CN110551441A - Super-leveling mirror surface powder coating and preparation method thereof - Google Patents

Super-leveling mirror surface powder coating and preparation method thereof Download PDF

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Publication number
CN110551441A
CN110551441A CN201911016675.4A CN201911016675A CN110551441A CN 110551441 A CN110551441 A CN 110551441A CN 201911016675 A CN201911016675 A CN 201911016675A CN 110551441 A CN110551441 A CN 110551441A
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powder coating
parts
leveling
super
polyester resin
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李金庆
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Guangxi Nanning Weiyi Antiseptic Technology Co Ltd
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Guangxi Nanning Weiyi Antiseptic Technology Co Ltd
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Priority to CN201911016675.4A priority Critical patent/CN110551441A/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D167/00Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
    • C09D167/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/03Powdery paints
    • C09D5/033Powdery paints characterised by the additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/47Levelling agents

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Paints Or Removers (AREA)

Abstract

The invention discloses a super-leveling mirror surface powder coating and a preparation method thereof, wherein the powder coating is prepared from the following raw materials in parts by weight: 600 parts of polyester resin 300-one, 25-50 parts of TGIC, 3-6 parts of flatting agent, 3-6 parts of brightening agent, 1.5-3 parts of benzoin, 0.6-1.2 parts of high-dispersion pigment and 0.6-1.2 parts of wax powder. The preparation method comprises the steps of putting the raw materials in parts by weight into a high-speed mixer, fully mixing the raw materials uniformly, adding the mixture into a screw extruder, fully melting and mixing, extruding, tabletting, crushing, screening in a grading mode, and screening the particle size through an ultrasonic vibration screen to obtain the powder coating. The powder coating obtained by the invention is free of solvent, pollution-free, recyclable and excellent in leveling property, and solves the problems of poor surface leveling property and poor mirror effect of the existing powder coating.

Description

Super-leveling mirror surface powder coating and preparation method thereof
Technical Field
The invention relates to the technical field of powder coatings, in particular to a super-leveling mirror surface powder coating and a preparation method thereof.
Background
The powder coating is a novel solvent-free 100% solid powder coating, which is prepared by mixing, crushing and sieving film-forming resin, an auxiliary agent, pigment, filler and the like, needs electrostatic spraying and baking for film formation during coating construction, and has the characteristics of no solvent, no pollution, recoverability, environmental protection, energy and resource conservation, labor intensity reduction, high mechanical strength of a coating film and the like.
Because the powder coating does not contain a solvent, the powder coating does not contain the solvent to assist in leveling in the baking process, and the leveling is controlled mainly by the wetting action of the leveling agent and the viscosity and softening point of main film forming substances, namely polyester, epoxy, curing agent and the like. However, the powder coating is difficult to coat thin layers, solvent-based coatings are easy to form ultrathin coatings, the powder coating is difficult to achieve the effect during coating, the average minimum film thickness is 50-70 mu m, and when the film thickness is less than 40 mu m, the film layer is too thin, the leveling property of the film is poor, so that the appearance decorative effect is poor, and serious orange peel or pore phenomena are presented.
The leveling agent is a common paint auxiliary agent and can promote the paint to form a flat, smooth and uniform coating film in the drying film-forming process; the surface tension of the coating liquid can be effectively reduced, the permeability of the coating liquid is improved, the leveling property and uniformity of the coating liquid are improved, the possibility of generating spots and stains during brushing is reduced, the coverage is improved, and the formed film is uniform and natural. Many kinds of leveling agents are available, mainly including surfactants and organic solvents, and the kinds of leveling agents used in different paints are different.
If no additional leveling agent is used in the existing powder coating formula, the surface of the film layer is rough, the gloss is low, the internal binding property of the film layer is poor, and the impact property is poor. And the leveling agent used by the existing powder coating has poor leveling performance of a coating film, the application range of the leveling agent is limited, most of the leveling agent is viscous liquid and is inconvenient to add and use, and meanwhile, due to poor compatibility, the coating film gloss cannot meet the requirement because the coating film gloss is easy to interfere with each other.
Disclosure of Invention
The invention aims to provide a super-leveling mirror surface powder coating and a preparation method thereof, the powder coating is free of solvent, free of pollution, recyclable and excellent in leveling property, and the problems of poor surface leveling property and poor mirror surface effect of the existing powder coating are solved.
The technical scheme of the invention is realized in the following mode:
The super-leveling mirror surface powder coating is composed of the following raw materials in parts by weight: 600 parts of polyester resin 300-one, 25-50 parts of TGIC, 3-6 parts of flatting agent, 3-6 parts of brightening agent, 1.5-3 parts of benzoin, 0.6-1.2 parts of high-dispersion pigment and 0.6-1.2 parts of wax powder.
The molecular chain segment of the polyester resin is provided with one or more of active groups with lower surface tension, such as butyl propionate, heptyl propionate, neopentyl propionate and the like; the acid value of the polyester resin is 28-35mgKOH/g, and the softening point is 110-120 ℃. The active group can play a role in wetting a substrate and transferring to the surface in the powder coating, and the leveling agent is not required to be added, so that the leveling property of the coating film can have an excellent effect, and the purpose of excellent self-leveling is realized.
The flatting agent contains hydroxyl and benzene rings, the number average molecular weight Mn is 6000-7000, and the molecular weight distribution PDI is 1.5-2.8.
Preferably, the number average molecular weight Mn of the leveling agent is 6930, and the molecular weight is 2.39.
The brightener is 701 auxiliary agent.
The high-dispersion pigment is high-dispersion permanent yellow or high-dispersion permanent red.
The functions of the raw materials used in the invention are introduced as follows:
The polyester resin is a linear or slightly branched heterochain macromolecular compound formed by high-temperature polycondensation of polyalcohol and polybasic acid. The polyester resin is prepared from hydrogenated terephthalic acid, trimethylolpropane monoester, 2-dimethylolpropionic acid heptyl ester, hydroxypivalic acid neopentyl glycol ester, neopentyl glycol and other raw materials. Butyl propionate, heptyl propionate or neopentyl glycol propionate ester groups are retained in polyester chain segments in the preparation process of the polyester resin, and the obtained polyester resin has a low surface tension group in the molecular structure, so that the polyester resin still has outstanding self-leveling property even if no leveling agent is additionally added.
TGIC (triglycidyl isocyanurate) is white particles or powder, is a heterocyclic epoxy compound, has good heat resistance and weather resistance, adhesion and excellent high-temperature performance, and is used as a crosslinking curing agent of polyester powder coating. TGIC coatings have good adhesion, corrosion resistance and outdoor durability, and have good edge coverage. The polyester powder coating taking TGIC as the curing agent is weather-resistant powder which has absolute advantages in domestic markets, and is a leading product of the weather-resistant powder coating due to the advantages of smooth and compact coating, good heat resistance, good physical and chemical properties and the like.
The leveling agent is a common paint assistant, can promote the paint to form a flat, smooth and uniform coating film in the drying film-forming process, can quickly reduce the surface tension of the paint, promote the paint to quickly flow before curing film-forming, eliminate or reduce the surface defects of orange peel, brush marks, ripples, shrinkage cavities and the like, and improve the gloss and the brightness of the coating film. The flatting agent used in the invention introduces a certain amount of hydroxyl polar groups and a certain amount of benzene rings, and the introduction of the hydroxyl polar groups improves the wettability to a base material, the compatibility with resin in powder coating and the adhesion of a coating on a substrate; benzene rings are introduced, so that the compatibility of the flatting agent and resin in the powder coating is further improved, and the boiling water resistance of the coating is not reduced; the leveling agent enables the coating to have excellent leveling, anti-shrinkage and brightening effects.
The brightener mainly has the function of removing oil stains, oxidized and unoxidized surface impurities remained on the metal surface through an active surface, and keeping the cleanness, glossiness and color fastness of the exterior of an object. The brightening agent influences the texture of the appearance through the grinding effect, and the polishing efficiency is improved. The brightener has excellent thermal stability and chemical stability, and is not decomposed and volatilized in the processing process. The brightener can remove substances such as oxide, scum and the like on the surface; the glossiness of the surface is increased, and the surface finish of the product is improved; the product and the environment are not polluted, and the use is safe; the weldability and the decoration of the surface of the product can be increased. The brightening agent is added into the powder coating, so that the mirror effect of the powder coating can be effectively improved. The 701 auxiliary agent is a wetting accelerant, is commonly called as a brightener, is a powder coating additive taking an acrylate copolymer as a main body, and has good wetting effect on polar additives (such as pigments and fillers) in the powder coating and coated objects (such as metals such as iron, aluminum and the like) of the powder coating due to the fact that the 701 auxiliary agent contains a certain number of polar genes. The 701 auxiliary agent is beneficial to the dispersion of the pigment, improves the leveling and leveling performances, improves the gloss and the flatness of the coating, effectively eliminates shrinkage cavities, fish eyes and pinholes, promotes the leveling and increases the pollution resistance of the powder coating. The 701 auxiliary agent and the leveling agent have mutual promotion effect, and the leveling property and the glossiness of the powder coating are improved.
The benzoin as a degassing agent of the powder coating can eliminate the defects of pinhole bubbles and the like generated in the curing process of the coating, can be well mixed and dissolved with a leveling agent, improves the surface tension of a coating film, and adjusts the surface leveling of the coating film. The benzoin can effectively remove burrs, the chamfer angle can be smoother, the precision is improved, the glossiness of the workpiece is enhanced, and the problem which cannot be solved by manual polishing is solved.
The high-dispersion pigment has good dispersion performance, can be uniformly dispersed on a coating, and solves the surface defect caused by uneven dispersion of the pigment. The permanent yellow is yellow powder, is easy to dissolve in butanol and toluene and is insoluble in water. It has bright color, strong tinting strength, good heat and sun resistance, excellent solvent resistance, excellent permeation resistance, better transparency and hiding power and wide application. The permanent red has excellent sun resistance, heat resistance, solvent resistance, acid resistance, alkali resistance and processing application performance.
The wax powder can play a role in each process of curing the powder coating, and in the production process: reduce friction and abrasion with mechanical equipment, improve extrusion capacity, improve dispersion of pigment, and facilitate grinding. During storage: prevent powder from caking and improve the storage stability. In the application process: improve the flowing property of the powder, improve the baking leveling property of the product and improve the degassing property of the base material. In the final product: the anti-scratch performance of the coating is improved, the gloss of the coating is controlled, the smoothness of the surface of the coating is improved, the adhesion of the surface of a coated product is prevented, and the coating is used as a texture agent.
The preparation method of the powder coating comprises the following steps: the raw materials in parts by weight are put into a high-speed mixer to be fully and uniformly mixed, when the components are mixed, the polyester resin and the TGIC are melted and then are subjected to molecular mixing, and the pigment and the wax powder are crushed into original particles and are uniformly dispersed in the melted mixture together with the flatting agent, the brightening agent and the benzoin. And then adding the mixture into a screw extruder for full melting and mixing, extruding, tabletting, crushing, classifying and screening the particle size by an ultrasonic vibration screen to obtain the powder coating.
In the preparation method, the mixture is fully melted in a screw extruder and is mixed for 3-5 min; the temperature of the first extrusion zone is 110-115 ℃, and the temperature of the second extrusion zone is 115-120 ℃.
The application method of the powder coating comprises the following steps: spraying onto the surface-treated substrate with an electrostatic spray gun, and curing at 205 + -2 deg.C for 10-15 min.
The invention has the beneficial effects that:
The polyester resin used in the invention has a low surface tension group in a molecular structure, and has outstanding self-leveling performance even if no leveling agent is additionally added. The flatting agent used in the invention introduces a certain amount of hydroxyl polar groups and a certain amount of benzene rings, and the introduction of the hydroxyl polar groups improves the wettability to a base material, the compatibility with resin in powder coating and the adhesion of a coating on a substrate; benzene rings are introduced, so that the compatibility of the flatting agent and resin in the powder coating is further improved, and the boiling water resistance of the coating is not reduced; the leveling agent enables the coating to have excellent leveling, anti-shrinkage and brightening effects. The polyester resin with the leveling property is matched with the leveling agent with high wettability and compatibility for use, and the obtained powder coating has excellent leveling property. And the 701 auxiliary agent is added into the powder coating, and the 701 auxiliary agent and the flatting agent have mutual promotion effect, so that the flatting property and the glossiness of the powder coating are improved. The powder coating disclosed by the invention is also added with the high-dispersion pigment, so that the powder coating is good in dispersion performance, can be uniformly dispersed on a coating, solves the surface defect caused by uneven dispersion of the pigment, and reduces the cost of the powder coating. Permanent yellow and permanent red are pigments with bright colors, and the brightness of the coating can be effectively improved by using the permanent yellow and the permanent red as the pigments.
The powder coating provided by the invention is simple in preparation method, and the prepared powder coating has the remarkable characteristics of very good storage stability, bending resistance, impact resistance, excellent weather resistance, high decoration performance and the like. The coating prepared by the powder coating has ultrahigh gloss, the gloss can reach more than 99 degrees, the super leveling effect reaches a mirror surface effect, the coating with less pigment is semitransparent, and the metallic feeling of a substrate can be penetrated.
Detailed Description
in order to describe the present invention in more detail, the present invention will be further described with reference to the following examples.
Example 1
the super-leveling mirror surface powder coating is composed of the following raw materials in parts by weight: 300 parts of polyester resin, 25 parts of TGIC, 3 parts of flatting agent, 3 parts of brightening agent, 1.5 parts of benzoin, 0.6 part of high-dispersion pigment and 0.6 part of wax powder.
The molecular chain segment of the polyester resin contains butyl propionate, heptyl propionate and neopentyl glycol propionate; the acid value of the polyester resin is 28-35mgKOH/g, and the softening point is 110-120 ℃.
The flatting agent contains hydroxyl and benzene rings, the number average molecular weight Mn is 6000, and the molecular weight distribution PDI is 1.5.
The brightener is 701 auxiliary agent which is purchased from Guangzhou Sheng boundary high polymer material science and technology limited company.
The benzoin was purchased from Polymer technologies, Inc., of san boundary, Guangzhou.
the high dispersion pigment is a high dispersion permanent red, and is purchased from Tianlong group (hong Kong) Co.
The wax powder is purchased from Guangzhou Sheng boundary polymer materials science and technology limited.
The preparation method of the powder coating comprises the following steps: the raw materials in parts by weight are put into a high-speed mixer to be fully and uniformly mixed, when the components are mixed, the polyester resin and the TGIC are melted and then are subjected to molecular mixing, and the pigment and the wax powder are crushed into original particles and are uniformly dispersed in the melted mixture together with the flatting agent, the brightening agent and the benzoin. And then adding the mixture into a screw extruder, fully melting and mixing for 3min, extruding, tabletting, crushing, and screening in a grading way, wherein the temperature of an extrusion first zone is 110 ℃, the temperature of an extrusion second zone is 120 ℃, and the particle size is screened by an ultrasonic vibration screen to obtain the powder coating.
Example 2
The super-leveling mirror surface powder coating is composed of the following raw materials in parts by weight: 450 parts of polyester resin, 37 parts of TGIC, 4.5 parts of flatting agent, 4.5 parts of brightening agent, 2.3 parts of benzoin, 0.9 part of high-dispersion pigment and 0.9 part of wax powder.
The molecular chain segment of the polyester resin contains butyl propionate, heptyl propionate and neopentyl glycol propionate; the acid value of the polyester resin is 28-35mgKOH/g, and the softening point is 110-120 ℃.
The flatting agent contains hydroxyl and benzene rings, the number average molecular weight Mn is 6930, and the molecular weight is 2.39.
The brightener is 701 auxiliary agent which is purchased from Guangzhou Sheng boundary high polymer material science and technology limited company.
The benzoin was purchased from Polymer technologies, Inc., of san boundary, Guangzhou.
The high-dispersion pigment is high-dispersion permanent yellow and is purchased from Tianlong group (hong Kong) Co.
The wax powder is purchased from Guangzhou Sheng boundary polymer materials science and technology limited.
The preparation method of the powder coating comprises the following steps: the raw materials in parts by weight are put into a high-speed mixer to be fully and uniformly mixed, when the components are mixed, the polyester resin and the TGIC are melted and then are subjected to molecular mixing, and the pigment and the wax powder are crushed into original particles and are uniformly dispersed in the melted mixture together with the flatting agent, the brightening agent and the benzoin. And then adding the mixture into a screw extruder, fully melting and mixing for 4min, extruding, tabletting, crushing, and screening in a grading way, wherein the temperature of an extrusion first zone is 112 ℃, the temperature of an extrusion second zone is 118 ℃, and the particle size is screened by an ultrasonic vibration screen to obtain the powder coating.
Example 3
The super-leveling mirror surface powder coating is composed of the following raw materials in parts by weight: 600 parts of polyester resin, 50 parts of TGIC, 6 parts of flatting agent, 6 parts of brightening agent, 3 parts of benzoin, 1.2 parts of high-dispersion pigment and 1.2 parts of wax powder.
The molecular chain segment of the polyester resin contains butyl propionate, heptyl propionate and neopentyl glycol propionate; the acid value of the polyester resin is 28-35mgKOH/g, and the softening point is 110-120 ℃.
The flatting agent contains hydroxyl and benzene rings, the number average molecular weight Mn is 7000, and the molecular weight distribution PDI is 2.8.
The brightener is 701 auxiliary agent which is purchased from Guangzhou Sheng boundary high polymer material science and technology limited company.
The benzoin was purchased from Polymer technologies, Inc., of san boundary, Guangzhou.
The high-dispersion pigment is high-dispersion permanent yellow and is purchased from Tianlong group (hong Kong) Co.
The wax powder is purchased from Guangzhou Sheng boundary polymer materials science and technology limited.
The preparation method of the powder coating comprises the following steps: the raw materials in parts by weight are put into a high-speed mixer to be fully and uniformly mixed, when the components are mixed, the polyester resin and the TGIC are melted and then are subjected to molecular mixing, and the pigment and the wax powder are crushed into original particles and are uniformly dispersed in the melted mixture together with the flatting agent, the brightening agent and the benzoin. And then adding the mixture into a screw extruder to be fully melted and mixed for 5min, extruding, tabletting, crushing, and screening in a grading way, wherein the temperature of an extrusion first zone is 115 ℃, the temperature of an extrusion second zone is 115 ℃, and the particle size is screened by an ultrasonic vibration screen to obtain the powder coating.
Application examples
The powder coatings prepared in the embodiments 1 to 3 are respectively sprayed on the base material after surface treatment by an electrostatic spray gun, and the sprayed base material is cured for 10min at 205 +/-2 ℃ to obtain the powder coating. Various performance indexes of the obtained coating are tested, and the test results are shown in the following table:
therefore, the coating prepared by the powder coating has excellent leveling property, high glossiness and good mechanical property.

Claims (6)

1. The super-leveling mirror surface powder coating is characterized by comprising the following raw materials in parts by weight: 600 parts of polyester resin 300-;
The molecular chain segment of the polyester resin is provided with one or more of active groups of butyl propionate, heptyl propionate and neopentyl glycol propionate with low surface tension; the acid value of the polyester resin is 28-35mgKOH/g, and the softening point is 110-120 ℃.
2. The super-leveling mirror powder coating as claimed in claim 1, wherein the leveling agent contains hydroxyl groups and benzene rings, has a number average molecular weight Mn of 6000-7000 and a molecular weight distribution PDI of 1.5-2.8.
3. the hyper-leveling mirror powder coating according to claim 1, wherein the brightener is 701 additive.
4. The hyper-leveling specular powder coating of claim 1, wherein the highly dispersed pigment is a highly dispersed permanent yellow or a highly dispersed permanent red.
5. The super-leveling mirror powder coating according to claim 1, wherein the powder coating is prepared by a method comprising the following steps: the preparation method comprises the steps of putting the raw materials in parts by weight into a high-speed mixer, fully mixing the raw materials uniformly, adding the mixture into a screw extruder, fully melting and mixing, extruding, tabletting, crushing, screening in a grading mode, and screening the particle size through an ultrasonic vibration screen to obtain the powder coating.
6. The method for preparing the super-leveling mirror powder coating according to claim 5, wherein the polyester resin is fused with TGIC and then subjected to molecular mixing during component mixing, and the pigment and wax powder are crushed into original particles and uniformly dispersed in the fused mixture together with the leveling agent, the brightener and the benzoin.
CN201911016675.4A 2019-10-22 2019-10-22 Super-leveling mirror surface powder coating and preparation method thereof Withdrawn CN110551441A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113045956A (en) * 2021-03-31 2021-06-29 广西福宝信科技有限公司 Production process of electrical insulation powder coating

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CN101157819A (en) * 2007-11-12 2008-04-09 徐州正菱涂装有限公司 Outdoor decorative metal powdery paints
CN105111362A (en) * 2015-09-14 2015-12-02 天津翔盛粉末涂料有限公司 Efficient mirror plane flatting agent for powder paint, preparation method and application
CN107177033A (en) * 2017-07-14 2017-09-19 黄山市徽州康佳化工有限责任公司 A kind of powdery paints Self-leveling polyester resin, its preparation method and the powder paint compositions containing it

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Publication number Priority date Publication date Assignee Title
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