CN110545596A - Point light source control device and control method - Google Patents

Point light source control device and control method Download PDF

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Publication number
CN110545596A
CN110545596A CN201910688201.8A CN201910688201A CN110545596A CN 110545596 A CN110545596 A CN 110545596A CN 201910688201 A CN201910688201 A CN 201910688201A CN 110545596 A CN110545596 A CN 110545596A
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China
Prior art keywords
light source
exposure time
point light
scanning
brightness
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Granted
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CN201910688201.8A
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Chinese (zh)
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CN110545596B (en
Inventor
何家福
黄嘉�
张红江
尹建刚
刘成极
马会林
杨明强
魏贤哲
高云峰
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Shenzhen Hans Semiconductor Equipment Technology Co Ltd
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Han s Laser Technology Industry Group Co Ltd
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Priority to CN201910688201.8A priority Critical patent/CN110545596B/en
Publication of CN110545596A publication Critical patent/CN110545596A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B20/00Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
    • Y02B20/30Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B20/00Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
    • Y02B20/40Control techniques providing energy savings, e.g. smart controller or presence detection

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  • Circuit Arrangement For Electric Light Sources In General (AREA)
  • Studio Devices (AREA)

Abstract

The invention discloses a point light source control device and a control method, wherein the point light source control device comprises a box body and a plurality of output ends connected with the box body; the box body at least comprises a base, and a heat-conducting silica gel layer, a silica gel silicone grease layer coated on the heat-conducting silica gel layer and a PCB are sequentially arranged on the base; a transistor is arranged on a panel of the PCB facing the silicone grease layer; and a panel of the PCB, which deviates from the silicone grease layer, is electrically connected with a toggle switch, a cement resistor and a voltage regulation knob. The point light source control device has low cost which is about 1/12 of a digital light source controller, and can realize the control of the brightness and the on-off of a light source while achieving effective cost control.

Description

point light source control device and control method
Technical Field
the invention relates to the technical field of light source control, in particular to a point light source control device and a point light source control method.
background
The light source controller mainly aims at supplying power to the light source, controlling the brightness of the light source and controlling the illumination state (on/off) of the light source, and can also realize the stroboflash of the light source by triggering signals for the controller, thereby greatly prolonging the service life of the light source. The controller commonly used in the market comprises an analog controller and a digital controller, wherein the analog controller is manually adjusted, and the digital controller can be remotely controlled by a computer or other equipment.
The machine vision system is used for converting a taken target into an image through a machine vision product, transmitting the image to an image processing system, and converting the image into digitalization according to information such as pixel distribution, brightness, color and the like; the image processing system calculates these features to extract the target features, and then controls the on-site device operation according to the result of the discrimination. In the machine vision system, besides important components such as a vision light source, an industrial camera, an industrial lens and the like, the light source controller is used as one of key components, the light source controller can effectively adjust the application of the light source in the machine vision, reduce unnecessary loss in the use process, prolong the service life of the light source and ensure the coordinated use and operation of the whole machine vision system.
generally speaking, the blur caused by the object motion should be an order of magnitude smaller than the measurement accuracy we require, which can reduce its impact on the system, e.g. the fast exposure time of an industrial camera can reach tens to a hundred or more microseconds. Such a short exposure time requires a large light energy, so in the prior art, an industrial camera needs to select a proper light source and a light source controller.
in the prior art, a light source controller is mostly adopted to supply power to a point light source of a camera, so that the illumination state of the point light source is controlled. However, with the development of society, the price of equipment becomes more and more transparent, and reducing the cost of equipment becomes a necessary means for the later development of equipment. The cost of the light source controller is high, the use frequency is low, the cost of the equipment is greatly increased, and the replacement scheme of the light source controller becomes a problem for research and development of equipment manufacturers.
therefore, in order to solve the problems in the prior art, it is urgently needed to provide a point light source control device and a point light source control method which have simple structure, easy operation and low cost, replace the conventional light source controller, supply power to the point light source of the camera, and control the illumination state of the point light source.
disclosure of Invention
the invention aims to avoid the defects in the prior art and provides a point light source control device and a point light source control method which are simple in structure, easy to operate and low in cost.
The purpose of the invention is realized by the following technical scheme:
a point light source control device comprises a box body and a plurality of output ends connected with the box body; the box body includes lid and base, be equipped with heat conduction silica gel layer on the base in proper order, coat silica gel silicone grease layer and PCB circuit board on heat conduction silica gel layer.
A transistor is arranged on a panel of the PCB facing the silicone grease layer; a panel of the PCB circuit board, which is far away from the silicone grease layer, is electrically connected with a toggle switch, a cement resistor and a voltage regulation knob;
The toggle switch and the voltage adjusting knob are both provided with an electric connection end and a control end;
the upper end face of the cover is provided with a through hole, so that the control ends of the toggle switch and the voltage adjusting knob penetrate through the through hole, the control ends are exposed outside the box body, and the use by a user is facilitated.
The bottom surface of the base is also provided with a heat dissipation groove.
when lid and base are connected and are formed the box body, heat conduction silica gel layer, coat silica gel silicone grease layer, PCB circuit board, cement resistance, toggle switch electric connection end and regulation voltage knob electric connection end on heat conduction silica gel layer arrange the box body in.
Preferably, the power of the cement resistor is 5W.
preferably, the output ends are two;
above, the interface of two output is 3PIN public head and 2PIN female head respectively.
Preferably, the box body is made of aluminum.
Specifically, the point light source control device is low in cost, is about 1/12 of a digital light source controller, and can achieve effective cost control and control on the brightness and the on-off of a light source.
the invention also provides a point light source control method, which is realized by using a computer and a scanning camera; the control method comprises the following steps:
s1, a scanning camera acquires an LED chip image arranged under a lens area of the scanning camera;
S2, the computer receives an image acquisition software starting instruction and starts image acquisition software according to the instruction information; the image acquisition software is connected with the scanning camera, and the acquired LED chip image is displayed in a software interface;
S3, the computer receives a scanning camera trigger mode modification instruction, modifies the scanning camera trigger mode into an OFF state according to the instruction information, and modifies the exposure time of the scanning camera trigger mode;
s4, the computer receives an effective exposure time interval and an optimal exposure time obtained after the user is debugged; the specific process is as follows: a user observes an LED chip image of the software interface, debugs exposure time through a computer, obtains an effective exposure time interval and optimal exposure time after debugging, and inputs the effective exposure time interval and the optimal exposure time into the computer;
s5, the computer receives a time adjusting instruction, adjusts the exposure time to the optimal exposure time through image acquisition software according to the instruction information, and writes the optimal exposure time into a configuration file of the scanning camera;
s6, the computer receives a chip test program starting instruction, and controls the transmission equipment to transmit chips with different specifications to the scanning camera for scanning according to the instruction information so that the scanning camera can acquire a complete original chip image;
S7, the scanning camera scans and matches the acquired chip original image with the exposure time of the scanning camera to obtain a chip image under the optimal exposure time;
s8, the computer receives the feedback information and judges whether to continue to execute the step S9 according to the feedback information; the judgment is as follows:
if the brightness of the chip image in the optimal exposure time meets a preset condition, stopping adjustment; if the brightness condition of the chip image in the optimal exposure time does not meet the preset condition, executing step S9;
S9, the computer writes an effective exposure time interval into a chip measurement program, wherein the values of interval end points are Min and Max respectively; setting 0-100% of adjustable brightness bars, and correspondingly adjusting the exposure time when the brightness bars are adjusted; when the brightness bar is adjusted to 0% or 100%, corresponding to the end point value of the interval;
s10, a scanning light source of the scanning camera is connected with an interface of the motion control card to control the on-off of the scanning light source.
Specifically, in step S9, the feedback information is feedback information obtained by the user through observation and judgment.
further, the optimal exposure time is within the range of effective exposure time intervals.
Specifically, if the effective exposure time interval is 4000uS-8000uS, the optimal exposure time belongs to [4000,8000 ].
Further, the chip measurement program is used for controlling a transfer device or programming a luminance strip.
Further, the scan camera profile is "camera, ini", and a statement "m _ ProfileShutter1 ═ 6000" is written in the profile.
further, the image acquisition software adopts Galaxyview software of a large constant image.
Preferably, in the step S6, the chip includes an LED chip.
Specifically, in step S6, the chip may include not only the LED chip but also a conventional chip. Obtaining the brightness of different chip images under the same exposure time by obtaining chip original images with different specifications and then scanning and matching; this operation allows compatibility testing of different types of chips to determine whether the optimal exposure time is compatible with commercially available chips of different sizes.
Preferably, in step S9, the exposure time adjustment value corresponding to each 1% of the brightness bars is (Max-Min)/100.
specifically, for example, if the effective exposure time interval is 4000uS to 8000uS, Max is 8000uS, and Min is 4000uS, the exposure time adjustment value for each 1% is 40.
Preferably, in step S10, the model of the motion control card is GT2-400-ACC2-G, which has an OUT 0-OUT 15 interface, wherein the OUT2 interface is connected to the scanning light source of the scanning camera, so that the motion control card controls the on/off of the scanning light source.
Specifically, the conventional camera uses the light source controller to control brightness of the light source and on/off of the light source, and in the technical scheme, brightness of the light source is adjusted through the brightness bar, and on/off of the light source is adjusted through the motion control card, so that the same control effect as that of the light source controller is achieved, and the conventional light source controller is replaced.
Specifically, steps S1 to S5 of the method are used to obtain the optimal exposure time, and write it into the camera configuration file for the subsequent scanning matching. Steps S6 to S8 are performed to perform compatibility test on different types of chips by acquiring complete images of different chips and performing scan matching with a camera, so as to determine whether the optimal exposure time is compatible with most of the different types of chips with different sizes, and determine the reliability of the optimal exposure time. In steps S9 to S10, the exposure time is further adjusted for the incompatible chip to determine the exposure time most matched with the chip, so as to adjust the brightness, and simultaneously the on/off of the light source can be controlled by the motion control card to realize the control (brightness control, on/off control) of the light source.
the invention also provides another point light source control method, which at least comprises the point light source control device, a computer and a scanning camera; the control method comprises the following steps:
s1'. scanning light source brightness coarse adjustment: adjusting the output voltage through an adjusting voltage knob of the point light source control device so as to adjust the brightness of the light source of the scanning camera to be within a preset range;
S2'. scanning light source brightness fine adjustment: the steps S1 to S10 of the point light source control method are performed.
Specifically, in step S1', the preset range is to manually adjust the voltage knob, determine the adjusted light source brightness, determine the light source brightness to approximately match the required light source brightness, and then stop rotating the voltage knob.
Further, in the step S2', if a regulation failure occurs, the on/off control of the light source is performed by the toggle switch of the point light source control device.
Specifically, the point light source control device is a hardware module, and can manually toggle the switch to control the on-off of the light source under the condition that software is blocked or fails in a fine adjustment stage, so that the light source is protected.
specifically, the method greatly adjusts the brightness of the scanning light source by adding a point light source control device, and then realizes the fine adjustment of the scanning light source through software. And when the software fails, the on-off processing can be manually carried out, so that the scanning light source is protected.
the technical scheme of the invention has the following beneficial effects:
the point light source control device can replace the traditional light source controller. The brightness of the light source can be adjusted to a rough range through the voltage adjusting knob, and then the brightness strips are set by adopting the point light source control method; the exposure time is finely adjusted by dragging the brightness bars, and the technical scheme of the invention can achieve the control and adjustment of the light source through the scanning test of chips with different specifications, is compatible with the chips with different specifications, and has the effect of adjusting the light source and scanning. In addition, the point light source control device is extremely low in cost and simple in structure compared with a light source controller, only comprises a cement resistor, a toggle switch, a voltage regulating knob, a PCB (printed circuit board), a silica gel silicone layer and a heat conducting silica gel layer, can achieve a good cost control effect, and is high in practicability.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Wherein:
FIG. 1 is a schematic structural diagram of a point light source control device in accordance with embodiment 1;
FIG. 2 is an interface display diagram of Galaxyview when the point light source control method of embodiment 2 executes steps S1-S4;
FIGS. 3 to 7 are images of LED chips under different exposure times in the point light source control method of embodiment 2;
FIG. 8 is an interface diagram of writing the optimal exposure time into a camera configuration file according to the point light source control method of embodiment 2;
FIG. 9 is a graph of image scanning of a 15 × 30mil chip according to the point light source control method of embodiment 2;
fig. 10 is a diagram of image matching of a 15 × 30mil chip according to the point light source control method of embodiment 2;
FIG. 11 is a diagram of 45 × 45mil chip image scanning according to the point light source control method of embodiment 2;
FIG. 12 is a diagram of 45 × 45mil chip image matching in the point light source control method of example 2;
FIG. 13 is a flow chart illustrating a point light source control method according to embodiment 2;
fig. 14 is a flowchart illustrating a point light source control method according to embodiment 3.
description of the reference numerals 1
1 cement resistor, 2 toggle switch, 3 regulating voltage knob, 4 radiating grooves, 5 lids, 6 PCB circuit boards, 7 silica gel silicone grease layers, 8 heat conduction silica gel layers, 92 PIN female head output, 103 PIN male head output, 11 bases.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
One embodiment of the present invention, as shown in fig. 1, provides a point light source control device, which includes a box, a plurality of output terminals connected to the box; the interfaces of the two output ends are a 3PIN male head 10 and a 2PIN female head 9 respectively.
the box body includes lid 5 and base 11, be equipped with heat conduction silica gel layer 8 on the base 11 in proper order, coat silica gel silicone grease layer 7 and PCB circuit board 6 on the heat conduction silica gel layer.
A transistor is arranged on a panel of the PCB 6 facing the silica gel silicone layer 7; a panel of the PCB 6, which is far away from the silica gel silicone layer 7, is electrically connected with a toggle switch 2, a cement resistor 1 with 5W power and a voltage adjusting knob 3;
the toggle switch 2 and the voltage adjusting knob 3 are both provided with an electric connection end and a control end;
The upper end face of the cover 5 is provided with a through hole, and the control ends of the toggle switch 2 and the voltage regulating knob 3 penetrate through the through hole, so that the control ends are exposed outside the box body, and the use by a user is facilitated. The bottom surface of the base 11 is also provided with a heat dissipation groove 4.
When lid 5 and base 11 are connected and are formed the box body, heat conduction silica gel layer 8, coat in silica gel silicone grease layer 7, PCB circuit board 6, cement resistance 1 on the heat conduction silica gel layer, 2 electric connection ends of toggle switch and 3 electric connection ends of regulated voltage knob arrange the box body in.
The point light source control device has low cost which is about 1/12 of a digital light source controller, and can realize the control of the brightness and the on-off of a light source while achieving effective cost control. It is understood that, in the present embodiment, the number of the output terminals may be three.
example 2
In the second embodiment of the present invention, as shown in fig. 2 to 13, the main scheme of the present embodiment is a point light source control method, by which brightness control and on-off control of a light source in a small range can be performed, the method is implemented by using a computer and a scanning camera with a model of MER-131-75 GM; the method comprises the following steps:
S1, a scanning camera acquires an LED chip image with the size of 15 x 30mil under the lens area of the scanning camera, as shown in the first mark in figure 2;
S2, the computer receives an image acquisition software starting instruction, starts image acquisition software Galaxyview according to the instruction information, the software Galaxyview is connected with the MER-131-75GM scanning camera, and the acquired LED chip image is displayed in a software interface, namely the connection can be established by clicking the area marked II in the figure 2;
s3, Galaxyview software in the computer receives a scanning camera trigger mode modification instruction, modifies the scanning camera trigger mode into an OFF state according to the instruction information, and modifies the exposure time of the scanning camera trigger mode as shown in the third to fourth marks in FIG. 2;
s4, the computer receives an effective exposure time interval and an optimal exposure time obtained after the user is debugged;
The debugging process is as follows: observing an LED chip image of the software interface by a user and debugging the exposure time, namely observing a region fifth as identified by figure 2, and obtaining an effective exposure time interval of 4000uS-8000uS and an optimal exposure time of 6000uS after debugging; as shown in FIGS. 3 to 7, the interface LED chip image display condition is respectively under the conditions that the exposure time is 4000uS, 5000uS, 6000uS, 7000uS and 8000 uS.
S5, the computer receives a time adjusting instruction, adjusts the exposure time to 6000uS through Galaxyview software according to the instruction information, and writes a statement "m _ ProfileShutter1 ═ 6000" in the scan camera configuration file "camera apara, ini", as shown in FIG. 8;
s6, the computer receives a chip test program ChipMeasure. exe starting instruction, and according to the instruction information, the transmission equipment (probe station) is controlled to transmit a chip with the size of 15 x 30mil to the scanning camera for scanning so that the scanning camera can acquire a complete original image of the chip;
In this embodiment, the chipmeasure. exe program is a program written by itself;
S7, the scanning camera scans and matches the acquired chip original image with the exposure time of the scanning camera to obtain a chip image with the exposure time of 6000 uS; as shown in fig. 9 to 10, the two graphs are respectively the 15 × 30mil chip image scanning condition and the matching condition.
In the present embodiment, S6 to S7 are repeatedly executed, and the object of scanning during execution is changed to a chip of 45 × 45mil in size. As shown in fig. 11 to 12, the two graphs are respectively the image scanning condition and the matching condition of the 45 × 45mil chip; it can be seen that the exposure time of 6000uS is compatible with different size chips.
S8, the computer receives the feedback information and judges whether to continue to execute the step S9 according to the feedback information; the judgment is as follows:
if the brightness of the two chip images with different specifications under the optimal exposure time meets the preset condition, stopping adjusting; if the brightness condition of the chip image in the optimal exposure time does not meet the preset condition, executing step S9, wherein the preset condition is preset by a user;
S9, writing an effective exposure time interval into a chip measurement program ChipMeasure.exe by the computer, wherein the values of interval end points are Min and Max respectively, wherein Min is 4000uS, and Max is 8000 uS; setting 0-100% of adjustable brightness bars, and correspondingly adjusting the exposure time when the brightness bars are adjusted; in this embodiment, when the brightness bar is adjusted to 0%, the corresponding exposure time is 4000uS, and when the brightness bar is adjusted to 100%, the corresponding exposure time is 8000 uS; the exposure time adjustment value corresponding to each 1% adjustment is 40;
S10, the scanning light source of the scanning camera is connected with an OUT2 interface of a motion control card GT2-400-ACC2-G to control the on-off of the scanning light source.
In the technical scheme, the brightness and the darkness of the brightness are adjusted through the brightness strips, and the on and off of the light source are adjusted through the motion control card, so that the control effect same as that of the light source controller is achieved, and the traditional light source controller is replaced.
steps S1 to S5 of the control method of the present embodiment are used to obtain the optimal exposure time, and write it into the camera configuration file for the subsequent scanning matching. Steps S6 to S8 are performed to perform compatibility test on different types of chips by acquiring complete images of different chips and performing scan matching with a camera, so as to determine whether the optimal exposure time is compatible with most of the different types of chips with different sizes, and determine the reliability of the optimal exposure time. In steps S9 to S10, the exposure time is further adjusted for the incompatible chip to determine the exposure time most matched with the chip, so as to adjust the brightness, and simultaneously the on/off of the light source can be controlled by the motion control card to realize the control (brightness control, on/off control) of the light source.
example 3
In the third embodiment of the present invention, as shown in fig. 14, the main technical solution of this embodiment is basically the same as that of embodiment 1 and embodiment 2, and the features that are not explained in this embodiment adopt the explanations in embodiment 1 or embodiment 2, and are not described again here. This embodiment differs from embodiment 1 or embodiment 2 in that:
In this embodiment, the point light source control device in embodiment 1 and the fine-tuning point light source control method in embodiment 2 are combined to provide another point light source control method, so that the technical solution of this embodiment can perform coarse tuning and fine tuning on the light source;
the point light source control method of the embodiment comprises the point light source control device of the embodiment 1, a computer and a scanning camera with the model number of MER-131-75 GM; the control method comprises the following steps:
s1'. scanning light source brightness coarse adjustment: adjusting the output voltage through an adjusting voltage knob of the point light source control device so as to adjust the brightness of the light source of the scanning camera to be within a preset range;
s2'. scanning light source brightness fine adjustment: steps S1 to S10 of the point light source control method in embodiment 2 are performed.
in the embodiment, a point light source control device is additionally provided with ON-OFF switches 'ON' and 'OFF', and the point light source is manually controlled to be ON-OFF by toggling a switch, so that the point light source can be protected under the condition that software is blocked. The voltage adjusting knob and the 5W cement resistor are added to adjust the output voltage, so that the brightness intensity of the light source is controlled greatly, and the exposure time is fine-tuned.
the above disclosure is only for the purpose of illustrating the preferred embodiments of the present invention, and it is therefore to be understood that the invention is not limited by the scope of the appended claims.

Claims (10)

1. a point light source control device is characterized by comprising a box body and a plurality of output ends connected with the box body; the box body comprises a base, and a heat-conducting silica gel layer, a silica gel silicone grease layer coated on the heat-conducting silica gel layer and a PCB are sequentially arranged on the base;
a transistor is arranged on a panel of the PCB facing the silicone grease layer; and a panel of the PCB, which deviates from the silicone grease layer, is electrically connected with a toggle switch, a cement resistor and a voltage regulation knob.
2. The point light source control apparatus of claim 1 wherein the case further comprises a cover; the toggle switch and the voltage adjusting knob are both provided with an electric connection end and a control end;
the upper end face of the cover is provided with a through hole, and the control ends of the toggle switch and the voltage adjusting knob penetrate through the through hole.
3. The point light source control device of claim 2, wherein when the cover and the base are connected to form a box, the heat-conducting silicone layer, the silicone grease layer coated on the heat-conducting silicone layer, the PCB, the cement resistor, the electrical connection end of the toggle switch and the electrical connection end of the voltage-adjusting knob are disposed in the box.
4. The point light source control device according to claim 1, wherein the output terminals have two; the interfaces of the two output ends are respectively a 3PIN male connector and a 2PIN female connector.
5. a method of controlling a point light source, the method comprising:
S1, a scanning camera acquires an LED chip image arranged under a lens area of the scanning camera;
S2, the computer receives an image acquisition software starting instruction and starts image acquisition software according to the instruction information; the image acquisition software is connected with the scanning camera, and the acquired LED chip image is displayed in a software interface;
S3, the computer receives a scanning camera trigger mode modification instruction, modifies the scanning camera trigger mode into an OFF state according to the instruction information, and modifies the exposure time of the scanning camera trigger mode;
s4, the computer receives an effective exposure time interval and an optimal exposure time obtained after the user is debugged;
S5, the computer receives a time adjusting instruction, adjusts the exposure time to the optimal exposure time through image acquisition software according to the instruction information, and writes the optimal exposure time into a configuration file of the scanning camera;
S6, the computer receives a chip test program starting instruction, and controls the transmission equipment to transmit chips with different specifications to the scanning camera for scanning according to the instruction information so that the scanning camera can acquire a complete original chip image;
S7, the scanning camera scans and matches the acquired chip original image with the exposure time of the scanning camera to obtain a chip image under the optimal exposure time;
S8, the computer receives the feedback information and judges whether to continue to execute the step S9 according to the feedback information; the judgment is as follows:
if the brightness of the chip image in the optimal exposure time meets a preset condition, stopping adjustment; if the brightness of the chip image in the optimal exposure time does not meet the preset condition, executing step S9;
S9, the computer writes an effective exposure time interval into a chip measurement program, wherein the values of interval end points are Min and Max respectively; setting 0-100% of adjustable brightness bars, and correspondingly adjusting the exposure time when the brightness bars are adjusted; when the brightness bar is adjusted to 0% or 100%, corresponding to the end point value of the interval;
S10, a scanning light source of the scanning camera is connected with an interface of the motion control card to control the on-off of the scanning light source.
6. a point light source control method using the point light source control device according to any one of claims 1 to 4, the control method comprising:
s1'. scanning light source brightness coarse adjustment: adjusting the output voltage through an adjusting voltage knob of the point light source control device so as to adjust the brightness of the light source of the scanning camera to be within a preset range;
s2'. scanning light source brightness fine adjustment: the point light source control method of claim 5 is performed in steps S1 to S10.
7. The point light source control method according to claim 5 or 6, wherein in step S6, the chip includes an LED chip.
8. The point light source control method according to claim 5 or 6, wherein in step S9, the exposure time adjustment value for each 1% of the brightness bars is (Max-Min)/100.
9. The point light source control method of claim 5 or 6, wherein in step S10, the motion control card is GT2-400-ACC2-G, and has OUT 0-OUT 15 interfaces, wherein the OUT2 interface is connected to the scanning light source of the scanning camera, and the motion control card controls the on/off of the scanning light source.
10. the point light source control method of claim 6, wherein in step S2', if a regulation failure occurs, the light source is turned on and off by a toggle switch of the point light source control device.
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CN201313098Y (en) * 2008-11-07 2009-09-23 浙江大学 Fruit sorting computer image acquisition device based on LED and digital camera
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