CN110524680B - Forming device for refractory bricks - Google Patents
Forming device for refractory bricks Download PDFInfo
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- CN110524680B CN110524680B CN201910886676.8A CN201910886676A CN110524680B CN 110524680 B CN110524680 B CN 110524680B CN 201910886676 A CN201910886676 A CN 201910886676A CN 110524680 B CN110524680 B CN 110524680B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/54—Producing shaped prefabricated articles from the material specially adapted for producing articles from molten material, e.g. slag refractory ceramic materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0058—Moulds, cores or mandrels with provisions concerning the elimination of superfluous material; Moulds with burr-removing means provided therein or carried thereby
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention discloses a refractory brick forming device which comprises a workbench, wherein four corners of the surface of the bottom of the workbench are fixedly connected with supporting legs, the surface of the top of the workbench is fixedly connected with a bearing frame, and the center of the surface of the top of the bearing frame is fixedly connected with a hydraulic oil tank. According to the invention, through the matched use of the baffle plate, the conveying inclined plate, the second bearing seat, the bearing frame, the forward-rotation screw, the second positioning die, the driving gear, the transmission motor, the first positioning die, the driven gear, the backward-rotation screw, the connecting rod, the moving sleeve, the scraper and the cleaning plate, the redundant part in the refractory brick molding process can be cleaned, so that the surface of the produced refractory brick is cleaner, and the problem that the quality of the produced refractory brick is low due to the fact that a large amount of raw materials are attached to the surface of the refractory brick after pressing because the redundant raw materials cannot be cleaned in the production of the molding device is solved.
Description
Technical Field
The invention relates to the technical field of refractory brick production, in particular to a refractory brick forming device.
Background
The refractory materials are generally divided into two types, namely an unshaped refractory material and a shaped refractory material, wherein the unshaped refractory material is also called a castable and is a mixed powdery particle consisting of a plurality of aggregates or aggregates and one or more adhesives, and the unshaped refractory material is matched with one or more liquids to be uniformly stirred when in use and has stronger fluidity; the shaped refractory material generally refers to refractory bricks, the shape of which has standard rules, and the shaped refractory material can also be temporarily processed into refractory bricks, called firebricks for short, when being built and cut as required; the refractory material fired by the fire clay or other fire-resistant raw materials is faint yellow or brownish, is mainly used for building a smelting furnace, can resist the high temperature of 1580-1770 ℃, is also called as a firebrick, has a certain shape and size, and can be divided into fired bricks, unfired bricks, electric melting bricks and fire-resistant heat-insulating bricks according to a preparation process method; it can be divided into standard type brick, ordinary brick and special shaped brick according to shape and size, can be used as high temperature building material and structural material of building kiln and various thermal equipment, and can bear various physical and chemical changes and mechanical action at high temperature.
In modern industrial production, resistant firebrick has obtained the wide use, at the in-process of resistant firebrick preparation, need use forming device to carry out the shaping to resistant firebrick, current forming device is when producing resistant firebrick, can not clear up the unnecessary part in the resistant firebrick forming process for the resistant firebrick surface after the suppression is infected with a large amount of resistant firebrick raw materials, and it is more to cause resistant firebrick surface debris, thereby leads to the resistant firebrick of producing to appear the not high problem of quality, is unfavorable for resistant firebrick's production.
Disclosure of Invention
The invention aims to provide a refractory brick forming device, which has the advantage of cleaning redundant parts in the refractory brick forming process and solves the problem of low quality of the produced refractory bricks.
In order to achieve the purpose, the invention provides the following technical scheme: a forming device of refractory bricks comprises a workbench, wherein supporting legs are fixedly connected to four corners of the bottom surface of the workbench, a bearing frame is fixedly connected to the surface of the top of the workbench, a hydraulic oil tank is fixedly connected to the center of the top surface of the bearing frame, a hydraulic cylinder is fixedly connected to the center of the bottom of an inner cavity of the bearing frame, a pressing plate is fixedly connected to the bottom of the output end of the hydraulic cylinder, a moving groove is transversely formed in the center of the top surface of the workbench, a supporting plate is vertically and fixedly connected to the center of the inner cavity of the moving groove, a first bearing seat is fixedly connected to the center of the right side of the inner cavity of the moving groove, an accommodating groove is communicated with the left side of the inner cavity of the moving groove, a rotating motor is fixedly connected to the left side of the inner cavity of the accommodating groove, and a double-headed screw rod is fixedly connected to the right side of a rotating shaft of the rotating motor through the accommodating groove through a coupler, the right side of the double-head screw penetrates through the supporting plate and extends to the inner cavity of the first bearing seat to be movably connected with the inner cavity of the first bearing seat through a bearing;
the double-ended screw is characterized in that two sides of the surface of the double-ended screw are respectively sleeved with a movable plate, the tops of the two movable plates penetrate through a movable groove and are sequentially and fixedly connected with a first positioning die and a second positioning die from left to right, die grooves are formed in the surface of the top of the first positioning die and the surface of the top of the second positioning die, positioning jacks are formed in the top and the bottom of the front side and the rear side of the right side surface of the first positioning die, positioning insertion blocks are fixedly connected with the top and the bottom of the front side and the rear side of the left side surface of the second positioning die, conveying inclined plates are fixedly connected with the top of the two side surfaces of the first positioning die and the second positioning die, the surface of the bottom of each conveying inclined plate is contacted with the surface of the top of the workbench, baffles are fixedly connected with the two sides of the top surface of the workbench and positioned on the outer sides of the movable groove, and second bearing seats are fixedly connected with the rear sides of the center positions of the left side center of the inner cavity of the bearing frame and the center of the inner cavity and the center of the rear side of the center of the bearing frame inner cavity, the bottom of the center of the left surface of the bearing frame is fixedly connected with a placing plate, the top of the placing plate is fixedly connected with a transmission motor, the right side of a rotating shaft of the transmission motor is fixedly connected with a forward-rotating screw rod through a coupler, the right side of the forward-rotating screw rod penetrates through the bearing frame and extends to an inner cavity of a second bearing seat to be movably connected with an inner cavity of the second bearing seat through a bearing, the left side of the surface of the forward-rotating screw rod is sleeved with a driving gear, one side of the two second bearing seats transversely corresponding to each other is provided with a reverse-rotating screw rod, the left side of the surface of the reverse-rotating screw rod is sleeved with a driven gear meshed with the driving gear, the left sides of the surfaces of the forward-rotating screw rod and the reverse-rotating screw rod are both sleeved with moving sleeves, one side of the two moving sleeves corresponding to each other is fixedly connected with a cleaning plate, the surface of the bottom of the cleaning plate is fixedly connected with a scraper plate, and the surface of the bottom of the scraper plate is in sliding contact with the surfaces of the first positioning mold and the top of the second positioning mold, the front side fixedly connected with connecting rod of clearance board top surface, the left side on workstation top surface is inlayed and is had control switch, control switch's output respectively with rotating electrical machines and driving motor electric connection.
Preferably, the bottom of the inner side of the supporting leg is transversely and fixedly connected with a pulling plate, four corners of the top surface of the pulling plate are fixedly connected with a triangular plate, and the outer side of the triangular plate is fixedly connected with the supporting leg.
Preferably, run through in the backup pad and seted up the rotation hole that uses with the double threaded screw cooperation, the surface of double threaded screw is sliding contact with the inner chamber in rotation hole, the thread of double threaded screw surface both sides is to opposite, and the thread is seted up in the both sides of backup pad.
Preferably, the surface of the movable plate is in sliding contact with the inner cavity of the movable groove, a threaded hole matched with the double-threaded screw is formed in the movable plate in a penetrating mode, and the surface of the double-threaded screw is in threaded connection with the inner cavity of the threaded hole.
Preferably, the surface of the bottom of the first positioning die and the surface of the bottom of the second positioning die are in sliding contact with the surface of the top of the workbench, the surface of the positioning insertion block is in sliding contact with the inner cavity of the positioning insertion hole, and the elastic block is fixedly connected to the left side of the inner cavity of the positioning insertion hole.
Preferably, both sides of the reverse-rotation screw rod extend to an inner cavity of the second bearing seat and are movably connected with the inner cavity of the second bearing seat through bearings, and the inner ring of the moving sleeve is connected with the surfaces of the forward-rotation screw rod and the reverse-rotation screw rod through threads.
Preferably, the inner ring of the driving gear is in interference fit with the surface of the forward-rotation screw, and the inner ring of the driven gear is in interference fit with the surface of the reverse-rotation screw.
Preferably, the rear side of the center of the top surface of the bearing frame is fixedly connected with a hydraulic oil pump, the input of the hydraulic oil pump is communicated with the bottom of the inner cavity of the hydraulic oil tank, the output end of the hydraulic oil pump is communicated with an electromagnetic directional valve, the output end of the electromagnetic directional valve is respectively communicated with the hydraulic cylinder and the hydraulic oil tank, and the output end of the control switch is respectively electrically connected with the hydraulic oil pump and the electromagnetic directional valve.
Preferably, the operation method of the refractory brick forming device comprises the following steps:
A) when the positioning insertion block is used for completely compressing the elastic block, the movable plate moves to the innermost side of the surface threads of the double-head screw, meanwhile, the first positioning die and the second positioning die are completely closed, and the rotating motor is closed;
B) putting raw materials for producing refractory bricks into die cavities of a first positioning die and a second positioning die and tiling the raw materials, controlling a transmission motor to rotate by using a control switch, driving a forward rotation screw to rotate by the rotation of the transmission motor, driving a driving gear to rotate at the same time, and driving a reverse rotation screw to rotate under the coordination of a driven gear to drive a moving sleeve to move right, so that a cleaning plate and a scraper plate move right, and cleaning redundant refractory brick raw materials at the tops of the first positioning die and the second positioning die and refractory brick raw materials attached to the edges of the first positioning die and the second positioning die;
C) the hydraulic oil pump and the electromagnetic directional valve are controlled to operate by the control switch, so that the hydraulic cylinder extends out, the refractory brick raw material inside the die cavity is pressed by the pressing plate, the oil delivery direction of the electromagnetic directional valve is changed after pressing is finished, the hydraulic cylinder is controlled to be recycled, then the transmission motor is controlled to reversely rotate and reset the cleaning plate, and finally the rotary motor is reversely rotated to enable the first positioning die and the second positioning die to be separated, the pressed refractory brick semi-finished product is taken out, and the operation is repeated.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, through the matched use of the baffle, the conveying inclined plate, the second bearing seat, the bearing frame, the forward-rotation screw, the second positioning die, the driving gear, the transmission motor, the first positioning die, the driven gear, the backward-rotation screw, the connecting rod, the moving sleeve, the scraper and the cleaning plate, the excess part in the refractory brick forming process can be cleaned, so that the surface of the produced refractory brick is cleaner, the problem that the quality of the produced refractory brick is not high due to the fact that a large amount of raw materials are attached to the surface of the refractory brick after pressing and impurities on the surface of the refractory brick are more when the forming device is used in production is solved, the quality of the refractory brick is greatly improved, and the device is worthy of popularization.
2. The invention can connect four supporting legs through the matching of the pulling plate and the triangular plate, improves the stability of the forming device, can support the double-end screw through the matching of the supporting plate and the rotating hole, facilitates the moving plate to move on the surface of the double-end screw through the threaded hole, can protect the positioning insertion block through the elastic block, avoids the hard collision of the positioning insertion block and the inner cavity of the positioning insertion hole, can connect the first positioning die and the second positioning die through the matching of the positioning insertion block and the positioning insertion hole, can support the reverse-rotation screw through the second bearing seat, facilitates the rotation of the reverse-rotation screw through the matching of the driving gear and the driven gear, and facilitates the lifting of the pressing plate through the matching of the hydraulic oil pump and the electromagnetic reversing valve.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of the first and second positioning die structures of the present invention;
FIG. 3 is a top view of the forward and reverse threaded rod of the present invention;
fig. 4 is a side view of the moving plate structure of the present invention.
In the figure: 1 workbench, 2 rotating motors, 3 moving plates, 4 supporting plates, 5 moving grooves, 6 first bearing seats, 7 pulling plates, 8 supporting legs, 9 baffle plates, 10 conveying inclined plates, 11 second bearing seats, 12 bearing frames, 13 forward-rotating screws, 14 second positioning dies, 15 pressing plates, 16 hydraulic cylinders, 17 hydraulic oil tanks, 18 driving gears, 19 transmission motors, 20 storage grooves, 21 control switches, 22 first positioning dies, 23 positioning jacks, 24 die grooves, 25 positioning inserts, 26 driven gears, 27 reverse-rotating screws, 28 connecting rods, 29 moving sleeves, 30 scraping plates, 31 cleaning plates, 32 threaded holes and 33 double-head screws.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, a refractory brick forming device comprises a workbench 1, wherein four corners of the bottom surface of the workbench 1 are fixedly connected with supporting legs 8, the bottom of the inner side of each supporting leg 8 is transversely and fixedly connected with a pulling plate 7, four corners of the top surface of each pulling plate 7 are fixedly connected with a triangular plate, the outer side of each triangular plate is fixedly connected with the corresponding supporting leg 8, the four supporting legs 8 can be connected through the matching of the pulling plates 7 and the triangular plates, the stability of the forming device is improved, the surface of the top of the workbench 1 is fixedly connected with a bearing frame 12, a hydraulic oil tank 17 is fixedly connected at the center of the top surface of the bearing frame 12, a hydraulic cylinder 16 is fixedly connected at the center of the bottom of an inner cavity of the bearing frame 12, a pressing plate 15 is fixedly connected at the bottom of the output end of the hydraulic cylinder 16, a hydraulic oil pump is fixedly connected at the rear side of the center of the top surface of the bearing frame 12, the input of the hydraulic oil pump is communicated with the bottom of the inner cavity of the hydraulic oil tank 17, the output end of a hydraulic oil pump is communicated with an electromagnetic directional valve, the output end of the electromagnetic directional valve is respectively communicated with a hydraulic cylinder 16 and a hydraulic oil tank 17, the output end of a control switch 21 is respectively electrically connected with the hydraulic oil pump and the electromagnetic directional valve, the lifting of a pressing plate 15 is facilitated through the cooperation of the hydraulic oil pump and the electromagnetic directional valve, a moving groove 5 is transversely arranged at the center of the top surface of a workbench 1, a supporting plate 4 is vertically and fixedly connected at the center of the inner cavity of the moving groove 5, a first bearing seat 6 is fixedly connected at the center of the right side of the inner cavity of the moving groove 5, a storage groove 20 is communicated at the left side of the inner cavity of the moving groove 5, a rotating motor 2 is fixedly connected at the left side of the inner cavity of the storage groove 20, the right side of the rotating shaft of the rotating motor 2 penetrates through the storage groove 20 and is fixedly connected with a double-end screw 33 through a coupler, the right side of the double-end screw 33 penetrates through the supporting plate 4 and extends to the inner cavity of the first bearing seat 6 to be movably connected with the inner cavity of the first bearing seat 6 through a bearing, a rotating hole matched with the double-head screw 33 is formed in the supporting plate 4 in a penetrating mode, the surface of the double-head screw 33 is in sliding contact with an inner cavity of the rotating hole, the screwing directions of threads on two sides of the surface of the double-head screw 33 are opposite, the threads are arranged on two sides of the supporting plate 4, and the double-head screw 33 can be supported through matching of the supporting plate 4 and the rotating hole;
the both sides on double-threaded screw 33 surface all are equipped with movable plate 3, the top of two movable plates 3 runs through shifting chute 5 and from a left side to the right side fixedly connected with first positioning die 22 and second positioning die 14 in proper order, the surface of movable plate 3 is sliding contact with the inner chamber of shifting chute 5, run through on the movable plate 3 and set up the screw hole 32 with double-threaded screw 33 cooperation use, threaded connection is passed through with the inner chamber of screw hole 32 in the surface of double-threaded screw 33, through screw hole 32, make things convenient for movable plate 3 to move on double-threaded screw 33 surface, die cavity 24 has all been seted up on the surface at first positioning die 22 top and the surface at second positioning die 14 top, positioning jack 23 has all been seted up to the top and the bottom of first positioning die 22 right side surface front side and rear side, the top and the bottom of second positioning die 14 left side surface front side and rear side all fixedly connected with location inserted block 25, the surface of first positioning die 22 and second positioning die 14 bottom and the surface at workstation 1 top are the slip The surface of the positioning insert 25 is in sliding contact with the inner cavity of the positioning jack 23, the left side of the inner cavity of the positioning jack 23 is fixedly connected with an elastic block, the positioning insert 25 can be protected through the elastic block, hard collision between the positioning insert 25 and the inner cavity of the positioning jack 23 is avoided, the first positioning die 22 and the second positioning die 14 can be connected through the matching of the positioning insert 25 and the positioning jack 23, the top parts of the two side surfaces of the first positioning die 22 and the second positioning die 14 are fixedly connected with a conveying inclined plate 10, the surface of the bottom part of the conveying inclined plate 10 is contacted with the surface of the top part of the workbench 1, the two sides of the surface of the top part of the workbench 1 and the outer side of the movable groove 5 are fixedly connected with baffle plates 9, the rear side of the center of the left side of the inner cavity of the bearing frame 12 and the rear side of the center of the inner cavity are fixedly connected with a second bearing seat 11, the bottom of the center of the left surface of the bearing frame 12 is fixedly connected with a placing plate, the top of the placing plate is fixedly connected with a transmission motor 19, the right side of the rotating shaft of the transmission motor 19 is fixedly connected with a forward screw 13 through a coupler, the right side of the forward screw 13 penetrates through the bearing frame 12 and extends to the inner cavity of the second bearing seat 11 to be movably connected with the inner cavity of the second bearing seat 11 through a bearing, the left side of the surface of the forward screw 13 is sleeved with a driving gear 18, one side of the two second bearing seats 11 which transversely correspond to each other is provided with a reverse screw 27, the left side of the surface of the reverse screw 27 is sleeved with a driven gear 26 which is meshed with the driving gear 18, the inner ring of the driving gear 18 is in interference fit with the surface of the forward screw 13, the inner ring of the driven gear 26 is in interference fit with the surface of the reverse screw 27, and the rotation of the reverse screw 27 is facilitated through the cooperation of the driving gear 18 and the driven gear 26, the left sides of the surfaces of the forward-rotation screw 13 and the reverse-rotation screw 27 are respectively sleeved with a movable sleeve 29, two sides of the reverse-rotation screw 27 extend to an inner cavity of the second bearing seat 11 and are movably connected with the inner cavity of the second bearing seat 11 through bearings, inner rings of the movable sleeves 29 are connected with the surfaces of the forward-rotation screw 13 and the reverse-rotation screw 27 through threads, the reverse-rotation screw 27 can be supported through the second bearing seat 11, one side corresponding to the two movable sleeves 29 is fixedly connected with a cleaning plate 31, the surface of the bottom of the cleaning plate 31 is fixedly connected with a scraper 30, the surface of the bottom of the scraper 30 is in sliding contact with the surfaces of the tops of the first positioning die 22 and the second positioning die 14, the front side of the surface of the top of the cleaning plate 31 is fixedly connected with a connecting rod 28, and the baffle 9, a conveying inclined plate 10, the second bearing seat 11, a bearing frame 12, the forward-rotation screw 13, the second positioning die 14 and a driving gear 18 are arranged, The transmission motor 19, the first positioning die 22, the driven gear 26, the reverse-rotation screw 27, the connecting rod 28, the moving sleeve 29, the scraper 30 and the cleaning plate 31 are used in a matched manner, redundant parts in the refractory brick molding process can be cleaned, the surface of the produced refractory brick is cleaner, the problem that the quality of the produced refractory brick is not high due to the fact that a large amount of raw materials are attached to the surface of the refractory brick after being pressed due to the fact that the impurities on the surface of the refractory brick are more because the redundant raw materials cannot be cleaned in the production of the molding device is solved, and the problem that the quality of the refractory brick is not high is solved greatly and worthy of popularization, the control switch 21 is inlaid on the left side of the top surface of the workbench 1, and the output end of the control switch 21 is electrically connected with the rotating motor 2 and the transmission motor 19 respectively;
a method of operating a refractory brick forming apparatus, comprising the steps of:
A) when the double-head screw positioning device is used, the rotating motor 2 is started by the control switch 21, the two moving plates 3 are driven to move inwards by the forward rotation of the rotating motor 2, the first positioning die 22 and the second positioning die 14 are driven to move inwards by the inward movement of the moving plates 3, so that the positioning insertion blocks 25 enter the inner cavities of the positioning insertion holes 23, after the elastic blocks are completely compressed by the positioning insertion blocks 25, the moving plates 3 move to the innermost sides of the surface threads of the double-head screws 33, meanwhile, the first positioning die 22 and the second positioning die 14 are completely closed, and the rotating motor 2 is closed;
B) putting raw materials for producing refractory bricks into a die cavity 24 of a first positioning die 22 and a second positioning die 14 and tiling the raw materials, controlling a transmission motor 19 to rotate by using a control switch 21, driving a forward-rotation screw 13 to rotate by the rotation of the transmission motor 19, driving a driving gear 18 to rotate at the same time, rotating a reverse-rotation screw 27 under the coordination of a driven gear 26, driving a moving sleeve 29 to move right, so that a cleaning plate 31 and a scraper 30 move right, and cleaning redundant refractory brick raw materials at the top of the first positioning die 22 and the second positioning die 14 and refractory brick raw materials attached to the edges of the first positioning die and the second positioning die 14;
C) the hydraulic oil pump and the electromagnetic directional valve are controlled to operate by the control switch 21, so that the hydraulic cylinder 16 extends out, the refractory brick raw material in the die groove 24 is pressed by the pressing plate 15, the oil delivery direction of the electromagnetic directional valve is changed after pressing is finished, the hydraulic cylinder 16 is controlled to be recovered, then the transmission motor 19 is controlled to reversely rotate and reset the cleaning plate 31, finally the rotating motor 2 is reversely rotated, so that the first positioning die 22 and the second positioning die 14 are separated, the pressed refractory brick semi-finished product is taken out, and the operation is repeated.
All parts used in the application document are standard parts and can be purchased from the market, the specific connection mode of each part adopts conventional means such as mature bolts, rivets, welding and the like in the prior art, machinery, parts and electrical equipment all adopt conventional models in the prior art, the equipment appearing in the text adopts 380V voltage for power supply, the circuit connection adopts the conventional connection mode in the prior art, and detailed description is not given.
In summary, the following steps: the forming device of the refractory brick solves the problem that the produced refractory brick has low quality by matching the baffle 9, the conveying inclined plate 10, the second bearing seat 11, the bearing frame 12, the forward-rotation screw 13, the second positioning die 14, the driving gear 18, the transmission motor 19, the first positioning die 22, the driven gear 26, the backward-rotation screw 27, the connecting rod 28, the moving sleeve 29, the scraping plate 30 and the cleaning plate 31.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a forming device of resistant firebrick, includes workstation (1), its characterized in that: the four corners of the bottom surface of the workbench (1) are fixedly connected with supporting legs (8), the surface of the top of the workbench (1) is fixedly connected with a bearing frame (12), the center of the top surface of the bearing frame (12) is fixedly connected with a hydraulic oil tank (17), the center of the bottom of the inner cavity of the bearing frame (12) is fixedly connected with a hydraulic cylinder (16), the bottom of the output end of the hydraulic cylinder (16) is fixedly connected with a pressing plate (15), the center of the top surface of the workbench (1) is transversely provided with a moving groove (5), the center of the inner cavity of the moving groove (5) is vertically and fixedly connected with a supporting plate (4), the center of the right side of the inner cavity of the moving groove (5) is fixedly connected with a first bearing seat (6), the left side of the inner cavity of the moving groove (5) is communicated with an accommodating groove (20), and the left side of the inner cavity of the accommodating groove (20) is fixedly connected with a rotating motor (2), the right side of a rotating shaft of the rotating motor (2) penetrates through the storage groove (20) and is fixedly connected with a double-threaded screw (33) through a coupler, and the right side of the double-threaded screw (33) penetrates through the supporting plate (4) and extends to the inner cavity of the first bearing seat (6) to be movably connected with the inner cavity of the first bearing seat (6) through a bearing;
the double-end screw (33) is characterized in that both sides of the surface are sleeved with movable plates (3), the tops of the two movable plates (3) penetrate through a movable groove (5) and are sequentially and fixedly connected with a first positioning die (22) and a second positioning die (14) from left to right, die grooves (24) are formed in the surface of the top of the first positioning die (22) and the surface of the top of the second positioning die (14), positioning insertion holes (23) are formed in the top and the bottom of the front side and the rear side of the right side surface of the first positioning die (22), positioning insertion blocks (25) are fixedly connected with the top and the bottom of the front side and the rear side of the left side surface of the second positioning die (14), the top of the surfaces of the two sides of the first positioning die (22) and the second positioning die (14) are fixedly connected with conveying inclined plates (10), the surface of the bottom of the conveying inclined plates (10) is in contact with the surface of the top of the workbench (1), baffles (9) are fixedly connected to the two sides of the top surface of the workbench (1) and positioned on the outer side of the movable groove (5), a second bearing seat (11) is fixedly connected to the rear side of the left center of the inner cavity of the bearing frame (12), the center of the right side of the inner cavity and the rear side of the center of the inner cavity, a placing plate is fixedly connected to the bottom of the center of the left surface of the bearing frame (12), a transmission motor (19) is fixedly connected to the top of the placing plate, a forward-rotation screw (13) is fixedly connected to the right side of a rotating shaft of the transmission motor (19) through a coupler, the right side of the forward-rotation screw (13) penetrates through the bearing frame (12) and extends to the inner cavity of the second bearing seat (11) to be movably connected with the inner cavity of the second bearing seat (11) through a bearing, a driving gear (18) is sleeved on the left side of the surface of the forward-rotation screw (13), and reverse-rotation screws (27) are arranged on one side, which corresponds to the two second bearing seats (11) transversely, the left side cover on derotation screw rod (27) surface is equipped with driven gear (26) with driving gear (18) engaged with, the left side on derotation screw rod (13) and derotation screw rod (27) surface all is equipped with removes cover (29), two remove one side fixedly connected with cleaning plate (31) that cover (29) are corresponding, the fixed surface of cleaning plate (31) bottom is connected with scraper blade (30), the surface of scraper blade (30) bottom and the surface at first positioning die (22) and second positioning die (14) top are sliding contact, the front side fixedly connected with connecting rod (28) of cleaning plate (31) top surface, the left side of workstation (1) top surface is inlayed and is had control switch (21), the output of control switch (21) respectively with rotating electrical machines (2) and driving motor (19) electric connection.
2. The apparatus for forming refractory bricks according to claim 1, wherein: the supporting leg (8) is characterized in that a pulling plate (7) is transversely and fixedly connected to the inner side of the bottom of the supporting leg (8), a triangular plate is fixedly connected to the four corners of the top surface of the pulling plate (7), and the outer side of the triangular plate is fixedly connected with the supporting leg (8).
3. The apparatus for forming refractory bricks according to claim 1, wherein: run through on backup pad (4) and seted up the rotation hole that uses with double threaded screw (33) cooperation, the surface of double threaded screw (33) is sliding contact with the inner chamber in rotation hole, the thread of double threaded screw (33) surface both sides is rotated to opposite, and the thread is seted up in the both sides of backup pad (4).
4. The apparatus for forming refractory bricks according to claim 1, wherein: the surface of movable plate (3) is sliding contact with the inner chamber of shifting chute (5), run through on movable plate (3) and seted up screw hole (32) with double threaded screw (33) cooperation use, threaded connection is passed through with the inner chamber of screw hole (32) to the surface of double threaded screw (33).
5. The apparatus for forming refractory bricks according to claim 1, wherein: the surface of first positioning die (22) and second positioning die (14) bottom and the surface at workstation (1) top are sliding contact, the surface of location inserted block (25) is sliding contact with the inner chamber of location jack (23), the left side fixed connection of location jack (23) inner chamber has the elasticity piece.
6. The apparatus for forming refractory bricks according to claim 1, wherein: two sides of the reverse-rotation screw (27) extend to an inner cavity of the second bearing seat (11) and are movably connected with the inner cavity of the second bearing seat (11) through bearings, and the inner ring of the moving sleeve (29) is connected with the surfaces of the forward-rotation screw (13) and the reverse-rotation screw (27) through threads.
7. The apparatus for forming refractory bricks according to claim 1, wherein: the inner ring of the driving gear (18) is in interference fit with the surface of the forward-rotation screw (13), and the inner ring of the driven gear (26) is in interference fit with the surface of the reverse-rotation screw (27).
8. The apparatus for forming refractory bricks according to claim 1, wherein: the rear side fixedly connected with hydraulic oil pump of bearing frame (12) top surface center department, the input of hydraulic oil pump and the bottom intercommunication of hydraulic tank (17) inner chamber, the output intercommunication of hydraulic oil pump has the electromagnetic directional valve, the output of electromagnetic directional valve communicates with pneumatic cylinder (16) and hydraulic tank (17) respectively, the output of control switch (21) respectively with hydraulic oil pump and electromagnetic directional valve electric connection.
9. The method of operating a refractory brick molding apparatus as set forth in any one of claims 1 to 8, wherein: the method comprises the following steps:
A) when the double-head screw positioning device is used, the rotating motor (2) is started by the control switch (21), the two moving plates (3) are driven to move inwards by the aid of positive rotation of the rotating motor (2), the first positioning die (22) and the second positioning die (14) are driven to move inwards by the aid of the moving plates (3), so that the positioning insertion blocks (25) enter inner cavities of the positioning insertion holes (23), after the elastic blocks are completely compressed by the positioning insertion blocks (25), the moving plates (3) move to the innermost sides of surface threads of the double-head screws (33), the first positioning die (22) and the second positioning die (14) are completely closed, and the rotating motor (2) is closed;
B) putting raw materials produced by refractory bricks into a die cavity (24) of a first positioning die (22) and a second positioning die (14) and tiling the raw materials, controlling a transmission motor (19) to rotate by using a control switch (21), driving a forward screw (13) to rotate by the rotation of the transmission motor (19), driving a driving gear (18) to rotate, rotating a reverse screw (27) under the coordination of a driven gear (26), driving a moving sleeve (29) to move right, so that a cleaning plate (31) and a scraper (30) move right, and cleaning redundant refractory brick raw materials at the tops of the first positioning die (22) and the second positioning die (14) and refractory brick raw materials attached to the edges;
C) the hydraulic oil pump and the electromagnetic directional valve are controlled to operate by the aid of the control switch (21), so that the hydraulic cylinder (16) extends out, the pressure plate (15) is used for pressing raw materials of the refractory bricks in the die cavity (24), the oil delivery direction of the electromagnetic directional valve is changed after pressing is finished, the hydraulic cylinder (16) is controlled to be recovered, then the transmission motor (19) is controlled to reversely rotate and reset the cleaning plate (31), and finally the rotating motor (2) is reversely rotated to separate the first positioning die (22) and the second positioning die (14), a pressed semi-finished product of the refractory bricks is taken out, and the operation is repeated.
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| CN112123512B (en) * | 2020-09-11 | 2021-12-07 | 潮州市金尔璐卫浴有限公司 | Functional ceramic preparation process |
| CN112571586A (en) * | 2020-11-03 | 2021-03-30 | 三亚福泰新型建材有限公司 | Novel eight-hole brick pressing mechanism |
| CN112643856B (en) * | 2020-12-24 | 2024-04-19 | 偃师中岳耐火材料有限公司 | Operation method of refractory brick forming die device |
| CN113273883B (en) * | 2021-07-12 | 2022-04-29 | 廉江市壹米飘香电器有限公司 | Novel rice dripping electric cooker with rice water valve |
| CN114131734A (en) * | 2021-11-29 | 2022-03-04 | 郑州震达耐火材料有限公司 | Stamping device for refractory brick forming |
| CN114378924A (en) * | 2022-01-14 | 2022-04-22 | 湖北京华陶瓷科技有限公司 | Automatic production line equipment for ceramic production |
| CN114851350B (en) * | 2022-05-23 | 2023-09-08 | 山西义龙耐火材料有限公司 | Compression molding process and system for refractory material |
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