CN110555496B - Paperless production method of glasses production line and glasses box - Google Patents
Paperless production method of glasses production line and glasses box Download PDFInfo
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- CN110555496B CN110555496B CN201910934981.XA CN201910934981A CN110555496B CN 110555496 B CN110555496 B CN 110555496B CN 201910934981 A CN201910934981 A CN 201910934981A CN 110555496 B CN110555496 B CN 110555496B
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- 239000011521 glass Substances 0.000 title claims abstract description 128
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 112
- 238000012545 processing Methods 0.000 claims abstract description 13
- 238000013507 mapping Methods 0.000 claims description 15
- 238000004891 communication Methods 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 11
- 241000510164 Cumberlandia monodonta Species 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 9
- 230000010365 information processing Effects 0.000 claims description 2
- 238000005286 illumination Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005498 polishing Methods 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000012937 correction Methods 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The invention relates to the technical field of glasses production, and discloses a paperless production method of a glasses production line and a glasses box. According to the paperless production method and the glasses box for the glasses production line, the glasses box bar code can be scanned by the production line to manage the processing production of the glasses, paper for printing order information does not need to be placed on the glasses box main body, paper printing is reduced, paper placing workload is reduced, paper and manpower are saved, the power-off display information is realized by utilizing the characteristic that the electronic ink screen is displayed after power-off, power supply is saved, an embedded system is not arranged on the glasses box main body, the electronic ink screen and the embedded system are connected through a connector when order information is needed to be written into the electronic ink screen, information writing and ink screen display are realized, the glasses box main body does not need to be independently provided with the embedded system, and the cost is saved greatly.
Description
Technical Field
The invention relates to the technical field of glasses production, in particular to a paperless production method of a glasses production line and a glasses box.
Background
At present, most of the schemes adopted in the production line of the glasses production factory are that bar codes and other text information are generated according to order data, paper is placed on a glasses box to distinguish the glasses, the glasses in the box are produced according to the order information, the paper is placed to distinguish the glasses, one paper is printed for each pair of glasses to be produced, a large amount of paper is wasted in the factory, meanwhile, the work of printing paper, placing paper, replacing paper and the like additionally increases the production workload, the manpower waste is formed, the working efficiency is low, secondly, because the glasses box is mobile, if the battery system is required to be powered, the battery system is required to be charged, or the batteries are required to be replaced, and the glasses box is troublesome to use.
Disclosure of Invention
The invention aims to solve the technical problems of wasting a large amount of paper, increasing production workload and lowering working efficiency.
The invention adopts the following technical scheme to solve the technical problems: the paperless production method for the glasses production line comprises the steps of corresponding codes, binding bar codes with orders, writing into a display screen, tracking the production flow of the glasses, mapping and binding the released bar codes with the orders, and the specific paperless production steps are as follows:
(1) Encoding: each spectacle case is encoded in a database and the corresponding bar code is printed in the appropriate position on the outer surface of the case.
(2) The bar code corresponds to the order: and during feeding and film sticking, scanning a bar code, and according to order arrangement, the bar code corresponds to and binds with an order selected in a production database.
(3) Writing into a display screen: when the glasses box is bound with the order, the order information is written into the display screen on the glasses box, and accidents occur in the production process or when confusion occurs, workers can manually correct errors according to the display screen information.
(4) Tracking the production flow of the glasses: the boxes flow on a production line, the production line is provided with bar code scanning equipment at each process decision point, and the production line tracks the production flow of the glasses according to scanning information, so that the glasses are ensured to be produced on the production line according to order requirements.
(5) Releasing the mapping and binding of the bar code and the order: after the production is completed, the mapping and binding of the bar codes and the orders are released, and in the next round of production, the glasses box and the bar codes can be reused to carry out new order mapping and production.
Preferably, the glasses box in the step comprises a glasses box main body, a bar code is arranged on the outer surface of the front end of the glasses box main body, an electronic ink screen is arranged on one side, close to the bar code, of the outer surface of the front end of the glasses box main body, an LED lamp is arranged on one side, close to the electronic ink screen, of the front end of the glasses box main body, a key is arranged on one side, close to the LED lamp, of the front end of the glasses box main body, and an embedded system is arranged inside the glasses box main body.
Preferably, the outer surface of the rear end of the bar code is fixedly connected with the outer surface of the front end of the glasses box main body, and the outer surface of the rear end of the electronic ink screen is fixedly connected with the outer surface of the front end of the glasses box main body.
Preferably, the LED lamp is fixedly connected with the glasses box main body, and the rear end of the key is fixedly connected with the front end of the glasses box main body.
Preferably, the embedded system comprises an information storage module, an information feedback module, an illumination module, a display module and an adjustment module, wherein a signal port of the information feedback module is connected with a signal port of the information storage module, and a signal port of the illumination module is connected with a signal port of the information storage module.
Preferably, the signal port of the display module is connected with the signal port of the information storage module, and the signal port of the adjusting module is connected with the signal port of the information storage module.
Preferably, the external controller in the step comprises an external central control module, and a signal port of the external central control module is connected with a signal port of the embedded system.
Preferably, the glasses case is provided with a bluetooth communication module and a serial communication module, and performs information interaction operation with an authorized operation terminal such as a mobile phone through bluetooth communication.
The invention also provides a paperless production method of the glasses production line, which comprises the following steps:
a. encoding each of the eyeglass case bodies in the database and printing a corresponding bar code on an outer surface of the eyeglass case body;
b. before feeding, the embedded system is connected with an external controller, the starting and the running of the embedded system are controlled by the external controller, the embedded system is communicated with the external controller, new order information is read, the embedded system stores the order information in an information storage module according to the order information, and the information is displayed on an electronic ink screen;
c. the information feedback module is used for feeding back successful order information processing, the external controller is used for controlling the flow of a production line, and the spectacle case enters a production flow;
d. when the glasses box main body is bound with the order, the order information is written into an electronic ink screen on the glasses box, the glasses box main body flows on a production line, and the production line tracks the production flow of the glasses according to the scanning information;
e. when flowing to one processing step, the inlet external controller of each device determines whether to scan the bar code on the glasses box main body according to the condition of the device, and after the bar code is scanned, the external controller reads the production state of the order according to the bar code mapping order and determines whether to process at the station;
f. if the order in the spectacle case body is successfully processed at the station, the external controller changes the processing state of the order and uploads the processing state to the upper management system, and the spectacle case body flows on the production line until the order production is completed.
Compared with the prior art, the invention provides a paperless production method of a glasses production line and a glasses box, which have the following beneficial effects:
1. according to the paperless production method of the glasses production line and the glasses box, the processing steps of the glasses can be displayed by scanning the bar codes, paper for printing order information does not need to be placed on the glasses box main body, the workload of printing paper, placing paper, replacing paper and the like is reduced, and paper and manpower are saved.
2. According to the paperless production method of the glasses production line and the glasses box, the glasses box is separated from the embedded system, when order information is needed to be written into the electronic ink screen, the electronic ink screen is connected with the embedded system through the connector to write display information, and the electronic ink screen is refreshed to display, so that a plurality of glasses boxes can be used, a few embedded systems are commonly used, and the glasses box does not need to be powered to reduce complicated steps of replacing batteries.
3. The paperless production method of the glasses production line and the glasses box are characterized in that an embedded system is arranged on the glasses box, the embedded system receives external information through a serial communication module and refreshes the electronic ink screen, and the embedded system arranged on the glasses box does not need to be provided with a battery power supply system because the electronic ink screen has a power-off display maintaining characteristic, only the glasses box is powered on at a specific position, the embedded system works, after tasks are completed, the glasses box leaves a power supply position, and the embedded system is powered off and stopped, so that the function of assisting in manual error correction when the production line is abnormal can be exerted on display information of the electronic ink screen, bluetooth communication of the glasses box and mobile phone communication of an authorized operator can be exerted, the function of participating in production management as an intelligent terminal is exerted, the flexibility and the informatization degree of the production line are improved, and the production efficiency is improved.
Drawings
FIG. 1 is a flow chart of the operation of the present invention;
FIG. 2 is a schematic diagram of a hardware architecture of an embedded system according to the present invention;
FIG. 3 is a flow chart of an embedded system of the present invention;
FIG. 4 is a schematic diagram of an application process of the embedded system of the present invention;
FIG. 5 is a schematic diagram of a software architecture of an embedded system according to the present invention;
fig. 6 is a mechanical structure and composition of the eyeglass case of the present invention.
In the figure: 1. a glasses case body; 2. a bar code; 3. an electronic ink screen; 4. an LED lamp; 5. and (5) a key.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, a paperless production method for a glasses production line includes the steps of encoding, bar code corresponding to an order, binding, writing to a display screen, tracking a production flow of glasses, and mapping and binding the bar code and the order, wherein the specific paperless production steps are as follows:
(1) Encoding: each spectacle case is encoded in a database and the corresponding bar code is printed in the appropriate position on the outer surface of the case.
(2) The bar code corresponds to the order: and during feeding and film sticking, scanning a bar code, and according to order arrangement, the bar code corresponds to and binds with an order selected in a production database.
(3) Writing into a display screen: when the glasses box is bound with the order, the order information is written into the display screen on the glasses box, and accidents occur in the production process or when confusion occurs, workers can manually correct errors according to the display screen information.
(4) Tracking the production flow of the glasses: the boxes flow on a production line, the production line is provided with bar code scanning equipment at each process decision point, and the production line tracks the production flow of the glasses according to scanning information, so that the glasses are ensured to be produced on the production line according to order requirements.
(5) Releasing the mapping and binding of the bar code and the order: after the production is completed, the mapping and binding of the bar codes and the orders are released, and in the next round of production, the glasses box and the bar codes can be reused to carry out new order mapping and production.
The glasses box includes glasses box main part 1, and the front end surface of glasses box main part 1 is provided with bar code 2, and the front end surface of glasses box main part 1 is provided with electronic ink screen 3 near one side of bar code 2, and one side that the front end of glasses box main part 1 is close to electronic ink screen 3 is provided with LED lamp 4, and one side that the front end of glasses box main part 1 is close to LED lamp 4 is provided with button 5, and the inside of glasses box main part 1 is provided with embedded system.
The outer surface of the rear end of the bar code 2 is fixedly connected with the outer surface of the front end of the glasses box main body 1, and the outer surface of the rear end of the electronic ink screen 3 is fixedly connected with the outer surface of the front end of the glasses box main body 1.
The LED lamp 4 is fixedly connected with the glasses box main body 1, and the rear end of the key 5 is fixedly connected with the front end of the glasses box main body 1.
The embedded system comprises an information storage module, an information feedback module, an illumination module, a display module and an adjustment module, wherein a signal port of the information feedback module is connected with a signal port of the information storage module, and a signal port of the illumination module is connected with a signal port of the information storage module.
The signal port of the display module is connected with the signal port of the information storage module, and the signal port of the adjusting module is connected with the signal port of the information storage module.
The external controller comprises an external central control module, and a signal port of the external central control module is connected with a signal port of the embedded system; the glasses box main body 1 is provided with a Bluetooth communication module and a serial port communication module, and performs information interaction operation with an authorized operation terminal such as a mobile phone through the Bluetooth communication module.
During operation, each glasses box main body 1 is encoded in a database, a corresponding bar code 2 is printed on the outer surface of the glasses box main body 1, an embedded system on the glasses box main body 1 is connected with an external controller before a protective film is attached to a feeding and lens, the embedded system is controlled to start and operate by the external controller, the embedded system is communicated with the external controller, new order information is read, the embedded system stores the order information according to the order information through an information storage module, information is displayed on an electronic ink screen 3, the embedded system is communicated with the external controller through a Bluetooth communication module, the order information is fed back, the external controller controls a production line to flow, the glasses box enters a production flow, the bar code 2 is scanned through a scanner, if a rough grinding step is not carried out on lenses, rough grinding is carried out on the lenses through an external controller control milling machine, the bar code 2 is scanned through the scanner, if a polishing step is not carried out on the lenses, the surfaces of the lenses are subjected to secondary polishing, the embedded system is scanned through the scanner, if the lenses are not subjected to the polishing step, the marking step is carried out on the lenses, the lenses are printed on the surfaces of the lenses, the lenses are printed through a machine, the surface is cleaned through a key 4, and finally, the LED can be embedded into a light through a protective film, and the LED is cleaned, and the surface is completely cleaned, and the surface of the glasses can be cleaned.
In summary, the processing steps of the glasses can be displayed by scanning the bar codes 2, paper for printing order information does not need to be placed on the glasses box main body 1, the workload of printing paper, placing paper, replacing paper and the like is reduced, and paper and manpower are saved; the embedded system is arranged on the glasses box main body 1, the embedded system receives external information through the Bluetooth communication module and refreshes the electronic ink screen 3, and also because the electronic ink screen 3 has the outage display maintaining characteristic, the embedded system arranged on the glasses box main body 1 does not need to be provided with a battery power supply system, only the embedded system supplies power to the glasses box main body 1 at a specific position, so that the embedded system works, after the task is finished, the glasses box main body 1 leaves the power supply position, and the embedded system is shut down after the power outage, so that the function of assisting in manual error correction when the electronic ink screen 3 is abnormal in a production line can be exerted, the function of taking part in production management as an intelligent terminal can be exerted, the automation and informatization degree of the production line are improved, the production efficiency is improved, the glasses box main body 1 is separated from the embedded system, the electronic ink screen 3 is connected with the embedded system through a connector when order information is required to be written into the electronic ink screen 3, the electronic ink screen 3 is refreshed, a plurality of glasses box main bodies 1 can be displayed, a few embedded systems are commonly, and the glasses box main body 1 does not need to have a long-time battery replacement, and thus the complicated step of not replacing the battery is avoided.
The invention also provides a paperless production method of the glasses production line, which comprises the following steps:
a. each of the eyeglass case bodies is encoded in a database and a corresponding bar code is printed on the outer surface of the eyeglass case body.
b. Before feeding, the embedded system is connected with an external controller, the starting and the running of the embedded system are controlled by the external controller, the embedded system is communicated with the external controller, new order information is read, the embedded system stores the order information through an information storage module according to the order information, and the information is displayed on an electronic ink screen;
c. the communication module is communicated with an external controller, the processing of order information is successful through feedback, the external controller controls the flow of a production line, and the glasses box enters a production flow;
d. when the glasses box main body is bound with the order, the order information is written into an electronic ink screen on the glasses box, the glasses box main body flows on a production line, and the production line tracks the production flow of the glasses according to the scanning information;
e. when flowing to one processing step, the inlet external controller of each device determines whether to scan the bar code on the glasses box main body according to the condition of the device, and after the bar code is scanned, the external controller reads the production state of the order according to the bar code mapping order and determines whether to process at the station;
f. if the order in the spectacle case body is successfully processed at the station, the external controller changes the processing state of the order and uploads the processing state to the upper management system, and the spectacle case body flows on the production line until the order production is completed.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (2)
1. The paperless production method for the glasses production line comprises the steps of corresponding codes, binding bar codes with orders, writing into a display screen, tracking the production flow of the glasses, mapping and binding the released bar codes with the orders, and the specific paperless production steps are as follows:
(1) Encoding: encoding each of the eyeglass cases in a database and printing a corresponding bar code at a suitable location on the outer surface of the case;
(2) The bar code corresponds to the order: scanning a bar code during feeding and film pasting, and arranging the bar code according to orders, wherein the bar code corresponds to and binds with the selected orders in the production database;
(3) Writing into a display screen: when the glasses box is bound with the order, the order information is written into a display screen on the glasses box, and when an accident occurs in the production process or confusion occurs, a worker can manually correct errors according to the display screen information;
(4) Tracking the production flow of the glasses: the boxes flow on a production line, the production line is provided with bar code scanning equipment at each process decision point, and the production line tracks the production flow of the glasses according to scanning information, so that the glasses are ensured to be produced on the production line according to the order requirement;
(5) Releasing the mapping and binding of the bar code and the order: after the production is completed, the mapping and binding of the bar codes and the orders are released, and in the next round of production, the glasses box and the bar codes can be reused to carry out new order mapping and production.
2. The paperless production process for spectacle case according to claim 1, wherein:
a. encoding each spectacle case body (1) in a database, and printing a corresponding bar code (2) on the outer surface of the spectacle case body (1);
b. before feeding, the embedded system is connected with an external controller, the starting and the running of the embedded system are controlled by the external controller, the embedded system is communicated with the external controller, new order information is read, the embedded system stores the order information through an information storage module according to the order information, and the information is displayed on an electronic ink screen (3);
c. the system comprises a Bluetooth communication module, an external controller, an information feedback module, a production line, a glasses box, a production flow and a control module, wherein the Bluetooth communication module is used for communicating with the external controller, the information feedback module is used for feeding back successful order information processing, the external controller is used for controlling the flow of the production line, and the glasses box enters the production flow;
d. when the glasses box main body (1) is bound with the order, order information is written into an electronic ink screen (3) on the glasses box, the glasses box main body (1) flows on a production line, and the production line tracks the production flow of the glasses according to the scanning information;
e. when flowing to one processing step, the inlet external controller of each device determines whether to scan the bar code (2) on the glasses box main body (1) according to the condition of the device, and after the bar code (2) is scanned, the external controller reads the production state of an order according to the mapping order of the bar code (2) and determines whether to process at the station;
f. if the order in the glasses box main body (1) is successfully processed at the station, the external controller changes the processing state of the order and uploads the processing state to the upper management system, and the glasses box main body (1) flows on the production line until the order production is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910934981.XA CN110555496B (en) | 2019-09-29 | 2019-09-29 | Paperless production method of glasses production line and glasses box |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910934981.XA CN110555496B (en) | 2019-09-29 | 2019-09-29 | Paperless production method of glasses production line and glasses box |
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| Publication Number | Publication Date |
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| CN110555496A CN110555496A (en) | 2019-12-10 |
| CN110555496B true CN110555496B (en) | 2024-04-09 |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204650086U (en) * | 2015-06-09 | 2015-09-16 | 哈尔滨医科大学 | A kind of glasses with RFID label tag and comprise the system of these glasses |
| CN108734543A (en) * | 2017-03-30 | 2018-11-02 | 依视路国际公司 | System and method for handling glasses order |
| CN210324254U (en) * | 2019-09-29 | 2020-04-14 | 东莞市科英泰电气技术有限公司 | Glasses box |
-
2019
- 2019-09-29 CN CN201910934981.XA patent/CN110555496B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204650086U (en) * | 2015-06-09 | 2015-09-16 | 哈尔滨医科大学 | A kind of glasses with RFID label tag and comprise the system of these glasses |
| CN108734543A (en) * | 2017-03-30 | 2018-11-02 | 依视路国际公司 | System and method for handling glasses order |
| CN210324254U (en) * | 2019-09-29 | 2020-04-14 | 东莞市科英泰电气技术有限公司 | Glasses box |
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| CN110555496A (en) | 2019-12-10 |
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