CN110528379A - A steel strand protection structure for long-span beams - Google Patents
A steel strand protection structure for long-span beams Download PDFInfo
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- CN110528379A CN110528379A CN201910797111.2A CN201910797111A CN110528379A CN 110528379 A CN110528379 A CN 110528379A CN 201910797111 A CN201910797111 A CN 201910797111A CN 110528379 A CN110528379 A CN 110528379A
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/16—Suspension cables; Cable clamps for suspension cables ; Pre- or post-stressed cables
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Abstract
本发明公开了一种用于大跨度梁的钢绞线防护结构,涉及主梁技术领域,其技术方案要点是包括桥墩以及主梁,桥墩之间设置有多个支撑架,每个支撑架的两侧与主梁之间均安装有防护装置,每组防护装置包括多个通孔、多个钢绞线以及绷紧机构;绷紧机构包括安装槽、水平轴以及两个驱动电机;水平轴的两端分别可拆卸连接于两个驱动电机的输出轴;每个钢绞线的两端分别设置有连接板,安装槽内安装有多组第一驱动组件;每组第一驱动组件包括第一丝杠、握持部、蜗杆以及蜗轮;第一丝杠螺纹连接于连接板。本发明通过设置防护装置,能够对主梁起到一定的防护作用,因而能够延长主梁的使用寿命。
The invention discloses a steel strand protection structure for long-span girders, and relates to the technical field of main girders. Protective devices are installed between both sides and the main beam. Each set of protective devices includes multiple through holes, multiple steel strands and tensioning mechanisms; the tensioning mechanism includes installation slots, horizontal shafts and two drive motors; horizontal shafts The two ends of each steel strand are respectively detachably connected to the output shafts of the two drive motors; each steel strand is provided with connecting plates at both ends, and multiple sets of first drive components are installed in the installation groove; each set of first drive components includes a second A lead screw, a grip part, a worm and a worm wheel; the first lead screw is threadedly connected to the connecting plate. The present invention can protect the main girder to a certain extent by arranging the protective device, thereby prolonging the service life of the main girder.
Description
技术领域technical field
本发明涉及主梁技术领域,更具体的说,它涉及一种用于大跨度梁的钢绞线防护结构。The invention relates to the technical field of main girders, more specifically, it relates to a steel strand protection structure for long-span girders.
背景技术Background technique
主梁,一般指架设在江河湖海上,使车辆行人等能顺利通行的构筑物。为适应现代高速发展的交通行业,主梁亦引申为跨越山涧、不良地质或满足其他交通需要而架设的使通行更加便捷的建筑物。主梁一般由上部构造、下部结构、支座和附属构造物组成,上部结构又称桥跨结构,是跨越障碍的主要结构;下部结构包括桥台、桥墩和基础;支座为桥跨结构与桥墩或桥台的支承处所设置的传力装置;附属构造物则指桥头搭板、锥形护坡、护岸、导流工程等。Main beams generally refer to structures erected on rivers, lakes and seas to allow vehicles and pedestrians to pass smoothly. In order to adapt to the modern high-speed development of the transportation industry, the main girder is also extended to a building that is erected to make traffic more convenient and erected across mountain streams, unfavorable geology, or to meet other transportation needs. The main girder is generally composed of superstructure, substructure, support and auxiliary structures. The superstructure is also called bridge span structure, which is the main structure for crossing obstacles; The force transmission device installed at the supporting place of the bridge pier or abutment; the auxiliary structure refers to the bridge head board, conical slope protection, bank protection, diversion engineering, etc.
现有技术可参考授权公告号为CN110004819A的中国发明专利申请文件,其公开了一种大跨度主梁的主梁与桥墩固接结构及其施工方法,包括预制的主梁主梁和桥墩,所述桥墩为钢结构,所述主梁和桥墩通过螺栓连接在一起;桥墩上端焊接有下法兰盘,所述主梁下侧面设置有位于下法兰盘上侧的上法兰盘,所述主梁上开设有与上法兰盘上螺栓孔一一对应的孔洞,所述螺栓由上往下依次穿过孔洞、上法兰盘和下法兰盘后由位于下法兰盘下侧的螺母锁紧。本发明大跨度主梁的主梁与桥墩固接结构将桥墩与主梁通过法兰盘和螺栓连接为整体,可以很好的实现结构的整体性以及刚度的过渡,使主梁与桥墩在使用过程中不会出现应力集中现象或者桥墩偏移等病害,加强了主梁和桥墩的连接,提高了主梁和桥墩的承载能力,增强了主梁的抗震性能。The prior art can refer to the Chinese invention patent application document with the authorized announcement number CN110004819A, which discloses a main girder and bridge pier fixed structure of a long-span main girder and its construction method, including prefabricated main girder main girder and bridge pier. The bridge pier is a steel structure, the main beam and the bridge pier are connected together by bolts; the upper end of the bridge pier is welded with a lower flange, and the lower side of the main beam is provided with an upper flange on the upper side of the lower flange. There are holes on the main beam that correspond to the bolt holes on the upper flange one by one. The bolts pass through the holes, the upper flange and the lower flange from top to bottom, and then pass through the holes located on the lower side of the lower flange. Nut locked. The main girder and pier fixed structure of the large-span main girder of the present invention connects the pier and the main girder through flanges and bolts as a whole, which can well realize the integrity of the structure and the transition of rigidity, so that the main girder and the pier can be used together. During the process, there will be no stress concentration phenomenon or bridge pier offset and other diseases, the connection between the main beam and the bridge pier will be strengthened, the bearing capacity of the main beam and the bridge pier will be improved, and the seismic performance of the main beam will be enhanced.
但是,上述主梁上未设置防护装置,因而主梁在车辆长时间的碾压下容易发生变形,这样可能会使主梁的使用寿命变短。However, the above-mentioned main beam is not provided with a protective device, so the main beam is prone to deformation under the rolling of the vehicle for a long time, which may shorten the service life of the main beam.
发明内容Contents of the invention
针对现有技术存在的不足,本发明的目的在于提供一种用于大跨度梁的钢绞线防护结构,其通过设置防护装置,能够对主梁起到一定的防护作用,因而能够延长主梁的使用寿命。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a steel strand protection structure for large-span beams, which can protect the main girder to a certain extent by providing a protective device, thus extending the length of the main girder. service life.
为实现上述目的,本发明提供了如下技术方案:一种用于大跨度梁的钢绞线防护结构,包括桥墩以及主梁,所述桥墩之间设置有多个用于支撑主梁的支撑架,每个所述支撑架的两侧与主梁之间均安装有防护装置,每组所述防护装置包括沿竖向依次设置于支撑架一侧的多个通孔、一一对应的穿设于多个通孔的多个钢绞线以及安装于主梁的一侧用于使多个钢绞线绷紧的绷紧机构;所述绷紧机构包括开设于主梁顶部的一侧且沿主梁的长度方向设置的安装槽、转动连接于安装槽内且沿主梁的长度方向设置的水平轴以及分别设置于水平轴两端的两个驱动电机;所述水平轴的两端分别可拆卸连接于两个所述驱动电机的输出轴;每个所述钢绞线的两端分别设置有连接板,所述安装槽内安装有多组与所述连接板一一对应的用于驱动连接板沿竖向移动的第一驱动组件;每组所述第一驱动组件包括通过止推轴承竖直转动连接于安装槽底部的第一丝杠、固接于第一丝杠顶部的握持部、通过螺栓可拆卸连接于水平轴的蜗杆以及通过螺栓可拆卸连接于第一丝杠且与蜗杆啮合的蜗轮;所述第一丝杠螺纹连接于连接板。In order to achieve the above object, the present invention provides the following technical solution: a steel strand protection structure for long-span beams, including bridge piers and main beams, and a plurality of support frames for supporting the main beams are arranged between the bridge piers A protective device is installed between both sides of each said support frame and the main beam, and each group of said protective devices includes a plurality of through holes arranged vertically on one side of the support frame, one-to-one corresponding A plurality of steel strands in a plurality of through holes and a tightening mechanism installed on one side of the main girder for tightening the plurality of steel strands; The installation slot provided in the length direction of the main girder, the horizontal shaft rotatably connected in the installation slot and arranged along the length direction of the main girder, and two driving motors respectively arranged at both ends of the horizontal shaft; the two ends of the horizontal shaft are respectively detachable Connected to the output shafts of the two driving motors; each of the two ends of the steel strands is respectively provided with a connecting plate, and a plurality of sets of connecting plates corresponding to the connecting plates are installed in the mounting groove for driving connection. The first driving assembly for the plate to move vertically; each set of the first driving assembly includes a first lead screw connected vertically to the bottom of the installation groove through a thrust bearing, and a grip part fixed to the top of the first lead screw , a worm detachably connected to the horizontal shaft through bolts, and a worm gear detachably connected to the first lead screw through bolts and engaged with the worm; the first lead screw is threadedly connected to the connecting plate.
通过采用上述技术方案,启动驱动电机,驱动电机的输出轴驱动水平轴转动,水平轴转动带动蜗杆转动,蜗杆转动驱动蜗轮转动,蜗轮转动驱动第一丝杠转动,第一丝杠转动驱动连接板向下移动,连接板向下移动便可使钢绞线绷紧;预应力钢绞线张拉是给主梁在承受荷载前施加一个与荷载作用相反的力,当主梁受荷载作用时,荷载首先要抵消这部分预应力,然后主梁才受力,这样就增加了主梁的承载能力,从而能够对主梁起到一定的防护作用,因而能够延长主梁的使用寿命。By adopting the above technical solution, the drive motor is started, the output shaft of the drive motor drives the horizontal shaft to rotate, the horizontal shaft rotates to drive the worm to rotate, the worm rotates to drive the worm wheel to rotate, the worm wheel to drive the first lead screw to rotate, and the first lead screw to rotate to drive the connecting plate Moving down, the connecting plate moves down to tighten the steel strand; tensioning the prestressed steel strand is to apply a force opposite to the load to the main girder before bearing the load. When the main girder is under load, the load First of all, this part of the prestress must be offset, and then the main girder is stressed, which increases the bearing capacity of the main girder, which can protect the main girder to a certain extent, thus prolonging the service life of the main girder.
本发明进一步设置为:对应所述连接板在安装槽内安装有用于夹紧钢绞线的夹紧机构,所述夹紧机构包括固接于安装槽底部的支撑板、转动连接于支撑板的顶部且水平设置的第二丝杠、分别设置于第二丝杠两端的左螺纹和右螺纹、分别螺纹连接于左螺纹和右螺纹的两个夹板以及设置于连接板和支撑板之间用于驱动第二丝杠转动的第二驱动组件;两个所述夹板的底部均固接有滑块,所述支撑板的顶部开设有用于供滑块沿水平方向滑移的滑槽。The present invention is further configured as follows: a clamping mechanism for clamping steel strands is installed in the installation groove corresponding to the connecting plate, and the clamping mechanism includes a support plate fixedly connected to the bottom of the installation groove, and a support plate rotatably connected to the support plate. The second lead screw on the top and horizontally arranged, the left thread and the right thread respectively arranged at the two ends of the second lead screw, two splints screwed to the left thread and the right thread respectively and arranged between the connecting plate and the supporting plate for A second drive assembly that drives the second lead screw to rotate; sliders are fixedly connected to the bottoms of the two splints, and slide slots for the sliders to slide in the horizontal direction are provided on the top of the support plate.
通过采用上述技术方案,通过第二驱动组件驱动第二丝杠转动,第二丝杠转动驱动两个夹板相向移动,从而便可对钢绞线进行进一步固定,因而能够降低钢绞线蹦伤行人的可能性。By adopting the above technical solution, the second screw is driven to rotate through the second drive assembly, and the rotation of the second screw drives the two splints to move toward each other, so that the steel strand can be further fixed, thus reducing the risk of pedestrians being injured by the steel strand possibility.
本发明进一步设置为:所述第二驱动组件包括固接于连接板一侧且竖直设置的齿条以及通过螺栓可拆卸连接于第二丝杠的齿轮;所述齿条与所述齿轮相互啮合。The present invention is further provided that: the second driving assembly includes a vertically arranged rack fixed to one side of the connecting plate and a gear detachably connected to the second lead screw through bolts; the rack and the gear are connected to each other engage.
通过采用上述技术方案,连接板向下移动带动齿条向下移动,齿条向下移动驱动齿轮转动,齿轮转动驱动第二丝杠转动,从而无需操作人员额外施加力,因而能够降低操作人员的劳动强度。By adopting the above technical solution, the downward movement of the connecting plate drives the rack to move downward, the downward movement of the rack drives the rotation of the gear, and the rotation of the gear drives the rotation of the second lead screw, thus eliminating the need for the operator to apply additional force, thereby reducing the operator's workload Labor intensity.
本发明进一步设置为:每个所述钢绞线的两端分别套接有防护套,所述防护套的内径大于钢绞线的外径,所述防护套包括通过螺栓固接于支撑架一侧的固定管以及沿固定管的轴向滑移连接于固定管远离支撑架一端的活动管,所述活动管远离固定管的一端通过螺栓固定。The present invention is further configured as follows: each of the two ends of the steel strand is respectively sleeved with a protective sleeve, the inner diameter of the protective sleeve is larger than the outer diameter of the steel strand, and the protective sleeve includes a The fixed tube on the side and the movable tube which is slidably connected to the end of the fixed tube away from the support frame along the axial direction of the fixed tube, and the end of the movable tube away from the fixed tube is fixed by bolts.
通过采用上述技术方案,通过设置固定管以及活动管,便于对防护套的长度进行调节,从而可使防护套适用于不同长度的钢绞线;再者,通过设置防护套,能够降低钢绞线发生断裂后蹦伤行人的可能性。By adopting the above technical scheme, by setting the fixed tube and the movable tube, it is convenient to adjust the length of the protective cover, so that the protective cover can be applied to steel strands of different lengths; moreover, by setting the protective cover, the steel strand can be reduced. The possibility of jumping and injuring pedestrians after a break occurs.
本发明进一步设置为:所述活动管的内侧壁固接有条形块,所述固定管的外侧壁开设有用于供条形块沿固定管的轴向滑移的条形槽。The present invention further provides that: the inner side wall of the movable tube is fixedly connected with a bar-shaped block, and the outer side wall of the fixed tube is provided with a bar-shaped groove for the bar-shaped block to slide along the axial direction of the fixed tube.
通过采用上述技术方案,条形槽对条形块具有导向作用,从而能够降低活动管在沿固定管的轴向滑移过程中发生偏离的可能性。By adopting the above technical solution, the bar-shaped groove has a guiding effect on the bar-shaped block, thereby reducing the possibility of deviation of the movable tube during axial sliding along the fixed tube.
本发明进一步设置为:每个所述通孔的两端均安装有张紧组件,每组所述张紧组件包括固接于支撑架一侧的固定架、转动连接于固定架且水平设置的转轴、分别套接于转轴两端的两个扭簧、固接于转轴且倾斜设置的连接臂以及固接于连接臂远离转轴一端的导向轮;两个所述扭簧的相对端分别固接于连接臂的两侧,两个所述扭簧的相互远离端分别固接于固定架的相对两个内侧。The present invention is further set as follows: a tensioning assembly is installed at both ends of each said through hole, and each set of said tensioning assembly includes a fixing frame affixed to one side of the supporting frame, and a horizontally arranged The rotating shaft, two torsion springs respectively sleeved on both ends of the rotating shaft, the connecting arm fixed to the rotating shaft and arranged obliquely, and the guide wheel fixed on the end of the connecting arm away from the rotating shaft; the opposite ends of the two torsion springs are respectively fixed on On both sides of the connecting arm, the ends of the two torsion springs which are far away from each other are fixedly connected to the two opposite inner sides of the fixing frame respectively.
通过采用上述技术方案,在安装钢绞线时,钢绞线使转轴转动,转轴转动对扭簧进行压缩,此时扭簧处于被压缩状态;当钢绞线在使用一段时间而变松后,此时在扭簧的作用下能够使钢绞线绷紧,从而便于钢绞线对主梁进行防护。By adopting the above technical scheme, when the steel strand is installed, the steel strand rotates the rotating shaft, and the rotation of the rotating shaft compresses the torsion spring, and the torsion spring is in a compressed state at this time; At this time, under the action of the torsion spring, the steel strands can be tightened, so that the steel strands can protect the main girder.
本发明进一步设置为:所述驱动电机的输出轴上安装有用于连接水平轴的连接机构,所述连接机构包括开设于驱动电机的输出轴靠近水平轴一端端面的让位槽、沿水平轴的轴向滑移连接于让位槽的连接块、开设于连接块靠近水平轴一端的方形槽、固接于水平轴靠近连接块的一端且插接于方形槽的方形块以及安装于连接块用于对方形块进行固定的固定组件;所述连接块的外侧壁上固接有T形块,所述让位槽的内侧壁上开设有用于供T形块沿水平轴的轴向滑移的T形槽。The present invention is further set as: the output shaft of the drive motor is equipped with a connection mechanism for connecting the horizontal shaft, the connection mechanism includes a relief groove opened on the end surface of the output shaft of the drive motor close to the horizontal shaft, a A connecting block that is axially slidably connected to the relief groove, a square groove opened at the end of the connecting block near the horizontal axis, a square block that is fixed at the end of the horizontal shaft near the connecting block and inserted into the square groove, and installed on the connecting block. It is a fixing component for fixing the square block; a T-shaped block is fixedly connected to the outer wall of the connecting block, and a hole for the axial sliding of the T-shaped block along the horizontal axis is opened on the inner wall of the said relief groove. T-slot.
通过采用上述技术方案,当需要驱动水平轴转动时,通过移动连接块使方形块与方形槽插接,然后通过固定组件对方形块进行固定,从而便于驱动电机的输出轴驱动水平轴转动,再者,当不需要水平轴转动时,可使驱动电机的输出轴与水平轴分离,从而能够降低驱动电机因意外启动而造成安全事故的可能性。By adopting the above technical solution, when the horizontal axis needs to be driven to rotate, the square block is inserted into the square slot by moving the connecting block, and then the square block is fixed by the fixing component, so that the output shaft of the drive motor drives the horizontal axis to rotate, and then Alternatively, when the horizontal shaft does not need to rotate, the output shaft of the driving motor can be separated from the horizontal shaft, thereby reducing the possibility of safety accidents caused by the driving motor due to accidental startup.
本发明进一步设置为:所述固定组件包括沿水平轴的径向滑移连接于连接块的插销、套设固定于插销的挡块、套接于插销的弹簧以及开设于方形块一侧的插孔;所述插销的一端贯穿连接块设置并向方形槽内延伸与插孔插接,另一端固接有手柄;所述挡块处于手柄和连接块之间,所述弹簧的两端分别固接于连接块和挡块。The present invention is further provided that: the fixing assembly includes a bolt that is slidably connected to the connecting block along the radial direction of the horizontal axis, a stopper that is sleeved and fixed on the bolt, a spring that is sleeved on the bolt, and a bolt that is set on one side of the square block hole; one end of the bolt is set through the connecting block and extends into the square groove to be inserted into the socket, and the other end is fixedly connected with a handle; the stopper is between the handle and the connecting block, and the two ends of the spring are fixed respectively. Connected to connecting block and stopper.
通过采用上述技术方案,当需要使方形块与方形槽插接时,通过拉动手柄拉动插销,然后便可移动连接块使方形块与方形槽插接,再者,插销移动带动挡块移动,挡块移动对弹簧进行拉伸,此时弹簧处于被拉伸状态;当方形块与方形槽插接后,松开手柄,此时挡块在弹簧的作用下驱动插销与插孔插接;当需要使方形块与方形槽分离时,通过拉动手柄拉动插销使插销与插孔分离,然后移动连接块便可;综上,通过设置固定组件,便于使方形块与方形槽插接,因而能够降低操作人员的劳动强度。By adopting the above technical scheme, when the square block needs to be plugged into the square groove, the bolt is pulled by pulling the handle, and then the connecting block can be moved to make the square block plug into the square groove. The block moves to stretch the spring, and the spring is in a stretched state at this time; when the square block is inserted into the square slot, release the handle, and the stopper drives the pin and the socket under the action of the spring; When separating the square block from the square slot, pull the handle to pull the pin to separate the pin from the socket, and then move the connecting block; in summary, by setting the fixing component, it is convenient to insert the square block into the square slot, thus reducing the operating cost. Labor intensity of personnel.
本发明进一步设置为:所述安装槽的顶部沿其长度方向依次安装有多个防护盖,所述安装槽的底部沿其长度方向依次安装有多个排水管,所述排水管远离安装槽的一端贯穿主梁一侧设置。The present invention is further configured as follows: the top of the installation groove is sequentially installed with a plurality of protective covers along its length direction, and the bottom of the installation groove is sequentially installed with a plurality of drainage pipes along its length direction, and the drainage pipes are far away from the bottom of the installation groove. One end is set through one side of the main girder.
通过采用上述技术方案,通过设置防护盖,能够降低行人发生踩空的可能性;通过设置排水管,能够及时将安装槽内的雨水排出,因而能够降低驱动电机因进水而短路的可能性。By adopting the above-mentioned technical solution, by providing a protective cover, the possibility of pedestrians stepping on air can be reduced; by providing a drainage pipe, the rainwater in the installation groove can be discharged in time, thereby reducing the possibility of short circuit of the drive motor due to water ingress.
综上所述,本发明相比于现有技术具有以下有益效果:In summary, compared with the prior art, the present invention has the following beneficial effects:
1.启动驱动电机,驱动电机的输出轴驱动水平轴转动,水平轴转动带动蜗杆转动,蜗杆转动驱动蜗轮转动,蜗轮转动驱动第一丝杠转动,第一丝杠转动驱动连接板向下移动,连接板向下移动便可使钢绞线绷紧;预应力钢绞线张拉是给主梁在承受荷载前施加一个与荷载作用相反的力,当主梁受荷载作用时,荷载首先要抵消这部分预应力,然后主梁才受力,这样就增加了主梁的承载能力,从而能够对主梁起到一定的防护作用,因而能够延长主梁的使用寿命;1. Start the drive motor, the output shaft of the drive motor drives the horizontal shaft to rotate, the horizontal shaft rotates to drive the worm to rotate, the worm to drive the worm wheel to rotate, the worm wheel to drive the first lead screw to rotate, the first lead screw to drive the connecting plate to move downward, The connecting plate moves down to tighten the steel strand; the tension of the prestressed steel strand is to apply a force opposite to the load to the main girder before bearing the load. When the main girder is under load, the load must first offset this Partial prestressing, and then the main beam is stressed, which increases the bearing capacity of the main beam, which can protect the main beam to a certain extent, thus prolonging the service life of the main beam;
2.连接板向下移动带动齿条向下移动,齿条向下移动驱动齿轮转动,齿轮转动驱动第二丝杠转动,从而无需操作人员额外施加力,因而能够降低操作人员的劳动强度;2. The downward movement of the connecting plate drives the rack to move downward, the downward movement of the rack drives the gear to rotate, and the rotation of the gear drives the second screw to rotate, so that no additional force is required from the operator, thus reducing the labor intensity of the operator;
3.在安装钢绞线时,钢绞线使转轴转动,转轴转动对扭簧进行压缩,此时扭簧处于被压缩状态;当钢绞线在使用一段时间而变松后,此时在扭簧的作用下能够使钢绞线绷紧,从而便于钢绞线对主梁进行防护。3. When installing the steel strand, the steel strand rotates the shaft, and the rotation of the shaft compresses the torsion spring. At this time, the torsion spring is in a compressed state; Under the action of the spring, the steel strands can be tightened, so that the steel strands can protect the main girder.
附图说明Description of drawings
图1为实施例的整体结构示意图;Fig. 1 is the overall structure schematic diagram of embodiment;
图2为实施例中凸显防护装置的结构示意图;Fig. 2 is the schematic structural view of highlighting the protective device in the embodiment;
图3为实施例中凸显绷紧机构的结构示意图;Fig. 3 is a schematic structural view highlighting the tightening mechanism in the embodiment;
图4为实施例中凸显套管的结构示意图;Fig. 4 is a schematic structural view of a protruding sleeve in an embodiment;
图5为实施例中凸显防护盖的结构示意图;Fig. 5 is a schematic structural view of a protruding protective cover in an embodiment;
图6为实施例中凸显连接机构的结构示意图;Fig. 6 is a structural schematic diagram highlighting the connecting mechanism in the embodiment;
图7为实施例中凸显防护套的结构示意图;Fig. 7 is a schematic structural view of a protruding protective cover in an embodiment;
图8为图5中A处的局部放大图。FIG. 8 is a partial enlarged view of A in FIG. 5 .
图中:10、桥墩;11、主梁;12、支撑架;2、防护装置;21、通孔;22、钢绞线;3、绷紧机构;31、安装槽;32、水平轴;33、驱动电机;34、连接板;35、连接耳;36、套管;37、第一驱动组件;371、第一丝杠;372、握持部;373、蜗杆;374、蜗轮;4、连接机构;41、让位槽;411、T形槽;42、连接块;421、T形块;43、方形槽;44、方形块;45、固定组件;451、插销;452、挡块;453、弹簧;454、插孔;455、手柄;5、夹紧机构;51、支撑板;511、滑槽;52、第二丝杠;53、左螺纹;54、右螺纹;55、夹板;551、滑块;56、第二驱动组件;561、齿条;562、齿轮;6、防护套;61、固定管;611、条形槽;612、支杆;62、活动管;621、条形块;7、张紧组件;71、固定架;72、转轴;73、扭簧;74、连接臂;75、导向轮;8、防护盖;9、排水管。In the figure: 10, bridge pier; 11, main girder; 12, support frame; 2, protective device; 21, through hole; 22, steel strand; 3, tightening mechanism; 31, installation groove; 32, horizontal axis; 33 , driving motor; 34, connecting plate; 35, connecting ear; 36, bushing; 37, first driving component; 371, first screw; 372, gripping part; 373, worm; 374, worm gear; Mechanism; 41, give way slot; 411, T-shaped slot; 42, connecting block; 421, T-shaped block; 43, square slot; 44, square block; 45, fixed component; 451, latch; 452, stopper; 453 , spring; 454, jack; 455, handle; 5, clamping mechanism; 51, support plate; 511, chute; 52, second lead screw; 53, left thread; 54, right thread; 55, splint; 551 , slider; 56, second drive assembly; 561, rack; 562, gear; 6, protective cover; 61, fixed tube; 611, strip groove; 612, pole; 7, tension assembly; 71, fixed frame; 72, rotating shaft; 73, torsion spring; 74, connecting arm; 75, guide wheel; 8, protective cover; 9, drainpipe.
具体实施方式Detailed ways
下面结合附图对本发明作进一步详细说明。其中相同的零部件用相同的附图标记表示。需要说明的是,下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”指的是附图中的方向,词语“底面”和“顶面”、“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。The present invention will be described in further detail below in conjunction with the accompanying drawings. Wherein the same components are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the words "bottom" and "top "Face", "inner" and "outer" refer to directions toward or away from, respectively, the geometric center of a particular component.
实施例:一种用于大跨度梁的钢绞线防护结构,如图1所示,包括桥墩10以及主梁11,桥墩10之间设置有多个用于支撑主梁11的支撑架12,每个支撑架12的两侧与主梁11之间均安装有防护装置2。Embodiment: A steel strand protection structure for long-span beams, as shown in Figure 1, includes bridge piers 10 and main beams 11, and a plurality of support frames 12 for supporting the main beams 11 are arranged between the bridge piers 10, A protective device 2 is installed between both sides of each supporting frame 12 and the main beam 11 .
如图1和图2所示,每组防护装置2包括沿竖向依次设置于支撑架12一侧的多个通孔21、一一对应的穿设于多个通孔21的多个钢绞线22以及安装于主梁11的一侧用于使多个钢绞线22绷紧的绷紧机构3;如图3和图4所示,绷紧机构3包括开设于主梁11顶部的一侧且沿主梁11的长度方向设置的安装槽31、转动连接于安装槽31内且沿主梁11的长度方向设置的水平轴32以及分别设置于水平轴32两端的两个驱动电机33;驱动电机33可选用异步电机或者正反转电机;水平轴32的两端分别可拆卸连接于两个驱动电机33的输出轴;每个钢绞线22的两端分别设置有连接板34,连接板34的顶部螺纹连接有连接耳35,钢绞线22的一端通过套管36与连接耳35连接,当需要使钢绞线22与连接耳35固接时,通过大力钳或者其他工具使套管36变形即可;安装槽31内安装有多组与连接板34一一对应的用于驱动连接板34沿竖向移动的第一驱动组件37;每组第一驱动组件37包括通过止推轴承竖直转动连接于安装槽31底部的第一丝杠371、固接于第一丝杠371顶部的握持部372、通过螺栓可拆卸连接于水平轴32的蜗杆373以及通过螺栓可拆卸连接于第一丝杠371且与蜗杆373啮合的蜗轮374;止推轴承能够承受较大的载荷,因而便于钢绞线22对主梁11进行防护;第一丝杠371螺纹连接于连接板34;蜗杆373可拆卸连接于水平轴32,便于对个别已损坏的钢绞线22进行更换。启动驱动电机33,驱动电机33的输出轴驱动水平轴32转动,水平轴32转动带动蜗杆373转动,蜗杆373转动驱动蜗轮374转动,蜗轮374转动驱动第一丝杠371转动,第一丝杠371转动驱动连接板34向下移动,连接板34向下移动便可使钢绞线22绷紧;预应力钢绞线22张拉是给主梁11在承受荷载前施加一个与荷载作用相反的力,当主梁11受荷载作用时,荷载首先要抵消这部分预应力,然后主梁11才受力,这样就增加了主梁11的承载能力,从而能够对主梁11起到一定的防护作用,因而能够延长主梁11的使用寿命。As shown in Figures 1 and 2, each set of protective devices 2 includes a plurality of through holes 21 arranged vertically on one side of the support frame 12, and a plurality of steel strands passing through the plurality of through holes 21 in one-to-one correspondence. Wire 22 and the tightening mechanism 3 installed on one side of the main beam 11 for making a plurality of steel strands 22 tight; as shown in Figure 3 and Figure 4, the tightening mechanism 3 includes a A mounting groove 31 arranged on the side and along the length direction of the main beam 11, a horizontal shaft 32 rotatably connected in the mounting groove 31 and arranged along the length direction of the main beam 11, and two drive motors 33 respectively arranged at both ends of the horizontal shaft 32; The driving motor 33 can be selected from an asynchronous motor or a forward and reverse motor; the two ends of the horizontal shaft 32 are respectively detachably connected to the output shafts of the two driving motors 33; The top of the plate 34 is threadedly connected with a connecting ear 35, and one end of the steel strand 22 is connected to the connecting ear 35 through a casing 36. The tube 36 can be deformed; multiple groups of first drive assemblies 37 corresponding to the connection plates 34 are installed in the mounting groove 31 to drive the connection plates 34 to move vertically; each group of first drive assemblies 37 includes a thrust The bearing is vertically rotatably connected to the first lead screw 371 at the bottom of the mounting groove 31, the grip part 372 fixed to the top of the first lead screw 371, the worm 373 detachably connected to the horizontal shaft 32 by bolts and detachably connected by bolts The worm wheel 374 on the first lead screw 371 and meshed with the worm 373; the thrust bearing can withstand a relatively large load, thus facilitating the protection of the main beam 11 by the steel strand 22; the first lead screw 371 is threadedly connected to the connecting plate 34; The worm 373 is detachably connected to the horizontal shaft 32, which is convenient for replacing individual damaged steel strands 22. Start the drive motor 33, the output shaft of the drive motor 33 drives the horizontal shaft 32 to rotate, the horizontal shaft 32 rotates to drive the worm screw 373 to rotate, the worm screw 373 rotates to drive the worm wheel 374 to rotate, the worm wheel 374 rotates to drive the first lead screw 371 to rotate, the first lead screw 371 The rotation drives the connecting plate 34 to move downward, and the downward movement of the connecting plate 34 can make the steel strand 22 tight; the tension of the prestressed steel strand 22 is to apply a force opposite to the load to the main beam 11 before bearing the load. , when the main girder 11 is under load, the load must first offset this part of the prestress, and then the main girder 11 is stressed, which increases the bearing capacity of the main girder 11, thereby being able to play a certain protective role on the main girder 11, Therefore, the service life of the main girder 11 can be extended.
如图5和图6所示,安装槽31的顶部沿其长度方向依次安装有多个防护盖8,防护盖8可通过螺栓固定在安装槽31上,安装槽31的底部沿其长度方向依次安装有多个排水管9,排水管9远离安装槽31的一端贯穿主梁11一侧设置。通过设置防护盖8,能够降低行人发生踩空的可能性;通过设置排水管9,能够及时将安装槽31内的雨水排出,因而能够降低驱动电机33因进水而短路的可能性。As shown in Fig. 5 and Fig. 6, the top of installation groove 31 is installed with a plurality of protective cover 8 successively along its length direction, and protection cover 8 can be fixed on the installation groove 31 by bolt, and the bottom of installation groove 31 is sequentially along its length direction. A plurality of drainage pipes 9 are installed, and one end of the drainage pipes 9 away from the installation groove 31 is set through one side of the main beam 11 . By arranging the protective cover 8, the possibility of pedestrians stepping on air can be reduced; by arranging the drain pipe 9, the rainwater in the installation groove 31 can be discharged in time, thereby reducing the possibility of the drive motor 33 being short-circuited due to water ingress.
驱动电机33的输出轴上安装有用于连接水平轴32的连接机构4,连接机构4包括开设于驱动电机33的输出轴靠近水平轴32一端端面的让位槽41、沿水平轴32的轴向滑移连接于让位槽41的连接块42、开设于连接块42靠近水平轴32一端的方形槽43、固接于水平轴32靠近连接块42的一端且插接于方形槽43的方形块44以及安装于连接块42用于对方形块44进行固定的固定组件45;连接块42的外侧壁上固接有T形块421,让位槽41的内侧壁上开设有用于供T形块421沿水平轴32的轴向滑移的T形槽411。当需要驱动水平轴32转动时,通过移动连接块42使方形块44与方形槽43插接,然后通过固定组件45对方形块44进行固定,从而便于驱动电机33的输出轴驱动水平轴32转动,再者,当不需要水平轴32转动时,可使驱动电机33的输出轴与水平轴32分离,从而能够降低驱动电机33因意外启动而造成安全事故的可能性。The output shaft of the driving motor 33 is equipped with a connecting mechanism 4 for connecting the horizontal shaft 32. The connecting mechanism 4 includes a relief groove 41 opened on the output shaft of the driving motor 33 close to the end surface of the horizontal shaft 32, along the axial direction of the horizontal shaft 32. The connecting block 42 slidingly connected to the relief groove 41, the square groove 43 opened on the end of the connecting block 42 close to the horizontal shaft 32, the square block fixed on the end of the horizontal shaft 32 close to the connecting block 42 and plugged into the square groove 43 44 and the fixing assembly 45 that is installed on the connecting block 42 for fixing the square block 44; the outer wall of the connecting block 42 is affixed with a T-shaped block 421, and the inner wall of the relief groove 41 is provided with a T-shaped block for 421 is a T-shaped slot 411 that slides in the axial direction of the horizontal shaft 32 . When it is necessary to drive the horizontal shaft 32 to rotate, the square block 44 is plugged into the square slot 43 by moving the connecting block 42, and then the square block 44 is fixed by the fixing assembly 45, so that the output shaft of the driving motor 33 drives the horizontal shaft 32 to rotate Furthermore, when the rotation of the horizontal shaft 32 is not required, the output shaft of the drive motor 33 can be separated from the horizontal shaft 32, thereby reducing the possibility of accidents caused by the drive motor 33 due to accidental activation.
固定组件45包括沿水平轴32的径向滑移连接于连接块42的插销451、套设固定于插销451的挡块452、套接于插销451的弹簧453以及开设于方形块44一侧的插孔454;插销451的一端贯穿连接块42设置并向方形槽43内延伸与插孔454插接,另一端固接有手柄455;挡块452处于手柄455和连接块42之间,弹簧453的两端分别固接于连接块42和挡块452。当需要使方形块44与方形槽43插接时,通过拉动手柄455拉动插销451,然后便可移动连接块42使方形块44与方形槽43插接,再者,插销451移动带动挡块452移动,挡块452移动对弹簧453进行拉伸,此时弹簧453处于被拉伸状态;当方形块44与方形槽43插接后,松开手柄455,此时挡块452在弹簧453的作用下驱动插销451与插孔454插接;当需要使方形块44与方形槽43分离时,通过拉动手柄455拉动插销451使插销451与插孔454分离,然后移动连接块42便可;综上,通过设置固定组件45,便于使方形块44与方形槽43插接,因而能够降低操作人员的劳动强度。The fixing assembly 45 includes a pin 451 slidingly connected to the connecting block 42 in the radial direction of the horizontal axis 32 , a stopper 452 sleeved and fixed on the pin 451 , a spring 453 sleeved on the pin 451 , and a spring 453 set on one side of the square block 44 . The jack 454; one end of the latch 451 is set through the connecting block 42 and extends into the square groove 43 to be inserted into the jack 454, and the other end is fixedly connected with a handle 455; the stopper 452 is between the handle 455 and the connecting block 42, and the spring 453 The two ends of each are fixedly connected to the connecting block 42 and the stopper 452 respectively. When it is necessary to make the square block 44 and the square slot 43 plugged in, pull the latch 451 by pulling the handle 455, then the movable connecting block 42 makes the square block 44 plugged with the square slot 43, and the latch 451 moves to drive the stopper 452 Move, the block 452 moves to stretch the spring 453, and the spring 453 is in a stretched state; The lower drive pin 451 is plugged into the jack 454; when the square block 44 is separated from the square slot 43, the pin 451 is pulled by the handle 455 to separate the pin 451 from the jack 454, and then the connecting block 42 is moved; in summary , by setting the fixing assembly 45, it is convenient to insert the square block 44 into the square groove 43, thereby reducing the labor intensity of the operator.
如图2和图4所示,对应连接板34在安装槽31内安装有用于夹紧钢绞线22的夹紧机构5,夹紧机构5包括固接于安装槽31底部的支撑板51、转动连接于支撑板51的顶部且水平设置的第二丝杠52、分别设置于第二丝杠52两端的左螺纹53和右螺纹54、分别螺纹连接于左螺纹53和右螺纹54的两个夹板55以及设置于连接板34和支撑板51之间用于驱动第二丝杠52转动的第二驱动组件56;两个夹板55的底部均固接有滑块551,支撑板51的顶部开设有用于供滑块551沿水平方向滑移的滑槽511。通过第二驱动组件56驱动第二丝杠52转动,第二丝杠52转动驱动两个夹板55相向移动,从而便可对钢绞线22进行进一步固定,因而能够降低钢绞线22蹦伤行人的可能性。As shown in Figures 2 and 4, the corresponding connecting plate 34 is installed with a clamping mechanism 5 for clamping the steel strand 22 in the installation groove 31, and the clamping mechanism 5 includes a support plate 51 fixed to the bottom of the installation groove 31, Rotationally connected to the top of the support plate 51 and the second lead screw 52 arranged horizontally, the left screw thread 53 and the right screw thread 54 respectively arranged at the two ends of the second lead screw 52, and the two screw threads connected to the left screw thread 53 and the right screw thread 54 respectively. Clamping plate 55 and the second driving assembly 56 that is arranged between connecting plate 34 and supporting plate 51 and is used to drive second screw 52 to rotate; There is a chute 511 for the slider 551 to slide horizontally. The second lead screw 52 is driven to rotate by the second drive assembly 56, and the second lead screw 52 rotates to drive the two splints 55 to move toward each other, so that the steel strand 22 can be further fixed, thereby reducing the risk of the steel strand 22 jumping and hurting pedestrians possibility.
第二驱动组件56包括固接于连接板34一侧且竖直设置的齿条561以及通过螺栓可拆卸连接于第二丝杠52的齿轮562;齿条561与齿轮562相互啮合;齿轮562可拆卸连接于第二丝杠52,当不需要第二丝杠52转动时,可以使齿轮562与齿条561分离,从而便于控制夹板55的运动。连接板34向下移动带动齿条561向下移动,齿条561向下移动驱动齿轮562转动,齿轮562转动驱动第二丝杠52转动,从而无需操作人员额外施加力,因而能够降低操作人员的劳动强度。The second drive assembly 56 includes a rack 561 fixed to one side of the connecting plate 34 and vertically arranged and a gear 562 detachably connected to the second lead screw 52 by bolts; the rack 561 and the gear 562 are meshed with each other; the gear 562 can be The connection to the second lead screw 52 is disassembled. When the second lead screw 52 does not need to rotate, the gear 562 can be separated from the rack 561 , so as to facilitate the movement of the splint 55 . The downward movement of the connecting plate 34 drives the rack 561 to move downward, the downward movement of the rack 561 drives the rotation of the gear 562, and the rotation of the gear 562 drives the rotation of the second lead screw 52, thereby eliminating the need for additional force from the operator, thereby reducing the operator's effort. Labor intensity.
如图2和图7所示,每个钢绞线22的两端分别套接有防护套6,防护套6的内径大于钢绞线22的外径,防护套6包括通过螺栓固接于支撑架12一侧的固定管61以及沿固定管61的轴向滑移连接于固定管61远离支撑架12一端的活动管62;活动管62的内侧壁固接有条形块621,固定管61的外侧壁开设有用于供条形块621沿固定管61的轴向滑移的条形槽611;活动管62远离固定管61的一端通过螺栓固定在防护板8上;为了便于对固定管61进行固定,可先在固定管61远离活动管62的一端焊接上支杆612,然后通过螺栓将支杆612固定到支撑架12上。通过设置固定管61以及活动管62,便于对防护套6的长度进行调节,从而可使防护套6适用于不同长度的钢绞线22;再者,通过设置防护套6,能够降低钢绞线22发生断裂后蹦伤行人的可能性。As shown in Figure 2 and Figure 7, the two ends of each steel strand 22 are respectively sleeved with a protective cover 6, the inner diameter of the protective cover 6 is greater than the outer diameter of the steel strand 22, and the protective cover 6 includes a bolt fixed to the support The fixed tube 61 on one side of the frame 12 and the movable tube 62 connected to the fixed tube 61 away from the end of the support frame 12 along the axial slide of the fixed tube 61; The outer wall of the outer wall is provided with a strip groove 611 for the axial sliding of the strip block 621 along the fixed pipe 61; the end of the movable pipe 62 away from the fixed pipe 61 is fixed on the protective plate 8 by bolts; in order to facilitate the installation of the fixed pipe 61 For fixing, the pole 612 can be welded on the end of the fixed pipe 61 away from the movable pipe 62 first, and then the pole 612 can be fixed to the support frame 12 by bolts. By setting the fixed tube 61 and the movable tube 62, it is convenient to adjust the length of the protective cover 6, so that the protective cover 6 is suitable for steel strands 22 of different lengths; moreover, by setting the protective cover 6, the steel strand can be reduced. 22 Possibility of jumping and injuring pedestrians after breaking.
如图5和图8所示,每个通孔21的两端均安装有张紧组件7,每组张紧组件7包括固接于支撑架12一侧的固定架71、转动连接于固定架71且水平设置的转轴72、分别套接于转轴72两端的两个扭簧73、固接于转轴72且倾斜设置的连接臂74以及固接于连接臂74远离转轴72一端的导向轮75;两个扭簧73的相对端分别固接于连接臂74的两侧,两个扭簧73的相互远离端分别固接于固定架71的相对两个内侧。在安装钢绞线22时,钢绞线22使转轴72转动,转轴72转动对扭簧73进行压缩,此时扭簧73处于被压缩状态;当钢绞线22在使用一段时间而变松后,此时在扭簧73的作用下能够使钢绞线22绷紧,从而便于钢绞线22对主梁11进行防护。As shown in Figure 5 and Figure 8, tension assemblies 7 are installed at both ends of each through hole 21, and each group of tension assemblies 7 includes a fixed frame 71 affixed to one side of the support frame 12, and is rotatably connected to the fixed frame. 71 and a horizontally arranged rotating shaft 72, two torsion springs 73 respectively sleeved at both ends of the rotating shaft 72, a connecting arm 74 fixed to the rotating shaft 72 and arranged obliquely, and a guide wheel 75 fixed to the connecting arm 74 away from the end of the rotating shaft 72; The opposite ends of the two torsion springs 73 are fixedly connected to both sides of the connecting arm 74 respectively, and the ends of the two torsion springs 73 which are far away from each other are fixedly connected to two opposite inner sides of the fixing frame 71 respectively. When the steel strand 22 is installed, the steel strand 22 rotates the rotating shaft 72, and the rotating shaft 72 rotates to compress the torsion spring 73. At this time, the torsion spring 73 is in a compressed state; , at this time, the steel strand 22 can be tightened under the action of the torsion spring 73, so that the steel strand 22 can protect the main girder 11.
该种用于大跨度梁的钢绞线防护结构的工作原理如下:The working principle of this steel strand protective structure for long-span beams is as follows:
通过拉动手柄455拉动插销451,插销451移动使弹簧453处于被压缩状态;然后通过移动连接块42使方形块44与方形槽43插接,随后松开手柄455,此时插销451在弹簧453的作用下与插孔454插接,从而便可使驱动电机33的输出轴与水平轴32连接;接下来启动驱动电机33,驱动电机33的输出轴驱动水平轴32转动,水平轴32转动带动蜗杆373转动,蜗杆373转动驱动蜗轮374转动,蜗轮374转动驱动第一丝杠371转动,第一丝杠371转动驱动连接板34向下移动,连接板34向下移动便可使钢绞线22绷紧。Pull the latch 451 by pulling the handle 455, and the latch 451 moves so that the spring 453 is in a compressed state; Under the action, it is plugged with the jack 454, so that the output shaft of the driving motor 33 can be connected with the horizontal shaft 32; then the driving motor 33 is started, and the output shaft of the driving motor 33 drives the horizontal shaft 32 to rotate, and the horizontal shaft 32 rotates to drive the worm 373 rotates, and the worm screw 373 rotates and drives the worm wheel 374 to rotate, and the worm wheel 374 rotates and drives the first lead screw 371 to rotate, and the first lead screw 371 rotates to drive the connecting plate 34 to move downward, and the connecting plate 34 moves downward to make the steel strand 22 stretch tight.
以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above descriptions are only preferred implementations of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principles of the present invention should also be regarded as the protection scope of the present invention.
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