CN110552860B - Compressor and method for compressor control - Google Patents

Compressor and method for compressor control Download PDF

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Publication number
CN110552860B
CN110552860B CN201810536977.3A CN201810536977A CN110552860B CN 110552860 B CN110552860 B CN 110552860B CN 201810536977 A CN201810536977 A CN 201810536977A CN 110552860 B CN110552860 B CN 110552860B
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China
Prior art keywords
compressor
mover
rotor
current
cylinder
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CN201810536977.3A
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CN110552860A (en
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吴远刚
许升
李衡国
宋斌
高山
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Qingdao Haier Smart Technology R&D Co Ltd
Haier Smart Home Co Ltd
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Qingdao Haier Smart Technology R&D Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B35/00Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
    • F04B35/04Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/06Control using electricity
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/10Other safety measures

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Compressors, Vaccum Pumps And Other Relevant Systems (AREA)

Abstract

The invention discloses a compressor and a method for controlling the compressor, and belongs to the technical field of compressors. The compressor includes: the shell with install the active cell in the shell, the one end of active cell is straight reciprocating motion in the cylinder, still includes: and the pressure detection device is used for detecting acting force generated by the motion of the rotor in the cylinder. The compressor automatically detects the acting force of the mover in the compressor on the pressure detection device to judge whether the position of the mover exceeds the set position, so that the moving position of the mover of the compressor is controlled, the phenomenon that the mover impacts an exhaust valve plate due to the influence of abnormal pressure on the compressor is prevented, the compressor is protected, the reliability of a compressor product is improved, and the service life is prolonged.

Description

Compressor and method for compressor control
Technical Field
The present invention relates to the field of compressor technology, and more particularly, to a compressor and a method for controlling the compressor.
Background
The linear compressor placed in the refrigerating system is moved in a linear manner, which is structurally different from the conventional reciprocating compressor. Due to the characteristic of linear motion, the running stroke of the linear compressor is easily influenced by the pressure fluctuation of suction and exhaust of the system and exceeds a set position, when the mover reaches the TDC position at the edge of the cylinder, if the power is too high or the control is lost at the moment, the mover can collide with the exhaust valve plate, and the problems that the mover falls off or the exhaust valve plate cracks to generate abnormal noise or the compressor is damaged are easily caused by the collision/impact of high frequency or large impact force.
Disclosure of Invention
The embodiment of the invention provides a compressor and a method for controlling the compressor, which can detect the position of a rotor in the compressor, control the operation of the compressor when the rotor exceeds a set position and automatically protect the compressor. The following presents a simplified summary in order to provide a basic understanding of some aspects of the disclosed embodiments. This summary is not an extensive overview and is intended to neither identify key/critical elements nor delineate the scope of such embodiments. Its sole purpose is to present some concepts in a simplified form as a prelude to the more detailed description that is presented later.
According to a first aspect of embodiments of the present invention, there is provided a compressor including: the shell with install the active cell in the shell, the one end of active cell is straight reciprocating motion in the cylinder, the compressor still includes: and the pressure detection device is used for detecting acting force generated by the motion of the rotor in the cylinder.
Optionally, the pressure detection device includes: the piezoelectric induction element is arranged in the cylinder, is contacted with the rotor when the rotor moves beyond a set position, and generates current under the acting force generated by the contact; and the current detection device is used for detecting the current generated by the piezoelectric induction element.
Optionally, the method further comprises: and the control device is used for controlling the motion position of the rotor according to the current detected by the current detection device.
Optionally, the piezoelectric sensing element is a piezoelectric ceramic material or a piezoelectric crystal material.
Optionally, the control device is configured to control a position of the mover to move not to exceed a set position when the current generated by the piezoelectric sensing element is greater than a set current value.
Optionally, the piezoelectric sensing element is disposed on the exhaust valve sheet.
According to a second aspect of embodiments of the present invention, there is provided a method for compressor control, the compressor comprising: the air cylinder comprises a shell and a rotor arranged in the shell, wherein one end of the rotor makes linear reciprocating motion in the air cylinder, and the method comprises the following steps: detecting acting force generated by the mover moving in the cylinder; and controlling a movement position of the mover according to the detected force.
Optionally, the detecting the acting force generated by the mover moving in the cylinder comprises: and detecting a current generated by a piezoelectric induction element in contact with the mover.
Optionally, controlling the motion position of the mover according to the detected pressure includes: and when the detected current is larger than the current set value, controlling the position of the mover to move not to exceed the set position.
Alternatively, the position of the mover is controlled not to exceed the set position when the detected current is greater than the current set value for a set number of consecutive detection cycles.
According to the compressor provided by the embodiment of the invention, the acting force of the mover in the compressor on the pressure detection device is automatically detected to judge whether the position of the mover exceeds the set position, so that the movement position of the mover of the compressor is controlled, the phenomenon that the mover impacts the exhaust valve plate under the influence of abnormal pressure is prevented, the compressor is protected, the reliability of a compressor product is improved, and the service life of the compressor is prolonged.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention, as claimed.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description, serve to explain the principles of the invention.
FIG. 1 is a schematic block diagram of a prior art compressor according to an exemplary embodiment;
FIG. 2 is a schematic diagram of a compressor according to an exemplary embodiment;
FIG. 3 is a schematic illustration of a compressor according to another exemplary embodiment;
FIG. 4 is an enlarged view of a portion of FIG. 3;
FIG. 5 is a flowchart illustrating a method for compressor control according to an exemplary embodiment;
FIG. 6 is a flowchart illustrating a method for compressor control according to another exemplary embodiment.
Reference numerals
1. A housing; 2. a mover; 3. an inner stator; 4. an outer stator; 5. a permanent magnet; 6. a coil; 7. a piston; 8. a cylinder; 9. a cylinder head; 10. an exhaust valve plate; 11. an oil discharge pipe; 12. a front flange; 13. an oil pump; 14. a spring; 16. a piezoelectric sensing element; 17. a phosphorus copper sheet; 18. a signal line; 19. a current detection device; 20. a pressure detection device; 21. and a control device.
Detailed Description
The following description and the drawings sufficiently illustrate specific embodiments of the invention to enable those skilled in the art to practice them. Other embodiments may incorporate structural, logical, electrical, process, and other changes. The examples merely typify possible variations. Individual components and functions are optional unless explicitly required, and the sequence of operations may vary. Portions and features of some embodiments may be included in or substituted for those of others. The scope of embodiments of the invention encompasses the full ambit of the claims, as well as all available equivalents of the claims. Embodiments may be referred to herein, individually or collectively, by the term "invention" merely for convenience and without intending to voluntarily limit the scope of this application to any single invention or inventive concept if more than one is in fact disclosed. Herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a process, method or apparatus that comprises the element. The embodiments are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. As for the methods, products and the like disclosed by the embodiments, the description is simple because the methods correspond to the method parts disclosed by the embodiments, and the related parts can be referred to the method parts for description.
Fig. 1 is a schematic view of a structure of a compressor of the related art shown according to an exemplary embodiment. As shown in fig. 1, the related art linear compressor includes a body part including a housing 1, a cylinder 8, a cylinder cover 9, a piston 7, a spring 14, a front flange 12, an oil discharge pipe 11, an oil pump 13, and the like, and a linear motor part including a stator, a coil 6, an inner stator 3, an outer stator 4, a mover 2, a permanent magnet 5, and the like, wherein the housing 1 is installed with the mover 2, and one end of the mover 2 makes a linear reciprocating motion in the cylinder 8. The rotor and the stator of the linear motor part do radial linear reciprocating motion to drive the radial piston to move, and different cooling capacities are output by controlling the motion stroke of the piston.
Fig. 2 is a schematic view of a compressor according to an exemplary embodiment. The compressor according to an embodiment of the present invention as shown in fig. 2 further includes: and a pressure detecting device 20 for detecting an acting force generated by the movement of the mover 2 in the cylinder 8.
The mover in the compressor reciprocates in the cylinder, the running stroke is easily influenced by the pressure fluctuation of the suction and exhaust of the system, and when the stroke exceeds a limit value, namely a set position, the runner can impact the exhaust valve plate, the abnormal impact noise occurs, the exhaust valve plate 10 is damaged by impact, the mover falls off and the like. In the above scheme, a pressure detection device is installed in the cylinder to detect the acting force generated by the mover moving in the cylinder, when the mover stroke is within a set range, the pressure detected by the pressure detection device corresponds to a certain value, and when the mover stroke exceeds a set position, the pressure of impact/impact generated by the pressure detection device exceeds a set value, that is, greater than the set value, that is, the mover stroke exceeds a limit value, that is, the set position, can be judged. Therefore, the compressor is subjected to operations such as power reduction, halt and the like according to the judgment result, so that the stroke of the rotor is reduced, damage to devices or the whole machine caused by impact/impact on the exhaust valve plate is prevented, the compressor is protected, the reliability and the safety of the product are improved, and the service life of the compressor is prolonged.
Fig. 3 is a schematic diagram illustrating a structure of a compressor according to an exemplary embodiment. As shown in fig. 3, in the compressor according to the embodiment of the present invention, the pressure detecting device 20 includes: a piezoelectric sensing element 16 installed in the cylinder 8, contacting the mover 2 when the mover 2 moves beyond a set position, and generating a current under an acting force generated by the contact; and a current detection device 19 for detecting the current generated by the piezoelectric sensing element 16.
The compressor of the above exemplary embodiment, further comprising: and a control means 21 for controlling a movement position of the mover 2 based on the current detected by the current detecting means.
In the above scheme, the piezoelectric sensing element 16 senses the impact/impact acting force of the mover, the piezoelectric sensing element converts the acting force into an electrical signal to generate a current, the current detection device detects the current, or compares the detected current with a current set value, and when the detected current exceeds the current set value, it is determined that the movement of the mover exceeds a set position, and an excessive impact/impact may be generated on the exhaust valve plate to damage the exhaust valve plate, that is, the adjustment control of the movement position of the mover is realized by reducing the frequency of the compressor or controlling the compressor to stop and other operations, so that the impact/impact of the mover on the exhaust valve plate is reduced, components and the whole compressor are protected, and the reliability of the compressor product and the stability of the operation are improved.
By way of example, the piezoelectric sensing element 16 is a piezoelectric ceramic material or a piezoelectric crystal material. The piezoelectric ceramics and the piezoelectric crystal are induction devices which can convert force into electricity, and the acting force of the induction rotor is converted into current with corresponding magnitude.
In the above solution, the control device 21 is configured to control the position of the mover 2 to move not to exceed a set position when the current generated by the piezoelectric sensing element 16 is greater than a set current value.
Fig. 3 is a schematic diagram illustrating a structure of a compressor according to an exemplary embodiment. As shown in fig. 3, in the compressor according to the embodiment of the present invention, the piezoelectric sensing element is disposed on the discharge valve plate.
Fig. 4 is an enlarged detail view according to fig. 3. In the compressor according to one embodiment of the present invention as shown in fig. 4, a piezoelectric ceramic structure is disposed on the compressor discharge valve plate 10, another piezoelectric ceramic structure is disposed on the cylinder head 9, a phosphor copper sheet 17 is disposed between the two piezoelectric ceramics, the phosphor copper sheet 17 is used as a positive electrode output, the other ends of the two piezoelectric ceramics are connected together as a negative electrode output, and the positive electrode and the negative electrode are connected to a control device 21 outside the compressor housing through a signal line 18.
When the compressor normally operates and the exhaust valve plate is not impacted, and when the exhaust valve plate is opened for exhaust, the exhaust valve plate is slightly opened for exhaust because the rotor does not impact the exhaust valve plate at the moment. At the moment, the stroke or displacement of the operation of the exhaust valve plate is very small, the two piezoelectric ceramic structures at the rear end of the exhaust valve plate are not extruded by external force, and no electromotive force is generated, or the pressure is very small, and the electromotive force generated by the piezoelectric effect does not reach the threshold value of the electromotive force generated by impact. In this case, it can be considered as normal operation or external interference.
When the compressor mover exceeds a set position, for example 2% or less beyond the edge of the cylinder 8, the frequency of operation of the linear compressor is the natural frequency of the compressor body. The mover is now beyond the edge of the cylinder and hits the exhaust valve 10 at a relatively constant frequency. At this time, the power is high, the impact force is large, and the force applied to the two pieces of piezoelectric ceramics behind the exhaust valve plate 10 is also large, so the electromotive force generated by the piezoelectric effect is large, that is, the amplitude of the impact signal is large, and the frequency is fixed.
After the electromotive force/current signals are monitored, analyzing and processing the signals, and determining that the position of the rotor exceeds a set position under the condition that the electromotive force/current signals meet the condition that the amplitude reaches a set value or meet the condition that the electromotive force/current signals are periodic signals at the same time; the analysis of the emf/current signals in combination with the values and periods of the signals of the exemplary embodiments described above may effectively eliminate false signals generated by normal operation and/or external disturbances.
When the collision signal is monitored, the controller performs operations such as power reduction or shutdown. Damage caused by continuous impact of the mover is prevented. The purpose of protecting the compressor is achieved.
FIG. 5 is a flowchart illustrating a method for compressor control according to an exemplary embodiment. A method for compressor control according to an embodiment of the present invention as shown in fig. 5, the compressor comprising: the air cylinder comprises a shell and a rotor arranged in the shell, wherein one end of the rotor makes linear reciprocating motion in the air cylinder, and the method comprises the following steps: in step S110, detecting an acting force generated by the mover moving in the cylinder; and, in step S120, controlling a movement position of the mover according to the detected force.
The mover in the compressor reciprocates in the cylinder, and when the stroke exceeds a limit value, namely a set position, the mover can impact the exhaust valve plate, so that the problems of abnormal impact noise, damage to the exhaust valve plate 10, falling off of the mover and the like occur. In the above scheme, the acting force generated by the mover moving in the cylinder is detected, when the mover stroke is within the set range, the detected pressure corresponds to a certain value, and when the mover stroke exceeds the set position, the generated impact/impact acting force/pressure exceeds, i.e. is greater than, the set value, i.e. the mover stroke exceeds the limit value, i.e. the set position, can be judged.
FIG. 6 is a flowchart illustrating a method for compressor control according to another exemplary embodiment. In the method for controlling a compressor according to one embodiment of the present invention shown in fig. 6, the detecting the acting force generated by the mover moving in the cylinder in step S110 includes: in step S112, a current generated by the piezoelectric induction element in contact with the mover is detected.
In the above scheme, the controlling the motion position of the mover according to the detected pressure in step S120 includes: in step S122, it is determined whether the detected current is greater than a current set value, and when the detected current is greater than the current set value, the position at which the mover is moved is controlled not to exceed a set position in step S126.
In the above scheme, optionally, the compressor can be subjected to operations such as power reduction and shutdown to reduce the stroke of the rotor, so that the moving position of the rotor does not exceed a set position, namely 2% of the edge of the cylinder, damage to devices or a whole machine caused by impact/impact on the exhaust valve plate is prevented, the compressor is protected, the reliability and safety of products are improved, and the service life of the compressor is prolonged.
In the above scheme, the method further comprises: in step S124, it is determined whether the detected current is greater than the current set value for a set number of consecutive detection cycles, and if so, the position of the mover is controlled not to exceed the set position in step S126.
After the current signal is detected, analyzing and processing the signal, and determining that the position of the rotor exceeds a set position under the condition that the amplitude of the current signal reaches a set value or is a periodic signal at the same time; the analysis of the current signal by combining the amplitude and the signal period of the signal can effectively eliminate error signals generated by normal operation and/or external interference and improve the accuracy of compressor control.
The above-mentioned related exemplary descriptions of the method for controlling the compressor refer to the above-mentioned exemplary descriptions of the compressor, which are not repeated herein.
According to the compressor and the method for controlling the compressor, provided by the embodiment of the invention, the acting force of the mover in the compressor on the pressure detection device is automatically detected to judge whether the position of the mover exceeds the set position, so that the motion position of the mover of the compressor is controlled, the phenomenon that the mover impacts the exhaust valve plate under the influence of factors such as abnormal pressure and the like is prevented, the compressor is protected, and the reliability of a compressor product and the service life of the product are improved.
Those of skill in the art would appreciate that the various illustrative elements and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware or combinations of computer software and electronic hardware. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the implementation. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present invention. It is clear to those skilled in the art that, for convenience and brevity of description, the specific working processes of the above-described systems, apparatuses and units may refer to the corresponding processes in the foregoing method embodiments, and are not described herein again.
In the embodiments disclosed herein, it should be understood that the disclosed methods, articles of manufacture (including but not limited to devices, apparatuses, etc.) may be implemented in other ways. For example, the above-described apparatus embodiments are merely illustrative, and for example, the division of the units is only one logical division, and other divisions may be realized in practice, for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection through some interfaces, devices or units, and may be in an electrical, mechanical or other form. The units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment. In addition, functional units in the embodiments of the present invention may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit.

Claims (3)

1. A compressor, comprising: the shell with install the active cell in the shell, the one end of active cell is straight reciprocating motion in the cylinder, its characterized in that still includes:
the piezoelectric induction element is arranged on the exhaust valve sheet, is contacted with the rotor when the rotor moves beyond a set position, and generates current under the acting force generated by the contact;
and the control device is used for controlling the compressor to reduce power or stop the compressor so that the position of the mover does not exceed a set position when the current generated by the piezoelectric induction element is larger than a current set value in a plurality of continuous detection periods with a set number, and the set position is 2% or less of the edge of the cylinder.
2. The compressor of claim 1, wherein the piezoelectric sensing element is a piezoelectric ceramic material or a piezoelectric crystal material.
3. A method for compressor control, the compressor comprising: the air cylinder comprises a shell and a rotor arranged in the shell, wherein one end of the rotor linearly reciprocates in the air cylinder, and the air cylinder is characterized in that the method comprises the following steps:
detecting current generated by a piezoelectric induction element in contact with the rotor, wherein the piezoelectric induction element is arranged on an exhaust valve sheet, is in contact with the rotor when the rotor moves beyond a set position, and generates current under acting force generated by contact;
and controlling the compressor to reduce power or stop so that the position of the mover does not exceed a set position, which is a position 2% or less of the cylinder edge, when the detected current is greater than a current set value for a set number of consecutive detection cycles.
CN201810536977.3A 2018-05-30 2018-05-30 Compressor and method for compressor control Active CN110552860B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1695010A (en) * 2002-09-12 2005-11-09 巴西压缩机股份有限公司 A fluid pump, a fluid-transfer plate and an inductive sensor for a fluid pump
KR20060091642A (en) * 2005-02-16 2006-08-21 엘지전자 주식회사 Piston's collision preventing structure for linear compressor
EP2365221A2 (en) * 2010-03-03 2011-09-14 BSH Bosch und Siemens Hausgeräte GmbH Linear compactor
CN205714698U (en) * 2016-04-27 2016-11-23 青岛海尔智能技术研发有限公司 Linear compressor
CN107313920A (en) * 2016-04-27 2017-11-03 青岛海尔智能技术研发有限公司 Linear compressor and method for detecting position
CN107654359A (en) * 2017-07-28 2018-02-02 青岛海尔智能技术研发有限公司 Reciprocating compressor stroke anticollision control method, reciprocating compressor and refrigerator

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1695010A (en) * 2002-09-12 2005-11-09 巴西压缩机股份有限公司 A fluid pump, a fluid-transfer plate and an inductive sensor for a fluid pump
KR20060091642A (en) * 2005-02-16 2006-08-21 엘지전자 주식회사 Piston's collision preventing structure for linear compressor
EP2365221A2 (en) * 2010-03-03 2011-09-14 BSH Bosch und Siemens Hausgeräte GmbH Linear compactor
CN205714698U (en) * 2016-04-27 2016-11-23 青岛海尔智能技术研发有限公司 Linear compressor
CN107313920A (en) * 2016-04-27 2017-11-03 青岛海尔智能技术研发有限公司 Linear compressor and method for detecting position
CN107654359A (en) * 2017-07-28 2018-02-02 青岛海尔智能技术研发有限公司 Reciprocating compressor stroke anticollision control method, reciprocating compressor and refrigerator

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