CN110561539B - Rapid cutting machine for pearl cotton fixed products and cutting method thereof - Google Patents
Rapid cutting machine for pearl cotton fixed products and cutting method thereof Download PDFInfo
- Publication number
- CN110561539B CN110561539B CN201910949101.6A CN201910949101A CN110561539B CN 110561539 B CN110561539 B CN 110561539B CN 201910949101 A CN201910949101 A CN 201910949101A CN 110561539 B CN110561539 B CN 110561539B
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- pearl cotton
- cutting
- feeding
- pearl
- cutting blade
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- 238000005520 cutting process Methods 0.000 title claims abstract description 96
- 229920000742 Cotton Polymers 0.000 title claims abstract description 79
- 238000000034 method Methods 0.000 title claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 12
- 230000007704 transition Effects 0.000 claims abstract description 12
- 230000000903 blocking effect Effects 0.000 claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims description 40
- 238000003825 pressing Methods 0.000 claims description 15
- 230000001681 protective effect Effects 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 210000002268 wool Anatomy 0.000 claims 7
- 230000000694 effects Effects 0.000 description 3
- 230000006378 damage Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/143—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis
- B26D1/15—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with vertical cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/086—Electric, magnetic, piezoelectric, electro-magnetic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
- B26D7/025—Means for holding or positioning work with clamping means acting upon planar surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0608—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by pushers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
- B26D7/086—Means for treating work or cutting member to facilitate cutting by vibrating, e.g. ultrasonically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2614—Means for mounting the cutting member
- B26D7/2621—Means for mounting the cutting member for circular cutters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a quick cutting machine for pearl cotton fixed products and a cutting method thereof, comprising a frame, wherein the top of the frame is provided with a bracket, one side of the bracket is provided with a material blocking mechanism, the other side of the bracket is provided with a cutting mechanism, and the inside of the frame is provided with a material conveying mechanism; the stop mechanism comprises a top plate arranged at the top of the frame, two first feeding baffles and two second feeding baffles are arranged at the top of the top plate, two first sliding blocks are arranged at the top of each first feeding baffle, two first guide rods are arranged at the top of the support, the two first sliding blocks are respectively sleeved on the two first guide rods, and a transition plate is arranged at the end part of each first feeding baffle. Through the arrangement of the integral structure, the invention can accurately feed, reduce the influence of machine vibration on the cutting process, reduce the workload and improve the quality of finished products.
Description
Technical Field
The invention relates to a cutting machine, in particular to a rapid cutting machine for pearl cotton fixed products and a cutting method thereof.
Background
The pearl cotton, also called polyethylene foam cotton, is a non-crosslinked closed cell structure, and belongs to a novel environment-friendly packaging material. It is composed of low-density polyethylene resin which is physically foamed to generate countless independent bubbles. Overcomes the defects of fragile, deformed and poor restorability of common foaming adhesive. Has the advantages of water and moisture resistance, shock resistance, sound insulation, heat preservation, good plasticity, strong toughness, cyclic reconstruction, environmental protection, strong collision resistance and the like, also has good chemical resistance. Is an ideal substitute for traditional packaging materials. In order to increase the production rate, the pearl cotton is generally manufactured into a large-volume product in the manufacturing process, and then the large-volume pearl cotton product is cut into a finished product with a proper volume by a cutting machine. The prior pearl cotton dividing and cutting machine has the following defects:
1. in the cutting process of the existing pearl cotton dividing and cutting machine, the pearl cotton product can tilt along with the rotation of the cutting blade, so that the cutting surface is uneven easily, and the quality of a finished product is affected.
2. The existing pearl cotton dividing and cutting machine is completed by manpower in the moving process of the pearl cotton products, so that the cutting quality can be affected, the workload can be increased, and the safety of operators is endangered.
Disclosure of Invention
The invention aims to provide a rapid cutting machine and a cutting method for a pearl cotton product. The invention not only has the characteristics of good cutting effect and high working efficiency, but also solves the problem that the cutting quality is reduced due to the fact that the pearl cotton product is tilted along with the rotation of the cutting blade during cutting.
The technical scheme of the invention is as follows: a quick splitting machine for pearl cotton fixed products comprises a frame, wherein a bracket is arranged above the frame, a cutting mechanism is arranged on one side of the bracket, and a material conveying mechanism is arranged in the frame; the conveying mechanism comprises second shafts symmetrically arranged at two ends of the frame, a plurality of first gears are arranged on the second shafts, a transmission device is wound on the first gears, and a pushing block is arranged on the upper surface of the transmission device; the second shaft is also provided with a second gear which is in transmission connection with a second motor through a chain; the cutting mechanism comprises bearing seats arranged on two sides of the bracket, a first shaft rod is arranged on the bearing seats in a penetrating mode, a belt pulley and a plurality of cutting blades are arranged on the first shaft rod, and the belt pulley is in transmission connection with the first motor through a belt; the support is provided with a plurality of second connecting rods, the end parts of the second connecting rods are provided with pressing plates, and pearl cotton pads are arranged at the bottoms of the pressing plates; a carrier plate is arranged right below the cutting blade, an opening is arranged on the carrier plate, and the bottom of the cutting blade penetrates through the opening.
In the rapid splitting machine for the pearl cotton fixed products, the transmission device is a transmission chain or a transmission belt.
In the rapid splitting machine for the pearl cotton fixed products, the bracket is provided with the material blocking mechanism, the material blocking mechanism comprises a plurality of first guide rods arranged above the bracket, the first guide rods are sleeved with first sliding blocks, the bottoms of the first sliding blocks are provided with first feeding baffle plates, and the end parts of the first feeding baffle plates are provided with transition plates; the two sides of the frame are symmetrically provided with first supporting rods, a plurality of second guide rods are arranged between the first supporting rods, a plurality of second sliding blocks are arranged on the second guide rods, and a second feeding baffle is arranged on one side of each second sliding block; the both sides of frame still symmetry are equipped with second branch, and the tip of second branch is equipped with the fixed block, and the middle part of fixed block is equipped with horizontal through-hole, alternates in the horizontal through-hole and is equipped with first connecting rod, and the tip of first connecting rod is connected with the side of corresponding second feeding baffle, and the top of fixed block is equipped with a vertical screw hole, and vertical screw hole is equipped with the gim peg, gim peg and vertical screw hole threaded connection, and horizontal through-hole is linked together with vertical screw hole.
In the quick splitting machine for the pearl cotton fixed products, the inner clamping block is arranged on the first shaft rod, the shaft sleeve is arranged in the middle of the cutting blade, the first clamping groove is arranged in the middle of the shaft sleeve, a plurality of first limiting holes are formed in the side of the shaft sleeve, a groove is formed in the inner portion of the shaft sleeve, a bearing and an outer clamping block are arranged in the groove, the outer clamping block is connected with the shaft sleeve through the bearing, the second clamping groove is formed in the middle of the outer clamping block, a plurality of second limiting holes are formed in the side of the outer clamping block, and the inner clamping block is connected with the outer clamping block in a clamping mode.
In the rapid splitting machine for the pearl cotton fixed products, the transmission device is arranged at the gap between the two corresponding carrier plates.
In the rapid splitting machine for the pearl cotton fixed products, a protective cover is arranged above the cutting blade, and one side of the protective cover is hinged with the top of the bracket.
In the rapid splitting machine for the pearl cotton fixed products, a feeding bottom plate is arranged above the frame, the feeding bottom plate is at the same horizontal height with the carrier plate, and the feeding bottom plate is in contact with the bottoms of the first feeding baffle plate and the second feeding baffle plate.
The cutting method of the rapid cutting machine for the pearl cotton fixed products comprises the following steps:
S1, replacing a cutting blade with a proper size on a first shaft rod, wherein the operation is as follows: when the cutting blade is fixed, the inner clamping block is clamped into the first clamping groove, the inner clamping block is clamped into the second clamping groove, the shaft sleeve is rotated, the first clamping groove and the second clamping groove are dislocated, and the first limiting hole and the second limiting hole are connected through the screw, so that the cutting blade is fixed;
s2, adjusting positions of the first feeding baffle and the second feeding baffle according to cutting requirements, and ensuring that the two transition plates are respectively attached to inner side surfaces of the two second feeding baffles;
S3, starting a motor to enable the first shaft lever and the second shaft lever to be in a rotating state, and driving the cutting blade and the transmission device to operate;
S4, placing the pearl cotton products to be cut between two second feeding baffles on the feeding bottom plate, and pushing the pearl cotton products to advance along with the transmission device by the pushing block when the pushing block rotates along with the transmission device to the pearl cotton products;
S5, after the pearl cotton products pass through the positions of the transition plate and the first feeding baffle plate and are corrected, the pearl cotton products enter between the carrier plate and the pressing plate, and then the pearl cotton products are cut by the cutting blade;
S6, in the pearl cotton product cutting process, the pearl cotton product can tilt along with the rotation of the cutting blade, at the moment, the motor can generate larger vibration to drive the whole device to vibrate, the pressing plate can swing up and down along with the vibration frequency of the device, the pearl cotton product tilted due to the rotation is beaten downwards, and the pearl cotton product is prevented from tilting;
and S7, the split pearl cotton product is moved out along the carrier plate, and the split pearl cotton product is collected.
Compared with the prior art, the invention has the following beneficial effects:
1. According to the invention, the second connecting rod is arranged at the bottom of the bracket, the pressing plate is arranged at the end part of the second connecting rod, and the pearl cotton pad is arranged at the bottom of the pressing plate, so that during the cutting process of pearl cotton products, the pearl cotton products can tilt along with the rotation of the cutting blade, at the moment, the motor can generate larger vibration to drive the whole device to vibrate, the pressing plate can swing up and down along with the vibration frequency of the device to flap the pearl cotton products, the pearl cotton products are prevented from tilting, the influence on the cutting of the pearl cotton products is avoided, and the pearl cotton pad can further improve the conveying stability of the pearl cotton products, so that the cutting effect is improved.
2. According to the invention, the two second shafts are arranged at two ends in the frame, the plurality of first gears are arranged on the second shafts, the transmission device is arranged between the corresponding first gears on the two second shafts, the pushing block is arranged on the transmission device, the second gears are also arranged on one of the second shafts and are in transmission connection with the motor through the chain, when the machine works, the motor is started to drive the second shafts to rotate, the second shafts drive the transmission device to rotate, the pushing plate moves along with the transmission device and pushes the pearl cotton finished product to cut, the operation is simple, the pearl cotton product is not required to be pushed to move by manpower, the manpower is saved, and the machine has the characteristics of good cutting effect and high working efficiency.
3. According to the invention, the first feeding baffle plate and the second feeding baffle plate are arranged at the top of the frame, the transition plate is arranged at the end part of the first feeding baffle plate and is in contact with the inner side surface of the second feeding baffle plate, so that when the pearl cotton product moves along with the transmission device, the pearl cotton product can be subjected to position adjustment twice, accurate feeding is ensured, and the quality of a finished product is improved. Simultaneously, first feeding baffle is through first slider and first guide arm sliding connection, second feeding baffle is through second slider and second guide arm sliding connection, and be equipped with first connecting rod on the second feeding baffle, first connecting rod alternates the fixed block, is equipped with the gim peg on the fixed block, conveniently adjusts the position of second feeding baffle, and the position of first feeding baffle only needs to adjust according to the position of second feeding baffle, guarantees that the transition board laminating second feeding baffle laminating can with first feeding baffle for the pearl cotton product of different sizes of being applicable to of this cutting machine.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic structural view of a cutting mechanism;
FIG. 3 is a schematic structural view of a feed mechanism;
FIG. 4 is a schematic view of the connection structure of the first feed baffle;
FIG. 5 is an enlarged schematic view of the structure of the fixed block;
FIG. 6 is a schematic view of the connection of the first shaft to the cutting blade;
FIG. 7 is a schematic perspective view of the interior of the sleeve;
FIG. 8 is a schematic plan view of the interior of the sleeve;
fig. 9 is a schematic view of the structure of the outside of the sleeve.
The marks in the drawings are: 1-frame, 2-bracket, 3-cutting mechanism, 4-feeding mechanism, 5-stock stop, 6-inner clamping block, 7-sleeve, 8-feeding bottom plate, 9-protective cover, 301-first shaft, 302-pulley, 303-cutting blade, 304-second link, 305-platen, 306-carrier plate, 307-opening, 308-bearing seat, 309-first motor, 401-second shaft, 402-first gear, 403-transmission, 404-pushing block, 405-second gear, 406-second motor, 501-first guide rod, 502-first slider, 503-first feeding baffle, 504-transition plate, 505-first strut, 506-second guide rod, 507-second slider, 508-second feeding baffle, 509-second strut, 510-fixed block, 511-first link, 512-fixed bolt, 701-first slot, 702-first limit hole, 703-slot, 704-bearing, 705-outer clamping block, 706-second slot, 707-second limit hole.
Detailed Description
The invention is further illustrated by the following figures and examples, which are not intended to be limiting.
Examples: the rapid cutting machine for the pearl cotton fixed products comprises a frame 1, a bracket 2 is arranged above the frame 1, a cutting mechanism 3 is arranged on one side of the bracket 2, and a material conveying mechanism 4 is arranged in the frame 1; the material conveying mechanism 4 comprises a second shaft 401 symmetrically arranged at two ends of the frame 1, a plurality of first gears 402 are arranged on the second shaft 401, a transmission device 403 is wound on the first gears 402, the transmission device 403 is a transmission chain or a transmission belt, a pushing block 404 is arranged on the upper surface of the transmission device 403, a second gear 405 is also arranged on the second shaft 401, and the second gear 405 is in transmission connection with a second motor 406 through a chain; the cutting mechanism 3 comprises bearing seats 308 arranged on two sides of the bracket 2, a first shaft rod 301 is arranged on the bearing seats 308 in a penetrating manner, a belt pulley 302 and a plurality of cutting blades 303 are arranged on the first shaft rod 301, the belt pulley 302 is in transmission connection with a first motor 309 through a belt, the belt pulley is connected with the first motor 309 through the belt, when the first motor 309 is started, a slipping phenomenon is generated between the belt and the belt pulley 302, the belt pulley 302 is slowly accelerated to the same rotation speed as the output end of the first motor 309, so that the belt pulley 302 is started with a slipping and buffering process, vibration caused by the starting of the belt pulley 302 is reduced, noise is reduced, and damage to all parts of the device is reduced; a plurality of second connecting rods 304 are arranged on the support 2, a pressing plate 305 is arranged at the end part of each second connecting rod 304, and a pearl cotton pad is arranged at the bottom of each pressing plate 305; a carrier plate 306 is arranged right below the cutting blade 303, an opening 307 is arranged on the carrier plate 306, the bottom of the cutting blade 303 penetrates through the opening 307, no gap is reserved between the cutting blade 303 and the carrier plate 306, and the cutting of pearl cotton products is prevented from being incomplete.
As shown in fig. 1, 4 and 5, a material blocking mechanism 5 is arranged on the other side of the bracket 2, the material blocking mechanism 5 comprises two first guide rods 501 arranged above the bracket 2, two first sliding blocks 502 are sleeved on the first guide rods 501, a first feeding baffle 503 is arranged at the bottom of the first sliding blocks 502, and a transition plate 504 is arranged at the end part of the first feeding baffle 503; two first supporting rods 505 are symmetrically arranged on two sides of the frame 1, two second guide rods 506 are arranged between the two first supporting rods 505, two second sliding blocks 507 are arranged on the second guide rods 506, and a second feeding baffle 508 is arranged on one side of each second sliding block 507; two second struts 509 are symmetrically arranged on two sides of the frame 1, a fixed block 510 is arranged at the end part of the second struts 509, a transverse through hole 513 is arranged in the middle of the fixed block 510, a first connecting rod 511 is inserted in the transverse through hole 513, one end of the first connecting rod 511 is connected with the side face of the corresponding second feeding baffle 508, a longitudinal threaded hole 514 is arranged at the top of the fixed block 510, a fixed bolt 512 is arranged in the longitudinal threaded hole 514, the fixed bolt 512 is in threaded connection with the fixed block 510, the transverse through hole 513 is communicated with the longitudinal threaded hole 514, the first connecting rod 511 can slide along the transverse through hole 513 to adjust the position of the second feeding baffle 508, and the first connecting rod 511 can be fixed by rotating the fixed bolt 512 so as to limit the second feeding baffle 508.
As shown in fig. 6-9, the first shaft 301 is provided with an inner clamping block 6, the middle of the cutting blade 303 is provided with a shaft sleeve 7, the middle of the shaft sleeve 7 is provided with a first clamping groove 701, the side of the shaft sleeve 7 is provided with a plurality of first limiting holes 702, a groove 703 is formed in the shaft sleeve 7, a bearing 704 and an outer clamping block 705 are arranged in the groove 703, the outer clamping block 705 is connected with the shaft sleeve 7 through the bearing 704, the middle of the outer clamping block 705 is provided with a second clamping groove 706, the side of the outer clamping block 705 is provided with a plurality of second limiting holes 707, the inner clamping block 6 is clamped into the first clamping groove 701, the inner clamping block 6 is clamped in the second clamping groove 706, the shaft sleeve 7 is rotated, the first clamping groove 701 and the second clamping groove 706 are dislocated, and then the first limiting holes 702 and the second limiting holes 707 are connected through screws, so that the cutting blade 303 is fixed.
The first clamping groove 701 and the second clamping groove 706 have the same size and the corresponding position, and the first limiting hole 702 and the second limiting hole 707 have the same size and the corresponding position, so as to facilitate the fixing of the cutting blade 303.
The transmission device 403 is disposed at a gap between the two corresponding carrier plates 306, so as to avoid affecting the motion of the transmission device 403.
The upper part of the cutting blade 303 is provided with a protective cover 9, and one side of the protective cover 9 is hinged with the top of the bracket 2, so that the cutting blade 303 is prevented from being exposed to the outside, and personnel injury is prevented.
The feeding bottom plate 8 is arranged above the frame 1, the feeding bottom plate 8 and the carrier plate 306 are at the same horizontal height, and the feeding bottom plate 8 contacts with the bottoms of the first feeding baffle 503 and the second feeding baffle 508 to carry glass wool products.
The cutting method of the rapid splitting machine based on the pearl cotton fixed product comprises the following steps:
S1, replacing the cutting blade 303 with a suitable size on the first shaft 301, the operation is as follows: when the cutting blade 303 is fixed, the inner clamping block 6 is clamped into the first clamping groove 701, the inner clamping block 6 is clamped into the second clamping groove 706, the shaft sleeve 7 is rotated, the first clamping groove 701 and the second clamping groove 706 are dislocated, and the first limiting hole 702 and the second limiting hole 707 are connected through a screw, so that the fixing of the cutting blade 303 is completed;
S2, adjusting the positions of the first feeding baffle 503 and the second feeding baffle 508 according to cutting requirements, and ensuring that the two transition plates 504 are respectively attached to the inner side surfaces of the two second feeding baffles 508;
S3, starting a motor to enable the first shaft rod 301 and the second shaft rod 401 to be in a rotating state, and driving the cutting blade 303 and the transmission device 403 to operate;
S4, placing the pearl cotton products to be cut between two second feeding baffles 508 on the feeding bottom plate 8, and pushing the pearl cotton products to advance along with the transmission device 403 by the pushing block 404 when the pushing block 404 rotates along with the transmission device 403 to the pearl cotton products;
S5, after the pearl cotton products pass through the position correction of the transition plate 504 and the first feeding baffle 503, the pearl cotton products enter between the carrier plate 306 and the pressing plate 305, and then the pearl cotton products are cut by the cutting blade 303;
s6, in the pearl cotton product cutting process, the pearl cotton product can tilt along with the rotation of the cutting blade 303, at the moment, the motor can generate larger vibration to drive the whole device to vibrate, and the pressing plate 305 can swing up and down along with the vibration frequency of the device to flap the pearl cotton product, so that the pearl cotton product is prevented from tilting;
and S7, the split pearl cotton product is moved out along the carrier plate 306, and the split pearl cotton product is collected.
Claims (8)
1. A quick cutting machine of cotton fixed product of pearl, its characterized in that: comprises a frame (1), a bracket (2) is arranged above the frame (1), a cutting mechanism (3) is arranged on one side of the bracket (2), and a material conveying mechanism (4) is arranged inside the frame (1); the conveying mechanism (4) comprises second shafts (401) symmetrically arranged at two ends of the frame (1), a plurality of second gears (402) are arranged on the second shafts (401), a transmission device (403) is wound on the second gears (402), and a pushing block (404) is arranged on the upper surface of the transmission device (403); a third gear (405) is further arranged on the second shaft (401), and the third gear (405) is in transmission connection with a second motor (406) through a chain; the cutting mechanism (3) comprises bearing seats (308) arranged on two sides of the bracket (2), a first shaft lever (301) is arranged on the bearing seats (308) in a penetrating mode, a first gear (302) and a plurality of cutting blades (303) are arranged on the first shaft lever (301), and the first gear (302) is in transmission connection with a first motor (309) through a chain; a plurality of second connecting rods (304) are arranged on the support (2), pressing plates (305) are arranged at the end parts of the second connecting rods (304), and pearl cotton pads are arranged at the bottoms of the pressing plates (305); a carrier plate (306) is arranged right below the cutting blade (303), an opening (307) is arranged on the carrier plate (306), and the bottom of the cutting blade (303) penetrates through the opening (307); be equipped with interior joint piece (6) on first axostylus axostyle (301), the middle part of cutting blade (303) is equipped with axle sleeve (7), the middle part of axle sleeve (7) is equipped with first draw-in groove (701), the avris of axle sleeve (7) is equipped with a plurality of first spacing holes (702), the inside of axle sleeve (7) is equipped with recess (703), be equipped with bearing (704) and outer joint piece (705) in recess (703), outer joint piece (705) are connected with axle sleeve (7) through bearing (704), the middle part of outer joint piece (705) is equipped with second draw-in groove (706), the avris of outer joint piece (705) is equipped with a plurality of second spacing holes (707), interior joint piece (6) are connected with outer joint piece (705) block.
2. The rapid dividing and cutting machine for pearl wool finishing products according to claim 1, wherein: the transmission device (403) is a transmission chain or a transmission belt.
3. The rapid dividing and cutting machine for pearl wool finishing products according to claim 1, wherein: the device is characterized in that a material blocking mechanism (5) is arranged on the support (2), the material blocking mechanism (5) comprises a plurality of first guide rods (501) arranged above the support (2), first sliding blocks (502) are sleeved on the first guide rods (501), first feeding baffle plates (503) are arranged at the bottoms of the first sliding blocks (502), and transition plates (504) are arranged at the end parts of the first feeding baffle plates (503); the two sides of the frame (1) are symmetrically provided with first supporting rods (505), a plurality of second guide rods (506) are arranged between the first supporting rods (505), a plurality of second sliding blocks (507) are arranged on the second guide rods (506), and a second feeding baffle (508) is arranged on one side of each second sliding block (507); the two sides of the frame (1) are symmetrically provided with second supporting rods (509), the end parts of the second supporting rods (509) are provided with fixing blocks (510), the middle parts of the fixing blocks (510) are provided with transverse through holes (513), first connecting rods (511) are inserted into the transverse through holes (513), the end parts of the first connecting rods (511) are connected with the corresponding side surfaces of the second feeding baffle plates (508), the top parts of the fixing blocks (510) are provided with longitudinal threaded holes (514), fixing bolts (512) are arranged in the longitudinal threaded holes (514), the fixing bolts (512) are in threaded connection with the longitudinal threaded holes (514), and the transverse through holes (513) are communicated with the longitudinal threaded holes (514).
4. A rapid dividing and cutting machine for pearl wool finishing according to claim 3, wherein: the first clamping groove (701) and the second clamping groove (706) are the same in size and correspond to each other in position, and the first limiting hole (702) and the second limiting hole (707) are the same in size and correspond to each other in position.
5. The rapid dividing and cutting machine for pearl wool finishing products according to claim 1, wherein: the transmission device (403) is arranged at the gap of the two corresponding carrier plates (306).
6. The rapid dividing and cutting machine for pearl wool finishing products according to claim 1, wherein: a protective cover (9) is arranged above the cutting blade (303), and one side of the protective cover (9) is hinged with the top of the bracket (2).
7. A rapid dividing and cutting machine for pearl wool products according to claim 1 or 3, characterized in that: the feeding bottom plate (8) is arranged above the frame (1), the feeding bottom plate (8) and the carrier plate (306) are located at the same horizontal height, and the feeding bottom plate (8) is in contact with the bottoms of the first feeding baffle (503) and the second feeding baffle (508).
8. The method for slitting by a rapid slitter for a pearl wool product according to any one of claims 1 to 7, wherein: the method comprises the following steps:
S1, replacing a cutting blade (303) with a proper size on a first shaft lever (301), and operating as follows: when the cutting blade (303) is fixed, the inner clamping block (6) is clamped into the first clamping groove (701), the inner clamping block (6) is clamped into the second clamping groove (706), the shaft sleeve (7) is rotated, the first clamping groove (701) and the second clamping groove (706) are dislocated, and the first limiting hole (702) and the second limiting hole (707) are connected through a screw, so that the cutting blade (303) is fixed;
S2, adjusting positions of a first feeding baffle (503) and a second feeding baffle (508) according to cutting requirements, and ensuring that two transition plates (504) are respectively attached to inner side surfaces of the two second feeding baffles (508);
s3, starting a motor to enable the first shaft lever (301) and the second shaft lever (401) to be in a rotating state, and driving the cutting blade (303) and the transmission device (403) to operate;
S4, placing the pearl cotton products to be cut between two second feeding baffles (508) on the feeding bottom plate (8), and pushing the pearl cotton products to advance along with the transmission device (403) by the pushing block (404) when the pushing block (404) rotates along with the transmission device (403) to the pearl cotton products;
S5, after the pearl cotton products pass through the position correction of the transition plate (504) and the first feeding baffle (503), the pearl cotton products enter between the carrier plate (306) and the pressing plate (305), and then the pearl cotton products are cut by the cutting blade (303);
s6, in the pearl cotton product cutting process, the pearl cotton product can tilt along with the rotation of the cutting blade (303), at the moment, the motor can vibrate to drive the whole device to vibrate, the pressing plate (305) can swing up and down along with the vibration frequency of the device, the pearl cotton product tilted due to the rotation is beaten downwards, and the pearl cotton product is prevented from tilting;
and S7, the split pearl cotton product is moved out along the carrier plate (306), and the split pearl cotton product is collected.
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| CN201910949101.6A CN110561539B (en) | 2019-10-08 | 2019-10-08 | Rapid cutting machine for pearl cotton fixed products and cutting method thereof |
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| CN110561539B true CN110561539B (en) | 2024-05-17 |
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| CN111409287A (en) * | 2020-03-31 | 2020-07-14 | 瑞安市方圆聚氨酯有限公司 | Breathable mattress and preparation method and manufacturing equipment thereof |
| CN111590666B (en) * | 2020-06-09 | 2022-02-11 | 杭州汉盛自动化有限公司 | Using method and device of pearl cotton cutting and slitting device |
| CN113681611A (en) * | 2021-08-26 | 2021-11-23 | 王秋成 | Toilet paper raw and other materials cutting equipment |
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