completed synchronously, secondary abrasion to the brick tea is avoided, and the brick tea is level and attractive in appearance.
Drawings
Fig. 1 is a schematic structural view of the brick tea pressing mold.
Fig. 2 is a sectional view of the brick tea pressing mold.
3 figure 3 3 3 is 3 a 3 cross 3- 3 sectional 3 view 3 taken 3 in 3 the 3 direction 3 a 3- 3 a 3 of 3 figure 3 2 3 with 3 the 3 ram 3 removed 3. 3
In the figure, 1, a base; 11. an ejection aperture; 2. a pressure head; 3. a character die is printed; 4. a character matrix is set; 5. a base plate; 61. an outer mold frame; 62. an inner mold frame; 63. a wedge-shaped mold frame; 64. a wood template; 71. a first guide hole; 72. a deflector rod; 81. a second guide hole; 82. a guide bar; 83. a linear bearing; 84. a compression spring; 91. locking the screw rod; 92. butterfly nuts.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1, 2 and 3, the brick tea pressing mold comprises a base 1, a pressing head 2, an upper matrix 3 and a lower matrix 4, backing plate 5, loose piece mould assembly, superpose backing plate 5, lower type matrix 4 and last type matrix 3 in proper order on the base 1, it forms brick tea suppression chamber to go up between type matrix 3 and the lower type matrix 4, pressure head 2 connects upper type matrix 3, loose piece mould assembly includes outer mold frame 61 with base 1 links to each other, interior mold frame 62 that is located outer mold frame 61 and insert the wedge type mold frame 63 between inner mold frame 62 and outer mold frame 61, interior mold frame 62 is enclosed by four inner formworks, the embedding has the plank sheathing 64 that can be located between upper type matrix 3 and lower type matrix 4 on the medial surface of each inner formworks, the inclined plane that the lower extreme leaned out is personally submitted to the outside of each inner formwork, the inclined plane that the inboard face of wedge type mold frame 63 personally submits and the outer side adaptation of inner formworks, set up the ejection hole 11 that is located the backing plate 5 below on the base 1.
The wedge-shaped die frame 63 is composed of four inclined blocks connected end to end, and adjacent inclined blocks are detachably connected through a connecting plate. In the scheme, the connecting plate connects the adjacent sloping blocks through countersunk screws, so that the possibility that the wedge-shaped die frame 63 is made into an integral structure is not eliminated.
the outer mold frame 61 is provided with a plurality of longitudinally arranged guide holes I71, and a deflector rod 72 fixedly connected with the wedge-shaped mold frame 63 is inserted in the guide holes I71. The pull rod is used for externally connecting a linear driving structure to pull up or press down the wedge-shaped die frame 63, so that the condition that the pull rod is operated under the action of manpower is not eliminated.
Each inclined block is provided with at least one second guide hole 81 which is longitudinally arranged, a guide rod 82 which is fixedly connected with the inner mold frame 62 is inserted into the second guide hole 81, the outer mold frame 61 is fixedly provided with a linear bearing 83, the guide rod 82 is slidably connected in the linear bearing 83, and a compression spring 84 which drives the inner mold plate to move towards the outer mold frame 61 is connected between the outer end of the guide rod 82 and the linear bearing 83. Through the first guide hole 71 and the second guide hole 81, the guide precision and the position precision among the inner mold frame 62, the outer mold frame 61 and the wedge-shaped mold frame 63 can be improved, the specification of the brick tea is more accurate, meanwhile, the second guide hole 81, the guide rod 82 and the compression spring 84 form connection between the inner mold frame 61 and the outer mold frame 62, the inner mold frame 62, the outer mold frame 61 and the wedge-shaped mold frame 63 are not dispersible under the normal working state, only the outward movement of the inner mold frame 62 or the compression of the brick tea is realized through the up-and-down movement of the wedge-shaped mold frame 63, although compared with the traditional brick tea pressing mold, the structure seems loose, the structure is actually integrated under the normal working state, and the operation difficulty in the operation process is reduced.
A plurality of locking screw rods 91 are hinged on the base 1, butterfly nuts 92 are connected to the locking screw rods 91 in a threaded manner, a pressing plate is fixedly arranged at the upper end of the pressing head 2, and a U-shaped groove penetrating through the edge of the pressing plate is formed in the pressing plate; the locking screw 91 can be inserted into the U-shaped groove, and the butterfly nut 92 can fix the locking screw 91 on the pressing plate. Butterfly nut 92 and locking screw 91 are locking, unlocking structure when overturning, for similar structure on the current embossing mold utensil, and whole scheme does not change tradition play brick direction, advance tea direction and drawing of patterns direction, can be suitable for with traditional brick tea production line.
The inner side surface of the inner template is provided with a sinking groove matched with the wood template 64, and the inner side surface of the wood template 64 is flush with the inner side surface of the inner template.
The inclination angle between the outer side surface of each inner template and the vertical plane is 3-8 degrees, and preferably 5 degrees.
The working process is as follows: superposing a backing plate 5 and a lower matrix 4 on a base 1, wherein a wedge-shaped matrix frame 63 is in a state of being inserted into an inner matrix frame 62 and an outer matrix frame 61, pouring the seasoned millet mush, middle seasoned millet mush and seasoned millet mush on the lower matrix 4 in sequence, pressing in an upper matrix 3, moving down a pressure head 2 and pressing the poured tea, and connecting a locking screw 91 and a pressure plate through a butterfly nut 92 to compress and shape the tea in the matrix to finish the pressing process; when the mold is opened, the wedge-shaped mold frame 63 is pulled upwards to move upwards, a gap is left between the inner mold frame 62 and the outer mold frame 61, the four inner mold plates forming the inner mold frame 62 move outwards under the action of the tension of the compression spring 84, so that the pressed tea bricks are separated from the inner mold frame 62, and the tea bricks move upwards to finish the mould removal of the tea bricks by acting on the ejection holes 11 and the backing plate 5.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (8)
1. An inclined plane loose piece type brick tea compacting die is characterized by comprising a base (1), a pressing head (2), an upper character die (3), a lower character die (4), a base plate (5) and a loose piece die assembly, wherein the base (1) is sequentially overlapped with the base plate (5), the lower character die (4) and the upper character die (3), a brick tea compacting cavity is formed between the upper character die (3) and the lower character die (4), the pressing head (2) is connected with the upper character die (3), the loose piece die assembly comprises an outer die frame (61) connected with the base (1), an inner die frame (62) positioned in the outer die frame (61) and a wedge-shaped die frame (63) inserted between the inner die frame (62) and the outer die frame (61), the inner die frame (62) is formed by surrounding four inner die plates, and a wood die plate (64) capable of being positioned between the upper character die (3) and the lower character die (4) is embedded into the inner side surface of each inner die plate, the outer side of each inner formworks is an inclined plane with the lower end inclined outwards, the inner side of the wedge-shaped formwork frame (63) is an inclined plane matched with the outer side of the inner formworks, and an ejection hole (11) located below the base plate (5) is formed in the base (1).
2. The inclined plane loose block type brick tea pressing die according to claim 1, wherein the wedge type die frame (63) is composed of four inclined blocks which are connected end to end, and adjacent inclined blocks are detachably connected through a connecting plate.
3. The inclined plane movable block type brick tea pressing die as claimed in claim 1, wherein a plurality of longitudinally arranged guide holes I (71) are formed in the outer die frame (61), and a driving lever (72) fixedly connected with the wedge type die frame (63) is inserted into each guide hole I (71).
4. The inclined plane movable block type brick tea pressing die according to claim 1, 2 or 3, wherein each inclined block is provided with at least one second guide hole (81) which is longitudinally arranged, a guide rod (82) which is fixedly connected with the inner die frame (62) is inserted into each second guide hole (81), the outer die frame (61) is fixedly provided with a linear bearing (83), the guide rod (82) is slidably connected into the linear bearing (83), and a compression spring (84) which drives the inner die plate to move towards the outer die frame (61) is connected between the outer end of the guide rod (82) and the linear bearing (83).
5. The inclined plane movable block type brick tea pressing die according to claim 1, 2 or 3, wherein a plurality of locking screws (91) are hinged on the base (1), butterfly nuts (92) are connected to the locking screws (91) in a threaded manner, a pressing plate is fixedly arranged at the upper end of the pressing head (2), and a U-shaped groove penetrating through the edge of the pressing plate is formed in the pressing plate; the locking screw (91) can be inserted in the U-shaped groove, and the butterfly nut (92) can fix the locking screw (91) on the pressing plate.
6. The inclined plane movable block type brick tea pressing die according to claim 1, 2 or 3, wherein a sinking groove matched with the wood template (64) is formed in the inner side face of the inner template, and the inner side face of the wood template (64) is flush with the inner side face of the inner template.
7. The pressing mold for inclined movable block type tea brick as claimed in claim 1, 2 or 3, wherein the inclination angle between the outer side surface of each inner mold plate and the vertical plane is 3-8 °.
8. The inclined loose-piece brick tea pressing mold according to claim 7, wherein the inclination angle between the outer side surface of each inner mold plate and the vertical plane is 5 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910841666.2A CN110561817B (en) | 2019-09-06 | 2019-09-06 | Inclined plane loose piece formula brick tea embossing mold utensil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910841666.2A CN110561817B (en) | 2019-09-06 | 2019-09-06 | Inclined plane loose piece formula brick tea embossing mold utensil |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110561817A true CN110561817A (en) | 2019-12-13 |
| CN110561817B CN110561817B (en) | 2024-04-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910841666.2A Active CN110561817B (en) | 2019-09-06 | 2019-09-06 | Inclined plane loose piece formula brick tea embossing mold utensil |
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| CN (1) | CN110561817B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113826716A (en) * | 2021-09-07 | 2021-12-24 | 湖北省农业科学院果树茶叶研究所 | Multi-piece brick tea mold |
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| Publication number | Publication date |
|---|---|
| CN110561817B (en) | 2024-04-16 |
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