Disclosure of Invention
The object of the present invention is to provide a casting-type metal sheet forming apparatus which overcomes the above-mentioned drawbacks of the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: a casting type metal plate forming device comprises a device body, wherein a melting tank with a leftward opening is arranged in the device body, a melting part is arranged in the melting tank, a rotating motor is fixedly arranged in the inner wall of the lower side of the melting tank, the upper end of the rotating motor is in power fit connection with a rotatable melting shaft, a rotatable melting block is fixedly connected onto the melting shaft, a power switching part is arranged in the inner wall of the right side of the melting tank, the melting block can be in butt fit with a first sliding block in the power switching part, a translation cavity is arranged in the inner wall of the right side of the melting tank, a sliding part is arranged in the translation cavity, whether the melting block is in butt fit with the first sliding block or not can be controlled by the rotating motor, when the melting block is in butt fit with the first sliding block, a first helical gear in the power switching part can be meshed with a sliding gear in the sliding part, the power motor in the power switching component drives the sliding component to slide left and right, a clamping component is arranged in the sliding component, the clamping component can clamp the heating block in the melting component, then the sliding component enables the first melting hole in the heating block to be aligned with the second melting hole in the melting block, a mold groove is formed in the inner wall of the lower side of the melting component, a mold changing component is arranged in the mold groove, when the melting block is not abutted to the first sliding block, the second bevel gear in the power switching component is meshed with the first straight gear in the mold changing component, so that the mold changing component is controlled by the power motor, and a lifting component is arranged in the mold changing component.
Further technical scheme, the melting part including fixed set up in the inner wall of melting tank downside rotate the motor, it is connected with to rotate motor upper end power fit the melting axle, the epaxial fixedly connected with of melting is rotatable the melting piece, be provided with the melting chamber in the melting piece, be provided with in the inner wall of melting chamber downside and run through from top to bottom and the array is arranged the second melting hole, it runs through the sliding hole to be provided with about in the inner wall of melting chamber right side, it extends through to be provided with the right-hand member in the melting chamber the sliding hole just extends to in the translation intracavity the heating piece, be provided with on the heating piece run through from top to bottom and can with the second melting hole is aligned first melting hole.
In a further technical scheme, the power switching component comprises a first sliding cavity which is arranged on the upper side of the translation cavity and communicated with the melting tank, a first sliding block which can slide left and right and is abutted to the right end of the melting block is arranged in the first sliding cavity, a first reset device is fixedly arranged at the upper end and the lower end of the first sliding block, a second sliding cavity is communicated and arranged at the lower side of the first sliding cavity, a second sliding block which can slide up and down and is abutted to the first sliding block is arranged in the second sliding cavity, a second reset device is fixedly arranged at the left end and the right end of the second sliding block, the power motor is fixedly arranged in the second sliding block, a third sliding cavity is communicated and arranged at the lower side of the second sliding cavity, a fourth sliding cavity is communicated and arranged at the lower end of the power motor, and a first rotating shaft is connected with the power motor in a power fit manner, the lower end of the first rotating shaft extends through the third sliding cavity and extends into the fourth sliding cavity, the third sliding cavity is internally provided with a first helical gear which is fixedly connected with the first rotating shaft and meshed with the sliding gear, and the lower end of the first rotating shaft is fixedly connected with a second helical gear which can be meshed with the first straight gear.
According to the technical scheme, the sliding component comprises the translation cavity communicated with the right side of the melting tank, a threaded rod fixedly connected with the sliding gear and capable of rotating is arranged on the lower side of the translation cavity, a clamping working block capable of sliding left and right is connected to the threaded rod in a matched mode through threads, and the clamping component is arranged in the clamping working block.
According to the technical scheme, the clamping part comprises a clamping groove which is formed in the clamping working block and has a leftward opening, a clamping motor is fixedly arranged in the inner wall of the upper side of the clamping groove, the lower end of the clamping motor is connected with a clamping screw rod extending into the clamping groove in a power fit mode, and the clamping block capable of sliding up and down is connected to the clamping screw rod in a threaded fit mode.
In a further technical scheme, the mold changing component comprises a rotatable mold changing shaft arranged in the mold groove, the rotatable mold changing shaft is fixedly connected with a rotatable mold changing module, a first liquid inlet hole which penetrates through the upper side and the lower side of the mold groove and is aligned with the second melting hole is arranged on the upper side of the mold groove, a casting cavity corresponding to the first liquid inlet hole is arranged in the mold changing shaft, a second liquid inlet hole which penetrates through the upper side and the lower side of the casting cavity and is aligned with the first liquid inlet hole is arranged in the inner wall of the upper side of the casting cavity, isolation grooves which are symmetrical left and right and have downward openings are communicated in the inner wall between the casting cavities, an isolation block which can slide downwards is arranged in each isolation groove, a first rotating cavity is arranged in the inner wall of the lower side of the mold groove, the lower end of the mold changing shaft extends into the first rotating cavity and is fixedly connected with a first rotating gear, and the right end of the first rotating gear is connected with a second rotating gear in a meshing and matching manner, the die change component is characterized in that a second rotating cavity is formed in the inner wall of the right side of the die change module, a second rotating gear shaft center is fixedly connected with a first rotating shaft extending into the second rotating cavity, a third rotating gear is fixedly connected to the right end of the first rotating shaft, a rotatable fourth rotating gear is connected to the upper end of the third rotating gear in a meshed fit mode, the upper end of a fourth rotating gear shaft center is fixedly connected with a second rotating shaft extending into the fourth sliding cavity and fixedly connected with a first straight gear, and a lifting component is arranged in the die change component.
According to the technical scheme, the lifting component comprises a lifting groove which is formed in the module changing block, the opening of the lifting groove is downward, the lifting groove is communicated with the casting cavity and the isolation groove, lifting blocks which can slide up and down and are connected with the isolation blocks through bolts are arranged in the lifting groove, sprocket cavities are symmetrically arranged in the module changing block in the left-right direction, chain wheels driven by motors are arranged in the sprocket cavities, chain holes are formed in the chain wheels and the lifting groove in a communicated mode, and hinges fixedly connected with the lifting blocks and the other ends of the chain wheels are fixedly wound on the chain wheels.
The invention has the beneficial effects that:
through the arrangement of the power switching part, the same motor can control the die changing part and the sliding part to work, so that the energy consumption is greatly saved, and the cost of the device is reduced;
through the arrangement of the die change component, at most three types of dies can be used for casting at the same time, the isolation block can be detached and placed into a large die with the width larger than that of the casting cavity, the types of the dies which can be accommodated are various, and the casting efficiency is high;
through the setting of lifting unit, can make and put the mould and become light, more prevented among the transport mould that the mould falls to lead to foot injury or mould to damage.
The casting type metal plate forming device is more reasonable and ingenious in overall structure, convenient to use, high in plate casting efficiency and good in casting effect, can control the sliding device and the die change component to work by means of a single driving motor, is high in use safety, and has high use and popularization values.
Detailed Description
The present invention is described in detail below with reference to fig. 1-2.
Referring to fig. 1-2, a casting type metal plate forming device according to an embodiment of the present invention includes a device main body 76, a melting tank 82 with a leftward opening is disposed in the device main body 76, a melting part is disposed in the melting tank 82, a rotating motor 84 is fixedly disposed in an inner wall of a lower side of the melting tank 82, a rotatable melting shaft 81 is connected to an upper end of the rotating motor 84 in a power-fit manner, a rotatable melting block 90 is fixedly connected to the melting shaft 81, a power switching part is disposed in an inner wall of a right side of the melting tank 82, the melting block 90 can be in abutting fit with a first slide block 98 in the power switching part, a translation cavity 94 is disposed in an inner wall of the right side of the melting tank 82, a sliding part is disposed in the translation cavity 94, and whether the melting block 90 abuts against the first slide block 98 can be controlled by the rotating motor 84, when the melting block 90 abuts against the first slide block 98, the first bevel gear 46 in the power switching member can be engaged with the sliding gear 45 in the sliding member, so that the sliding member is driven by the power motor 51 in the power switching member to slide left and right, the sliding member is provided with a clamping member, the clamping member can clamp the heating block 83 in the melting member, the sliding member aligns the first melting hole 93 on the heating block 83 with the second melting hole 86 on the melting block 90, the lower inner wall of the melting member is provided with a mold groove 80, the mold groove 80 is provided with a mold changing member, when the melting block 90 does not abut against the first slide block 98, the second bevel gear 42 in the power switching member is engaged with the first straight gear 50 in the mold changing member, so that the mold changing member is controlled by the power motor 51, a lifting component is arranged in the die change component, the rotating motor 84 is turned on, the rotating motor 84 drives the melting shaft 81 to rotate, the melting shaft 81 drives the melting block 90 to rotate to the outside, the melting block 90 is separated from the abutting joint with the first sliding block 98, the power motor 51 can control the second bevel gear 42 to rotate, the second bevel gear 42 rotates to drive the first straight gear 50 to rotate, the first straight gear 50 rotates to enable the die component to rotate to the outside, the die is changed through the lifting component, the lifting component and the die component are reset after the die is changed, metal materials are added into the melting component, the rotating motor 84 is turned on to enable the melting block 90 to reset to abut joint with the first sliding block 98, at the moment, the sliding gear 45 is meshed with the first bevel gear 46, and the heating block 83 is turned on to heat the metal materials to enable the metal materials to be melted, after the metal plate is completely melted, the right end of the heating block 83 is clamped through the clamping component, the power motor 51 is started, the power motor 51 drives the first bevel gear 46 to rotate, the first bevel gear 46 drives the sliding gear 45 to rotate, the sliding gear 45 rotates to enable the sliding component to slide rightwards until the first melting hole 93 is aligned with the second melting hole 86, and metal liquid enters the die component through the first melting hole 93 and the second melting hole 86.
Beneficially or exemplarily, the melting component includes the rotating motor 84 fixedly disposed in the inner wall of the lower side of the melting tank 82, the upper end of the rotating motor 84 is connected with the melting shaft 81 in a power-fit manner, the rotatable melting block 90 is fixedly connected to the melting shaft 81, a melting chamber 91 is disposed in the melting block 90, the second melting holes 86 penetrating up and down and arranged in an array are disposed in the inner wall of the lower side of the melting chamber 91, the left and right penetrating sliding holes 74 are disposed in the inner wall of the right side of the melting chamber 91, the heating block 83 having a right end extending through the sliding holes 74 and extending into the translation chamber 94 is disposed in the melting chamber 91, the first melting hole 93 penetrating up and down and aligned with the second melting hole 86 is disposed in the heating block 83, the rotating motor 84 is turned on, and the rotating motor 84 rotates the melting shaft 81, melting axle 81 rotates and can drive melting piece 90 rotates to the external world, to place metal material in melting chamber 91, rotate melting piece 90 returns the normal position, opens heating block 83 can be with metal material heating to melting, melting part can melt the metal, can also with power switching part sliding part and clamping part cooperate.
Beneficially or exemplarily, the power switching component includes a first sliding cavity 53 disposed on the upper side of the translation cavity 94 and communicated with the melting tank 82, the first sliding cavity 53 is internally provided with a first sliding block 98 capable of sliding left and right and abutting against the right end of the melting block 90, the upper and lower ends of the first sliding block 98 are fixedly provided with a first resetting device 97, the lower side of the first sliding cavity 53 is communicated with a second sliding cavity 54, the second sliding cavity 54 is internally provided with a second sliding block 52 capable of sliding up and down and abutting against the first sliding block 98, the left and right ends of the second sliding block 52 are fixedly provided with a second resetting device 99, the second sliding block 52 is fixedly provided with the power motor 51, the lower side of the second sliding cavity 54 is communicated with a third sliding cavity 44, the lower side of the third sliding cavity 44 is communicated with a fourth sliding cavity 43, and the lower end of the power motor 51 is connected in a power fit manner, and the lower end of the power motor extends through the third sliding cavity 44 and extends to the third sliding cavity 44 A first rotating shaft 47 in a four-sliding cavity 43, the first helical gear 46 fixedly connected to the first rotating shaft 47 and engaged with the sliding gear 45 is disposed in the third sliding cavity 44, the second helical gear 42 engageable with the first straight gear 50 is fixedly connected to the lower end of the first rotating shaft 47, if the first slider 98 abuts against the melting block 90, the melting block 90 pushes the second slider 52 to slide downwards, the second slider 52 slides downwards to engage the first helical gear 46 with the sliding gear 45, the power motor 51 is turned on, the power motor 51 drives the first rotating shaft 47 to rotate, the first rotating shaft 47 drives the first helical gear 46 to rotate, the first helical gear 46 drives the sliding gear 45 to rotate, the sliding gear 45 can make the sliding part work, if the first slider 98 does not abut against the melting block 90, the first slider 98 slides leftwards under the action of the first resetting device 97, the second slider 52 slides upwards under the action of the second resetting device 99, the second slider 52 slides upwards to enable the first helical gear 46 to be disengaged from the sliding gear 45, the second helical gear 42 is engaged with the first straight gear 50, the power motor 51 is started, the power motor 51 drives the first rotating shaft 47 to rotate, the first rotating shaft 47 drives the second helical gear 42 to rotate, the second helical gear 42 drives the first straight gear 50 to rotate, the first straight gear 50 rotates to enable the die change component to work, and the power switching device enables the same motor to control the die change component and the sliding component to work, so that the energy consumption is greatly saved, and the cost of the device is greatly reduced.
Advantageously or exemplarily, the sliding member includes the translation cavity 94 disposed to communicate with the right side of the melting tank 82, a threaded rod 87 fixedly connected to the sliding gear 45 and capable of rotating is disposed at the lower side of the translation cavity 94, a clamping operation block 96 capable of sliding left and right is threadedly coupled to the threaded rod 87, the clamping member is disposed in the clamping operation block 96, if the sliding member is required to operate, the sliding gear 45 is rotated, the sliding gear 45 drives the threaded rod 87 to rotate, the threaded rod 87 rotates to slide the clamping operation block 96 left and right, and the sliding member can control the first melting hole 93 to align with the second melting hole 86 after the clamping member is clamped, so that the molten metal can flow into the die change member.
Beneficially or exemplarily, the clamping component includes a clamping groove 75 arranged in the clamping operation block 96 and having a leftward opening, a clamping motor 95 is fixedly arranged in an inner wall of an upper side of the clamping groove 75, a clamping screw 89 extending into the clamping groove 75 is connected to a lower end of the clamping motor 95 in a power fit manner, a clamping block 88 capable of sliding up and down is connected to the clamping screw 89 in a threaded fit manner, if the clamping component needs to operate, the clamping motor 95 is turned on, the clamping motor 95 drives the clamping screw 89 to rotate, the clamping screw 89 rotates to enable the clamping block 88 to approach each other to clamp the heating block 83, and the clamping component can cooperate with the sliding component to control the first melting hole 93 to align with the second melting hole 86, so that the molten metal can flow into the mold changing component.
Beneficially or exemplarily, the mold changing component comprises a rotatable mold changing shaft 85 arranged in the mold groove 80, a rotatable mold changing module 79 is fixedly connected to the mold changing shaft 85, a first liquid inlet hole 92 penetrating through the mold groove 80 from top to bottom and aligned with the second melting hole 86 is arranged on the upper side of the mold groove, a casting cavity 32 corresponding to the first liquid inlet hole 92 is arranged in the mold changing module 79, a second liquid inlet hole 35 penetrating through the casting cavity 32 from top to bottom and aligned with the first liquid inlet hole 92 is arranged in the inner wall of the upper side of the casting cavity, isolation grooves 34 with left and right symmetry and downward openings are arranged in the inner wall between the casting cavities 32, an isolation block 33 capable of sliding downwards is arranged in the isolation groove 34, a first rotating cavity 78 is arranged in the inner wall of the lower side of the mold groove 80, the lower end of the mold changing shaft 85 extends into the first rotating cavity 78 and is fixedly connected with a first rotating gear 77, the right end of the first rotating gear 77 is connected with a second rotating gear 30 in a meshing and matching manner, a second rotating cavity 36 is arranged in the inner wall of the right side of the mold changing module 79, the axle center of the second rotating gear 30 is fixedly connected with a first rotating shaft 31 extending into the second rotating cavity 36, the right end of the first rotating shaft 31 is fixedly connected with a third rotating gear 37, the upper end of the third rotating gear 37 is connected with a rotatable fourth rotating gear 38 in a meshing and matching manner, the axle center of the fourth rotating gear 38 is fixedly connected with a second rotating shaft 39, the upper end of the second rotating shaft 39 extends into the fourth sliding cavity 43 and is fixedly connected with the first straight gear 50, a lifting component is arranged in the mold changing component, if the mold changing component needs to work, the first straight gear 50 is rotated, the first straight gear 50 drives the second rotating shaft 39 to rotate, the second rotating shaft 39 drives the fourth rotating gear 38 to rotate, fourth rotating gear 38 drives third rotating gear 37 rotates, third rotating gear 37 drives first rotating shaft 31 rotates, first rotating shaft 31 drives second rotating gear 30 rotates, second rotating gear 30 drives first rotating gear 77 rotates, first rotating gear 77 drives retooling axle 85 rotates, retooling axle 85 drives retooling module 79 rotates, retooling module 79 rotates to external back, opens lifting unit and can put into the mould, retooling unit can be cast with three kinds of mould at most simultaneously, can also pull down the width is greater than to spacing block 33 the large-scale mould of casting chamber 32, the mould variety that can hold is various, and casting efficiency is high.
Advantageously or exemplarily, said lifting means comprise a lifting groove 73 disposed in said mold block 79 and opening downwards and communicating with said casting cavity 32 and with said separation groove 34, a lifting block 49 which can slide up and down and is connected with the isolation block 33 through a bolt is arranged in the lifting groove 73, the chain wheel cavities 41 are symmetrically arranged at the left and the right in the module changing 79, the chain wheel cavity 41 is internally provided with a chain wheel 40 driven by a motor, a chain hole 48 is communicated between the chain wheel 40 and the lifting groove 73, a hinge with the other end fixedly connected with the lifting block 49 is fixedly wound on the chain wheel 40 to rotate the chain wheel 40, the lifting block 49 can be lowered, the lifting block 49 is lowered to drive the isolation block 33 to be lowered, the isolation block can be placed into a mold after being lowered, the placing mould can be easily placed through the lifting component, and the phenomenon that the foot is injured or the mould is damaged due to the fact that the mould falls in the carrying mould is prevented.
When a metal plate is cast by the device, the rotating motor 84 is turned on, the rotating motor 84 drives the melting shaft 81 to rotate, the melting shaft 81 drives the melting block 90 to rotate to the outside, the melting block 90 is separated from the abutting joint with the first sliding block 98, the first sliding block 98 slides leftwards under the action of the first resetting device 97, the second sliding block 52 slides upwards under the action of the second resetting device 99, the second sliding block 52 slides upwards to separate the first bevel gear 46 from the sliding gear 45, the second bevel gear 42 is meshed with the first straight gear 50, the power motor 51 is turned on, the power motor 51 drives the first rotating shaft 47 to rotate, the first rotating shaft 47 drives the second bevel gear 42 to rotate, the second bevel gear 42 drives the first straight gear 50 to rotate, the first straight gear 50 rotates to drive the second rotating shaft 39 to rotate, the second rotating shaft 39 drives the fourth rotating gear 38 to rotate, the fourth rotating gear 38 drives the third rotating gear 37 to rotate, the third rotating gear 37 drives the first rotating shaft 31 to rotate, the first rotating shaft 31 drives the second rotating gear 30 to rotate, the second rotating gear 30 drives the first rotating gear 77 to rotate, the first rotating gear 77 drives the mold changing shaft 85 to rotate, the mold changing shaft 85 drives the mold changing module 79 to rotate to the outside, the chain wheel 40 is rotated to enable the lifting block 49 to descend, the lifting block 49 descends to drive the isolation block 33 to descend, the mold can be placed in after descending, the chain wheel 40 is rotated to enable the lifting part to reset after the mold is replaced, the power motor 51 is turned on to enable the mold part to reset, metal materials are placed in the melting cavity 91, the rotating motor 84 is turned on to enable the melting block 90 to return to the original position, the heating block 83 is turned on to heat the metal materials to be melted, at the moment, the melting block 90 resets to push the second sliding block 52 to slide downwards, the second sliding block 52 slides downwards to enable the first bevel gear 46 to be meshed with the sliding gear 45, the clamping motor 95 is turned on, the clamping motor 95 drives the clamping screw 89 to rotate, the clamping screw 89 rotates to enable the clamping blocks 88 to approach each other to clamp the heating block 83, the power motor 51 is started, the power motor 51 drives the first rotating shaft 47 to rotate, the first rotating shaft 47 drives the first bevel gear 46 to rotate, the first bevel gear 46 drives the sliding gear 45 to rotate, the sliding gear 45 rotates to drive the threaded rod 87 to rotate, the threaded rod 87 rotates to enable the clamping working block 96 to slide rightwards until the first melting hole 93 is aligned with the second melting hole 86, molten metal melted after alignment can enter a die in the casting cavity 32 through the first melting hole 93, the second melting hole 86, the first liquid inlet hole 92 and the second liquid inlet hole 35 for casting.
The invention has the beneficial effects that:
through the arrangement of the power switching part, the same motor can control the die changing part and the sliding part to work, so that the energy consumption is greatly saved, and the cost of the device is reduced;
through the arrangement of the die change component, at most three types of dies can be used for casting at the same time, the isolation block can be detached and placed into a large die with the width larger than that of the casting cavity, the types of the dies which can be accommodated are various, and the casting efficiency is high;
through the setting of lifting unit, can make and put the mould and become light, more prevented among the transport mould that the mould falls to lead to foot injury or mould to damage.
The casting type metal plate forming device is more reasonable and ingenious in overall structure, convenient to use, high in plate casting efficiency and good in casting effect, can control the sliding device and the die change component to work by means of a single driving motor, is high in use safety, and has high use and popularization values.
It will be apparent to those skilled in the art that various modifications may be made to the above embodiments without departing from the general spirit and concept of the invention. All falling within the scope of protection of the present invention. The protection scheme of the invention is subject to the appended claims.