CN110560854A - Pipeline circumference segmentation back argon filling protection mechanism - Google Patents
Pipeline circumference segmentation back argon filling protection mechanism Download PDFInfo
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- CN110560854A CN110560854A CN201910794509.0A CN201910794509A CN110560854A CN 110560854 A CN110560854 A CN 110560854A CN 201910794509 A CN201910794509 A CN 201910794509A CN 110560854 A CN110560854 A CN 110560854A
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- Prior art keywords
- argon
- protection
- filled
- welding
- arc
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- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 title claims abstract description 543
- 229910052786 argon Inorganic materials 0.000 title claims abstract description 273
- 230000007246 mechanism Effects 0.000 title claims abstract description 135
- 230000011218 segmentation Effects 0.000 title claims description 8
- 239000007789 gas Substances 0.000 claims abstract description 111
- 238000009826 distribution Methods 0.000 claims abstract description 64
- 238000005096 rolling process Methods 0.000 claims abstract description 25
- 238000009434 installation Methods 0.000 claims description 24
- 230000001681 protective effect Effects 0.000 claims description 24
- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
- 238000005192 partition Methods 0.000 claims description 8
- 210000005069 ears Anatomy 0.000 claims description 2
- 238000003466 welding Methods 0.000 abstract description 189
- 238000010276 construction Methods 0.000 abstract description 23
- 239000010935 stainless steel Substances 0.000 abstract description 12
- 229910001220 stainless steel Inorganic materials 0.000 abstract description 12
- 239000002131 composite material Substances 0.000 abstract description 10
- 238000000034 method Methods 0.000 description 39
- 230000008569 process Effects 0.000 description 28
- 230000000694 effects Effects 0.000 description 14
- 238000007789 sealing Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 230000000903 blocking effect Effects 0.000 description 5
- 238000009413 insulation Methods 0.000 description 5
- 238000012986 modification Methods 0.000 description 5
- 230000004048 modification Effects 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 5
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000000956 alloy Substances 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 210000002445 nipple Anatomy 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 229910002065 alloy metal Inorganic materials 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- RYZCLUQMCYZBJQ-UHFFFAOYSA-H lead(2+);dicarbonate;dihydroxide Chemical group [OH-].[OH-].[Pb+2].[Pb+2].[Pb+2].[O-]C([O-])=O.[O-]C([O-])=O RYZCLUQMCYZBJQ-UHFFFAOYSA-H 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 239000003566 sealing material Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 244000208734 Pisonia aculeata Species 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 238000005502 peroxidation Methods 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
- B23K9/325—Devices for supplying or evacuating shielding gas
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Arc Welding In General (AREA)
Abstract
the invention discloses a pipeline circumferential subsection back argon filling protection mechanism, which comprises: the mechanism comprises a mechanism bracket (1), wherein the mechanism bracket (1) is of a wheel type structure; the mechanism comprises a plurality of argon filling protection blocks (4), wherein the argon filling protection blocks (4) are arranged along the circumferential direction of a mechanism support to form a ring shape, a gas chamber (45) is arranged in each argon filling protection block (4), an argon interface (10) is arranged on each argon filling protection block (4), each argon interface (10) is communicated with the corresponding gas chamber (45), a plurality of gas distribution holes (46) are arranged on each argon filling protection block (4), and the gas distribution holes (46) are communicated with the corresponding gas chambers (45); the mechanism rolling bracket (8) is arranged on the side face of the mechanism support (1), and a roller (83) is arranged at the tail end of the rolling bracket (8). The invention can improve the construction efficiency and quality of the automatic welding of the stainless steel pipeline/the bimetal composite pipeline, and simultaneously can save argon and reduce the construction cost.
Description
Technical Field
the invention relates to the technical field of pipeline welding, in particular to a pipeline circumferential subsection back argon filling protection mechanism.
Background
as main alloy elements such as Cr, Ni and the like in corrosion-resistant high-alloy metals such as stainless steel, nickel-based alloy and the like or bimetal composite pipeline materials are easy to oxidize at high temperature, effective welding seam back protection measures are required during welding so as to avoid the influence on the mechanical property and the corrosion resistance of a welding joint caused by the peroxidation of the root part of a welding seam and a heat affected zone. In the existing corrosion-resistant high-alloy welding back protection technology, the welding seam back is filled with protective gas for protection, and the method is a main method adopted in welding construction due to good protection effect, high joint quality and economy.
At present, when the circular seam butt welding construction of a stainless steel pipe/a bimetal composite pipe is carried out, a TIG welding argon filling back protection process is mainly adopted, and the main construction method comprises the following steps: the whole pipe is plugged or a local pipe section in the pipe is plugged by a local plugging device, the outer side of the welded junction is sealed by a sealing belt and an exhaust hole is reserved, so that a welding seam back protection air chamber is formed; before welding, argon is filled into the gas chamber, and the air in the gas chamber is replaced until the oxygen content is less than a specified value (0.5-1%); during welding, argon is continuously filled into the gas chamber, and the sealing strip is sequentially removed in sections according to the welding position for welding in sections, so that the argon consumption is reduced, and the oxygen content of the welding position is ensured to be less than a specified value. The method has the disadvantages that when the pipeline with a larger diameter is automatically welded, or in order to ensure the welding efficiency and quality, a half-circle sealing belt of a welding opening needs to be uncovered for continuous welding before welding starts after argon replacement is finished, so that the exhaust port of a protective gas chamber is too large, the flow of back protection argon needs to be greatly increased to ensure the back protection effect, the consumption of the back protection argon is greatly increased, and the argon protection effect is not easy to ensure; or in order to reduce argon gas consumption, the sealing strip is removed in large sections for sectional welding or the sealing strip is removed while welding, so that the welding efficiency, the welding operation and the welding quality are influenced; in addition, due to the fact that the pipe diameter is increased, the space of a welding back protection air chamber is increased, the using amount of protection gas and the replacement time of the protection gas are greatly increased, and the welding construction efficiency is seriously affected, for example, when a pipe section is blocked by 200mm with the inner diameter of 300 mm, argon is generally filled for 10-15 min at a large flow rate of 20-25L/min only before welding.
In conclusion, in the existing argon-filling back protection process, the technical problems of argon waste or low welding efficiency exist.
disclosure of Invention
The embodiment of the application provides a pipeline circumference segmentation back argon filling protection mechanism, has solved the argon filling back protection technology among the prior art, has extravagant argon gas or the lower technical problem of welding efficiency, has realized practicing thrift the argon gas and has improved welding efficiency's technological effect.
The application provides the following technical scheme through an embodiment of the application:
a pipeline circumference segmentation back argon filling protection mechanism includes:
The mechanism comprises a mechanism bracket (1), wherein the mechanism bracket (1) is of a wheel type structure;
the mechanism comprises a plurality of argon-filled protection blocks (4), wherein the argon-filled protection blocks (4) are arranged along the circumferential direction of the mechanism support to form a ring shape, a gas chamber (45) is arranged in each argon-filled protection block (4), an argon interface (10) is arranged on each argon-filled protection block (4), each argon interface (10) is communicated with the corresponding gas chamber (45), a plurality of gas distribution holes (46) are arranged on each argon-filled protection block (4), and each gas distribution hole (46) is communicated with the corresponding gas chamber (45);
The air bag (2) is annular and is arranged between the mechanism support (1) and the argon filling protection blocks (4), and the air bag (2) is connected with an air bag interface (9);
the mechanism rolling bracket (8) is arranged on the side face of the mechanism support (1), and a roller (83) is arranged at the tail end of the rolling bracket (8).
Preferably, the mechanism support (1) comprises:
A bracket central tube (11);
The airbag safety groove (12) is annular and coaxial with the support central tube (11) and is used for fixing the airbag (2);
cross support frame (13), set up support center tube (11) with between gasbag safety groove (12), support center tube (11) with cross support frame (13) are perpendicular, just support center tube (11) pass the center of cross support frame (13).
preferably, a plurality of solenoid valve connecting plates (14) are arranged on the bracket central tube (13), and the solenoid valve connecting plates (14) are used for fixing the gas distribution solenoid valve group (200).
preferably, a traction block (15) is arranged at the end of the bracket central tube (11).
Preferably, the air bag (2) is provided with an air nozzle, a through hole is formed in the air bag safety groove (12), the through hole is used for fixing the air nozzle, and the air nozzle is connected with the air bag connector (10) through an air pipe.
preferably, the mechanism further comprises:
gasbag heat insulating sleeve (3), gasbag heat insulating sleeve (3) are the ring shape, set up gasbag (2) with between a plurality of argon-filled protection blocks (4), gasbag heat insulating sleeve (3) are used for right gasbag (2) carry out thermal-insulated protection.
Preferably, the argon-filled protection block (4) comprises:
the arc-shaped box (41) is a metal box with an open top and a closed bottom plate, two end walls (402) of the arc-shaped box (41) are arranged along the radial direction and point to the central shaft of the arc-shaped box (41), a notch is formed in the middle of the top of each end wall (402), and a plurality of air distribution holes (46) are formed in each end wall (402);
the arc-shaped partition plate (42) is an arc-shaped metal plate, is fixed in the middle of the arc-shaped box (41), divides the arc-shaped box (41) into the air chamber (45) at the lower part and the protective cover at the upper part, and a plurality of air distribution holes (46) are uniformly distributed on the arc-shaped partition plate (42);
The protective block mounting vertical lugs (43) are 2 in number and are respectively arranged on two side walls (401) of the arc-shaped box (41), the protective block mounting vertical lugs (43) are long in strip shape, the upper ends of the protective block mounting vertical lugs (43) are fixed on the side walls (401), the lower ends of the protective block mounting vertical lugs (43) are suspended in the air, and guide grooves (48) are formed in the protective block mounting vertical lugs (43);
And the pull ear rings (44) are arranged on the protection block mounting vertical ears (43), and two pull ear rings (44) are respectively arranged on two sides of each protection block mounting vertical ear (33).
Preferably, the mechanism further comprises:
the number of the protection block guide assemblies (6) is 2, the protection block guide assemblies (6) are respectively arranged on two sides of the mechanism bracket (1) and are used for fixing the plurality of argon-filled protection blocks (4);
And the elastic tightening ring (7) penetrates through the pull lug rings (44) of the protection block mounting vertical lugs (43) so as to tighten the plurality of argon-filled protection blocks (4) towards the support central pipe (11).
preferably, the protection block guide assembly (6) comprises:
the guide bottom plate (61), the guide bottom plate (61) is circular;
Guide block (62), the quantity of guide block (62) with the quantity of argon-filled protection piece (4) is the same, and sets up along circumference equipartition on direction bottom plate (61), guide block (62) comprise big platform (621) and little platform (622), little platform (622) are fixed on big platform (621), big platform (622) and little platform (621) constitute one-step ladder form, little platform (622) can insert rather than corresponding in guide way (48) of protection piece installation founding ear (43), thereby it is right protection piece installation founding ear (43) carry on spacingly.
Preferably, the number of the mechanism rolling brackets (8) is 2, and the mechanism rolling brackets are respectively arranged at two sides of the mechanism bracket (1); the mechanism rolling carriage, comprising:
A pipe strap (81);
the number of the supporting legs (82) is 2, the supporting legs (82) are symmetrically fixed on the oblique lower side of the pipe clamp (81), the length of each supporting leg (82) is adjustable, and a roller (83) is arranged at the tail end of each supporting leg (82).
One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
In the embodiment of the application, the utility model discloses a pipeline circumference segmentation back argon filling protection mechanism includes: the mechanism comprises a mechanism bracket (1), wherein the mechanism bracket (1) is of a wheel type structure; the mechanism comprises a plurality of argon filling protection blocks (4), wherein the argon filling protection blocks (4) are arranged along the circumferential direction of a mechanism support to form a ring shape, a gas chamber (45) is arranged in each argon filling protection block (4), an argon interface (10) is arranged on each argon filling protection block (4), each argon interface (10) is communicated with the corresponding gas chamber (45), a plurality of gas distribution holes (46) are arranged on each argon filling protection block (4), and the gas distribution holes (46) are communicated with the corresponding gas chambers (45); the air bag (2) is annular and is arranged between the mechanism support (1) and the argon filling protection blocks (4), and the air bag (2) is connected with an air bag interface (9); the mechanism rolling bracket (8) is arranged on the side face of the mechanism support (1), and a roller (83) is arranged at the tail end of the rolling bracket (8). When the pipeline circumferential segmented back argon filling protection mechanism provided by the invention is used for pipeline welding, a procedure of plugging the outer side of a welded junction is not needed, and corresponding operation time and plugging materials can be saved; the argon replacement time before welding is greatly shortened, real-time arc starting welding can be basically realized, and the argon consumption is greatly reduced; the back protection effect of the welding line is good, the welding line can be well matched with the automatic welding construction process of the pipeline, the high-quality quick continuous welding of the automatic welding of the pipeline is ensured, and the number of welding joints is reduced; therefore, the construction efficiency and quality of automatic welding of the stainless steel pipeline/bimetal composite pipeline can be improved, and the construction cost can be reduced.
drawings
in order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on the drawings without creative efforts.
Fig. 1-2 are schematic structural diagrams of a circumferential segmented back-filling argon protection mechanism in an embodiment of the present application;
FIG. 3 is a schematic structural view of a mechanism bracket in an embodiment of the present application;
FIG. 4 is a schematic view showing the structure of an airbag thermal sleeve in the embodiment of the present application;
FIGS. 5 to 6 are schematic structural views of an argon-filled protection block in the embodiment of the present application; wherein, fig. 5 is an inner argon filling protection block, and fig. 6 is an outer argon filling protection block;
FIG. 7 is a schematic structural diagram of a guide assembly of a protection block in an embodiment of the present application;
FIG. 8 is a schematic structural diagram of a guide block in an embodiment of the present application;
FIG. 9 is a schematic view of the rolling carriage of the mechanism in an embodiment of the present application;
FIG. 10 is a schematic structural diagram of an argon-filled back protection system for automatic welding of pipelines in an embodiment of the present application;
fig. 11 is a schematic structural view of an air distribution solenoid valve set in the embodiment of the present application;
FIG. 12 is a schematic structural diagram of a gas distribution control module in an embodiment of the present application;
FIG. 13 is a schematic illustration of an installation of an argon-filled back protection system for automatic welding of pipelines in an embodiment of the present application;
fig. 14 is a schematic diagram illustrating an operation of an argon-filled back protection system for automatic pipe welding according to an embodiment of the present application.
Description of the labeling: 1-a mechanism support, 2-an air bag, 3-an air bag heat insulation sleeve, 4-an argon filling protection block, 6-a protection block guide component, 7-an elastic tightening ring, 8-a rolling bracket, 9-an air bag interface and 10-an argon filling protection block; 11-a support central tube, 12-an air bag safety groove, 13-a cross-shaped support frame, 14-an electromagnetic valve connecting plate and 15-a traction block; 21-an electromagnetic valve, 22-an electromagnetic valve group argon input interface, 23-a short control cable, 24-a cable joint and 25-a gas distribution electromagnetic valve group gas outlet; 31-a welding gun position information input interface and 32-an electromagnetic valve on-off control signal output interface; 41-arc box, 401-side wall of arc box, 402-end wall of arc box, 42-arc clapboard, 43-protective block mounting upright ear, 44-tensioning ring, 45-air chamber, 46-air distributing hole, 47-argon interface mounting screw hole, 48-guide groove and 51-arc guard plate; 61-guide bottom plate, 62-guide block, 621-big table, 622-small table; 81-pipe clamp, 82-supporting leg and 83-roller; 100-a circumferential segmented back argon filling protection mechanism, 200-a gas distribution electromagnetic valve group, 300-a gas distribution control module, 400-an argon gas source, 500-a gas pipe nipple, 600-an electromagnetic valve control cable and 700-an argon gas conveying pipe; 101-air pump, 102-automatic welding trolley, 103-welding gun, 104-pipeline automatic welding track, 105-welding gun position information input cable, 107-pipeline automatic welding track and 108-pipeline.
Detailed Description
the embodiment of the application provides a pipeline circumference segmentation back argon filling protection mechanism, has solved the argon filling back protection technology among the prior art, has extravagant argon gas or the lower technical problem of welding efficiency, has realized practicing thrift the argon gas and has improved welding efficiency's technological effect.
In order to solve the technical problems, the general idea of the embodiment of the application is as follows:
a pipeline circumference segmentation back argon filling protection mechanism includes: the mechanism comprises a mechanism bracket (1), wherein the mechanism bracket (1) is of a wheel type structure; the mechanism comprises a plurality of argon-filled protection blocks (4), wherein the argon-filled protection blocks (4) are arranged along the circumferential direction of the mechanism support to form a ring shape, a gas chamber (45) is arranged in each argon-filled protection block (4), an argon interface (10) is arranged on each argon-filled protection block (4), each argon interface (10) is communicated with the corresponding gas chamber (45), a plurality of gas distribution holes (46) are arranged on each argon-filled protection block (4), and each gas distribution hole (46) is communicated with the corresponding gas chamber (45); the air bag (2) is annular and is arranged between the mechanism support (1) and the argon filling protection blocks (4), and the air bag (2) is connected with an air bag interface (9); the mechanism rolling bracket (8) is arranged on the side face of the mechanism support (1), and a roller (83) is arranged at the tail end of the rolling bracket (8).
in order to better understand the technical solution, the technical solution will be described in detail with reference to the drawings and the specific embodiments.
First, the term "plurality" as used herein generally refers to "two or more," including "two.
example one
the embodiment provides a pipeline circumferential subsection back-filling argon protection mechanism, which is particularly suitable for in-pipe local inflation back protection during butt welding of circular seams of corrosion-resistant high-alloy metals such as stainless steel, nickel-based alloy and the like or bimetal composite pipelines.
the invention will be described in further detail below by taking the example of welding a pipe circumferential segmented back-argon-filled protection mechanism for a pipe with an internal diameter of 370 mm.
as shown in fig. 1 and 2, the pipe circumferential section back-filling argon protection mechanism 100 (which may be referred to as "mechanism 100" hereinafter) includes:
The mechanism comprises a mechanism bracket 1, wherein the mechanism bracket 1 is of a wheel type structure;
The argon filling protection blocks 4 are arranged along the circumferential direction of the mechanism support 1 to form a ring shape; as shown in fig. 4 and 5, each argon-filled protection block 4 is provided with a gas chamber 45, each argon-filled protection block 4 is provided with an argon gas interface 10, the argon gas interface 10 is communicated with the gas chamber 45, each argon-filled protection block 4 is provided with a plurality of gas distribution holes 46, and the gas distribution holes 46 are communicated with the gas chamber 45;
the air bag 2 is annular and is arranged between the mechanism bracket 1 and the argon filling protection blocks 4, and the air bag 2 is connected with an air bag interface 9;
And the mechanism rolling bracket 8 is arranged on the side surface of the mechanism bracket 1, and the tail end of the rolling bracket 8 is provided with a roller 83.
As an alternative embodiment, as shown in fig. 3, the mechanism bracket 1 includes:
the gas distribution electromagnetic valve group comprises a bracket central pipe 11, wherein a plurality of electromagnetic valve connecting plates 14 are arranged on the bracket central pipe 11, and the electromagnetic valve connecting plates 14 are used for fixing a gas distribution electromagnetic valve group 200; a traction block 15 is arranged at the end part of the support central tube 11;
the air bag safety groove 12 is annular, is coaxial with the support central tube 11 and is used for fixing the air bag 2;
The cross-shaped support frame 13 is arranged between the support center tube 11 and the airbag safety groove 12, the support center tube 11 is perpendicular to the cross-shaped support frame 13, and the support center tube 11 penetrates through the center of the cross-shaped support frame 13.
In the specific implementation process, the mechanism bracket 1 is of a wheel type structure, and the center of the mechanism bracket is a bracket central tube 11 which is symmetrically arranged; the outer ring is provided with a circular air bag safety groove 12; a cross-shaped support frame 13 is arranged between the support central tube 11 and the air bag safety groove 12; electromagnetic valve connecting plates 14 are fixed on the support central tube 11 (for example, 4 electromagnetic valve connecting plates 14 are arranged, and are respectively positioned on two sides of the support central tube 11, and 2 electromagnetic valve connecting plates are respectively arranged on each side), and a traction block 15 for installing a push-pull tool of the mechanism 100 is arranged at the end part of the support central tube 11.
as an alternative embodiment, the airbag 2 has an air nozzle, and a through hole (also known as an airbag air nozzle fixing hole) is formed in the airbag safety groove 12, and the through hole is used for fixing the air nozzle, and the air nozzle is connected with the airbag interface 9 through an air pipe. The air bag interface 9 may be connected to an air pump 101 to inflate the air bag.
In the specific implementation process, the air bag 2 is a heat-resistant elastic rubber annular air bag provided with an air nozzle. Wherein, after the air bag 2 is inflated, the plurality of argon-filled protection blocks 4 are expanded outwards; after the balloon 2 is deflated, the plurality of argon-filled protective blocks 4 are retracted inwardly.
As an alternative embodiment, as shown in fig. 2 and 4, the pipe circumferential section argon back-filling protection mechanism 100 further includes:
Gasbag heat insulating sleeve 3, gasbag heat insulating sleeve 3 are the annular, set up between gasbag 2 and a plurality of argon filling protection blocks 4, and gasbag heat insulating sleeve 3 is used for carrying out thermal-insulated protection to gasbag 2.
In the specific implementation process, the air bag heat insulation sheath 3 is made of heat-resistant elastic material with low thermal conductivity, and the section of the air bag heat insulation sheath is an oblate sheath with an opening at the inner ring and capable of covering the air bag 2.
In the specific implementation process, the air bag 2 is installed in the air bag installation groove 12 of the mechanism support 1, an air nozzle of the air bag 2 is fixedly arranged on an air nozzle fixing hole of the air bag installation groove 12 in a penetrating mode, the air bag air nozzle is led out through a section of air pipe, an air bag connector 9 is installed at the tail end of the air pipe, and the air bag 2 is covered by the air bag heat insulation protective sleeve 3 and clamped in the air bag installation groove 12.
as an alternative embodiment, as shown in fig. 5 and 6, the argon-filled protection block 4 includes:
The arc-shaped box 41 is a metal box with an open top and a closed arc-shaped bottom plate at the bottom, two end walls 402 of the arc-shaped box 41 are arranged along the radial direction and point to the central shaft of the arc-shaped box 41, a notch is formed in the middle position of the top of each end wall 402, and a plurality of air distributing holes 46 are formed in each end wall 402;
the arc-shaped partition plate 42 is an arc-shaped metal plate, is fixed in the middle of the arc-shaped box 41, divides the arc-shaped box 41 into a lower air chamber 45 and an upper shield, and a plurality of air distributing holes 46 are uniformly distributed on the arc-shaped partition plate 42;
The protection block mounting vertical lugs 43 are 2 in number and are respectively arranged on two side walls 401 of the arc-shaped box 41, the protection block mounting vertical lugs 43 are long-strip-shaped, the upper ends of the protection block mounting vertical lugs 43 are fixed on the side walls 401, the lower ends of the protection block mounting vertical lugs 43 are suspended in the air, and guide grooves 48 are formed in the protection block mounting vertical lugs 43;
and the pull lug rings 44 are arranged on the protection block mounting vertical lugs 43, and one pull lug ring 44 is arranged on each of two sides of each protection block mounting vertical lug 33, namely, each argon-filled protection block 4 is provided with 4 pull lug rings 44.
in the specific implementation, the number of the argon-filled protective blocks 4 is 20 in total, each arc-shaped box 41 is about 18 degrees, and the 20 argon-filled protective blocks enclose a 360-degree circular ring.
Of course, in other embodiments, the number of the argon-filled protection blocks 4 may be other values, for example, 6, or 8, or 12, or 24, and so on.
In the specific implementation process, the argon filling protection block 4 has two types: one is an inner argon filling protection block (as shown in figure 5), the other is an outer argon filling protection block (as shown in figure 6), and the inner argon filling protection block and the outer argon filling protection block are alternately arranged on the mechanism support 1. The inner argon-filled protection block and the outer argon-filled protection block have basically the same structure, and the only difference is that the outer argon-filled protection block has two more arc-shaped guard plates 51 than the inner argon-filled protection block.
Specifically, as shown in fig. 5, the argon-filled protection block 4 is specifically an inner argon-filled protection block, and is composed of an arc-shaped box 41, an arc-shaped partition plate 42, a protection block mounting upright ear 43 and a tightening ring 44. The arc box 41 is a thin-wall arc metal box with an open top and a closed bottom plate; the arc radiuses of the tops of the two side walls 401 are the same as the inner diameter of the pipeline 108 to be welded; the two end walls 402 are arranged along the radial direction and point to the central axis of the arc-shaped box 41, and a notch with a certain width and depth (for example, a notch with a width of 42mm and a depth of 10 mm) is arranged at the middle position of the top of the arc-shaped box. The arc-shaped partition plate 42 is an arc-shaped metal plate with uniformly distributed air distributing holes 46, is fixed in the middle of the arc-shaped box 41, and divides the arc-shaped box 41 into a lower air chamber 45 part and an upper shield part. The protective block mounting upright lug 43 is in a long-lath shape, and the lower part of the protective block mounting upright lug is provided with an oblong guide through groove 48 which is symmetrical with the protective block mounting upright lug 43 in the width direction and the middle split plane; the two protection block mounting lugs 43 are respectively fixed on two side walls 401 of the arc-shaped box 41 along the radial direction, the contact part of the upper part of the protection block mounting lug and the side wall 401 of the arc-shaped box 41 is welded and fixed, the lower part of the protection block mounting lug is suspended, and the width-direction median plane of the protection block mounting lug coincides with the circumferential median plane of the arc-shaped box 41. Tension rings 44 are fixed on two sides of each protection block mounting upright ear 43. Argon gas interface installation screw 47 is provided with in the middle part of the 4 side of argon-filled protection piece, and argon gas interface installation screw 47 passes protection piece installation grudging post 43 and the lateral wall 401 of arc box 41, and communicates with each other with air chamber 45, and argon gas interface installation screw 47 is used for settling argon gas interface 10, connects through a trachea nipple 500 between argon gas interface installation screw 47 and the argon gas interface 10. The lower portions of the two side walls 401 of the arc box 41 are also provided with gas distribution holes 46 communicating with the gas chamber 45.
As shown in fig. 6, the argon-filled protection block 4 shown is specifically an outer argon-filled protection block, the structure of which is substantially the same as that of the inner argon-filled protection block, and the only difference is that an arc-shaped protection plate 51 is added outside two side walls of the inner argon-filled protection block 4, so that a section of arc-shaped protection plate 51 is added at each of four corner edges of the inner argon-filled protection block, and the arc length of the arc-shaped protection plate 51 is about 20mm, so that the side wall 401 of the inner argon-filled protection block shown in fig. 5 can be blocked.
As an alternative embodiment, as shown in fig. 2, the pipe circumferential segment back-filling argon protection mechanism 100 further includes:
The number of the protection block guide assemblies 6 is 2, the protection block guide assemblies 6 are respectively arranged on two sides of the cross-shaped support frame 13 and are used for fixing the plurality of argon-filled protection blocks 4;
and the elastic tightening ring 7 penetrates through the pull lug ring 44 of the protection block mounting upright lug 43, so that the plurality of argon-filled protection blocks 4 are tightened towards the central pipe 11 of the bracket.
As an alternative embodiment, as shown in fig. 7, the protection block guide assembly 6 includes:
the guide bottom plate 61, the guide bottom plate 61 is a circular ring;
The number of the guide blocks 62 is the same as that of the argon-filled protection blocks 4, the guide blocks 62 are uniformly distributed on the guide bottom plate 61 along the circumferential direction, each guide block 62 is composed of a large platform 621 and a small platform 622, the small platform 622 is fixed on the large platform 621, the large platform 622 and the small platform 621 form a ladder shape, and the small platform 622 can be inserted into the guide groove 48 of the corresponding protection block mounting upright lug 43, so that the protection block mounting upright lug 43 is limited.
In the specific implementation process, as shown in fig. 8, the guide block 62 is a long circular block in the shape of a step table, and two through holes for fixing are formed in the middle. The small platform 622 and the large platform 621 of the guide block 62 are arranged in the middle and outside, fixed in the middle of one surface of the guide bottom plate 61 by screws along the radial direction and uniformly distributed along the circumferential direction.
in the specific implementation process, the two protection block guide assemblies 6 are fixed on two sides of the cross-shaped support 13 of the mechanism bracket 1 by screw installation and are coaxial with the air bag installation groove 12. The inner argon-filled protection blocks and the outer argon-filled protection blocks are alternately arranged and are annularly and uniformly distributed to surround the air bag mounting grooves 12 of the mechanism bracket 1, and the side wall 401 of each inner argon-filled protection block is limited between the arc-shaped guard plates 51 of the adjacent outer argon-filled protection blocks; the bottom arc bottom plate of the arc box 41 of each argon-filled protection block 4 is pressed on the air bag heat insulation sheath 3; the two protection block mounting lugs 43 of each argon-filled protection block 4 span the two sides of the air bag mounting groove 12 and are limited by the two guide blocks 62 corresponding to the two protection block guide assemblies 6; the long circular guide groove 48 of the protection block mounting upright ear 43 is sleeved on the small table 622 of the corresponding guide block 62, and the two sides of the protection block mounting upright ear 43 are limited by the large table 621 and the guide bottom plate 61 of the corresponding guide block 62, so that each argon-filled protection block 4 is limited on the mechanism bracket 1 and can only move in a certain distance (for example, 15mm) in the radial direction.
In the specific implementation process, a gap (for example, a gap of about 4 mm) is left between the end walls 402 of two adjacent argon-filled protection blocks (one is an inner argon-filled protection block, and the other is an outer argon-filled protection block), and the two sides of the gap are blocked by the arc-shaped guard plates 51 of the outer argon-filled protection block. Two elastic tightening rings 7 are arranged in the tightening rings 44 at the two sides of all the argon-filled protection blocks 4 in a penetrating way, and all the argon-filled protection blocks 4 are tightened along the radial direction towards the center direction of the air bag installation groove 12, so that the bottoms of the argon-filled protection blocks lean against the upper edge of the air bag installation groove 12. One argon interface 10 is arranged in the argon interface mounting screw hole 47 of each argon-filled protective block 4.
as an alternative embodiment, as shown in fig. 1 and 2, the number of the mechanism rolling brackets 8 is 2, and the two brackets are respectively arranged on two sides of the mechanism bracket 1.
as an alternative embodiment, shown in fig. 9, the mechanism rolling carriage comprises:
A pipe clamp 81;
The number of the legs 82 is 2, the legs 82 are obliquely and downwards fixed on the pipe clamp 81, the length of each leg 82 is adjustable, and a roller 83 is arranged at the tail end of each leg 82.
The embodiment provides an argon protection mechanism 100 is filled in section back of pipeline circumference, mainly constitute by the argon protection piece 4 of a plurality of little spaces, these argon protection piece 4 form ring shape along circumference continuous arrangement, can regard as pipeline welded junction back shutoff protection chamber, every argon protection piece 4 can independently fill argon, the protective effect to the welded junction is better, be convenient for installation and dismantlement, so, can realize moving along with welder of welded junction and fill argon back of the body protection along the local section of welding seam back circumference developments, improve stainless steel pipeline or bimetal composite pipeline construction quality and efficiency, construction cost is reduced.
The installation and operation of the embodiment of the pipe circumferential segmented back-filling argon protection mechanism 100 according to the present invention will be briefly described.
as shown in fig. 13, a gas distribution solenoid valve group 200 is attached to 4 solenoid valve connection plates 14 of the present mechanism 100, and the gas distribution solenoid valve group 200 is constituted by 4 5-valve integrated solenoid valve blocks (20 normally closed 2-position 2-way solenoid valves in total). The air bag interface 9 of the mechanism 100 is connected with an air pump 101; 20 argon interfaces 10 arranged on the 20 argon-filled protection blocks are respectively connected with 20 air outlets (namely, an air outlet 25 of the gas distribution electromagnetic valve group) of the gas distribution electromagnetic valve group 200; the air inlet of the electromagnetic valve group (namely: the argon input interface 22 of the electromagnetic valve group) is connected with an argon source 400 by an air pipe; the cable connector 24 of the gas distribution solenoid valve group 200 is connected with the solenoid valve on-off control signal output interface 32 of the gas distribution control module 300 by a cable (namely, a solenoid valve control cable 600), wherein the cable connector 24 is connected with the electrical control end of each solenoid valve; the welding gun position information output end of the automatic welding trolley 102 is connected with the input end of the gas distribution control module 300 (i.e. the welding gun position information input interface 31) by a multi-core cable. Thus, the argon-filling back protection system for automatic pipeline welding is formed, and the argon-filling back protection system can provide argon-filling back protection for the welding opening along the circumferential direction of the back of the welding opening dynamically and locally in a segmented mode according to the movement of the welding gun.
After the 2 stainless steel pipelines with the diameter of 406 multiplied by 18mm are assembled and fixed, and the automatic pipeline welding track 107, the automatic welding trolley 102 and the welding gun 103 are installed at a welding position, the lengths of 4 inclined supporting legs 82 of two mechanism rolling brackets 8 of the mechanism 100 are adjusted to be the same, so that the distance from the top ends of 4 rollers 83 to the axis of a central pipe 11 of a mechanism bracket is larger than the outer diameter of an argon-filled protection block 4 when the two elastic tightening rings 7 are tightened on an air bag installation groove 12 and is not smaller than the reduction of the inner diameter of the pipeline by 7 mm; fixing a pull rope for a pull-back mechanism on a traction block 15 at the end part of the mechanism bracket 1; the mechanism 100 is plugged into the pipe end of the pipeline 108, the push rod can be used for pushing the mechanism 100 to enable the mechanism 100 to roll and translate to the position of a welding opening along the inner wall of the pipeline 108, and the mechanism stops when a luminous band which is marked on the middle part of the argon filling protective block 4 in the width direction is basically aligned with the welding opening; and (3) opening the air pump 101 to inflate the air into the air bag 2 until the air pressure control valve of the air pump overflows, keeping the air-inflated state, expanding the air bag 2 at the moment, expanding the heat-insulating sheath 3 of the air bag, pushing the 20 argon-filled protection blocks 4 to move outwards along the radial direction, tightly pushing the inner wall of the pipeline 108, separating the 4 rollers 83 of the two mechanism rolling brackets 8 from the inner wall of the pipeline 108, realizing the positioning of the mechanism 100, plugging the back of the whole welded junction in a segmented manner, and finishing the installation of the mechanism 100.
As shown in fig. 14, before welding, the gas distribution control module 300 is used to perform soft numbering on each of the 20 argon-filled protection blocks 4 and the corresponding gas distribution solenoid valve set 200 solenoid valves, which are numbered from # 1 to # 20, correct the welding gun moving distance of the first-stage protection block, and perform pre-filling argon replacement on the first-stage and second-stage argon-filled protection blocks at the arcing point.
During welding, according to a welding process and a back argon filling protection process, the gas distribution control module 300 controls 20 electromagnetic valves of the gas distribution electromagnetic valve group 200 to be sequentially opened or closed according to a certain combination and sequence, argon enters the corresponding argon filling protection block 4 through a gas pipe, and pre-filling argon replacement, direct argon spraying protection and argon chamber protection double protection of the back of the corresponding welded junction section are realized; and (3) sequentially carrying out argon filling on the corresponding argon filling back protection blocks 4 according to the combinations and the sequences of 1# and 2#, 2# and 3#, 3# and 4#, … …, 11# and 12#, 1# and 20#, 20# and 19#, 19# and 18#, … …, 11# and 10#, and finishing the back argon filling protection of the welding of two half-circles of the welding opening.
After welding is finished, the air pump 101 stops working, the air release switch of the air pump is turned on, the two elastic tightening rings 7 automatically contract, and the 20 argon-filled protection blocks 4 automatically move towards the center of the mechanism 100 along the radial direction and lean against the air bag installation groove 12, so that the mechanism 10 is released. Then, the back of the welded junction is removed for plugging, and 4 rollers 83 of the rolling brackets 8 of the two mechanisms fall on the inner wall of the pipe again; the present mechanism 10 is pulled to the end of the pipe with a pull string and removed.
The application shows that the argon-filled back protection system for automatic welding of the pipeline is used for automatic welding of the pipeline with the inner diameter of 370mm (phi 406 multiplied by 18mm), the work is stable and reliable, compared with the existing argon-filled back protection of the pipeline, the argon-filled back protection system for automatic welding of the pipeline omits the outer side blocking procedure of a welded junction, and saves the corresponding operation time of 5-10 minutes and blocking materials; the argon replacement time before welding is reduced to 20 seconds from 20-25 minutes, and is reduced by more than 98%; the consumption of the back protection argon is reduced to below 300 liters from more than 600 liters, and the reduction amplitude is more than 50 percent; the back of the welding seam is silver white or gold, and the back protection effect is good; the method can be well matched with the automatic welding construction process of the pipeline, so that a welder can concentrate on the welding operation, welding joints are reduced, and high-quality, quick and continuous automatic welding of 2 half circles of the pipeline is realized; the construction efficiency and quality of the automatic welding of the stainless steel pipeline/the bimetal composite pipeline can be obviously improved, and the construction cost is reduced.
the invention can realize the local blocking of the back of the whole welding opening in a subsection way; each segmental arc local plugging protection space is small; the argon can be independently filled for protection, and the plugging protection can also be combined in multiple sections; the mechanism has good positioning plugging and mounting and dismounting performance, and is simple, convenient and quick to operate; the dual protection of direct argon spraying protection and argon chamber protection for welding the segmented local weld craters can be realized, and a good back protection effect is ensured; the mechanism works stably and reliably; the requirement of dynamic local segmented argon filling back protection welding along the circumferential direction of the back of the welding opening along with the movement of the welding gun can be met; the purpose of the invention is achieved.
The technical scheme in the embodiment of the application at least has the following technical effects or advantages:
In the embodiment of the application, the pipeline circumferential segmented back argon filling protection mechanism is disclosed, and by applying the mechanism, a sealing process outside a welded junction is not needed, so that corresponding operation time and sealing materials can be saved; the argon replacement time before welding is greatly shortened, real-time arc starting welding can be basically realized, and the argon consumption is greatly reduced; the back protection effect of the welding line is good, the welding line can be well matched with the automatic welding construction process of the pipeline, the high-quality quick continuous welding of the automatic welding of the pipeline is ensured, and the number of welding joints is reduced; therefore, the construction efficiency and quality of automatic welding of the stainless steel pipeline/bimetal composite pipeline can be improved, and the construction cost can be reduced.
example two
based on the same inventive concept, as shown in fig. 10, the present embodiment provides an argon-filled back protection system for automatic welding of pipelines, including:
a circumferentially segmented back-argon protection mechanism 100, as shown in example one;
an argon gas source 400 for providing argon gas;
the gas distribution electromagnetic valve group 200 is arranged on the circumferential segmented back argon filling protection mechanism 100, and the gas distribution electromagnetic valve group 200 comprises an electromagnetic valve group argon input interface 22, a plurality of gas distribution electromagnetic valve group gas outlets 25 and cable connectors 24, wherein the electromagnetic valve group argon input interface 22 is connected with an argon gas source 400 through an argon gas conveying pipe 700, and the plurality of gas distribution electromagnetic valve group gas outlets 25 are respectively connected with argon gas interfaces 10 corresponding to the plurality of argon filling protection blocks 4;
And the gas distribution control module 300 is provided with a plurality of solenoid valve on-off control signal output interfaces 32, and the solenoid valve on-off control signal output interfaces 32 are connected with the cable connector 24 and are used for controlling the on and off of the gas outlet 25 of each gas distribution solenoid valve group.
in a specific implementation process, the specific structure of the circumferential segmented back-filling argon protection mechanism 100 is described in detail in the first embodiment, and is not described herein again.
as an alternative embodiment, the argon-filled back protection system for automatic welding of pipelines further comprises: and the air pump 101 is connected with the air bag interface 9 and is used for inflating the air bag 2.
as an alternative embodiment, as shown in fig. 11, the air distribution solenoid valve assembly 200 includes:
the number of the electromagnetic valves 21 is the same as that of the argon filling protection blocks 4, the electromagnetic valves 21 correspond to the argon filling protection blocks 4 one by one, each electromagnetic valve 21 comprises an electromagnetic valve air inlet, an electromagnetic valve air outlet and an electromagnetic valve control end, the electromagnetic valve air inlets of the electromagnetic valves are communicated and converged to an electromagnetic valve group argon input interface 22, the electromagnetic valve control ends of the electromagnetic valves are connected to a cable connector 24, the electromagnetic valve air outlets are gas distribution electromagnetic valve group air outlets 25, and the electromagnetic valve air outlets are connected with the argon interfaces 10 of the corresponding argon filling protection blocks 4; when a certain electromagnetic valve is conducted, argon can enter the corresponding argon filling protection block 4 through the electromagnetic valve.
in a specific implementation process, the gas distribution solenoid valve group 200 is composed of 4 5-valve cartridge type solenoid valve blocks (total 20 normally closed 2-position 2-way solenoid valves 21), and the number of the solenoid valves 21 is the same as that of the argon filling protection blocks 4 of the circumferential segmented back argon filling protection mechanism 100; the air inlets of the electromagnetic valves 21 are communicated with each other, and a uniform electromagnetic valve group argon input interface 22 is arranged. Each 5-valve integrated type electromagnetic valve block is provided with 5 electromagnetic valves 21, electromagnetic valve control ends of the 5 electromagnetic valves 21 are respectively connected into a multi-core short control cable 23(4 5-valve integrated type electromagnetic valve blocks with 4 short control cables 23 in total) through 2 connecting wires in a centralized manner, and cable joints 24 are respectively arranged at tail ends of the (4) short control cables 23 and are provided with 4 cable joints 24 in total.
as an alternative embodiment, as shown in fig. 12, the air distribution control module 200 includes:
The welding gun position information input interface 31 is connected with the automatic welding trolley 102 and used for acquiring welding gun position information of the automatic welding trolley 102, wherein the welding gun position information is used for indicating the current position of a welding gun;
the solenoid valve on-off control signal output interfaces 32 are connected with the cable connector 24 through a solenoid valve control cable 600, and are used for respectively controlling each solenoid valve 21 of the gas distribution solenoid valve group 200.
In a specific implementation process, the gas distribution control module 300 is provided with 1 welding gun position information input interface 31 and 4 solenoid valve on-off control signal output interfaces 32, and the 4 solenoid valve on-off control signal output interfaces 32 are respectively connected with 4 cable connectors 24 of the solenoid valve set 200, so that each solenoid valve 21 of the gas distribution solenoid valve set 200 is independently controlled.
In the specific implementation process, the argon interfaces 10 of the argon-filled protection blocks 4 of the circumferential segmented back-filling argon protection mechanism 100 are respectively connected with the air outlets (namely, the air outlets of the gas distribution electromagnetic valve group) of 1 electromagnetic valve 21 of the gas distribution electromagnetic valve group 200 through 1 air pipe nipple 500, and 20 air pipe nipples are shared; the (4) cable joints 24 of the gas distribution solenoid valve group 200 are connected with the (4) solenoid valve on-off control signal output interfaces 32 of the gas distribution control module 300 through the (4) solenoid valve control cables 600; the (1) argon input ports 22 of the gas distribution solenoid valve set 200 are connected to the argon gas source 400 through (1) argon delivery pipe 700.
when the automatic welding system is used for welding, welding gun position information (starting welding point, walking distance and the like) is input into the gas distribution control module 300 through the welding gun position information input interface 31 of the gas distribution control module 300; the gas distribution control module 300 processes and analyzes the signals, and changes and outputs 1 or more electromagnetic valve on-off control signals along with the change of the position of the welding gun; one or more electromagnetic valves 21 are switched on, and argon is filled into one or more argon filling protection blocks 4 which correspond to the position of the welding gun and need argon filling protection; the electromagnetic valve 21 corresponding to the welded argon-filled protection 4 which does not need argon-filled protection is disconnected, and argon is not conveyed to the electromagnetic valve; realize the protection of the argon back of the stage filling that moves with the welding gun.
the detailed installation and working process of the argon-filled back protection system for automatic welding of pipelines will be briefly described below.
as shown in fig. 13, after the 2 stainless steel pipelines 108 are paired and fixed, the automatic pipeline welding track 104, the automatic welding trolley 102 and the welding gun 103 are installed to the welding position; pushing the circumferential segmented back argon-filling protection mechanism into the pipeline 108, moving and fixing the mechanism on the back of the welded junction, and enabling the welded junction to be located in the middle of the width direction of an annular plugging argon-filling protection cavity surrounded by 20 argon-filling protection blocks 4; the welding gun position information input cable 105 is connected with the welding gun information output interface at the tail part of the automatic welding trolley 102 and the welding gun position information input interface 31 of the gas distribution control module 300, and the installation of the argon-filled back protection system for the automatic pipeline welding is completed.
As shown in fig. 14, the automatic welding tractor 102 is moved to position the welding gun 103 at the 12 o' clock position of the welding opening, the gas distribution control module 300 counts the position as the zero point of the travel distance of the welding gun, and through calculation and an inspection method of pilot connection of the electromagnetic valve and argon gas introduction, the argon-filled protection block 4 and the electromagnetic valve 21 corresponding to the position are found and (software) marked as 1#, and the argon-filled protection blocks 4 and the electromagnetic valves 21 which are sequentially connected are automatically and sequentially (software) marked as 2#, 3#, … … and 20 #; the method comprises the steps of calculating and confirming the welding gun walking distance of a No. 1 argon filling protection block 4 by a solenoid valve connection argon filling inspection method, taking the welding gun walking distance as an argon filling switching calculation correction value of the argon filling protection block 4, and calculating and storing welding gun walking distance trigger values corresponding to the solenoid valves 21 with different numbers and the argon filling protection block 4; and (3) rapidly moving the automatic welding trolley 102 along the welding direction, checking whether the electromagnetic valve 21 can be automatically switched on or off along with the change of the position of the welding gun, enabling the position of the welding gun and the next numbered argon-filled protection block 4 to be filled with argon, and finely adjusting the argon-filled switching calculation correction value by deviation to finish the adjustment and calibration of the argon-filled back protection system for the automatic welding of the pipeline.
when welding the crater, adopting 2 half-turn downward welding processes, and adopting a back argon-filled protection welding mode for 1-pass root welding and 2-pass filling welding; welding the right half circle of the welded junction, firstly switching on the 1# and 2# electromagnetic valves for a period of time (for example, 20 seconds), enabling the 1# and 2# argon-filled protection blocks 4 to finish argon-filled replacement in the back protection space, and then carrying out arc welding; during welding, the gas distribution control module 300 detects the welding gun travel distance value provided by the automatic welding trolley 102 for 1 time every half second, and when the value is more than or equal to the trigger distance value of a certain numbered electromagnetic valve 21 and is more than or equal to +20mm, the gas distribution control module 300 enables the numbered electromagnetic valve 21 and the next numbered electromagnetic valve 21 to be switched on, and switches off the electromagnetic valve 21 numbered before the numbered electromagnetic valve; and the argon-filled protection blocks 4 are sequentially filled with argon for back protection according to the sequence and the mode of 1# and 2#, 2# and 3#, 3# and 4#, … … # and 11# and 12# (in each group of serial numbers, the argon-filled protection block with the former serial number corresponds to the welding position of the welding gun and is used for argon-filled protection of a welding pool, and the latter serial number corresponds to the argon-filled protection block 4 to be continuously welded, and pre-filled with argon for replacement in advance so as to ensure that the welding gun 103 is welded to the front of the section of the serial numbers and a good back protection atmosphere environment is formed at the back of the welding opening), so that the back argon-filled protection of the right half-circle welding of the welding opening is completed. The working mode and the process of welding the left half circle of the welding opening are the same as those of welding the right half circle, only the 1# and 20# electromagnetic valves 21 are switched on for a period of time (for example, 20 seconds), then the argon filling protection block 4 is sequentially filled with argon for back protection according to the sequence of 1# and 20#, 20# and 19#, 19# and 18#, … …, 11# and 10#, and the back argon filling protection of welding the left half circle of the welding opening is completed; the back argon-filling protection welding is carried out in such a way, after 1-turn root welding and 2-turn filling welding are completed, all the electromagnetic valves 21 of the gas distribution electromagnetic valve group 200 are turned off, the circumferential segmented back argon-filling protection mechanism fixed on the welded junction is loosened and pulled out of the pipeline, and the back argon-filling protection of 1-weld-junction automatic welding is completed. In the automatic welding process, when welding is interrupted due to special reasons, the gas distribution control module 300 can calculate a correction value according to the recorded welding interruption distance and manual adjustment and input argon filling switching, re-strike the arc from any arc-broken part, and continue to finish incomplete half-turn welding.
The application shows that the argon-filled back protection system for automatic welding of the pipeline is used for automatic welding of the pipeline with the inner diameter of 370mm (phi 406 multiplied by 18mm), the work is stable and reliable, compared with the existing argon-filled back protection of the pipeline, the argon-filled back protection system for automatic welding of the pipeline omits the outer side blocking procedure of a welded junction, and saves the corresponding operation time of 5-10 minutes and blocking materials; the argon replacement time before welding is reduced to 20 seconds from 20-25 minutes, and is reduced by more than 98%; the consumption of the back protection argon is reduced to below 300 liters from more than 600 liters, and the reduction amplitude is more than 50 percent; the back of the welding seam is silver white or gold, and the back protection effect is good; the method can be well matched with the automatic welding construction process of the pipeline, so that a welder can concentrate on the welding operation, welding joints are reduced, and high-quality, quick and continuous automatic welding of 2 half circles of the pipeline is realized; the construction efficiency and quality of the automatic welding of the stainless steel pipeline/the bimetal composite pipeline can be obviously improved, and the construction cost is reduced.
the technical scheme in the embodiment of the application at least has the following technical effects or advantages:
In the embodiment of the application, the argon-filled back protection system for automatic welding of the pipeline is disclosed, and by applying the system, a sealing process on the outer side of a welded junction is not needed, so that the corresponding operation time and sealing materials can be saved; the argon replacement time before welding is greatly shortened, real-time arc starting welding can be basically realized, and the argon consumption is greatly reduced; the back protection effect of the welding line is good, the welding line can be well matched with the automatic welding construction process of the pipeline, the high-quality quick continuous welding of the automatic welding of the pipeline is ensured, and the number of welding joints is reduced; therefore, the construction efficiency and quality of automatic welding of the stainless steel pipeline/bimetal composite pipeline can be improved, and the construction cost can be reduced.
while preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including preferred embodiments and all such alterations and modifications as fall within the scope of the invention.
it will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (10)
1. The utility model provides a pipeline circumference segmentation back argon filling protection mechanism which characterized in that includes:
The mechanism comprises a mechanism bracket (1), wherein the mechanism bracket (1) is of a wheel type structure;
the mechanism comprises a plurality of argon-filled protection blocks (4), wherein the argon-filled protection blocks (4) are arranged along the circumferential direction of the mechanism support to form a ring shape, a gas chamber (45) is arranged in each argon-filled protection block (4), an argon interface (10) is arranged on each argon-filled protection block (4), each argon interface (10) is communicated with the corresponding gas chamber (45), a plurality of gas distribution holes (46) are arranged on each argon-filled protection block (4), and each gas distribution hole (46) is communicated with the corresponding gas chamber (45);
The air bag (2) is annular and is arranged between the mechanism support (1) and the argon filling protection blocks (4), and the air bag (2) is connected with an air bag interface (9);
the mechanism rolling bracket (8) is arranged on the side face of the mechanism support (1), and a roller (83) is arranged at the tail end of the rolling bracket (8).
2. The mechanism for protecting the pipe from being back-filled with argon in circumferential sections according to claim 1, wherein the mechanism bracket (1) comprises:
A bracket central tube (11);
The airbag safety groove (12) is annular and coaxial with the support central tube (11) and is used for fixing the airbag (2);
Cross support frame (13), set up support center tube (11) with between gasbag safety groove (12), support center tube (11) with cross support frame (13) are perpendicular, just support center tube (11) pass the center of cross support frame (13).
3. the mechanism for protecting the pipe from being back-filled with argon in the circumferential section of the pipeline as claimed in claim 2, wherein a plurality of solenoid valve connecting plates (14) are arranged on the central support pipe (11), and the solenoid valve connecting plates (14) are used for fixing the gas distribution solenoid valve group (200).
4. The mechanism for protecting the circumferential subsection of the pipeline from being back-filled with argon as claimed in claim 2, characterized in that a traction block (15) is arranged at the end of the central tube (11) of the bracket.
5. the pipeline circumferentially segmented back argon-filling protection mechanism as claimed in claim 2, wherein said air bag (2) has an air nozzle, a through hole is opened on said air bag safety groove (12), said through hole is used for fixing said air nozzle, said air nozzle is connected with said air bag interface (10) through an air pipe.
6. The piping circumferential segment back-argon-filling protection mechanism of claim 5, further comprising:
Gasbag heat insulating sleeve (3), gasbag heat insulating sleeve (3) are the annular, set up gasbag (2) with between a plurality of argon-filled protection blocks (4), gasbag heat insulating sleeve (3) are used for right gasbag (2) carry out thermal-insulated protection.
7. the piping circumferential section back-filling argon protection mechanism of claim 6, characterized in that the argon filling protection block (4) comprises:
The arc-shaped box (41) is a metal box with an open top and a closed bottom plate, two end walls (402) of the arc-shaped box (41) are arranged along the radial direction and point to the central shaft of the arc-shaped box (41), a notch is formed in the middle of the top of each end wall (402), and a plurality of air distribution holes (46) are formed in each end wall (402);
The arc-shaped partition plate (42) is an arc-shaped metal plate, is fixed in the middle of the arc-shaped box (41), divides the arc-shaped box (41) into the air chamber (45) at the lower part and the protective cover at the upper part, and a plurality of air distribution holes (46) are uniformly distributed on the arc-shaped partition plate (42);
The protective block mounting vertical lugs (43) are 2 in number and are respectively arranged on two side walls (401) of the arc-shaped box (41), the protective block mounting vertical lugs (43) are long in strip shape, the upper ends of the protective block mounting vertical lugs (43) are fixed on the side walls (401), the lower ends of the protective block mounting vertical lugs (43) are suspended in the air, and guide grooves (48) are formed in the protective block mounting vertical lugs (43);
And the pull ear rings (44) are arranged on the protection block mounting vertical ears (43), and two pull ear rings (44) are respectively arranged on two sides of each protection block mounting vertical ear (33).
8. the piping circumferential segment back-argon-filling protection mechanism of claim 7, further comprising:
the number of the protection block guide assemblies (6) is 2, the protection block guide assemblies (6) are respectively arranged on two sides of the mechanism bracket (1) and are used for fixing the plurality of argon-filled protection blocks (4);
And the elastic tightening ring (7) penetrates through the pull lug rings (44) of the protection block mounting vertical lugs (43) so as to tighten the plurality of argon-filled protection blocks (4) towards the support central pipe (11).
9. The piping circumferential segment back-argon-filling protection mechanism of claim 8, wherein the protection block guide assembly (6) comprises:
The guide bottom plate (61), the guide bottom plate (61) is circular;
Guide block (62), the quantity of guide block (62) with the quantity of argon-filled protection piece (4) is the same, and sets up along circumference equipartition on direction bottom plate (61), guide block (62) comprise big platform (621) and little platform (622), little platform (622) are fixed on big platform (621), big platform (622) and little platform (621) constitute one-step ladder form, little platform (622) can insert rather than corresponding in guide way (48) of protection piece installation founding ear (43), thereby it is right protection piece installation founding ear (43) carry on spacingly.
10. The pipeline circumferential subsection back argon-filling protection mechanism according to any one of claims 1 to 9, wherein the number of the mechanism rolling brackets (8) is 2, and the mechanism rolling brackets are respectively arranged on two sides of the mechanism bracket (1); the mechanism rolling carriage, comprising:
A pipe strap (81);
the number of the supporting legs (82) is 2, the supporting legs (82) are symmetrically fixed on the oblique lower side of the pipe clamp (81), the length of each supporting leg (82) is adjustable, and a roller (83) is arranged at the tail end of each supporting leg (82).
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| CN201910794509.0A CN110560854B (en) | 2019-08-27 | 2019-08-27 | Pipeline circumferential segmentation back argon filling protection mechanism |
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| CN201910794509.0A CN110560854B (en) | 2019-08-27 | 2019-08-27 | Pipeline circumferential segmentation back argon filling protection mechanism |
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| CN110560854B CN110560854B (en) | 2024-05-28 |
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| CN201910794509.0A Active CN110560854B (en) | 2019-08-27 | 2019-08-27 | Pipeline circumferential segmentation back argon filling protection mechanism |
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| CN114769806A (en) * | 2022-04-27 | 2022-07-22 | 丁新顺 | Diversified invertion formula carbon dioxide gas shielded welder |
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| CN110560854B (en) | 2024-05-28 |
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