CN110526025B - Water purification filter core processing is with cutting fold membrane device - Google Patents
Water purification filter core processing is with cutting fold membrane device Download PDFInfo
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- CN110526025B CN110526025B CN201910697646.2A CN201910697646A CN110526025B CN 110526025 B CN110526025 B CN 110526025B CN 201910697646 A CN201910697646 A CN 201910697646A CN 110526025 B CN110526025 B CN 110526025B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/16—Registering, tensioning, smoothing or guiding webs longitudinally by weighted or spring-pressed movable bars or rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H27/00—Special constructions, e.g. surface features, of feed or guide rollers for webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
- B65H35/0073—Details
- B65H35/008—Arrangements or adaptations of cutting devices
- B65H35/0086—Arrangements or adaptations of cutting devices using movable cutting elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/02—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with longitudinal slitters or perforators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
- B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H39/00—Associating, collating, or gathering articles or webs
- B65H39/02—Associating,collating or gathering articles from several sources
- B65H39/06—Associating,collating or gathering articles from several sources from delivery streams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2401/00—Materials used for the handling apparatus or parts thereof; Properties thereof
- B65H2401/10—Materials
- B65H2401/11—Polymer compositions
Abstract
The invention discloses a cutting and laminating device for processing a water purification filter element, which comprises a first long-strip cylinder, a first movable block and a first tool apron, wherein the first long-strip cylinder is arranged on a rack; the first driving mechanism is arranged above the movable carrier plate and further comprises a screw rod, a strip plate movably connected with the screw rod through a nut and two film clamping claws respectively arranged on the lower surface of the strip plate, and the two film clamping claws are respectively arranged at two ends of the lower surface of the strip plate through an L-shaped mounting plate; the shaping shaft is a rubber shaft, and a supporting shaft is further arranged between the two mounting plates. The invention has high automation level, saves a plurality of working procedures, greatly improves the production efficiency, effectively prevents the filter membrane sheet falling on the support plate from rebounding and curling, is convenient for the next operation and improves the working efficiency.
Description
Technical Field
The invention relates to the technical field of water filtration, in particular to a cutting and laminating device for processing a water purification filter element.
Background
With the improvement of social and economic levels, the demand of people on drinking water is continuously improved, and in addition, the demand of people on purifying water dispensers is increased because the drinking water of communities of all terminals is continuously polluted in recent years, and a pure water system gradually enters the drinking water system of households. The purifier in the existing market generally adopts the reverse osmosis filter core, and the reverse osmosis filter core can filter impurity such as organic matter, colloid, bacterium, virus in the raw water, especially has high filtration efficiency to impurity such as inorganic salt, heavy metal ion. Therefore, the reverse osmosis filter element forms a core component of the water purifier, and the filtering effect of the water purifier is directly related to that of the reverse osmosis filter element. The reverse osmosis filter core includes the center tube and the reverse osmosis membrane unit of winding on the center tube, and the reverse osmosis membrane unit wherein is piled up by the osmotic membrane and the water conservancy diversion graticule mesh cloth after cutting and is formed, need spend a large amount of manpowers and time, and work efficiency is low.
Disclosure of Invention
The invention aims to provide a cutting and laminating device for processing a water purification filter element, which can realize the simultaneous cutting and stacking of a filter membrane and grid cloth used in a reverse osmosis water purification core, has high automation level, saves a plurality of processes and greatly improves the production efficiency.
In order to achieve the purpose, the invention adopts the technical scheme that: a cutting and film stacking device for processing a water purification filter element comprises a first cutting mechanism, a second cutting mechanism, a stacking mechanism and a rack, wherein the first cutting mechanism and the second cutting mechanism are both arranged on the rack;
the first cutting mechanism further comprises a first mounting cylinder, a film cutting mechanism, a film pressing mechanism, a movable support plate and a first driving mechanism, the first mounting cylinder is arranged at the front end of the rack, the first driving mechanism is arranged at the rear end of the rack, the movable support plate is mounted on the rack, and the film cutting mechanism and the film pressing mechanism are respectively arranged above the movable support plate through mounting beams;
the film cutting mechanism further comprises a first long-strip cylinder, a first movable block and a first tool apron, the first long-strip cylinder is installed on the rack, a piston rod of the first long-strip cylinder is fixedly connected with the first movable block to drive the first movable block to reciprocate, the first tool apron is connected with the first movable block, and a plurality of film cutting blades are fixed in the first tool apron;
the first driving mechanism is arranged above the movable carrier plate and further comprises a screw rod, a strip plate movably connected with the screw rod through a nut and two film clamping claws respectively arranged on the lower surface of the strip plate, and the two film clamping claws are respectively arranged at two ends of the lower surface of the strip plate through an L-shaped mounting plate;
the lower surface of the long slat is also provided with 2 push rod cylinders, piston rods of the push rod cylinders are respectively fixedly connected with a push block, the upper surface of the push block is fixedly connected with a slide block, the lower surface of the push block is fixedly connected with the upper surface of the L-shaped mounting plate, and the slide blocks are respectively embedded in slide rails arranged on the lower surface of the long slat;
the edge cutting mechanism is arranged on the frame through two mounting plates and is positioned above the movable carrier plate, a rotating shaft is arranged between the two mounting plates, two lower blades are sleeved on the rotating shaft, and an upper blade is arranged right above each of the two lower blades;
the upper blade is arranged on the upper blade holder, one end of the upper blade holder is connected with a piston rod of a blade holder air cylinder through a connecting seat, the blade holder air cylinder is fixedly arranged on the frame, the other end of the upper blade holder is a conical surface, the upper blade is sleeved at one end of the upper blade holder with the conical surface in the circumferential direction and is fixed through a clamp spring, and a spring is arranged between the clamp spring and the upper blade;
the second cutting mechanism further comprises a second mounting cylinder, a support plate, a driving shaft and a net cutting mechanism, wherein the second mounting cylinder is arranged at one end of the support plate, the net cutting mechanism is arranged at the other end of the support plate, and the driving shaft is positioned between the support plate and the net cutting mechanism;
the net cutting mechanism further comprises a second long-strip cylinder, a second movable block, a second tool apron and a net cutting plate, the second long-strip cylinder is installed on the rack, a piston rod of the second long-strip cylinder is fixedly connected with the second movable block to drive the second movable block to do reciprocating motion, the second tool apron is connected with the second movable block, a plurality of net cutting blades are fixed in the second tool apron, and a net cutting groove is formed in the net cutting plate right below the net cutting blades;
the shaping shaft is arranged above the driving shaft, two ends of the shaping shaft are respectively provided with a rotating shaft seat, the rotating shaft seats are respectively connected with a piston rod of a shaping cylinder through a mounting plate, and the shaping cylinders are respectively arranged on the upper surfaces of the two fixing plates;
the stacking mechanism further comprises a base and a transparent support plate, the transparent support plate is arranged on the base, the lower surface of the transparent support plate is provided with a light source mechanism, and a cylinder is arranged in the middle of the upper surface of the transparent support plate;
the shaping shaft is a rubber shaft, a supporting shaft is further installed between the two installation plates, and the transparent support plate is a glass plate.
The further improved scheme in the technical scheme is as follows:
1. in the above scheme, one end of the rotating shaft is in transmission connection with the motor.
2. In the above scheme, the film clamping claw is a pneumatic film clamping claw.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages:
1. the cutting and laminating device for processing the water purification filter element realizes the simultaneous cutting and stacking of the filter membrane and the grid cloth used in the reverse osmosis water purification filter element, has high automation level, saves a plurality of procedures and greatly improves the production efficiency; secondly, the stacking mechanism further comprises a base and a transparent support plate, the transparent support plate is arranged on the base, a light source mechanism is arranged on the lower surface of the transparent support plate, and the arrangement of the transparent support plate and the light source mechanism can ensure that a light source penetrates through the support plate when the cut filter membrane is placed on the transparent support plate, so that an operator can conveniently check whether the filter membrane is damaged; in addition, a cylinder is arranged in the middle of the upper surface of the transparent carrier plate, and the cylinder is arranged on the carrier plate, so that the structure is ingenious, the filter membrane falling on the carrier plate can be effectively prevented from rebounding and curling, the next-step operation is convenient, and the working efficiency is improved.
2. The cutting and laminating device for processing the water purification filter element is also provided with an edge cutting mechanism, the edge cutting mechanism is arranged on the frame through two mounting plates and is positioned above the movable carrier plate, a rotating shaft is arranged between the two mounting plates, two lower blades are sleeved on the rotating shaft, an upper blade is respectively arranged right above the two lower blades, and the edge cutting mechanism can cut waste edges on two sides of the membrane into required lengths and simultaneously cut the membrane into the required lengths, so that the membrane can simultaneously meet the requirements on length and width, the structural design is ingenious, the processing procedures are saved, and the production efficiency is improved; in addition, the upper blade is installed on the upper blade holder, one end of the upper blade holder is connected with a piston rod of a blade holder cylinder through a connecting seat, the blade holder cylinder is fixedly installed on the rack, the other end of the upper blade holder is a conical surface, the upper blade is sleeved at one end, provided with the conical surface, of the upper blade holder in the circumferential direction and fixed through a clamp spring, a spring is arranged between the clamp spring and the upper blade, the upper blade holder and the spring are arranged, the upper blade is always kept in an elastic tensioning state, the upper blade and the rotating lower blade are always kept in a meshing state, the upper blade and the lower blade rotate in a driven mode, the situation that the upper blade does not move and the diaphragm is pulled is avoided, and the quality and the efficiency of cutting the diaphragm are guaranteed.
3. The lower surface of the long strip plate of the cutting and membrane stacking device for processing the water purification filter element is also provided with 2 push rod cylinders, piston rods of the push rod cylinders are respectively and fixedly connected with a push block, the upper surface of the push block is fixedly connected with a slide block, the lower surface of the push block is fixedly connected with the upper surface of an L-shaped mounting plate, the slide blocks are respectively embedded into slide rails arranged on the lower surface of the long strip plate, the push rod cylinders are arranged to push out membrane clamping claws when the membrane clamping claws are needed, and the membrane clamping claws are contracted through the piston rods when the push rod cylinders are not used temporarily, so that the membrane clamping claws below the long strip plate are prevented from colliding and rubbing with other parts when the long strip plate moves back, and the safety and the.
4. The cutting and laminating device for processing the water purification filter element is also provided with a shaping shaft, the shaping shaft is arranged above a driving shaft, two ends of the shaping shaft are respectively provided with a rotating shaft seat, the rotating shaft seats are respectively connected with piston rods of shaping cylinders through a mounting plate, the shaping cylinders are respectively arranged on the upper surfaces of two fixing plates, the shaping shaft is pressed downwards under the driving of the shaping cylinders, is in contact with the driving shaft and is driven to rotate under the driving of the driving shaft, and simultaneously shapes the grid cloth passing through the shaping shaft and the driving shaft so as to ensure the smoothness of the grid cloth when cutting, thereby ensuring the quality of products and improving the yield; and thirdly, the shaping shaft is a rubber shaft or a foam shaft or a flexible plastic shaft, and the arrangement of the flexible shaping shaft protects the grid cloth while shaping the grid cloth, so that the grid cloth is prevented from being scratched or scratched.
Drawings
FIG. 1 is a schematic structural diagram of a cutting and laminating device according to the present invention;
FIG. 2 is a schematic structural view of a first cutting mechanism in the film cutting and stacking device according to the present invention;
FIG. 3 is a schematic structural view of a film cutting mechanism of a first cutting mechanism in the film cutting and stacking device according to the present invention;
FIG. 4 is a schematic view of a second cutting mechanism of the film cutting and stacking apparatus according to the present invention;
FIG. 5 is a schematic structural view of a trimming mechanism of a first cutting mechanism in the automatic cutting film laminating machine according to the present invention;
FIG. 6 is a schematic structural view of a first driving mechanism of a first cutting mechanism in the cutting and film laminating machine according to the present invention;
FIG. 7 is a schematic structural view of a shaping shaft of a second cutting mechanism in the automatic cutting film laminating machine according to the present invention;
fig. 8 is a partial schematic view of fig. 1.
In the above drawings: 1. a first cutting mechanism; 2. a second cutting mechanism; 3. a stacking mechanism; 4. a frame; 101. a first mounting cylinder; 102. a film cutting mechanism; 103. a film pressing mechanism; 104. a movable carrier plate; 105. a first drive mechanism; 106. a trimming mechanism; 107. mounting a plate; 108. a rotating shaft; 109. a lower blade; 110. an upper blade; 111. an upper tool apron; 112. a tool apron cylinder; 113. a clamp spring; 114. a spring; 115. a support shaft; 120. a screw rod; 121. a strip plate; 122. a film clamping claw; 123. an L-shaped mounting plate; 124. a push block; 125. a slider; 126. a push rod cylinder; 127. a slide rail; 132. a first elongated cylinder; 133. a first movable block; 134. a first tool apron; 135. cutting a film blade; 201. a second mounting cylinder; 202. a carrier plate; 203. a drive shaft; 204. a net cutting mechanism; 216. a second elongated cylinder; 217. a second movable block; 218. a second tool apron; 219. cutting the net blade; 220. cutting the screen plate; 221. cutting a net groove; 205. a shaping shaft; 230. a rotating shaft seat; 231. a shaping cylinder; 301. a base; 302. a transparent carrier plate; 303. a light source mechanism; 304. a cylinder.
Detailed Description
Example 1: a cutting and film stacking device for processing a water purification filter element comprises a first cutting mechanism 1, a second cutting mechanism 2, a stacking mechanism 3 and a rack 4, wherein the first cutting mechanism 1 and the second cutting mechanism 2 are both arranged on the rack 4, the first cutting mechanism 1 is positioned under the second cutting mechanism 2, and the stacking mechanism 3 is arranged on the rear sides of the first cutting mechanism 1 and the second cutting mechanism 2;
the first cutting mechanism 1 further comprises a first mounting cylinder 101, a film cutting mechanism 102, a film pressing mechanism 103, a movable carrier plate 104 and a first driving mechanism 105, wherein the first mounting cylinder 101 is arranged at the front end of the rack 4, the first driving mechanism 105 is arranged at the rear end of the rack 4, the movable carrier plate 104 is mounted on the rack 4, and the film cutting mechanism 102 and the film pressing mechanism 103 are respectively arranged above the movable carrier plate 104 through mounting beams;
the film cutting mechanism 102 further comprises a first long-strip air cylinder 132, a first movable block 133 and a first tool apron 134, the first long-strip air cylinder 132 is mounted on the frame 4, a piston rod of the first long-strip air cylinder 132 is fixedly connected with the first movable block 133 to drive the first movable block 133 to reciprocate, the first tool apron 134 is connected with the first movable block 133, and a plurality of film cutting blades 135 are fixed in the first tool apron 134;
the first driving mechanism 105 is disposed above the movable carrier plate 104, the first driving mechanism 105 further includes a screw rod 120, a strip plate 121 movably connected to the screw rod 120 via a nut, and two film clamping claws 122 respectively mounted on the lower surface of the strip plate 121, and the two film clamping claws 122 are respectively mounted on two ends of the lower surface of the strip plate 121 via an L-shaped mounting plate 123;
the lower surface of the long slat 121 is further provided with 2 push rod cylinders 126, piston rods of the push rod cylinders 126 are respectively fixedly connected with a push block 124, the upper surface of the push block 124 is fixedly connected with a slide block 125, the lower surface of the push block 124 is fixedly connected with the upper surface of the L-shaped mounting plate 123, and the slide blocks 125 are respectively embedded in slide rails 127 arranged on the lower surface of the long slat 121;
the edge cutting device is also provided with an edge cutting mechanism 106, the edge cutting mechanism 106 is arranged on the frame 4 through two mounting plates 107 and is positioned above the movable carrier plate 104, a rotating shaft 108 is arranged between the two mounting plates 107, two lower blades 109 are sleeved on the rotating shaft 108, and an upper blade 110 is respectively arranged right above the two lower blades 109;
the upper blade 110 is mounted on the upper blade holder 111, one end of the upper blade holder 111 is connected with a piston rod of a blade holder cylinder 112 through a connecting seat, the blade holder cylinder 112 is fixedly mounted on the frame 4, the other end of the upper blade holder 111 is a conical surface, the upper blade 110 is sleeved on one end of the upper blade holder 111, which is provided with the conical surface, in the circumferential direction and is fixed through a snap spring 113, and a spring 114 is arranged between the snap spring 113 and the upper blade 110;
the second cutting mechanism 2 further comprises a second mounting cylinder 201, a carrier plate 202, a driving shaft 203 and a net cutting mechanism 204, wherein the second mounting cylinder 201 is arranged at one end of the carrier plate 202, the net cutting mechanism 204 is arranged at the other end of the carrier plate 202, and the driving shaft 203 is positioned between the carrier plate 202 and the net cutting mechanism 204;
the net cutting mechanism 204 further comprises a second long-strip cylinder 216, a second movable block 217, a second knife rest 218 and a net cutting plate 220, the second long-strip cylinder 216 is mounted on the frame 4, a piston rod of the second long-strip cylinder 216 is fixedly connected with the second movable block 217 to drive the second movable block 217 to reciprocate, the second knife rest 218 is connected with the second movable block 217, a plurality of net cutting blades 219 are fixed in the second knife rest 218, and a net cutting groove 221 is formed in the net cutting plate 220 right below the net cutting blades 219;
the shaping shaft 205 is arranged above the driving shaft 203, two ends of the shaping shaft 205 are respectively provided with a rotating shaft seat 230, the rotating shaft seats 230 are respectively connected with piston rods of shaping cylinders 231 through a mounting plate, and the shaping cylinders 231 are respectively arranged on the upper surfaces of the two fixing plates;
the stacking mechanism 3 further comprises a base 301 and a transparent carrier plate 302, the transparent carrier plate 302 is mounted on the base 301, the light source mechanism 303 is mounted on the lower surface of the transparent carrier plate 302, and a cylinder 304 is disposed in the middle of the upper surface of the transparent carrier plate 302.
The shaping shaft 205 is a rubber shaft, a support shaft 115 is further installed between the two mounting plates 107, and the transparent carrier plate 302 is a glass plate.
One end of the rotating shaft 108 is connected with a motor in a transmission way.
Example 2: a cutting and film stacking device for processing a water purification filter element comprises a first cutting mechanism 1, a second cutting mechanism 2, a stacking mechanism 3 and a rack 4, wherein the first cutting mechanism 1 and the second cutting mechanism 2 are both arranged on the rack 4, the first cutting mechanism 1 is positioned under the second cutting mechanism 2, and the stacking mechanism 3 is arranged on the rear sides of the first cutting mechanism 1 and the second cutting mechanism 2;
the first cutting mechanism 1 further comprises a first mounting cylinder 101, a film cutting mechanism 102, a film pressing mechanism 103, a movable carrier plate 104 and a first driving mechanism 105, wherein the first mounting cylinder 101 is arranged at the front end of the rack 4, the first driving mechanism 105 is arranged at the rear end of the rack 4, the movable carrier plate 104 is mounted on the rack 4, and the film cutting mechanism 102 and the film pressing mechanism 103 are respectively arranged above the movable carrier plate 104 through mounting beams;
the film cutting mechanism 102 further comprises a first long-strip air cylinder 132, a first movable block 133 and a first tool apron 134, the first long-strip air cylinder 132 is mounted on the frame 4, a piston rod of the first long-strip air cylinder 132 is fixedly connected with the first movable block 133 to drive the first movable block 133 to reciprocate, the first tool apron 134 is connected with the first movable block 133, and a plurality of film cutting blades 135 are fixed in the first tool apron 134;
the first driving mechanism 105 is disposed above the movable carrier plate 104, the first driving mechanism 105 further includes a screw rod 120, a strip plate 121 movably connected to the screw rod 120 via a nut, and two film clamping claws 122 respectively mounted on the lower surface of the strip plate 121, and the two film clamping claws 122 are respectively mounted on two ends of the lower surface of the strip plate 121 via an L-shaped mounting plate 123;
the lower surface of the long slat 121 is further provided with 2 push rod cylinders 126, piston rods of the push rod cylinders 126 are respectively fixedly connected with a push block 124, the upper surface of the push block 124 is fixedly connected with a slide block 125, the lower surface of the push block 124 is fixedly connected with the upper surface of the L-shaped mounting plate 123, and the slide blocks 125 are respectively embedded in slide rails 127 arranged on the lower surface of the long slat 121;
the edge cutting device is also provided with an edge cutting mechanism 106, the edge cutting mechanism 106 is arranged on the frame 4 through two mounting plates 107 and is positioned above the movable carrier plate 104, a rotating shaft 108 is arranged between the two mounting plates 107, two lower blades 109 are sleeved on the rotating shaft 108, and an upper blade 110 is respectively arranged right above the two lower blades 109;
the upper blade 110 is mounted on the upper blade holder 111, one end of the upper blade holder 111 is connected with a piston rod of a blade holder cylinder 112 through a connecting seat, the blade holder cylinder 112 is fixedly mounted on the frame 4, the other end of the upper blade holder 111 is a conical surface, the upper blade 110 is sleeved on one end of the upper blade holder 111, which is provided with the conical surface, in the circumferential direction and is fixed through a snap spring 113, and a spring 114 is arranged between the snap spring 113 and the upper blade 110;
the second cutting mechanism 2 further comprises a second mounting cylinder 201, a carrier plate 202, a driving shaft 203 and a net cutting mechanism 204, wherein the second mounting cylinder 201 is arranged at one end of the carrier plate 202, the net cutting mechanism 204 is arranged at the other end of the carrier plate 202, and the driving shaft 203 is positioned between the carrier plate 202 and the net cutting mechanism 204;
the net cutting mechanism 204 further comprises a second long-strip cylinder 216, a second movable block 217, a second knife rest 218 and a net cutting plate 220, the second long-strip cylinder 216 is mounted on the frame 4, a piston rod of the second long-strip cylinder 216 is fixedly connected with the second movable block 217 to drive the second movable block 217 to reciprocate, the second knife rest 218 is connected with the second movable block 217, a plurality of net cutting blades 219 are fixed in the second knife rest 218, and a net cutting groove 221 is formed in the net cutting plate 220 right below the net cutting blades 219;
the shaping shaft 205 is arranged above the driving shaft 203, two ends of the shaping shaft 205 are respectively provided with a rotating shaft seat 230, the rotating shaft seats 230 are respectively connected with piston rods of shaping cylinders 231 through a mounting plate, and the shaping cylinders 231 are respectively arranged on the upper surfaces of the two fixing plates;
the stacking mechanism 3 further comprises a base 301 and a transparent carrier plate 302, the transparent carrier plate 302 is mounted on the base 301, the light source mechanism 303 is mounted on the lower surface of the transparent carrier plate 302, and a cylinder 304 is disposed in the middle of the upper surface of the transparent carrier plate 302.
The shaping shaft 205 is a rubber shaft, a support shaft 115 is further installed between the two mounting plates 107, and the transparent carrier plate 302 is a glass plate.
The film clamping claw 122 is a pneumatic film clamping claw.
When the cutting and laminating device for processing the water purification filter element is adopted, the filter membrane and the grid cloth used in the reverse osmosis water purification filter element are cut and stacked simultaneously, the automation level is high, a plurality of processes are saved, and the production efficiency is greatly improved; secondly, the arrangement of the edge cutting mechanism can cut off the waste edges on the two sides of the diaphragm while cutting the diaphragm to the required length, so that the diaphragm can simultaneously meet the requirements of length and width, the structural design is ingenious, the processing procedure is saved, and the production efficiency is improved; thirdly, due to the arrangement of the upper knife holder and the spring, the upper knife blade is always kept in an elastic tensioning state, the upper knife blade and the rotating lower knife blade are always kept in a meshing state, the upper knife blade and the lower knife blade rotate in a driven mode, the situation that the diaphragm is damaged due to pulling of the upper knife blade due to immobility is avoided, and the quality and the efficiency of cutting the diaphragm are guaranteed; thirdly, the film clamping claw is pushed out when the film clamping claw is needed by the arrangement of the push rod cylinder, and the film clamping claw is contracted through the piston rod when the film clamping claw is not used temporarily, so that the film clamping claw positioned below the long slat is prevented from colliding and rubbing with other parts when the long slat moves back, and the integral safety and stability of the structure are ensured; thirdly, the shaping shaft is pressed down under the driving of the shaping cylinder, is in contact with the driving shaft and is driven to rotate under the driving of the driving shaft, and meanwhile, the grid cloth passing through the space between the shaping shaft and the driving shaft is shaped to ensure the smoothness of the grid cloth when being cut, so that the quality of products is ensured, and the yield is improved; thirdly, due to the arrangement of the transparent support plate and the light source mechanism, when the cut filter membrane is placed on the transparent support plate, the light source penetrates through the support plate, so that an operator can conveniently check whether the filter membrane is damaged; and the arrangement of the cylinder on the support plate has an ingenious structure, so that the filter membrane falling on the support plate can be effectively prevented from rebounding and curling, the next operation is convenient, and the working efficiency is improved.
During the use, the filtration membrane that will cut is placed on transparent support plate, and the light source sees through the support plate, and the operating personnel of being convenient for checks whether there is the damage to cross the filtration membrane, at the attached sticky tape of intact filtration membrane central authorities, will cut the graticule mesh cloth again and place in filtration membrane top, fold filtration membrane, press from both sides graticule mesh cloth between two-layer filtration membrane.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims (3)
1. The utility model provides a processing of water purification filter core is with cutting fold membrane device which characterized in that: the cutting device comprises a first cutting mechanism (1), a second cutting mechanism (2), a stacking mechanism (3) and a rack (4), wherein the first cutting mechanism (1) and the second cutting mechanism (2) are both arranged on the rack (4), the first cutting mechanism (1) is positioned under the second cutting mechanism (2), and the stacking mechanism (3) is arranged at the rear sides of the first cutting mechanism (1) and the second cutting mechanism (2);
the first cutting mechanism (1) further comprises a first mounting cylinder (101), a film cutting mechanism (102), a film pressing mechanism (103), a movable carrier plate (104) and a first driving mechanism (105), wherein the first mounting cylinder (101) is arranged at the front end of the rack (4), the first driving mechanism (105) is arranged at the rear end of the rack (4), the movable carrier plate (104) is mounted on the rack (4), and the film cutting mechanism (102) and the film pressing mechanism (103) are respectively arranged above the movable carrier plate (104) through mounting beams;
the film cutting mechanism (102) further comprises a first long-strip air cylinder (132), a first movable block (133) and a first tool apron (134), the first long-strip air cylinder (132) is installed on the rack (4), a piston rod of the first long-strip air cylinder (132) is fixedly connected with the first movable block (133) to drive the first movable block (133) to do reciprocating motion, the first tool apron (134) is connected with the first movable block (133), and a plurality of film cutting blades (135) are fixed in the first tool apron (134);
the first driving mechanism (105) is arranged above the movable carrier plate (104), the first driving mechanism (105) further comprises a screw rod (120), a long strip plate (121) movably connected with the screw rod (120) through a nut and two film clamping claws (122) respectively arranged on the lower surface of the long strip plate (121), and the two film clamping claws (122) are respectively arranged at two ends of the lower surface of the long strip plate (121) through an L-shaped mounting plate (123);
the lower surface of the long slat (121) is also provided with 2 push rod cylinders (126), piston rods of the push rod cylinders (126) are respectively fixedly connected with a push block (124), the upper surface of the push block (124) is fixedly connected with a sliding block (125), the lower surface of the push block (124) is fixedly connected with the upper surface of the L-shaped mounting plate (123), and the sliding blocks (125) are respectively embedded in sliding rails (127) arranged on the lower surface of the long slat (121);
the edge cutting machine is characterized by further comprising an edge cutting mechanism (106), wherein the edge cutting mechanism (106) is arranged on the rack (4) through two mounting plates (107) and is positioned above the movable carrier plate (104), a rotating shaft (108) is arranged between the two mounting plates (107), two lower blades (109) are sleeved on the rotating shaft (108), and an upper blade (110) is arranged right above each of the two lower blades (109);
the upper blade (110) is mounted on the upper blade holder (111), one end of the upper blade holder (111) is connected with a piston rod of a blade holder cylinder (112) through a connecting seat, the blade holder cylinder (112) is fixedly mounted on the rack (4), the other end of the upper blade holder (111) is a conical surface, the upper blade (110) is sleeved at one end, provided with the conical surface, of the upper blade holder (111) along the circumferential direction and is fixed through a clamp spring (113), and a spring (114) is arranged between the clamp spring (113) and the upper blade (110);
the second cutting mechanism (2) further comprises a second mounting cylinder (201), a support plate (202), a driving shaft (203) and a net cutting mechanism (204), wherein the second mounting cylinder (201) is arranged at one end of the support plate (202), the net cutting mechanism (204) is arranged at the other end of the support plate (202), and the driving shaft (203) is positioned between the support plate (202) and the net cutting mechanism (204);
the net cutting mechanism (204) further comprises a second long-strip cylinder (216), a second movable block (217), a second knife rest (218) and a net cutting plate (220), the second long-strip cylinder (216) is installed on the rack (4), a piston rod of the second long-strip cylinder (216) is fixedly connected with the second movable block (217) to drive the second movable block (217) to do reciprocating motion, the second knife rest (218) is connected with the second movable block (217), a plurality of net cutting blades (219) are fixed in the second knife rest (218), and a net cutting groove (221) is formed in the net cutting plate (220) under the net cutting blades (219);
the device is characterized by also comprising a shaping shaft (205), wherein the shaping shaft (205) is arranged above the driving shaft (203), two ends of the shaping shaft (205) are respectively provided with a rotating shaft seat (230), the rotating shaft seats (230) are respectively connected with piston rods of shaping cylinders (231) through a mounting plate, and the shaping cylinders (231) are respectively arranged on the upper surfaces of the two fixing plates;
the stacking mechanism (3) further comprises a base (301) and a transparent carrier plate (302), the transparent carrier plate (302) is arranged on the base (301), the lower surface of the transparent carrier plate (302) is provided with a light source mechanism (303), and a cylinder (304) is arranged in the middle of the upper surface of the transparent carrier plate (302);
the shaping shaft (205) is a rubber shaft, a supporting shaft (115) is further installed between the two installation plates (107), and the transparent carrier plate (302) is a glass plate.
2. The water purification cartridge processing cut stack membrane device of claim 1, wherein: one end of the rotating shaft (108) is in transmission connection with the motor.
3. The water purification cartridge processing cut stack membrane device of claim 1, wherein: the film clamping claw (122) is a pneumatic film clamping claw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910697646.2A CN110526025B (en) | 2018-04-26 | 2018-04-26 | Water purification filter core processing is with cutting fold membrane device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910697646.2A CN110526025B (en) | 2018-04-26 | 2018-04-26 | Water purification filter core processing is with cutting fold membrane device |
| CN201810384163.2A CN108638184B (en) | 2018-04-26 | 2018-04-26 | The processing of reverse osmosis filter core with cutting folded film machine automatically |
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| CN201810384163.2A Division CN108638184B (en) | 2018-04-26 | 2018-04-26 | The processing of reverse osmosis filter core with cutting folded film machine automatically |
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| CN110526025A CN110526025A (en) | 2019-12-03 |
| CN110526025B true CN110526025B (en) | 2021-03-26 |
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| CN201810384163.2A Active CN108638184B (en) | 2018-04-26 | 2018-04-26 | The processing of reverse osmosis filter core with cutting folded film machine automatically |
| CN201910697646.2A Active CN110526025B (en) | 2018-04-26 | 2018-04-26 | Water purification filter core processing is with cutting fold membrane device |
| CN201910691896.5A Active CN110549414B (en) | 2018-04-26 | 2018-04-26 | Filter element processing device for water treatment |
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| CN109665385B (en) * | 2018-12-21 | 2020-05-12 | 威海市龙升精密机械股份有限公司 | Automatic RO (reverse osmosis) membrane rolling machine and preparation method of RO membrane |
| CN109605435B (en) * | 2018-12-21 | 2020-07-21 | 威海市龙升精密机械股份有限公司 | Can automatic industry of folding diaphragm cut out membrane machine |
| CN109499377B (en) * | 2018-12-26 | 2020-12-25 | 上海福赛特机器人有限公司 | Membrane inserting mechanism and method of filter element rolling equipment |
| CN109603558B (en) * | 2018-12-26 | 2020-08-25 | 上海福赛特机器人有限公司 | Folding mechanism and folding method of multi-page film |
| CN110125994B (en) * | 2019-06-06 | 2023-12-12 | 常州聚豪电气有限公司 | Automatic wheat-pulling pipe cutting machine |
| CN114952980A (en) * | 2022-04-01 | 2022-08-30 | 深圳市世椿智能装备股份有限公司 | Large-flux RO (reverse osmosis) membrane rolling equipment and manufacturing process thereof |
| CN114803614B (en) * | 2022-06-20 | 2022-09-06 | 浙江恒达仪器仪表股份有限公司 | Full-automatic pretreatment device of aerosol sampling filter membrane |
| CN115071247B (en) * | 2022-07-21 | 2022-12-13 | 江苏讯海自动化科技有限公司 | Industrial film cutting and laminating machine |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN108638184A (en) | 2018-10-12 |
| CN110526025A (en) | 2019-12-03 |
| CN110549414A (en) | 2019-12-10 |
| CN108638184B (en) | 2019-11-05 |
| CN110549414B (en) | 2021-04-16 |
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