Net pressing tool
Technical Field
The invention belongs to the technical field of welding, and particularly relates to a net pressing tool.
Background
At present, for welding photovoltaic cell pieces, especially for welding circular welding strips, the following two welding modes are generally adopted:
(1) a plurality of rows of pressing pins are arranged below the lamp box, and in the welding process, the welding strip is pressed by the pressing pins so as to ensure the relative position relationship between the welding strip and the photovoltaic cell;
(2) Pressing the welding strip in a full-screen mode so as to ensure the relative position relationship between the welding strip and the photovoltaic cell;
the first approach has the following disadvantages: light is easy to block, and the surface temperature of the photovoltaic cell is influenced, so that the cold joint phenomenon is caused. And the photovoltaic cell piece is silicon-based, and it has hard fragile physical characteristic, and multirow tucking is pressed on the photovoltaic cell piece, causes the photovoltaic cell piece surface uneven stress easily to increase the hidden risk of splitting of photovoltaic cell piece. In addition, because the high temperature is needed to ensure that the tin on the surface of the welding strip is melted in the welding process, the temperature far exceeds the limit temperature born by the spring inside the pressing pin, the spring can be failed in a short time, and the spring needs to be replaced frequently or a high-temperature-resistant spring is directly used, so that the cost is increased.
The second mode has the following disadvantages: the solder strip can have certain stress in the process treatment (tensile alignment, bending etc.) in the front, and the location of assurance solder strip that can not be fine is singly leaned on the pressure effect of silk screen, and especially in welding process, high temperature can make solder strip internal stress release, and the solder strip can overcome the pressure effect of silk screen and certain bending appears to make the position relation between solder strip and the photovoltaic cell certain deviation appear, can not guarantee fine welding quality.
Disclosure of Invention
The invention overcomes the defects of the prior art and provides a net pressing tool to solve the problems in the prior art.
In order to achieve the purpose, the invention adopts the technical scheme that: a net pressing tool comprises a first mounting block, a second mounting block, and a wire net and pressing pin mounting bar which are positioned between the first mounting block and the second mounting block; the silk screen includes a plurality of pressure silks, press silk one end to be fixed in on the first installation piece, press the silk other end pass through locating component with the second installation piece is connected, be provided with the tucking of a plurality of vertical installations on the tucking mounting bar, the tucking mounting bar is located two and presses between the silk.
in a preferred embodiment of the present invention, the first mounting block and the second mounting block are both provided with a plurality of magnets.
In a preferred embodiment of the invention, the positioning assembly comprises a tensioning block and a tensioning spring, and the pressing wire is connected with the tensioning block through the tensioning spring to realize continuous tensioning of the pressing wire.
In a preferred embodiment of the invention, the tensioning block is located within the second mounting block.
In a preferred embodiment of the invention, the number of the pressing pins is a plurality and the pressing pins are distributed at intervals along the length direction of the pressing pin mounting strip.
In a preferred embodiment of the invention, the pressing pin is connected with the pressing pin mounting strip through a pressing pin spring.
In a preferred embodiment of the invention, the number of the pressing wires is at least two, and the adjacent pressing wires are arranged in parallel.
In a preferred embodiment of the present invention, one end of the pressing pin mounting bar is connected to the first mounting block through a set of screws, and the other end of the pressing pin mounting bar is connected to the second mounting block through another set of screws.
The invention solves the defects in the background technology, and has the following beneficial effects:
Compared with the traditional net pressing tool, the invention only keeps a row of pressing pins, reduces the using amount of the pressing pins, reduces the influence of light blocking in the welding process, reduces the generation of the insufficient welding phenomenon, meanwhile, the reduction of the number of the pressing pins can greatly reduce the hidden cracking risk of the photovoltaic cell, the silk screen is used for replacing part of the pressing pins, the use amount of part of processed workpieces can be reduced, the use cost is reduced, the wire pressing in the wire mesh adopts a spring self-adaptive tensioning mode, so that the wire pressing can be ensured to be in a tensioning state for a long time, compared with the replacement of a spring in the traditional pressing needle, the later maintenance cost and the later maintenance time can be reduced, and the tucking needle can produce a force of acting on the solder strip perpendicularly through the tucking needle spring, and this force is greater than the stress of solder strip inside, so can guarantee the position of solder strip relative to photovoltaic cell piece.
Drawings
The invention is further explained below with reference to the figures and examples;
FIG. 1 is a schematic diagram of the present invention;
FIG. 2 is a schematic overall structure of the preferred embodiment of the present invention;
FIG. 3 is another overall structure diagram of the preferred embodiment of the present invention;
In the figure: 1. a first mounting block; 2. a second mounting block; 3. a wire mesh; 4. pressing a needle mounting bar; 5. a positioning assembly; 51. a tensioning block; 52. tensioning the spring; 6. pressing the needle; 7. a magnet; 8. a photovoltaic cell sheet; 9. and (7) welding the strip.
Detailed Description
The invention will now be described in further detail with reference to the accompanying drawings and examples, which are simplified schematic drawings and illustrate only the basic structure of the invention in a schematic manner, and thus show only the constituents relevant to the invention.
As shown in fig. 1, a mesh pressing tool is used for positioning a photovoltaic cell 8 to be welded, so that a welding strip 9 on the surface of the photovoltaic cell 8 can be fixed relative to the photovoltaic cell 8, the mesh pressing tool realizes auxiliary fixation of the welding strip 9, and the mesh pressing tool is specifically operated as follows, firstly, the mesh pressing tool is placed on the photovoltaic cell 8, the direction of the mesh pressing tool is that a pressing pin 6 faces downwards, because the surface of the photovoltaic cell 8 has the welding strip 9 which is longitudinally arranged, a transversely arranged pressing wire can be matched with a row of pressing pins 6, and the welding strip 9 which is longitudinally arranged is alternately distributed, so that the mesh pressing tool plays an auxiliary fixation role on the welding strip 9, and the relative position relation between the welding strip 9 and the photovoltaic cell 8 is ensured.
As shown in fig. 2 and 3, a screen pressing tool includes a first mounting block 1, a second mounting block 2, and a screen 3 and a needle pressing mounting bar 4 located between the first mounting block 1 and the second mounting block 2; the silk screen 3 comprises a plurality of pressing wires, one end of each pressing wire is fixed on the first mounting block 1, the other end of each pressing wire is connected with the second mounting block 2 through the positioning assembly 5, a plurality of pressing pins 6 which are vertically mounted are arranged on the pressing pin mounting strip 4, and the pressing pin mounting strip 4 is positioned between the two pressing wires, in the using process of the photovoltaic cell, compared with a traditional net pressing tool, most of the pressing pins 6 are removed, only one row of pressing pins 6 is reserved, the influence of light blocking in the welding process is reduced, the generation of a virtual welding phenomenon is reduced, meanwhile, the risk of hidden cracking of the photovoltaic cell piece 8 can be greatly reduced due to the reduction of the number of the pressing pins 6, in the photovoltaic cell, the pressing pins 6 are connected with the pressing pin mounting strips 4 through pressing pin springs, so that the pressing pins 6 can freely stretch, hidden cracking of the photovoltaic cell piece 8 due to the fact that the surface of the photovoltaic cell piece 8 is subjected to overlarge pressure is avoided, and the tensioning, the tensioning block 51 is ejected out in the opposite direction under the action of the tensioning spring 52, so that the wire pressing is always in a tensioning state, and the existence of the magnet 7 in the invention can enable the net pressing tool to be adsorbed on a magnetic material, so that the self-positioning of the net pressing tool is realized.
Further, a plurality of magnets 7 are arranged on the first installation block 1 and the second installation block 2, and due to the existence of the magnets 7, the net pressing tool can be adsorbed on a magnetic material, so that the positioning of the net pressing tool is realized
specifically, the positioning assembly 5 comprises a tensioning block 51 and a tensioning spring 52, and the wire pressing is connected with the tensioning block 51 through the tensioning spring 52, so that the continuous tensioning of the wire pressing is realized.
Further, the tensioning block 51 is located within the second mounting block 2.
specifically, the number of the pressing pins 6 is several and the pressing pins are distributed at intervals along the length direction of the pressing pin mounting strip 4, so that a row of continuous pressing pins 6 is formed.
Further, the pressing pin 6 is connected with the pressing pin mounting strip 4 through a pressing pin spring.
Specifically, the number of the pressing wires is at least two, and the adjacent pressing wires are arranged in parallel.
Particularly, 4 one ends of tucking mounting strip are connected with first installation piece 1 through a set of screw, and 4 other ends of tucking mounting strip are connected with second installation piece 2 through another set of screw.
In summary, compared with the traditional mesh pressing tool, the invention only maintains a row of pressing pins 6, reduces the using amount of the pressing pins 6, reduces the influence of light blocking in the welding process, reduces the generation of the cold joint phenomenon, meanwhile, the reduction of the number of the press pins 6 can greatly reduce the risk of the hidden crack of the photovoltaic cell 8, the silk screen 3 is used for replacing part of the press pins 6, the use amount of part of processed workpieces can be reduced, the use cost is reduced, the wire pressing in the wire mesh 3 can be ensured to be in a tensioning state for a long time by using a spring self-adaptive tensioning mode, compared with the replacement of a spring in the traditional pressing needle 6, the later maintenance cost and the later maintenance time can be reduced, and the pressing pin 6 can generate a force vertically acting on the solder strip 9 through a pressing pin spring, and the force is greater than the stress inside the solder strip 9, so that the position of the solder strip 9 relative to the photovoltaic cell piece 8 can be ensured.
in light of the foregoing description of the preferred embodiment of the present invention, it is to be understood that various changes and modifications may be made by one skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.