CN110561711A - Environment-friendly PVC anti-static carpet cushion production line - Google Patents
Environment-friendly PVC anti-static carpet cushion production line Download PDFInfo
- Publication number
- CN110561711A CN110561711A CN201810483771.9A CN201810483771A CN110561711A CN 110561711 A CN110561711 A CN 110561711A CN 201810483771 A CN201810483771 A CN 201810483771A CN 110561711 A CN110561711 A CN 110561711A
- Authority
- CN
- China
- Prior art keywords
- bracket
- production line
- environment
- distributor
- friendly pvc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000001816 cooling Methods 0.000 claims abstract description 35
- 238000005520 cutting process Methods 0.000 claims abstract description 24
- 238000004804 winding Methods 0.000 claims abstract description 12
- 238000004891 communication Methods 0.000 claims abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 238000010438 heat treatment Methods 0.000 claims description 20
- 239000002699 waste material Substances 0.000 claims description 7
- 238000009966 trimming Methods 0.000 claims description 5
- 230000007613 environmental effect Effects 0.000 claims 1
- 230000003068 static effect Effects 0.000 claims 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 12
- 239000002216 antistatic agent Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 241001408611 Epirrhoe alternata Species 0.000 description 1
- 229920012485 Plasticized Polyvinyl chloride Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/732—Floor coverings
- B29L2031/7322—Carpets
Abstract
The invention discloses an environment-friendly PVC anti-static carpet pad production line, which comprises an extruder, a distributor, a die, a three-roller calender, a cooling bracket, an edge cutting device, a tractor, a transverse cutting machine and a winding machine; the number of the extruders is two; the distributor is arranged at the front ends of the two extruders; the inlet of the distributor is respectively communicated with the outlets of the two extruders; the mould is fixed at the front end of the distributor; the inlet of the die is in communication with the outlet of the distributor; the three-roller calender is arranged adjacent to the die; the cooling bracket is arranged adjacent to the three-roller calender; the edge cutting device is arranged on the cooling bracket; the tractor is arranged adjacent to the cooling bracket; the transverse cutting machine is arranged adjacent to the traction machine; the winding machine is arranged adjacent to the transverse cutting machine. The invention can produce the environment-friendly PVC anti-static carpet cushion, and has less labor input and higher production efficiency.
Description
Technical Field
The invention belongs to the field of plastic sheet production, and particularly relates to an environment-friendly PVC anti-static carpet cushion production line.
Background
The existing production line for producing the carpet mat can only produce a single-layer common carpet mat, the labor investment is large, and the production efficiency is not high enough.
Disclosure of Invention
The invention provides an environment-friendly PVC anti-static carpet cushion production line for solving the technical problems.
The solution adopted by the invention for realizing the technical effect is as follows:
An environment-friendly PVC anti-static carpet pad production line comprises an extruder, a distributor, a die, a three-roller calender, a cooling bracket, an edge cutting device, a tractor, a transverse cutting machine and a winding machine; the number of the extruders is two; the distributor is arranged at the front ends of the two extruders; the inlet of the distributor is respectively communicated with the outlets of the two extruders; the mould is fixed at the front end of the distributor; the inlet of the die is in communication with the outlet of the distributor; the three-roller calender is arranged adjacent to the die; the cooling bracket is arranged adjacent to the three-roller calender; the edge cutting device is arranged on the cooling bracket; the tractor is arranged adjacent to the cooling bracket; the transverse cutting machine is arranged adjacent to the traction machine; the winding machine is arranged adjacent to the transverse cutting machine.
Preferably, the extruder is a single screw extruder.
Preferably, the extruder is a twin screw extruder.
Preferably, the bottom of the mould is provided with a support frame.
preferably, the three-roll calender comprises a machine table and a roll shaft rotatably arranged on the machine table; a flow passage is arranged in the roll shaft; a roller temperature controller is arranged on one side of the machine table; the roller temperature controller comprises a box body arranged on one side of the machine table, and a water pump, a heating device and a cooling device which are arranged in the box body; the water pump is communicated with the flow passage; the heating device is communicated with the water pump; the cooling device is communicated with the heating device.
Preferably, the heating device is a heating pipe; the cooling device is a condenser.
Preferably, a movable slide rail is arranged on the ground; the three-roller calender is arranged on the movable slide rail in a sliding manner.
Preferably, the cooling bracket comprises a first bracket and a second bracket; one end of the first bracket is fixed on the tractor; a support column is arranged at the bottom of the other end of the first bracket; one end of the second bracket is fixed on the three-roller calender; the other end of the second bracket is arranged on the first bracket in a sliding mode.
Preferably, the trimming means is provided on the first carriage.
Preferably, a waste winder is arranged on one side of the tractor.
The invention has the beneficial effects that: the PVC anti-static carpet is characterized by comprising two extruders, wherein a PVC raw material can be put into one extruder, an anti-static material is put into the other extruder, and the two extruders are respectively melted and plasticized and then are proportionally injected into a mold through a distributor for composite molding to manufacture the environment-friendly PVC anti-static carpet; the invention comprises an extruder, a distributor, a die, a three-roller calender, a cooling bracket, a trimming device, a tractor, a transverse cutting machine and a winding machine, wherein the product is finished in a linear way from extrusion molding, waste edge treatment, cut finished product collection and winding without additional processing, the labor investment is less, and the production efficiency is high.
Drawings
FIG. 1 is a schematic front view of an environment-friendly PVC anti-static carpet mat production line according to an embodiment of the present invention;
FIG. 2 is a schematic top view of a production line of the PVC anti-static carpet pad in an environment-friendly manner according to an embodiment of the present invention;
FIG. 3 is a schematic view of a three-roll calender and a roll temperature control system according to an embodiment of the invention;
Fig. 4 is an enlarged schematic view of a three-roll calender disclosed in an embodiment of the invention.
And (3) identification and explanation: 1-extruder, 2-distributor, 3-die, 4-three-roll calender, 41-machine table, 42-roll shaft, 43-flow channel, 5-cooling bracket, 51-first bracket, 52-second bracket, 6-edge cutting device, 7-tractor, 8-transverse cutting machine, 9-winding machine, 10-support frame, 11-roll temperature control system, 111-box, 112-water pump, 113-heating device, 114-cooling device, 12-moving slide rail, 13-support column, 14-waste winding machine.
Detailed Description
referring to fig. 1-4, in the preferred embodiment of the present invention, an environmentally friendly PVC antistatic carpet mat production line is disclosed, comprising an extruder 1, a distributor 2, a die 3, a three-roll calender 4, a cooling bracket 5, an edge cutting device 6, a tractor 7, a transverse cutter 8 and a winder 9; the number of the extruders 1 is two, and the extruders are respectively used for melting and plasticizing the PVC material and the antistatic material; the distributor 2 is arranged at the front ends of the two extruders 1; the inlet of the distributor 2 is respectively communicated with the outlets of the two extruders 1, and the distributor has the function of proportionally combining the melted and plasticized PVC material and the antistatic material in two layers; the mould 3 is fixed at the front end of the distributor 2; the inlet of the die 3 communicates with the outlet of the dispenser 2 and has the function of forming the product into the desired shape; the three-roller calender 4 is arranged adjacent to the die 3 and has the function of flattening the surface of the product and shaping the product more quickly; the cooling bracket 5 is arranged adjacent to the three-roller calender 4 and used for cooling the product; the edge cutting device 6 is arranged on the cooling bracket 5 and is used for cutting off redundant rim charge of the product; the tractor 7 is arranged adjacent to the cooling bracket 5 and used for dragging the product coming out of the die 3 to transfer the product on the whole production line; the transverse cutting machine 8 is arranged adjacent to the tractor 7 and used for cutting the product into required finished products according to the length specification; the winding machine 9 is arranged adjacent to the transverse cutting machine 8 and used for collecting final required finished products.
In a preferred embodiment of the invention, the extruder 1 is a single screw extruder.
in a preferred embodiment of the invention, the extruder 1 is a twin-screw extruder.
In a preferred embodiment of the invention, the bottom of the mould 3 is provided with a support 10 for supporting the mould 3 to prevent the mould 3 from loosening and falling.
In the preferred embodiment of the present invention, the three-roll calender 4 includes a machine table 41 and a roll shaft 42 rotatably provided on the machine table 41; a flow passage 43 is arranged in the roller shaft 42; a roller temperature controller 11 is arranged at one side of the machine table 41; the roll temperature controller 11 comprises a box 111 arranged at one side of the machine table 41, and a water pump 112, a heating device 113 and a cooling device 114 which are arranged in the box 111; the water pump 112 is communicated with the flow passage 43; the heating device 113 is communicated with the water pump 112; the cooling device 114 is communicated with the heating device 113; the water introduced into the roll temperature controller 14 passes through the cooling device 114, the heating device 113, the water pump 112 and the flow passage 43, respectively, by the water pump 112. When the production line starts to work, water is introduced into the roller temperature controller 14, the heating device 113 is started to heat the water, the water pump 112 pumps the hot water into the flow channel 43 to preheat the roller shaft 41, and the phenomenon that the rear surface of a product just coming out of the mold 3 is white when contacting the roller shaft 41 is avoided; after the whole production line completely enters a production state, the heating device 113 is closed, the cooling device 114 is opened to cool water, and the water pump 112 pumps cold water into the flow channel 43 to cool the roller shaft 41, so that the product can be cooled and formed more quickly; in particular, in the case of a particularly cold weather, the heating device 113 is continuously turned on during the production process of the production line to heat the roller 41 with hot water, so as to prevent the roller 41 from sticking to the product.
in a preferred embodiment of the present invention, the heating device 113 is a heating pipe, and the cooling device 114 is a condenser.
In the preferred embodiment of the present invention, a movable slide rail 12 is provided on the ground; the three-roller calender 4 is arranged on the movable slide rail 12 in a sliding manner, and when the three-roller calender 4 does not work, the three-roller calender 4 can be pushed to slide away from the die 3, so that the three-roller calender 4 and the die 3 can be cleaned and maintained conveniently.
In the preferred embodiment of the present invention, the cooling bracket 5 includes a first bracket 51 and a second bracket 52; one end of the first bracket 51 is fixed on the tractor 7; the bottom of the other end of the first bracket 51 is provided with a support column 13; one end of the second bracket 52 is fixed on the three-roll calender 4; the other end of the second bracket 52 is slidably disposed on the first bracket 51. The second carriage 52 is fixed to the three-roll calender 4 and is slidably connected to the first carriage 51, so that it is possible to prevent the three-roll calender from colliding with the cooling carriage 5 when the three-roll calender 4 is pushed to slide away from the die 3.
In the preferred embodiment of the present invention, the trimming means 6 is provided on the first bracket 51.
In the preferred embodiment of the invention, a waste material rolling machine 14 is arranged on one side of the traction machine 7 and is used for rolling up the waste materials cut off by the edge cutting device 6, so that the waste materials are prevented from falling randomly to influence the work of the production line, and the sanitation and the cleanness are more convenient.
As can be seen from the above description, the invention can produce the environment-friendly PVC anti-static carpet pad, and has the advantages of less labor input and higher production efficiency.
While the preferred embodiments of the present invention have been illustrated in detail in the accompanying drawings, it should be understood that the scope of the invention includes, but is not limited to, the embodiments described above; while the invention has been described with reference to specific embodiments, it will be appreciated by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention.
Claims (10)
1. Environmental protection PVC prevents static carpet pad production line, its characterized in that: comprises an extruder, a distributor, a die, a three-roller calender, a cooling bracket, a trimming device, a tractor, a transverse cutting machine and a winding machine; the number of the extruders is two; the distributor is arranged at the front ends of the two extruders; the inlet of the distributor is respectively communicated with the outlets of the two extruders; the mould is fixed at the front end of the distributor; the inlet of the die is in communication with the outlet of the distributor; the three-roller calender is arranged adjacent to the die; the cooling bracket is arranged adjacent to the three-roller calender; the edge cutting device is arranged on the cooling bracket; the tractor is arranged adjacent to the cooling bracket; the transverse cutting machine is arranged adjacent to the traction machine; the winding machine is arranged adjacent to the transverse cutting machine.
2. The production line of the environment-friendly PVC antistatic carpet cushion according to claim 1 is characterized in that: the extruder is a single screw extruder.
3. The production line of the environment-friendly PVC antistatic carpet cushion according to claim 1 is characterized in that: the extruder is a twin-screw extruder.
4. The production line of the environment-friendly PVC antistatic carpet cushion according to claim 1 is characterized in that: the bottom of the mould is provided with a support frame.
5. The production line of the environment-friendly PVC antistatic carpet cushion according to claim 1 is characterized in that: the three-roller calender comprises a machine table and a roller shaft which is rotatably arranged on the machine table; a flow passage is arranged in the roll shaft; a roller temperature controller is arranged on one side of the machine table; the roller temperature controller comprises a box body arranged on one side of the machine table, and a water pump, a heating device and a cooling device which are arranged in the box body; the water pump is communicated with the flow passage; the heating device is communicated with the water pump; the cooling device is communicated with the heating device.
6. The production line of environment-friendly PVC antistatic carpet cushion according to claim 5 is characterized in that: the heating device is a heating pipe; the cooling device is a condenser.
7. The production line of the environment-friendly PVC antistatic carpet cushion according to claim 1 is characterized in that: a movable sliding rail is arranged on the ground; the three-roller calender is arranged on the movable slide rail in a sliding manner.
8. The production line of the environment-friendly PVC antistatic carpet cushion according to claim 1 is characterized in that: the cooling bracket comprises a first bracket and a second bracket; one end of the first bracket is fixed on the tractor; a support column is arranged at the bottom of the other end of the first bracket; one end of the second bracket is fixed on the three-roller calender; the other end of the second bracket is arranged on the first bracket in a sliding mode.
9. The production line of environment-friendly PVC antistatic carpet cushion according to claim 8 is characterized in that: the trimming device is arranged on the first bracket.
10. The production line of the environment-friendly PVC antistatic carpet cushion according to claim 1 is characterized in that: and a waste material winding machine is arranged on one side of the tractor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810483771.9A CN110561711A (en) | 2018-05-19 | 2018-05-19 | Environment-friendly PVC anti-static carpet cushion production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810483771.9A CN110561711A (en) | 2018-05-19 | 2018-05-19 | Environment-friendly PVC anti-static carpet cushion production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110561711A true CN110561711A (en) | 2019-12-13 |
Family
ID=68771865
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810483771.9A Pending CN110561711A (en) | 2018-05-19 | 2018-05-19 | Environment-friendly PVC anti-static carpet cushion production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110561711A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101913241A (en) * | 2010-08-17 | 2010-12-15 | 上海嘉倍德塑胶机械有限公司 | Making machine of PVC (Polyvinyl Chloride) foaming plate |
| CN203427298U (en) * | 2013-08-30 | 2014-02-12 | 成都迈科新材料有限公司 | Flexible production line device for multilayer composite material |
| CN103707528A (en) * | 2013-12-31 | 2014-04-09 | 青岛顺德塑料机械有限公司 | High-permeability membrane production line and high-permeability membrane production process |
| CN204278495U (en) * | 2014-10-22 | 2015-04-22 | 东莞市杰伟机械制造有限公司 | A kind of efficient damping roller temperature control device for three-roller calendar |
| CN107186937A (en) * | 2017-07-17 | 2017-09-22 | 青岛三益塑料机械有限公司 | Calender, foaming floor production line and one-shot forming production technology |
| CN107932859A (en) * | 2016-10-12 | 2018-04-20 | 东莞市杰伟机械制造有限公司 | The fresh-keeping barrier layer extruding production lines of PP and EVOH |
| CN208801644U (en) * | 2018-05-19 | 2019-04-30 | 东莞市杰伟机械制造有限公司 | Environment-friendly PVC anti-static carpet pad production line |
-
2018
- 2018-05-19 CN CN201810483771.9A patent/CN110561711A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101913241A (en) * | 2010-08-17 | 2010-12-15 | 上海嘉倍德塑胶机械有限公司 | Making machine of PVC (Polyvinyl Chloride) foaming plate |
| CN203427298U (en) * | 2013-08-30 | 2014-02-12 | 成都迈科新材料有限公司 | Flexible production line device for multilayer composite material |
| CN103707528A (en) * | 2013-12-31 | 2014-04-09 | 青岛顺德塑料机械有限公司 | High-permeability membrane production line and high-permeability membrane production process |
| CN204278495U (en) * | 2014-10-22 | 2015-04-22 | 东莞市杰伟机械制造有限公司 | A kind of efficient damping roller temperature control device for three-roller calendar |
| CN107932859A (en) * | 2016-10-12 | 2018-04-20 | 东莞市杰伟机械制造有限公司 | The fresh-keeping barrier layer extruding production lines of PP and EVOH |
| CN107186937A (en) * | 2017-07-17 | 2017-09-22 | 青岛三益塑料机械有限公司 | Calender, foaming floor production line and one-shot forming production technology |
| CN208801644U (en) * | 2018-05-19 | 2019-04-30 | 东莞市杰伟机械制造有限公司 | Environment-friendly PVC anti-static carpet pad production line |
Non-Patent Citations (1)
| Title |
|---|
| 王加龙: "塑料挤出制品生产工艺手册", 31 January 2002, 中国轻工业出版社, pages: 189 * |
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