CN110552811B - 'square' -shaped mutually-buckled type Stirling engine piston assembly and Stirling engine - Google Patents
'square' -shaped mutually-buckled type Stirling engine piston assembly and Stirling engine Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02G—HOT GAS OR COMBUSTION-PRODUCT POSITIVE-DISPLACEMENT ENGINE PLANTS; USE OF WASTE HEAT OF COMBUSTION ENGINES; NOT OTHERWISE PROVIDED FOR
- F02G1/00—Hot gas positive-displacement engine plants
- F02G1/04—Hot gas positive-displacement engine plants of closed-cycle type
- F02G1/043—Hot gas positive-displacement engine plants of closed-cycle type the engine being operated by expansion and contraction of a mass of working gas which is heated and cooled in one of a plurality of constantly communicating expansible chambers, e.g. Stirling cycle type engines
- F02G1/053—Component parts or details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02G—HOT GAS OR COMBUSTION-PRODUCT POSITIVE-DISPLACEMENT ENGINE PLANTS; USE OF WASTE HEAT OF COMBUSTION ENGINES; NOT OTHERWISE PROVIDED FOR
- F02G1/00—Hot gas positive-displacement engine plants
- F02G1/04—Hot gas positive-displacement engine plants of closed-cycle type
- F02G1/043—Hot gas positive-displacement engine plants of closed-cycle type the engine being operated by expansion and contraction of a mass of working gas which is heated and cooled in one of a plurality of constantly communicating expansible chambers, e.g. Stirling cycle type engines
- F02G1/053—Component parts or details
- F02G1/0535—Seals or sealing arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02G—HOT GAS OR COMBUSTION-PRODUCT POSITIVE-DISPLACEMENT ENGINE PLANTS; USE OF WASTE HEAT OF COMBUSTION ENGINES; NOT OTHERWISE PROVIDED FOR
- F02G2270/00—Constructional features
- F02G2270/40—Piston assemblies
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
- Y02E10/46—Conversion of thermal power into mechanical power, e.g. Rankine, Stirling or solar thermal engines
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- Combustion & Propulsion (AREA)
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- General Engineering & Computer Science (AREA)
- Pistons, Piston Rings, And Cylinders (AREA)
Abstract
Description
技术领域technical field
本发明涉及发动机活塞领域,特别涉及一种“口”字型互扣式斯特林发动机活塞组件及斯特林发动机。The invention relates to the field of engine pistons, in particular to a "mouth"-shaped interlocking Stirling engine piston assembly and a Stirling engine.
背景技术Background technique
斯特林发动机作为一种外燃机,具有结构简单、振动噪音小、效率高等优点,可以利用多种热源,如太阳能、生物质能、化石燃料、工业废热、电能等,属于环境友好型热机。斯特林发动机的活塞环在高温、高压、高载荷的工况下工作,且与气缸壁之间的摩擦方式为干摩擦,摩擦磨损严重,严重影响了活塞环的使用寿命。除此之外,活塞环的密封性也至关重要,二者都能直接影响斯特林发动机的性能。As an external combustion engine, Stirling engine has the advantages of simple structure, low vibration and noise, and high efficiency. It can utilize a variety of heat sources, such as solar energy, biomass energy, fossil fuels, industrial waste heat, electric energy, etc., and belongs to an environment-friendly heat engine. . The piston ring of the Stirling engine works under high temperature, high pressure and high load conditions, and the friction method between the piston ring and the cylinder wall is dry friction, and the friction and wear are serious, which seriously affects the service life of the piston ring. In addition, the tightness of the piston rings is also critical, both of which can directly affect the performance of the Stirling engine.
基于斯特林发动机的活塞的发明主要有:专利申请CN 108661820 A公开了一种分体式斯特林发动机活塞组件,由活塞环主体及活塞环副体组成,二者之间存在的间隙在轴向上影响了活塞组件的密封性,当活塞环膨胀时间隙变大,影响更为显著。且当活塞环磨损后,活塞环膨胀时形变量过大,容易造成拉缸,影响斯特林发动机正常运行。The inventions based on the piston of the Stirling engine mainly include: Patent application CN 108661820 A discloses a split-type Stirling engine piston assembly, which is composed of a piston ring main body and a piston ring auxiliary body, and the gap between the two is at the axis of the shaft. It affects the sealing performance of the piston assembly upward, and the gap becomes larger when the piston ring expands, and the effect is more significant. And when the piston ring is worn, the deformation of the piston ring is too large when it expands, which is easy to cause the cylinder to be pulled, which affects the normal operation of the Stirling engine.
发明内容SUMMARY OF THE INVENTION
针对现有活塞在形变、密封、摩擦方面的不足,本发明提供了一种新型活塞组件及斯特林发动机,能很大程度上提高活塞在这几个方面的表现。本发明给活塞环的变形设定了上限和下限,既能保证活塞环随缸内压力变化而调整自身张紧度,又能防止活塞环因变形过大而增加摩擦,同时也为气缸提供了良好的密封,在气缸的径向和轴向方向上都能很好地阻止气体的泄露。Aiming at the deficiencies of the existing piston in terms of deformation, sealing and friction, the present invention provides a novel piston assembly and a Stirling engine, which can greatly improve the performance of the piston in these aspects. The invention sets an upper limit and a lower limit for the deformation of the piston ring, which can not only ensure that the piston ring adjusts its own tension with the change of the pressure in the cylinder, but also prevent the piston ring from increasing friction due to excessive deformation, and also provides the cylinder with Good sealing can well prevent gas leakage in the radial and axial directions of the cylinder.
本发明是通过以下技术手段实现上述技术目的的。The present invention achieves the above technical purpose through the following technical means.
一种“口”字型互扣式斯特林发动机活塞组件,所述活塞组件包括活塞顶、活塞环和活塞底,其中活塞环又包括主体和副体,副体放置于活塞环主体开口处内。活塞底上依次安装活塞环主体和活塞顶,活塞底与活塞杆直接连接,活塞组件整体在缸内做往复运动。所述活塞环主体为开口环,活塞环主体开口处为互扣式结构,互扣结构中间形成“口”字形通孔;所述活塞环副体嵌入活塞环主体开口处,活塞环副体可沿活塞环主体周向滑动。A "mouth"-shaped interlocking type Stirling engine piston assembly, the piston assembly includes a piston top, a piston ring and a piston bottom, wherein the piston ring further includes a main body and a secondary body, and the secondary body is placed at the opening of the piston ring main body Inside. The main body of the piston ring and the top of the piston are sequentially installed on the bottom of the piston, the bottom of the piston is directly connected with the piston rod, and the whole of the piston assembly reciprocates in the cylinder. The main body of the piston ring is a split ring, the opening of the main body of the piston ring is an interlocking structure, and a "mouth"-shaped through hole is formed in the middle of the interlocking structure; the auxiliary body of the piston ring is embedded in the opening of the main body of the piston ring, and the auxiliary body of the piston ring can be Sliding circumferentially along the body of the piston ring.
进一步,所述活塞环主体的外径大于所述活塞顶和所述活塞底的外径。Further, the outer diameter of the piston ring body is larger than the outer diameters of the piston top and the piston bottom.
进一步,所述活塞环副体为基体成圆弧状、圆弧外侧面具有凸起的“凸”型结构,活塞环副体的凸起部分弧度为2°~6°,凸起部分嵌入活塞环主体互扣结构“口”字型通孔中;所述活塞环副体圆弧状基体部分的弧度为22°~26°,活塞环副体基体部分弧度比凸起部分的弧度大20°;所述活塞环副体内径与活塞环主体内径相同。Further, the piston ring auxiliary body has a base body in an arc shape, and the outer side of the arc has a convex "convex" structure. The interlocking structure of the ring main body is in the "mouth"-shaped through hole; the radian of the circular arc-shaped base part of the piston ring auxiliary body is 22° to 26°, and the radian of the base part of the piston ring auxiliary body is 20° larger than that of the convex part. ; The inner diameter of the piston ring body is the same as the inner diameter of the main body of the piston ring.
进一步,所述活塞环副体凸起部分的轴向厚度小于基体部分的轴向厚度。Further, the axial thickness of the protruding portion of the auxiliary body of the piston ring is smaller than the axial thickness of the base portion.
进一步,所述活塞环主体开口处,沿径向,基体部分与凸起部分的弧度之差至少为10°;所述活塞环主体外侧缺口与互扣结构间存在两处狭缝,狭缝弧度能在0°~2°之间变化;所述活塞环主体开口处“口”字形通孔弧度在6°~8°之间变化。Further, at the opening of the main body of the piston ring, in the radial direction, the difference between the radian of the base part and the convex part is at least 10°; there are two slits between the gap on the outside of the main body of the piston ring and the interlocking structure, and the radian of the slit It can be changed between 0° and 2°; the radian of the "mouth"-shaped through hole at the opening of the main body of the piston ring is changed between 6° and 8°.
进一步,所述活塞环主体在环内方向均布设有凸起圆弧。Further, the main body of the piston ring is evenly distributed with convex arcs in the inner direction of the ring.
进一步,所述凸起圆弧不少于2个。Further, there are no less than two convex arcs.
进一步,所述活塞环主体开口处位于两个凸起圆弧之间。Further, the opening of the piston ring body is located between the two convex arcs.
一种包括上述任一项所述的“口”字型互扣式斯特林发动机活塞组件的斯特林发动机。A Stirling engine comprising the above-mentioned "mouth"-shaped interlocking Stirling engine piston assembly.
本发明的有益效果在于:The beneficial effects of the present invention are:
1.本发明所述的“口”字型互扣式斯特林发动机活塞活塞组件,活塞环主体上存在的狭缝在径向上被所述活塞环副体基体部分遮挡,在轴向上被所述活塞环主体自身的互扣式结构遮挡,避免了漏气通道的出现,实现了气缸径向和轴向上的良好密封。1. In the "mouth"-shaped interlocking Stirling engine piston-piston assembly of the present invention, the slit existing on the piston ring main body is partially shielded by the base body of the piston ring auxiliary body in the radial direction, and is axially blocked by the piston ring auxiliary body. The interlocking structure of the main body of the piston ring itself is shielded, which avoids the occurrence of air leakage channels and realizes good sealing in the radial and axial directions of the cylinder.
2.本发明所述的“口”字型互扣式斯特林发动机活塞组件,通过将“凸”型活塞环副体嵌入互扣式活塞环主体,为活塞环设置了形变上限,避免了活塞环产生过大变形,造成拉缸等故障,从而达到了减小活塞与气缸之间摩擦的效果。2. The "mouth"-shaped interlocking Stirling engine piston assembly of the present invention sets a deformation upper limit for the piston ring by inserting the "convex" piston ring body into the interlocking piston ring main body, avoiding the Excessive deformation of the piston ring causes failures such as pulling the cylinder, thereby reducing the friction between the piston and the cylinder.
3.本发明所述的“口”字型互扣式斯特林发动机活塞组件,通过活塞环主体与活塞环副体的配合,能实现活塞环的张紧度随气缸压力而调整,有利于减摩与密封。3. The "mouth"-shaped interlocking Stirling engine piston assembly of the present invention, through the cooperation of the main body of the piston ring and the auxiliary body of the piston ring, can realize the adjustment of the tension of the piston ring with the cylinder pressure, which is beneficial to Anti-friction and sealing.
附图说明Description of drawings
图1为本发明所述的“口”字型互扣式斯特林发动机活塞组件三维图。Fig. 1 is a three-dimensional view of the piston assembly of the "mouth"-shaped interlocking Stirling engine according to the present invention.
图2为本发明所述的活塞环主体与活塞环副体装配图。FIG. 2 is an assembly diagram of the main body of the piston ring and the auxiliary body of the piston ring according to the present invention.
图3为本发明所述的活塞环主体开口处互扣结构的结构图。FIG. 3 is a structural diagram of the interlocking structure at the opening of the main body of the piston ring according to the present invention.
图4为本发明所述的活塞环副体的三维结构图。FIG. 4 is a three-dimensional structural diagram of the piston ring auxiliary body according to the present invention.
图5为本发明所述的“口”字型互扣式斯特林发动机活塞组件安装图。Fig. 5 is the installation diagram of the piston assembly of the "mouth"-shaped interlocking Stirling engine according to the present invention.
图中:In the picture:
1-活塞环主体;2-活塞环副体;3-活塞顶;4-活塞底;5-紧固螺钉;6-凸起圆弧;7-活塞缸。1-piston ring main body; 2-piston ring auxiliary body; 3-piston top; 4-piston bottom; 5-fastening screw; 6-convex arc; 7-piston cylinder.
具体实施方式Detailed ways
下面结合附图以及具体实施例对本发明作进一步的说明,但本发明的保护范围并不限于此。The present invention will be further described below with reference to the accompanying drawings and specific embodiments, but the protection scope of the present invention is not limited thereto.
如图1、5所示,本发明所述的“口”字型互扣式斯特林发动机活塞组件,安装在活塞杆上,所述活塞组件在活塞缸7内做往复运动,所述活塞组件包括活塞环主体1、活塞环副体2、活塞顶3和活塞底4;所述活塞底4固定连接在活塞杆上;活塞环主体1与活塞顶3通过紧固螺钉5依次安装在活塞底4上。As shown in Figures 1 and 5, the "mouth" type interlocking Stirling engine piston assembly of the present invention is mounted on the piston rod, and the piston assembly reciprocates in the
如图2和图3所示,所述活塞环主体1为开口环,所述活塞环主体1开口处为互扣式结构,且互扣式结构中间形成“口”字型通孔,所述活塞环副体2放置于所述活塞环主体1开口处,且所述活塞环副体2可沿所述活塞环主体1周向滑动;如图4所示,所述活塞环副体2为基体成圆弧状、圆弧外侧面具有凸起的“凸”型结构,凸起部分轴向厚度小于基体部分轴向厚度,所述“凸”型的活塞环副体2台阶面与活塞环主体1开口处的台阶面贴合,所述“凸”型活塞环副体2可以在活塞环主体1开口处沿台阶面滑动;所述活塞环主体1的外径大于所述活塞顶3的外径,所述活塞环主体1的外径大于所述活塞底4的外径。As shown in FIG. 2 and FIG. 3 , the
如图2所示,所述活塞环主体1在环内方向均布设有三个凸起圆弧6。所述活塞环主体1开口处位于两个凸起圆弧6之间,在保证活塞环主体1强度的同时,把活塞环主体1的壁厚控制在一个合适的数值。As shown in FIG. 2 , the piston ring
如图1、2所示,所述活塞环副体2嵌入所述活塞环主体1开口内,二者相互制约。所述活塞环主体1收缩时,所述活塞环主体1的互扣结构和所述活塞环副体2的基体部分都会将其约束在限定范围以内。所述活塞环主体1膨胀外扩到一定程度时,所述活塞环主体1开口处的互扣结构通过所述活塞环副体2的凸起部分实现互扣,达到了限制所述活塞环主体1过度变形的效果。As shown in Figs. 1 and 2, the
如图1、5所示,气缸压力作用在所述活塞环副体2的内表面上,使所述活塞环副体2紧密贴合在所述活塞环主体1上,密封缸内工质的同时为所述活塞环主体1提供一定的张力。气缸压力作用在所述活塞环主体1的内表面上,提供使活塞环主体1张紧的力,所述活塞环主体1发生形变。当气缸压力变大时,所述活塞环主体1外径变大,作用在活塞缸7缸壁上的压力变大,所述活塞环主体1与活塞缸7缸壁之间的摩擦损失变大。当气缸压力过大或所述活塞环主体1磨损过多时,所述活塞环主体1倾向于过度张大,此时所述活塞环主体1开口处互扣结构扣紧所述活塞环副体2,限制自身形变过大,达到了减小活塞与气缸之间摩擦的效果。当气缸压力变小时,所述活塞环主体1外径变小,作用在活塞缸7缸壁上的压力变小,所述活塞环主体1与活塞缸7缸壁之间的摩擦损失变小。As shown in Figures 1 and 5, the cylinder pressure acts on the inner surface of the piston ring
如图1、2所示,所述活塞环副体2凸起部分嵌入所述活塞环主体1互扣结构“口”字型通孔中,所述活塞环副体2基体部分置于所述活塞环主体1沿径向靠内侧处。所述活塞环主体1上存在的狭缝以及间隙,在径向上,被所述活塞环副体2的基体部分遮挡;在轴向上,被所述活塞环主体1上的互扣结构遮挡。在径向和轴向两个方向上,都避免了漏气通道的出现,实现了缸内工质的良好密封,提高斯特林发动机的性能。As shown in Figures 1 and 2, the protruding part of the piston ring
所述实施例为本发明的优选的实施方式,但本发明并不限于上述实施方式,在不背离本发明的实质内容的情况下,本领域技术人员能够做出的任何显而易见的改进、替换或变型均属于本发明的保护范围。The described embodiment is the preferred embodiment of the present invention, but the present invention is not limited to the above-mentioned embodiment, without departing from the essence of the present invention, any obvious improvement, replacement or All modifications belong to the protection scope of the present invention.
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DE3609018A1 (en) * | 1986-03-18 | 1987-09-24 | Wankel Gmbh | AXIAL OIL SEAL OF A ROTARY PISTON MACHINE |
JPH0777278A (en) * | 1993-09-08 | 1995-03-20 | Aisin Seiki Co Ltd | Piston seal |
WO2003001044A1 (en) * | 2001-06-20 | 2003-01-03 | New Power Concepts Llc | Piston ring improvements for a stirling engine |
CN108661820A (en) * | 2018-05-04 | 2018-10-16 | 江苏大学 | A kind of split type piston stirling engine component |
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