CN110534837B - Heat management system and new energy automobile with same - Google Patents

Heat management system and new energy automobile with same Download PDF

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Publication number
CN110534837B
CN110534837B CN201910727237.2A CN201910727237A CN110534837B CN 110534837 B CN110534837 B CN 110534837B CN 201910727237 A CN201910727237 A CN 201910727237A CN 110534837 B CN110534837 B CN 110534837B
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China
Prior art keywords
battery
battery compartment
management system
cooling medium
air conditioning
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CN110534837A (en
Inventor
张永
张威
肖彪
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Gree Electric Appliances Inc of Zhuhai
Zhuhai Gree Energy Environment Technology Co Ltd
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Gree Electric Appliances Inc of Zhuhai
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/62Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625Vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/66Heat-exchange relationships between the cells and other systems, e.g. central heating systems or fuel cells
    • H01M10/663Heat-exchange relationships between the cells and other systems, e.g. central heating systems or fuel cells the system being an air-conditioner or an engine
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Secondary Cells (AREA)
  • Battery Mounting, Suspending (AREA)
  • Air-Conditioning For Vehicles (AREA)

Abstract

The invention discloses a thermal management system and a new energy automobile with the same, and relates to the technical field of automobiles. A battery compartment and an air conditioning system are thermally coupled together, a heat exchanger is arranged in the battery compartment, and multi-stage cooling is formed among the air conditioning system, the battery compartment and the heat exchanger; a cooling medium obtains cold energy from the air conditioning system and is sent into each battery box in the battery cabin, the cooling medium in the battery boxes utilizes the cold energy obtained from the air conditioning system to cool the battery units of the battery boxes, then exchanges heat with the heat exchanger in the battery cabin, and finally leaves the battery cabin. The battery and the new energy automobile related to the thermal management system utilize an energy step principle to strengthen heat exchange in the power battery box, maintain the constant temperature in the battery box and the battery cabin to the maximum extent, and are beneficial to prolonging the cycle life of the power battery and improving the energy efficiency of the thermal management system, thereby improving the energy efficiency of the whole automobile.

Description

Heat management system and new energy automobile with same
Technical Field
The invention relates to a thermal management system, in particular to a thermal management system of traffic equipment which is provided with a power battery and an air conditioning system, such as a thermal management system of a new energy automobile.
Background
Thermal management of power cells is becoming more important in the current environment where higher energy density, high operating efficiency and high safety are sought. The data show that the cycle life of a certain type of lithium battery is as long as thirty-thousand times at normal temperature, and when the temperature is increased by 20 ℃, the cycle life is reduced by about half rapidly.
The basic method of battery thermal management is to take out heat generated inside the battery, and the battery can be divided into an active heat dissipation system and a passive heat dissipation system according to whether a thermal management system consumes energy. The active heat dissipation generally pumps away the hot air inside through equipment such as a fan, the internal heat exchange is mainly forced air convection, the heat exchange effect is good, and the scheme is generally adopted by the conventional vehicle power battery; passive heat dissipation is mainly based on radiation, natural convection or forced convection due to the windward force generated by the movement of the vehicle body, and the passive heat dissipation effect is unstable.
With the further improvement of the energy density of the power battery, higher requirements are put forward on the active heat dissipation system, so that the optimization goal of the heat management system is to take away the generated waste heat in time on one hand and reduce the energy consumption as much as possible on the other hand.
Disclosure of Invention
In view of the above, the invention provides a thermal management system and a new energy automobile with the same, wherein a battery compartment and an air conditioning system are thermally coupled together, so that the problems of insufficient active heat dissipation capacity and overhigh temperature of the conventional power battery box are solved, the operation safety of a power battery is ensured, and meanwhile, the concept of energy step utilization is introduced in the system design process, so that the thermal management system has higher energy efficiency.
The invention provides a thermal management system, which is characterized in that a battery compartment and an air conditioning system are thermally coupled together, one or more battery boxes are arranged in the battery compartment, a heat exchanger is arranged in the battery compartment, multi-stage cooling is formed among the air conditioning system, the battery compartment and the heat exchanger, a cooling medium obtains cold from the air conditioning system, then the cold is sent into each battery box in the battery compartment to absorb heat in the battery box, the cold flows out of the battery box after absorbing heat in the battery box, then the cold flows into the heat exchanger in the battery compartment, and finally the cold flows out of the battery compartment after absorbing heat in the battery box.
Further optionally, the cooling medium is air, inert gas (such as nitrogen, carbon dioxide, etc.) or refrigerant (insulation performance is up to standard).
Further optionally, the cooling medium directly enters the battery box located in the battery compartment, exchanges heat with the battery unit, and takes away heat generated in the battery box in time.
Further optionally, a battery unit is arranged in the battery box, and a cooling medium channel is formed in the battery unit, so that the space is reduced, and the heat exchange effect is improved.
Further optionally, the cooling medium forms a heat exchange relationship with an evaporator of the air conditioning system before entering the battery box and obtains cooling capacity.
Further optionally, the heat exchanger in the battery compartment comprises a first heat exchanger arranged in the cavity of the battery compartment and/or a second heat exchanger arranged in the wall of the battery compartment, and the residual cold energy of the cooling medium is released into the battery compartment through the heat exchanger, so that the three-stage heat exchange of the heat management system is realized.
Further optionally, the second heat exchanger in the battery compartment wall is integrally formed with a heat exchange flow channel for the cooling medium through the compartment wall, so that the heat exchange flow channel is ensured to have good tightness, and the cooling medium is prevented from leaking.
Further optionally, when the heat exchanger in the battery compartment includes a first heat exchanger disposed in a cavity of the battery compartment and a second heat exchanger disposed in a wall of the battery compartment, the cooling medium flows out of the first heat exchanger in the cavity, enters the second heat exchanger on the wall of the battery compartment, continues to absorb heat, and finally returns to the air conditioning system.
Further optionally, a closed cooling medium circulating system is formed among the air conditioning system, the battery compartment and the heat exchanger, and the cooling medium flows out of the battery compartment and then returns to the air conditioning system, so that the stepped utilization of energy is realized.
Further optionally, the cooling medium is carbon dioxide, so that the dryness and cleanliness of the interior of the battery box are kept, and meanwhile, the safety of the thermal management system is ensured.
Further optionally, an open cooling medium circulation system is formed among the air conditioning system, the battery compartment and the heat exchanger, and the cooling medium flows out of the battery compartment and is directly discharged into the atmosphere.
Further optionally, the cooling medium is air, and the cooling air exhausted from the battery compartment is directly exhausted to the atmosphere, so that the environmental protection performance of the thermal management system is guaranteed.
Further optionally, a drying device for drying the cooling medium is further connected between the air conditioning system and the battery box to improve dryness of the cooling medium and avoid the occurrence of condensed water in the heat exchange system to further influence safety of the electric appliance.
Further optionally, the thermal management system is further provided with a sensor and a controller; the sensor comprises a temperature sensor arranged in the battery box and a temperature and humidity sensor arranged in the battery cabin, and the controller controls the cooling capacity of the cooling medium obtained from the air conditioning system and the use of the drying device according to the temperature in the battery box and the temperature and the humidity in the battery cabin.
The invention further provides a new energy automobile which is provided with the thermal management system.
The invention provides a heat management system, which is characterized in that a battery compartment and an air conditioning system are thermally coupled together, one or more battery boxes are arranged in the battery compartment, a heat exchanger is arranged in the battery compartment, multi-stage cooling is formed among the air conditioning system, the battery compartment and the heat exchanger, a cooling medium obtains cold energy from the air conditioning system, then the cold energy is sent into each battery box in the battery compartment to absorb heat in the battery box, then the cold energy flows out and enters the heat exchanger in the battery compartment, and finally the cold energy leaves the battery compartment after absorbing the heat from the battery compartment. The heat management system strengthens heat exchange in the battery box of the new energy automobile with the heat management system, can maintain the temperature in the box body to be constant to the maximum extent, and is beneficial to prolonging the cycle life of the power battery; the energy efficiency of the heat management system can be improved by the aid of the energy step utilization principle, and accordingly the energy efficiency of the whole vehicle is improved.
Drawings
The above and other objects, features and advantages of the present disclosure will become more apparent by describing in detail exemplary embodiments thereof with reference to the attached drawings. The drawings described below are merely some embodiments of the present disclosure, and other drawings may be derived from those drawings by those of ordinary skill in the art without inventive effort.
FIG. 1 is a functional diagram of a thermal management system in embodiment 1 of the present invention;
FIG. 2 is a functional diagram of a thermal management system according to embodiment 2 of the present invention;
in the figure:
1-an air conditioning system; 2-a battery compartment; 21-temperature and humidity sensor; 22-a battery box; 221-a battery cell; 222-a temperature sensor; 23-a first heat exchanger; 3-a controller; 4-a drying device;
best mode for carrying out the invention
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The terminology used in the embodiments of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in the examples of the present invention and the appended claims, the singular forms "a", "an", and "the" are intended to include the plural forms as well, and "a" and "an" generally include at least two, but do not exclude at least one, unless the context clearly dictates otherwise.
It should be understood that the term "and/or" as used herein is merely one type of association that describes an associated object, meaning that three relationships may exist, e.g., a and/or B may mean: a exists alone, A and B exist simultaneously, and B exists alone. In addition, the character "/" herein generally indicates that the former and latter related objects are in an "or" relationship.
It is also noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a good or system that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such good or system. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a commodity or system that includes the element.
The invention provides a thermal management system and a new energy automobile with the same, wherein a battery compartment and an air conditioning system are thermally coupled together and form multi-stage cooling with a heat exchanger in the battery compartment, a cooling medium obtains cold energy from the air conditioning system firstly and then is sent into each battery compartment in the battery compartment to absorb heat in the battery compartment, flows out and then enters the heat exchanger in the battery compartment, and finally leaves the battery compartment after absorbing heat from the battery compartment; the invention solves the problems of insufficient active heat dissipation capacity and overhigh temperature of the conventional power battery box, ensures the operation safety of the power battery, and introduces the concept of energy step utilization in the system design process, so that the heat management system has higher energy efficiency.
Example 1:
in order to better illustrate the present invention, the present embodiment provides a new energy vehicle having a thermal management system according to the present invention. Specifically, the method comprises the following steps:
as shown in fig. 1, in the thermal management system of the embodiment, a battery compartment 2 and an air conditioning system 1 are thermally coupled together, one or more battery boxes 22 are arranged in the battery compartment 2, one or more battery units 221 are arranged in the battery boxes 22, a first heat exchanger 23 is arranged in a cavity of the battery compartment 2, and multi-stage cooling is formed among the air conditioning system 1, the battery compartment 2 and the heat exchanger.
As shown in fig. 1, the cooling medium first obtains cooling capacity from the evaporator of the air conditioning system 1, and then is sent to each battery box 22 in the battery compartment 2, and the cooling medium cools the battery unit 221 of the battery box 22 in the battery box 22 by using the cooling capacity obtained from the air conditioning system 1, and then enters the heat exchanger in the battery compartment 2 to absorb heat in the battery compartment, and finally leaves the battery compartment 2. This realizes stepwise utilization of energy and stepwise cooling of the battery unit 221, the battery box 22, and the battery compartment 2 by the cooling medium. Preferably, the cooling medium directly enters the battery box 22 in the battery compartment 2 from outside the battery compartment, and the battery unit 221 in the battery box is formed with a cooling medium channel to absorb heat generated by the battery unit 221, so that not only the space is reduced, but also the heat exchange effect is improved.
Preferably, the thermal management system is also provided with a sensor and a controller 3; the sensors include a temperature sensor 222 arranged in the battery box 22 and a temperature and humidity sensor 21 in the battery compartment 2, and the controller 3 controls the cooling capacity of the cooling medium obtained from the air conditioning system 1 and the use of the drying device 4 according to the temperature in the battery box 22 and the temperature and humidity in the battery compartment 2.
The cooling medium of the present invention may be air, inert gas (such as nitrogen, carbon dioxide, etc.) or refrigerant (insulation performance meets the standard), and preferably, the cooling medium used in this embodiment is carbon dioxide. In order to ensure the safety and the flexibility, a closed cooling medium circulating system is formed among the air conditioning system 1, the battery compartment 2 and the heat exchanger, and the cooling medium returns to the air conditioning system 1 after flowing out of the battery compartment 2, so that the cyclic utilization of the cooling medium is realized.
In the actual working process, the air conditioning system 1 and the battery unit 221 work simultaneously, and carbon dioxide sent by the air conditioning system 1 enters the battery box 22 to exchange heat with the battery unit 221 in the battery box. A temperature sensor 222 and a temperature and humidity sensor 21 are respectively arranged in each battery box 22 and each battery cabin 2, so as to monitor the temperature and the humidity in real time and feed back the temperature and the humidity to the controller 3, and the controller 3 adjusts the temperature and the humidity of the cooling medium output by the air conditioning system 1. If the temperature in the battery compartment 2 is high and the humidity is high, condensed water is easily formed on the surface of the cold battery box 22, which endangers the safety of the battery, so that the cooling medium discharged from the battery box 22 can continuously absorb heat in the battery compartment 2 through the first heat exchanger 23, and then returns to the air conditioning system 1 after flowing out of the battery compartment 2.
Further preferably, a drying device 4 for drying the cooling medium is connected between the air conditioning system 1 and the battery box 22. Before carbon dioxide enters into battery box 22, earlier through drying device 4 to improve coolant's quality, avoid appearing the condensate water among the heat transfer system and then influence electric safety, be favorable to keeping the dryness factor and the cleanliness in battery box 22, thereby promote system stability.
It is further preferable that the battery compartment 2 and the battery box 22 as well as the heat exchange flow channel and the heat exchange tube are internally provided with a thermal insulation material to prevent the cooling amount in the cooling medium channel from leaking and prevent the external water vapor from entering the battery unit 221, thereby ensuring the safety performance of the battery. And if the heat preservation and moisture insulation effect of the battery box 22 is good enough, the heat exchange process of the first heat exchanger 23 and the cooling medium in the battery box 2 can be omitted, namely, the carbon dioxide discharged from the battery box 22 directly returns to the air conditioning system 1, but in order to further improve the effective cooling of the battery box 2 and the battery box 22 in the battery box 2 by the heat management system, the heat exchanger is preferably arranged in the battery box cavity 2.
It is also further preferable that a cavity is formed in the bulkhead of the battery compartment 2 as a heat exchange flow path for absorbing heat in the battery compartment, thereby constituting the second heat exchanger. The second heat exchanger can replace the first heat exchanger 23, or a primary heat exchange can be further added on the basis of the first heat exchanger 23, that is, after the cooling medium comes out of the first heat exchanger 23, the cooling medium can also be not directly sent back to the air conditioning system 1, but enters the second heat exchanger in the cabin wall of the battery cabin 2 to continuously absorb heat and then returns to the air conditioning system 1. Therefore, the multiple effects of heat preservation, moisture insulation and energy conservation can be improved.
In summary, the thermal management system of the new energy vehicle provided by the embodiment takes carbon dioxide as a cooling medium (certainly, carbon dioxide is not limited, and other inert gases are also available), so that heat exchange in the power battery box of the vehicle is enhanced, temperature in the battery box and the temperature in the battery cabin can be kept constant to the greatest extent, and the cycle life of the power battery is prolonged; meanwhile, the energy efficiency of the heat management system is improved by utilizing the principle of energy step, and the energy efficiency of the whole vehicle is further improved.
The invention is not only limited to new energy vehicles, but also can be used in other occasions with power batteries and air conditioning systems, such as low-temperature environment combining power batteries and central air conditioning systems.
Example 2:
in this embodiment, the cooling medium is air. As shown in fig. 2, compared to example 1 in which carbon dioxide is used as a refrigerant, the air conditioning system 1, the battery compartment 2, and the heat exchanger of example 2 in which air is used as a cooling medium form open cooling therebetween. The air is vented directly to the atmosphere after exiting the battery compartment 2.
The rest is the same as example 1.
The thermal management system using air as a cooling medium provided in this embodiment is generally an essential function for the vehicle scene, so that the thermal management system described in this embodiment can be connected to the air conditioning system of the passenger compartment, but should avoid direct communication between the two spaces, so as to avoid the diffusion of polluting gases into the passenger compartment.
In conclusion, the invention discloses a heat management system and a new energy automobile with the same, and relates to the technical field of automobiles. The battery compartment is thermally coupled with an air conditioning system, one or more battery boxes are arranged in the battery compartment, one or more battery units are arranged in the battery boxes, a heat exchanger is arranged in the battery compartment, and multi-stage cooling is formed among the air conditioning system, the battery compartment and the heat exchanger; a cooling medium obtains cold energy from the air conditioning system and is sent into each battery box in the battery cabin, the cooling medium in the battery boxes utilizes the cold energy obtained from the air conditioning system to cool the battery units of the battery boxes, then exchanges heat with the heat exchanger in the battery cabin, and finally leaves the battery cabin. The battery and the new energy automobile related to the thermal management system have the cooling problem when the power battery works no matter in a hot environment in the south or a cold environment in the north. Meanwhile, heat exchange in the power battery box is enhanced by utilizing an energy step principle, the temperature in the battery box and the temperature in the battery compartment are kept constant to the maximum extent, the cycle life of the power battery is prolonged, the energy efficiency of a heat management system is improved, and the energy efficiency of the whole vehicle is improved.
Exemplary embodiments of the present disclosure are specifically illustrated and described above. It is to be understood that the disclosure is not limited to the precise construction, arrangement of parts, or methods of operation described herein; on the contrary, the disclosure is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.

Claims (12)

1. A thermal management system thermally coupling a battery compartment (2) with an air conditioning system (1), the battery compartment (2) having one or more battery compartments (22) therein, characterized by: the battery compartment (2) is internally provided with a heat exchanger, multi-stage cooling is formed among the air conditioning system (1), the battery compartment (2) and the heat exchanger, a cooling medium obtains cold energy from the air conditioning system (1), then is sent into each battery compartment (22) in the battery compartment (2) to absorb heat in the battery compartment (22), and flows into the heat exchanger in the battery compartment (2) after absorbing heat from the battery compartment (22), and finally leaves the battery compartment (2) after absorbing heat from the battery compartment (2);
the heat exchanger in the battery compartment (2) comprises a first heat exchanger (23) arranged in a cavity of the battery compartment (2) and a second heat exchanger arranged in a compartment wall of the battery compartment (2), and the cooling medium flows out of the first heat exchanger (23) in the cavity, enters the second heat exchanger on the compartment wall of the battery compartment (2) to continuously absorb heat, and finally returns to the air conditioning system (1).
2. The thermal management system of claim 1, wherein: the cooling medium is a refrigerant.
3. The thermal management system of claim 1, wherein: the cooling medium is carbon dioxide.
4. The thermal management system of claim 1, wherein: the cooling medium is air.
5. The thermal management system of claim 1, wherein: the cooling medium enters the battery box (22) in the battery compartment (2) directly from outside the battery compartment (2).
6. The thermal management system of claim 5, wherein: a battery unit (221) is arranged in the battery box (22), and a cooling medium channel is formed in the battery unit (221).
7. The thermal management system of claim 6, wherein: the cooling medium forms a heat exchange relationship with an evaporator of the air conditioning system (1) before entering the battery box (22) to obtain cooling capacity.
8. The thermal management system of claim 1, wherein: the second heat exchanger in the wall of the battery compartment (2) is integrated with the wall to form a heat exchange flow channel of the cooling medium.
9. The thermal management system of any of claims 1-8, wherein: and a closed cooling medium circulating system is formed among the air conditioning system (1), the battery compartment (2) and the heat exchanger, and the cooling medium flows out of the battery compartment (2) and then returns to the air conditioning system (1).
10. The thermal management system of claim 9, wherein: and a drying device (4) for drying a cooling medium is also connected between the air conditioning system (1) and the battery box (22).
11. The thermal management system of claim 10, wherein: the thermal management system is also provided with a sensor and a controller (3); the sensors comprise a temperature sensor (222) arranged in the battery box (22) and a temperature and humidity sensor (21) arranged in the battery cabin (2), and the controller controls the cooling capacity obtained by the cooling medium from the air conditioning system (1) and the use of the drying device (4) according to the temperature in the battery box (22) and the temperature and the humidity in the battery cabin (2).
12. A new energy vehicle having a thermal management system according to any one of claims 1 to 11.
CN201910727237.2A 2019-08-07 2019-08-07 Heat management system and new energy automobile with same Active CN110534837B (en)

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CN110534837B true CN110534837B (en) 2020-10-30

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CN202737006U (en) * 2012-08-15 2013-02-13 北京汽车新能源汽车有限公司 Air conditioner battery box for electric vehicle
KR101558661B1 (en) * 2013-10-10 2015-10-07 현대자동차주식회사 Air conditioning system and method for high-voltage battery of vehicle
CN204167440U (en) * 2014-09-19 2015-02-18 南京金龙客车制造有限公司 Electric motor coach battery thermal management system
CN205122727U (en) * 2015-11-17 2016-03-30 南京东宇欧鹏巴赫新能源科技有限公司 Power battery PACK's fan cooler
CN205319265U (en) * 2015-11-27 2016-06-15 国宏汽车有限公司 Electric automobile power battery box heat exchange device
CN205385092U (en) * 2016-01-18 2016-07-13 上海加冷松芝汽车空调股份有限公司 Electric automobile power battery box cooling system
CN208078134U (en) * 2017-12-01 2018-11-09 智车优行科技(上海)有限公司 Automotive thermal tube manages system and new-energy automobile
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