CN110540163A - Automatic production line from empty bottle feeding and filling to packaging - Google Patents
Automatic production line from empty bottle feeding and filling to packaging Download PDFInfo
- Publication number
- CN110540163A CN110540163A CN201910938203.8A CN201910938203A CN110540163A CN 110540163 A CN110540163 A CN 110540163A CN 201910938203 A CN201910938203 A CN 201910938203A CN 110540163 A CN110540163 A CN 110540163A
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- filling
- bottle body
- conveying line
- automatic
- body conveying
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- 238000011049 filling Methods 0.000 title claims abstract description 105
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 32
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims abstract description 110
- 238000005303 weighing Methods 0.000 claims abstract description 38
- 238000009987 spinning Methods 0.000 claims abstract description 27
- 238000007789 sealing Methods 0.000 claims abstract description 26
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 238000001514 detection method Methods 0.000 claims description 23
- 238000005507 spraying Methods 0.000 claims description 23
- 210000000078 claw Anatomy 0.000 claims description 22
- 238000002372 labelling Methods 0.000 claims description 13
- 230000009471 action Effects 0.000 claims description 11
- 238000011068 loading method Methods 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 3
- 230000001960 triggered effect Effects 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims 1
- 238000003860 storage Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 9
- 239000012530 fluid Substances 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 7
- 238000005429 filling process Methods 0.000 abstract description 3
- 238000010923 batch production Methods 0.000 abstract description 2
- 230000010354 integration Effects 0.000 abstract description 2
- 238000012858 packaging process Methods 0.000 abstract description 2
- 235000021056 liquid food Nutrition 0.000 description 6
- 238000005457 optimization Methods 0.000 description 6
- 230000008901 benefit Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 238000007648 laser printing Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 238000007381 cap spinning Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 235000020097 white wine Nutrition 0.000 description 1
- 235000014101 wine Nutrition 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C3/00—Labelling other than flat surfaces
- B65C3/06—Affixing labels to short rigid containers
- B65C3/08—Affixing labels to short rigid containers to container bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/08—Label feeding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/26—Devices for applying labels
- B65C9/36—Wipers; Pressers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/20—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/24—Devices for supporting or handling bottles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/28—Flow-control devices, e.g. using valves
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
the invention discloses an automatic production line from empty bottle feeding and filling to packaging, which comprises a first automatic bottle body conveying line, a second automatic bottle body conveying line, an empty bottle feeding system, a sub-filling and weighing system, a spinning sealing system and a finished product discharging system, wherein the first automatic bottle body conveying line is connected with the first automatic bottle body conveying line; the first automatic bottle body conveying line and the second bottle body conveying line are changed through the conveying line changing mechanism. The invention realizes the separate filling and packaging processes of fluid and fluid products, integrates multiple processes, and realizes the miniaturization and automation of a mechanical system; the method is suitable for the requirements of small-batch production in small and medium-sized enterprises and individual merchants. The whole system is miniaturized, movable and compact in structure, and has the characteristics of integration, automation, simplicity in operation, high reliability, sanitation, safety and relatively low cost.
Description
Technical Field
The invention relates to the technical field of nonstandard automation equipment, in particular to an automatic production line from empty bottle feeding and filling to packaging.
Background
Current industrial automation assembly technology is an essential component of modern manufacturing. In the field of food processing, enterprises can realize production automation assembly, greatly shorten the production period, reduce the manufacturing cost, improve the food sanitation and safety level and the like. The automatic filling and packaging of liquid food is a bottleneck of automatic assembly technology for small and medium enterprises.
In the face of problems such as filling, weighing, sealing, packaging and code spraying of liquid food such as white spirit, wine and beverages, medium and small enterprises and individual merchants cannot develop and develop different types of sub-filling and packaging production lines in a targeted manner, and meanwhile, the medium and small enterprises and individual merchants cannot purchase large and medium-sized universal automatic filling systems, can only continue semi-automatic or even manual filling and packaging, and increasingly highlight various problems in aspects such as food sanitation safety, industrial standardization, continuous profit and the like.
in conclusion, on the basis of large-scale study and effective demonstration, the empty bottle loading, weighing, sealing, packaging, code spraying and conveying system is provided for enterprises and small workshops. A filling, packaging and conveying system is an automatic system for dividing the liquid food into zero and thinning the liquid food and completing the rotary pressing, sealing, edge pasting and code spraying of the liquid food.
Disclosure of Invention
In order to overcome the technical defects, the invention aims to provide an automatic production line which can realize full-automatic sub-filling and packaging of fluid and fluid products, has a compact structure, can produce edible products in small batches and in diversity and has high reliability.
In order to achieve the purpose, the invention is realized by the following technical scheme:
The technical scheme is that the automatic production line from empty bottle feeding and filling to packaging comprises a first automatic bottle body conveying line, a second automatic bottle body conveying line, an empty bottle feeding system, a sub-filling and weighing system, a spinning sealing system and a finished product discharging system; an empty bottle feeding system and a sub-filling and weighing system are sequentially arranged at two sides of the first automatic bottle body conveying line; a spinning sealing system and a finished product discharging system are sequentially arranged on two sides of the second automatic bottle body conveying line; the first automatic bottle body conveying line and the second bottle body conveying line are changed through the conveying line changing mechanism; and the empty bottle feeding system, the sub-filling and weighing system, the spinning sealing system, the finished product discharging system and the conveying line-changing mechanism are respectively provided with a detection trigger device.
as optimization, the automatic bottle body conveying line further comprises a packaging and code spraying system arranged on the second automatic bottle body conveying line; the packaging and code spraying system is arranged between the spinning sealing system and the finished product blanking system; the packaging and code spraying system comprises a labeling machine mechanism and a laser code spraying machine; the labeling machine mechanism comprises a driving roller, a driven mechanism and a driven mechanism telescopic cylinder; the driving roller and the driven mechanism are oppositely arranged on two sides of the second automatic bottle body conveying line, and the whole action of the labeling mechanism is triggered through the detection trigger device arranged on the second automatic bottle body conveying line.
As optimization, the conveying wire-changing mechanism is a hexagonal prism anti-rotation cylinder; and a detection trigger device for triggering the conveying line changing mechanism to act is arranged on the first automatic bottle body conveying line opposite to the conveying line changing mechanism.
as optimization, the first automatic bottle body conveying line comprises a motor, a synchronous toothed belt, a guide rail sliding block mechanism and a pneumatic claw; the second automatic bottle body conveying line and the first automatic bottle body conveying line are identical in structure.
As optimization, the empty bottle feeding system is an empty bottle push rod cylinder; and a detection trigger device for triggering the air cylinder of the empty bottle push rod to act is arranged on the first automatic bottle body conveying line opposite to the air cylinder of the empty bottle push rod.
As optimization, the sub-filling and weighing system comprises a sub-filling mechanism and a weighing mechanism; the sub-filling mechanism comprises a filling moving cylinder, a filling clamping cylinder, a sub-filling manipulator, a sub-filling head and a filling lifting rod; the weighing mechanism comprises a base and a strain block; the sub-filling heads, the sub-filling manipulator and the weighing mechanism are arranged on the same vertical working plane; and a detection trigger device for triggering the whole action of the sub-filling and weighing system is arranged on the first automatic bottle body conveying line opposite to the filling moving cylinder.
As optimization, the spinning sealing system comprises a bottle cap supply mechanism and a bottle cap screwing mechanism; the bottle cap supply mechanism comprises a rack, a bin and a cap pushing cylinder; the bottle cap screwing mechanism comprises a rotating rack, an upper telescopic cylinder, a lower telescopic cylinder and a swinging pneumatic claw; the upper and lower telescopic cylinders control the up and down movement of the swinging gas claw, and the upper and lower telescopic cylinders are driven by the rotating frame to rotate within the range of the bottle cap and the bottle body conveying station; and a detection trigger device for triggering the whole action of the spinning sealing system is arranged on the first automatic bottle body conveying and line changing mechanism opposite to the cap pushing cylinder.
Compared with the prior art, the invention has the beneficial effects that: the invention realizes the separate filling and packaging processes of fluid and fluid products, integrates multiple processes, and realizes the miniaturization and automation of a mechanical system; the method is suitable for the requirements of small-batch production in small and medium-sized enterprises and individual merchants. The whole system is miniaturized, movable and compact in structure, and has the characteristics of integration, automation, simplicity in operation, high reliability, sanitation, safety and relatively low cost. The automatic production line realizes the accurate positioning of the bottle body conveying line by a Hall sensor technology, and provides important guarantee for the normal operation of each process; the detection of the split filling manipulator and the weighing mechanism is utilized to feed back to the programmable logic controller in real time, and the split filling mechanism is combined to realize the accurate split filling of the product; the accurate sub-filling and packaging of different sizes and different volumes can be realized by changing the size and the shape of the manipulator and modifying the sub-filling capacity in the program; the bottle cap is telescopically grabbed by the air cylinder, the swing air claw is used for carrying out knob on the bottle cap, and the magnitude of the tightening force is controlled by the pressure regulating valve, so that a complicated spinning mechanism is simplified, and the bottle cap can be accurately positioned and screwed; the air pressure control system in the spinning sealing system has an overload protection function, so that the surface of a product is prevented from being scratched, and the attractive appearance of a bottle cap and a bottle body is effectively protected; in addition, the use of a packaging and code-spraying system enables the product to be printed on line with the packaging, date and product.
Drawings
the invention will now be described, by way of example, with reference to the accompanying drawings, in which:
FIG. 1 is a schematic top view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic front view of a first automated bottle body conveyor line according to the present invention;
FIG. 4 is a schematic top view of the first automated bottle body transport line of the present invention;
FIG. 5 is a schematic view of the labeling mechanism of the present invention;
FIG. 6 is a schematic structural diagram of a sub-filling mechanism manipulator in the invention;
FIG. 7 is a schematic structural diagram of a sub-filling head of the sub-filling mechanism of the present invention;
FIG. 8 is a schematic view of the weighing mechanism of the present invention;
fig. 9 is a front view schematically illustrating a bottle cap supply mechanism according to the present invention;
Fig. 10 is a schematic top view of the cap supply mechanism of the present invention;
fig. 11 is a schematic view showing the structure of the bottle cap screwing mechanism according to the present invention;
fig. 12 is a schematic structural diagram of a detection trigger device for triggering the operation of each unit in the present invention.
The labels in the figure are: the automatic bottle body conveying system comprises a first automatic bottle body conveying line 1, a motor 1a, a synchronous toothed belt 1b, a guide rail sliding block mechanism 1c and a pneumatic claw 1 d;
the automatic bottle body conveying system comprises a second automatic bottle body conveying line 2, an empty bottle feeding system 3, a finished product discharging system 4 and a conveying line changing mechanism 5;
A labeling machine mechanism 6, a driving roller 6a, a driven mechanism 6b and a driven mechanism telescopic cylinder 6 c;
A laser code spraying machine 7;
A sub-filling mechanism 8, a filling moving cylinder 8a, a filling clamping cylinder 8b, a sub-filling manipulator 8c, a sub-filling head 8d and a filling lifting rod 8 e;
The weighing mechanism 9, a base 9a and a strain block 9 b;
The bottle cap feeding mechanism 10, a frame 10a, a bin 10b and a cap pushing cylinder 10 c;
The bottle cap screwing mechanism 11, the rotating frame 11a, the upper and lower telescopic cylinders 11b and the swing pneumatic claw 11 c.
Detailed Description
the present invention will be described in detail below with reference to the accompanying drawings.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
in an embodiment, as shown in fig. 1 to 12, the present invention is an automatic production line for loading and filling empty bottles into packages, which includes a first automatic bottle body conveying line 1, a second automatic bottle body conveying line 2, an empty bottle loading system 3, a sub-loading and weighing system, a spin-sealing system, and a finished product unloading system 4; an empty bottle feeding system 3 and a sub-filling and weighing system are sequentially arranged at two sides of the first automatic bottle body conveying line 1; a spinning sealing system and a finished product blanking system 4 are sequentially arranged at two sides of the second automatic bottle body conveying line 2; the first automatic bottle body conveying line 1 and the second bottle body conveying line 2 are changed through the conveying line changing mechanism 5; and detection trigger devices are respectively arranged on the empty bottle feeding system 3, the sub-filling and weighing system, the spinning sealing system, the finished product discharging system 4 and the conveying line-changing mechanism 5.
The automatic bottle body conveying line is characterized by also comprising a packaging and code spraying system arranged on the second automatic bottle body conveying line 2; the packaging and code spraying system is arranged between the spinning sealing system and the finished product blanking system 4; the packaging and code spraying system comprises a labeler mechanism 6 and a laser code spraying machine 7; the labeling machine mechanism 6 comprises a driving roller 6a, a driven mechanism 6b and a driven mechanism telescopic cylinder 6 c; the driving roller 6a and the driven mechanism 6b are oppositely arranged at two sides of the second automatic bottle body conveying line 2, and the whole action of the labeling mechanism 6 is triggered through a detection trigger device arranged on the second automatic bottle body conveying line 2.
the conveying wire-changing mechanism 5 is a hexagonal prism anti-rotation cylinder; and a detection trigger device for triggering the conveying line changing mechanism 5 to act is arranged on the first automatic bottle body conveying line 1 opposite to the conveying line changing mechanism 5.
The first automatic bottle body conveying line 1 comprises a motor 1a, a synchronous toothed belt 1b, a guide rail sliding block mechanism 1c and a pneumatic claw 1 d; the second automatic bottle body conveying line 2 and the first automatic bottle body conveying line 1 are identical in structure.
The empty bottle feeding system 3 is an empty bottle push rod cylinder; and a detection trigger device for triggering the air cylinder of the empty bottle push rod to act is arranged on the first automatic bottle body conveying line 1 opposite to the air cylinder of the empty bottle push rod.
the sub-filling and weighing system comprises a sub-filling mechanism 8 and a weighing mechanism 9; the sub-filling mechanism 8 comprises a filling moving cylinder 8a, a filling clamping cylinder 8b, a sub-filling manipulator 8c, a sub-filling head 8d and a filling lifting rod 8 e; the weighing mechanism 9 comprises a base 9a and a strain block 9 b; the sub-filling heads 8d, the sub-filling manipulator 8c and the weighing mechanism 9 are arranged on the same vertical working plane; and a detection trigger device for triggering the whole action of the sub-filling and weighing system is arranged on the first automatic bottle body conveying line 1 opposite to the filling moving cylinder 8 a. The strain block 9b is connected with the controller through a weighing A/D conversion module; the filling moving cylinder 8a controls the filling clamping cylinder 8b and the sub-filling manipulator 8c to extend out, and the filling clamping cylinder 8b controls the sub-filling manipulator 8c to clamp;
The spinning sealing system comprises a bottle cap supply mechanism 10 and a bottle cap screwing mechanism 11; the bottle cap supply mechanism 10 comprises a frame 10a, a bin 10b and a cap pushing cylinder 10 c; the bottle cap screwing mechanism 11 comprises a rotating frame 11a, an upper telescopic cylinder 11b, a lower telescopic cylinder 11b and a swinging pneumatic claw 11 c; the upper and lower telescopic cylinders 11b control the up and down movement of the swing air claw 11c, and the upper and lower telescopic cylinders 11b are driven by the rotating frame 11a to rotate within the range of the bottle cap and bottle body conveying stations; the first automatic bottle body conveying and line changing mechanism 1 opposite to the cap pushing cylinder 10c is provided with a detection trigger device for triggering the whole action of the spinning sealing system. The detection trigger device in the whole automatic production line is a Hall element.
The laser code spraying machine 7 and the finished product blanking system 4 are located at the tail end of the second automatic bottle body conveying line 2 and respectively complete the processes of printing the bottle production date and the product model and product offline. The finished product blanking system 4 is a push rod cylinder.
Each system of the automatic production line is controlled by a control system, and the control system comprises a travel switch, a photoelectric switch, a Hall element and a laser sensor; after the signals in each system are fed back to the control system, the control system controls each motor and each air cylinder through a driving control circuit, a relay, an electromagnetic valve and the like. Equipment is electrified, and control system carries out inside resetting, selects the mode through manual automatic transfer switch: if the manual mode is selected, the debugging personnel can control the equipment manually; if the automatic mode is selected, the control system waits for the input of an enable signal. The manual mode is generally used in the debugging stage, and the equipment belongs to full-automatic control when normally working. When the empty bottle feeding system 3 detects that a bottle body is arranged, the material pushing cylinder feeds the bottle body; the first automatic bottle body conveying line 2 is combined with the detection of the Hall element to enable the empty bottle to reach the filling process; meanwhile, the control system controls the filling manipulator 8c to move the bottle body to the weighing mechanism 9, the sub-filling head 8d and the weighing system work in a coordinated and matched mode, and after the sub-filling capacity is achieved, the filling system closes a valve port to finish the accurate filling of the fluid medium; after the sub-filling is finished, the filling manipulator 8c grabs the sub-filled bottle bodies; when the second automatic bottle body conveying line detects a signal, the bottle cap supply mechanism 10 and the bottle cap screwing mechanism 11 work in a coordinated manner to clamp and spin-seal the bottle cap; the bottle cap supply mechanism 10 provides a bottle cap for the bottle cap screwing mechanism 11, the bottle cap is clamped by the swinging air claw 11c, and the upper and lower telescopic cylinders 11b move upwards to prepare the bottle cap required by spinning; after the bottle caps are fully prepared, the PLC sends out a signal of a control solenoid valve, so that the air cylinder on the conveying line-changing mechanism 5 acts, the filled bottle bodies are changed to the second automatic bottle body conveying line 2, and the bottle bodies reach a spinning sealing station; an upper telescopic cylinder 11b and a lower telescopic cylinder 11b of the bottle cap spinning manipulator press the bottle cap downwards, the swinging cylinder 11c acts to drive the bottle cap to be screwed down for the first time in a rotating mode, after the bottle cap is rotated in place, the swinging air claw 11c is loosened, the rotating cylinder resets, and the second rotating screwing action is carried out. After spinning is finished, the labeler mechanism 6 operates to strip labels, the active roller 6a and the passive mechanism 6b are used for rolling the labels, and the laser code printer 7 performs laser printing after the photoelectric switch detects the bottle body; and finally, finishing the finished product blanking process through a finished product blanking mechanism 4.
First, the unloading mechanism in body utilizes the aluminium alloy to carry out the construction of bottom plate, does benefit to and alleviates structure weight. The conveying line-changing mechanism 5 is a hexagonal prism anti-rotation cylinder, and the hexagonal prism anti-rotation cylinder is used to prevent the bottle pushing finger from deflecting, so that the empty bottle is more stably and reliably supplied to the first automatic bottle body conveying line 1.
and in the second step, the empty bottles are conveyed by the first automatic bottle body conveying line 1, and the empty bottles arrive at the sub-filling station after the Hall elements of the detection trigger devices in the sub-filling and weighing systems detect the gas claws 1 d. The first automatic bottle body conveying line 1 drives the synchronous toothed belt 1b through the motor 1a to realize the movement of the air claw 1d, and the guide rail sliding block mechanism 1c realizes the guide and bearing functions of the empty bottle; within a set range, the horizontal stable automatic conveying of the empty bottle body can be realized through the positive and negative rotation of the motor 1 a.
thirdly, the sub-filling manipulator 8c is used for moving the sub-filling bottles, and the sub-filling heads 8d and the weighing mechanism 9 work in coordination; and after the sub-filling capacity is reached, the sub-filling mechanism closes the 8d valve port of the sub-filling head to finish the accurate sub-filling of the fluid medium. The weighing mechanism 9 finishes the accurate weighing control of the filling amount, and the filled bottle body is grabbed away by the sub-filling manipulator 8 c.
And fourthly, pushing the separately filled bottle bodies to a second automatic bottle body conveying line 2 through a conveying line changing mechanism 5 to reach a spinning sealing system. The bottle cap supply mechanism 10 provides a bottle cap for the bottle cap screwing mechanism 11, the bottle cap is clamped through the swinging air claw 11c in the bottle cap screwing mechanism 11, the upper telescopic cylinder 11b and the lower telescopic cylinder 11b press the bottle cap downwards, the swinging air claw 11 is controlled by the swinging air cylinder on the rotating rack 11a to rotate to drive the bottle cap to be screwed down for the first time, and after the bottle cap is rotated to the position, the swinging air claw 11c is loosened, the swinging air claw 11c resets, and the second time of rotation screwing is carried out. The upper telescopic cylinder 11b and the lower telescopic cylinder 11b finish the extraction of the bottle cap, and the swinging air claw 11c finishes the clamping of the bottle cap and the screwing of the bottle cap. The bin 10b of the bottle cap supply mechanism 10 provides bottle caps, and the cap pushing cylinder 10c pushes out the bottle caps after the material taking signal is sent out and waits for the bottle cap tightening mechanism 11 to clamp the bottle caps. And the bottles with the screwed bottle caps are conveyed to a packaging and code spraying system through a second automatic bottle body conveying line 2.
Fifthly, in the labeling mechanism 6, after the label is peeled off, the rolling of the label is completed by using the driving roller 6a and the driven mechanism 6b, and after the size of the bottle body is changed, the pressing force can be adjusted through the adjusting nut of the driven mechanism 6 b. The laser code spraying machine 7 performs laser printing after the photoelectric switch detects the bottle body; and finally, finishing the finished product blanking process through a finished product blanking system 4.
According to the invention, by changing the size and shape of the manipulator, modifying the sub-filling capacity, and combining real-time weighing feedback and automatic control, the accurate sub-filling and packaging of different sizes (the size of the bottle body: the diameter is 30-70 mm, the height is 70-150 mm) and different volumes (less than or equal to 350ml) are realized; the bottle cap is turned by utilizing the swinging pneumatic claw of the spinning manipulator, and meanwhile, the pressure regulating valve controls the magnitude of the tightening force, so that the efficient spinning and tightening of the bottle cap are controlled; and the final labeling and production date laser printing and spraying are finished by combining the labeling and pressing device and the laser code spraying assembly. The whole system realizes the sub-filling, spinning sealing, labeling and code spraying actions of a large barrel of liquid food such as white wine, and the actions are matched with one another to finish a plurality of processes, so that the production requirements of small batch and diversity are met. The device has the advantages of being 1050mm 900mm 1225mm in overall minimum structural size, 100 in work efficiency, good in flexibility and strain capacity, integrated, automatic, simple to operate, sanitary, safe, low in cost and the like.
the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (7)
1. the utility model provides an automatic production line from empty bottle material loading filling to packing which characterized in that: the automatic bottle body feeding system comprises a first automatic bottle body conveying line (1), a second automatic bottle body conveying line (2), an empty bottle feeding system (3), a sub-filling and weighing system, a spinning sealing system and a finished product discharging system (4); an empty bottle feeding system (3) and a sub-filling and weighing system are sequentially arranged on two sides of the first automatic bottle body conveying line (1); a spinning sealing system and a finished product blanking system (4) are sequentially arranged at two sides of the second automatic bottle body conveying line (2); the first automatic bottle body conveying line (1) and the second bottle body conveying line (2) are changed through a conveying line changing mechanism (5); and the empty bottle feeding system (3), the sub-filling and weighing system, the spinning sealing system, the finished product discharging system (4) and the conveying line changing mechanism (5) are respectively provided with a detection trigger device.
2. An automatic production line from empty bottle filling to packaging according to claim 1, characterized in that: the bottle body conveying line is characterized by also comprising a packaging and code spraying system arranged on the second automatic bottle body conveying line (2); the packaging and code spraying system is arranged between the spinning sealing system and the finished product blanking system (4); the packaging and code spraying system comprises a labeler mechanism (6) and a laser code spraying machine (7); the labeling machine mechanism (6) comprises a driving roller (6a), a driven mechanism (6b) and a driven mechanism telescopic cylinder (6 c); the driving roller (6a) and the driven mechanism (6b) are arranged on two sides of the second automatic bottle body conveying line (2) oppositely, and the whole labeling mechanism (6) is triggered to move through a detection trigger device arranged on the second automatic bottle body conveying line (2).
3. An automatic production line from empty bottle filling to packaging according to claim 1, characterized in that: the conveying wire-changing mechanism (5) is a hexagonal prism anti-rotation cylinder; a detection trigger device for triggering the conveying and line changing mechanism (5) to act is arranged on the first automatic bottle body conveying line (1) opposite to the conveying and line changing mechanism (5).
4. An automatic production line from empty bottle filling to packaging according to claim 2, characterized in that: the first automatic bottle body conveying line (1) comprises a motor (1a), a synchronous toothed belt (1b), a guide rail sliding block mechanism (1c) and a pneumatic claw (1 d); the second automatic bottle body conveying line (2) and the first automatic bottle body conveying line (1) are identical in structure.
5. An automatic production line from empty bottle filling to packaging according to claim 1 or 4, characterized in that: the empty bottle feeding system (3) is an empty bottle push rod cylinder; a detection trigger device for triggering the air cylinder of the empty bottle push rod to act is arranged on the first automatic bottle body conveying line (1) opposite to the air cylinder of the empty bottle push rod.
6. An automatic production line from empty bottle filling to packaging according to claim 1 or 4, characterized in that: the sub-filling and weighing system comprises a sub-filling mechanism (8) and a weighing mechanism (9); the sub-filling mechanism (8) comprises a filling moving cylinder (8a), a filling clamping cylinder (8b), a sub-filling manipulator (8c), a sub-filling head (8d) and a filling lifting rod (8 e); the weighing mechanism (9) comprises a base (9a) and a strain block (9 b); the sub-filling heads (8d), the sub-filling manipulator (8c) and the weighing mechanism (9) are arranged on the same vertical working plane; a detection trigger device for triggering the whole action of the sub-filling and weighing system is arranged on the first automatic bottle body conveying line (1) opposite to the filling moving cylinder (8 a).
7. An automatic production line from empty bottle filling to packaging according to claim 1 or 4, characterized in that: the spinning sealing system comprises a bottle cap supply mechanism (10) and a bottle cap screwing mechanism (11); the bottle cap supply mechanism (10) comprises a rack (10a), a storage bin (10b) and a cap pushing cylinder (10 c); the bottle cap screwing mechanism (11) comprises a rotating rack (11a), an upper telescopic cylinder (11b), a lower telescopic cylinder (11b) and a swinging pneumatic claw (11 c); the upper and lower telescopic cylinders (11b) control the up and down movement of the swinging gas claw (11c), and the upper and lower telescopic cylinders (11b) are driven by the rotating machine frame (11a) to rotate within the range of the bottle cap and the bottle body conveying station; a detection trigger device for triggering the whole action of the spinning sealing system is arranged on the first automatic bottle body conveying and line changing mechanism (1) opposite to the cap pushing cylinder (10 c).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910938203.8A CN110540163A (en) | 2019-09-30 | 2019-09-30 | Automatic production line from empty bottle feeding and filling to packaging |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910938203.8A CN110540163A (en) | 2019-09-30 | 2019-09-30 | Automatic production line from empty bottle feeding and filling to packaging |
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| CN110540163A true CN110540163A (en) | 2019-12-06 |
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| CN201910938203.8A Pending CN110540163A (en) | 2019-09-30 | 2019-09-30 | Automatic production line from empty bottle feeding and filling to packaging |
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| CN118004957A (en) * | 2024-04-09 | 2024-05-10 | 江苏威龙智能科技股份有限公司 | Self-adaptive hydraulic filling and cap screwing integrated equipment |
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