CN110523902A - A kind of internal tooth punch forming mechanism and its impact forming method - Google Patents

A kind of internal tooth punch forming mechanism and its impact forming method Download PDF

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Publication number
CN110523902A
CN110523902A CN201910776752.XA CN201910776752A CN110523902A CN 110523902 A CN110523902 A CN 110523902A CN 201910776752 A CN201910776752 A CN 201910776752A CN 110523902 A CN110523902 A CN 110523902A
Authority
CN
China
Prior art keywords
core
tooth
formation die
upper pressing
internal tooth
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910776752.XA
Other languages
Chinese (zh)
Inventor
赵晓亮
孟垂阳
李平进
祝晓辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chongqing Iromec Power Assembly Co Ltd
Original Assignee
Chongqing Iromec Power Assembly Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chongqing Iromec Power Assembly Co Ltd filed Critical Chongqing Iromec Power Assembly Co Ltd
Priority to CN201910776752.XA priority Critical patent/CN110523902A/en
Publication of CN110523902A publication Critical patent/CN110523902A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00Details of machines for forging, pressing, or hammering
    • B21J13/02Dies or mountings therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J5/00Methods for forging, hammering, or pressing; Special equipment or accessories therefor
    • B21J5/02Die forging; Trimming by making use of special dies ; Punching during forging
    • B21J5/025Closed die forging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J9/00Forging presses
    • B21J9/02Special design or construction
    • B21J9/06Swaging presses; Upsetting presses

Abstract

The invention discloses a kind of internal tooth punch forming mechanism and its impact forming methods, the formation die core is fixedly connected with the workbench, the supporting element is fixedly connected with the formation die core, and it is located at the one end of the formation die core far from the workbench, first actuator is fixedly connected with the workbench, and the output end of first actuator is fixedly connected with the pushing core, the periphery for pushing core retainer plate and being located at the formation die core, the upper pressing core is slidably connected with the supporting element, and it is set on the supporting element at the axial line center of the upper pressing core, the upper pressing core is located at the top for pushing core, and the output end of second actuator is fixedly connected with the upper pressing core.Reach the equipment investment for reducing stamping parts and process investment, reduces processing cost, improve the purpose of production efficiency.

Description

A kind of internal tooth punch forming mechanism and its impact forming method
Technical field
The present invention relates to field of machining more particularly to a kind of internal tooth punch forming mechanism and its impact forming methods.
Background technique
With the continuous development of automobile industry, domestic parts machining manufacture level is continuously improved, to the weight in gearbox It is constantly soaring to want part tooth hub demand, and tooth hub structure constantly changes, manufacture difficulty is substantially improved.At present for center hole platform Rank has the tooth hub of internal tooth, and it is mainly gear-broach machine processing that wherein the internal tooth at step is domestic at present.Draw broaching tool surface used in tooth On have multiple rows of cutter tooth, each size and shape for arranging cutter tooth successively increase and change from incision end to cutting out end.When broaching tool is broached When movement, each cutter tooth just cuts certain thickness metal from workpiece, finally obtains required size and shape.But it adopts When with drawing the product in tooth processing stamping parts with step internal tooth, the equipment investment and process investment of stamping parts need to be increased, increased Processing cost, reduces production efficiency.
Summary of the invention
The purpose of the present invention is to provide a kind of internal tooth punch forming mechanism and its impact forming methods, it is intended to solve existing When using in technology draws the product in tooth processing stamping parts with step internal tooth, the equipment investment and process of stamping parts need to be increased Investment, the technical issues of increasing processing cost, reduce production efficiency.
To achieve the above object, a kind of internal tooth punch forming mechanism and its impact forming method that the present invention uses, including Workbench, supporting element, the first actuator, pushes core, upper pressing core and the second actuator, the formation die core and institute at formation die core It states workbench to be fixedly connected, the supporting element is fixedly connected with the formation die core, and is located at the formation die core far from described One end of workbench, first actuator are fixedly connected with the workbench, and the output end of first actuator and institute It states pushing core to be fixedly connected, the periphery for pushing core retainer plate and being located at the formation die core, the upper pressing core and the supporting element are sliding Dynamic connection, and be set on the supporting element at the axial line center of the upper pressing core, the upper pressing core is located at the pushing core Top, second actuator is set to the surface of formation die core, and the output end of second actuator and the upper pressure Core is fixedly connected.
Wherein, the formation die core is disposed with transition from top to bottom, faces section and material returned section directly.
Wherein, the tooth tip diameter on the transition is identical as the root diameter for facing section directly.
Wherein, the top tooth profile parameter of the transition and the ratio for facing tooth profile parameter directly for facing section directly be 0.1~ 0.9。
Wherein, the taper of the transition is 8 °~10 °.
Wherein, the taper of the flank of tooth of the material returned section is 3 °~5 °.
The present invention also provides a kind of internal tooth impact forming methods, include the following steps:
It is mobile towards the pushing core that the upper pressing core supports tooth hub to be processed, and contacts with the pushing core;
The upper pressing core and the pushings core clamp tooth hub to be processed jointly and move towards the formation die core, and with it is described Formation die core contact;
The formation die core carries out elongational flow to the tooth hub to be processed of forming material interference portion, completes tooth hub internal tooth Processing.
Wherein, total high flute profile size depending on molding gear hub of the transition.
Wherein, the top tooth profile parameter of the transition carries out ratio contracting according to the tooth profile parameter of facing directly for facing section directly It puts.
Wherein, just one-step forming is carried out to tooth hub to be processed using the transition, then using the section of facing directly to preliminary Tooth hub after molding carries out shaping and finishing, is later separated molding gear hub with the formation die core using the material returned section.
A kind of internal tooth punch forming mechanism of the invention and its impact forming method pass through the formation die core and the work It is fixedly connected as platform, the supporting element is fixedly connected with the formation die core, and is located at the formation die core far from the work One end of platform, first actuator are fixedly connected with the workbench, and the output end of first actuator and it is described under Pressure core is fixedly connected, and the periphery for pushing core retainer plate and being located at the formation die core, the upper pressing core and supporting element sliding connect It connects, and is set on the supporting element at the axial line center of the upper pressing core, the upper pressing core is located at the upper of the pushing core Side, second actuator is set to the surface of formation die core, and the output end of second actuator and the upper pressing core are solid Fixed connection.Original drawing tooth technique is wherein replaced in such a way that mould punching is molding, to obtain the equipment for reducing stamping parts Investment and process investment, reduce processing cost, improve the effect of production efficiency.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with It obtains other drawings based on these drawings.
Fig. 1 is the part-structure sectional view of internal tooth punch forming mechanism of the invention.
It is the partial structure diagram of internal tooth punch forming mechanism of the invention that Fig. 2, which is of the invention,.
Fig. 3 is the structural schematic diagram of formation die core of the invention.
Fig. 4 is the top view of formation die core of the invention.
Fig. 5 is the overall structure diagram of internal tooth punch forming mechanism of the invention.
Fig. 6 is the flow chart of internal tooth impact forming method of the invention.
100- internal tooth punch forming mechanism, 10- workbench, 20- formation die core, 21- transition, 22- faces section directly, 23- is moved back Material section, 30- supporting element, the first actuator of 40-, 50- push core, 60- upper pressing core, the second actuator of 70-, 200- internal tooth and strike out Type method.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached The embodiment of figure description is exemplary, it is intended to is used to explain the present invention, and is not considered as limiting the invention.
In the description of the present invention, it is to be understood that, term " length ", " width ", "upper", "lower", "front", "rear", The orientation or positional relationship of the instructions such as "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside" is based on attached drawing institute The orientation or positional relationship shown, is merely for convenience of description of the present invention and simplification of the description, rather than the dress of indication or suggestion meaning It sets or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as to limit of the invention System.In addition, in the description of the present invention, the meaning of " plurality " is two or more, unless otherwise specifically defined.
Referring to Fig. 1, the present invention provides a kind of internal tooth punch forming mechanism 100, including workbench 10, formation die core 20, supporting element 30, the first actuator 40, push core 50, upper pressing core 60 and the second actuator 70, the formation die core 20 with it is described Workbench 10 is fixedly connected, and the supporting element 30 is fixedly connected with the formation die core 20, and it is remote to be located at the formation die core 20 One end from the workbench 10, first actuator 40 are fixedly connected with the workbench 10, and first actuator 40 output end is fixedly connected with the pushing core 50, the periphery for pushing core 50 and being set in the formation die core 20, described Upper pressing core 60 is slidably connected with the supporting element 30, and the supporting element 30 is set at the axial line center of the upper pressing core 60 On, the upper pressing core 60 is located at the top for pushing core 50, and second actuator 70 is set to the surface of formation die core 20, And the output end of second actuator 70 is fixedly connected with the upper pressing core 60.
In the present embodiment, first actuator 40 and second actuator 70 are cylinder, in original state When, the centre bore of tooth hub to be processed is set on the supporting element 30, the upper mold core and the lower mold core not with it is to be processed The contact of tooth hub, when needing to carry out internal tooth punching press to tooth hub to be processed, the output end elongation of first actuator 40, and then push away It is mobile towards tooth hub to be processed to move the upper pressing core 60, until the upper pressing core 60 is contacted with tooth hub to be processed, thus institute It states upper pressing core 60 and supports tooth hub to be processed on the supporting element 30, it is mobile towards the pushing core 50, in moving process, Tooth hub to be processed is contacted with the pushing core 50, and the upper pressing core 60 and the core 50 that pushes press from both sides tooth hub to be processed later It holds, the output end of first actuator 40 continues to extend, and the output end of second actuator 70 is shunk, so that clamped Tooth hub to be processed is moved towards the formation die core 20, and is contacted with the formation die core 20, to be processed what is be clamped During tooth hub is contacted with the formation die core 20, tooth hub to be processed and the 20 material interference part of formation die core can be by Drawing force and flow, to form tooth form, the processing to tooth hub internal tooth is completed with this, complete tooth hub internal tooth processing after, institute It states the first actuator 40 and second actuator 70 resets, next tooth to be processed is then arranged on the supporting element 30 Hub returns to original state.It, can be by the internal tooth wherein by replacing original drawing tooth technique in such a way that mould punching is molding Moulding process is added in punch forming, to reduce the equipment investment and process investment of stamping parts, is reduced processing cost, is promoted Production efficiency.
Further, the formation die core 20 is disposed with transition 21 from top to bottom, faces section 22 and material returned section 23 directly. Tooth tip diameter on the transition 21 is identical as the root diameter for facing section 22 directly.The top tooth form of the transition 21 is joined The several and ratio for facing tooth profile parameter directly for facing section 22 directly is 0.1~0.9.The taper of the transition 21 is 8 °~10 °.Institute The taper for stating the flank of tooth of material returned section 23 is 3 °~5 °.
In the present embodiment, the formation die core 20 is disposed with the transition 21 from top to bottom, described faces directly Section 22 and the material returned section 23, and the transition 21, the tooth profile parameter design for facing section 22 and the material returned section 23 directly The relevant parameter of the molding tooth is depended primarily on, and after the completion of the design for facing section 22 directly, the transition 21 Design with the material returned section 23 is completed.During clamped tooth hub to be processed and the formation die core 20 contact, Tooth hub to be processed successively by the transition 21, described face section 22 and the material returned section 23, the transition 21 and institute directly State face directly section 22 material interference part can tension stretch and flow, thus by the internal tooth punch forming of tooth hub, wherein it is described gradually Punching press can be carried out to tooth hub to be processed by becoming section 21 so that the first one-step forming of the internal tooth of tooth hub, it is described later face section 22 directly can Final molding and finishing are carried out to preliminary molding tooth hub internal tooth, are 8 °~10 ° by the taper that the transition 21 is arranged, So that the contact area of tooth hub to be processed and the transition 21 is stepped up, then the tooth quantity of formed of tooth hub to be processed is gradually Increase, the tooth tip diameter on the transition 21 is designed according to the root diameter for facing section 22 directly, can release institute with this The tooth tip diameter stated on transition 21 is identical as the root diameter for facing section 22 directly.The top tooth profile parameter of the transition 21 It is to carry out scaling according to the tooth profile parameter of facing directly for facing section 22 directly, and the top tooth profile parameter of transition 21 and described straight The ratio for facing tooth profile parameter directly of face section 22 is 0.1~0.9.Since the taper of the flank of tooth of the material returned section 23 is 3 °~5 °, because This is faced directly after 22 pairs of tooth hub internal tooths of section carry out final moldings and finishing described, the material returned section 23 can facilitate tooth hub internal tooth with It is separated between the formation die core 20, facilitates the material returned of tooth hub, by the calculating to size, obtain the formation die core 20 Design size, and the size before the molding of tooth hub internal tooth is obtained, manufacturing procedure can be simplified, save processing cost.
The present invention also provides a kind of internal tooth impact forming methods 200, include the following steps:
S100: it is mobile towards the pushing core 50 that the upper pressing core 60 supports tooth hub to be processed, and with the pushing core 50 Contact;
When by needing to carry out internal tooth punching press to tooth hub to be processed, the output end elongation of first actuator 40, into And push the upper pressing core 60 mobile towards tooth hub to be processed, until the upper pressing core 60 is contacted with tooth hub to be processed, from And the upper pressing core 60 supports tooth hub to be processed on the supporting element 30, it is mobile towards the pushing core 50.
S200: the upper pressing core 60 clamps tooth hub to be processed with the pushing core 50 jointly and moves towards the formation die core 20 It is dynamic, and contacted with the formation die core 20;
Tooth hub to be processed is supported on the supporting element 30 by the upper pressing core 60, it is mobile towards the pushing core 50 In moving process, tooth hub to be processed is contacted with the pushing core 50, and the upper pressing core 60 and the pushing core 50 will later Tooth hub clamping to be processed, the upper pressing core 60 and the core 50 that pushes clamp tooth hub to be processed later, and described first drives The output end of moving part 40 continues to extend, and the output end of second actuator 70 is shunk, so that clamped tooth hub to be processed It moves towards the formation die core 20, and is contacted with the formation die core 20.
S300: the formation die core 20 carries out elongational flow to the tooth hub to be processed of forming material interference portion, completes tooth The processing of hub internal tooth.
It is disposed with the transition 21 from top to bottom by the formation die core 20, described face section 22 directly and described moves back Expect section 23, and the transition 21, the tooth profile parameter design for facing section 22 and the material returned section 23 directly depend primarily on institute The relevant parameter of molding tooth is stated, and after the completion of the design for facing section 22 directly, the transition 21 and the material returned section 23 design is completed.During clamped tooth hub to be processed and the formation die core 20 contact, tooth hub to be processed Successively by the transition 21, it is described face section 22 and the material returned section 23 directly, the transition 21 and the section 22 of facing directly Material interference part is understood tension stretch and is flowed, thus by the internal tooth punch forming of tooth hub, wherein the transition 21 can be right Tooth hub to be processed carries out punching press, so that the first one-step forming of the internal tooth of tooth hub, the section 22 of facing directly described later can be to preliminary molding Tooth hub internal tooth carries out final molding and finishing, is 8 °~10 ° by the taper that the transition 21 is arranged, so as to be processed Tooth hub and the contact area of the transition 21 are stepped up, and then the tooth quantity of formed of tooth hub to be processed is stepped up, it is described gradually The tooth tip diameter become in section 21 is designed according to the root diameter for facing section 22 directly, can be released on the transition 21 with this Tooth tip diameter it is identical as the root diameter for facing section 22 directly.Total high flute profile depending on molding gear hub of the transition 21 Size.The top tooth profile parameter of the transition 21 is to carry out scaling according to the tooth profile parameter of facing directly for facing section 22 directly, And the top tooth profile parameter of transition 21 and the ratio for facing tooth profile parameter directly for facing section 22 directly are 0.1~0.9.Due to described The taper of the flank of tooth of material returned section 23 is 3 °~5 °, therefore carries out final molding and finishing in described 22 pairs of tooth hub internal tooths of section of facing directly Afterwards, the material returned section 23 can facilitate separates between tooth hub internal tooth and the formation die core 20, facilitates the material returned of tooth hub, passes through Calculating to size, obtains the design size of the formation die core 20, and obtains the size before the molding of tooth hub internal tooth, can simplify Manufacturing procedure saves processing cost, improving production efficiency.
Above disclosed is only a preferred embodiment of the present invention, cannot limit the power of the present invention with this certainly Sharp range, those skilled in the art can understand all or part of the processes for realizing the above embodiment, and weighs according to the present invention Benefit requires made equivalent variations, still belongs to the scope covered by the invention.

Claims (10)

1. a kind of internal tooth punch forming mechanism, which is characterized in that
Including workbench, formation die core, supporting element, the first actuator, push core, upper pressing core and the second actuator, the molding Mold core is fixedly connected with the workbench, and the supporting element is fixedly connected with the formation die core, and is located at the formation die core One end far from the workbench, first actuator is fixedly connected with the workbench, and first actuator is defeated Outlet is fixedly connected with the pushing core, and the core retainer plate that pushes is located at the periphery of the formation die core, the upper pressing core with it is described Supporting element is slidably connected, and is set on the supporting element at the axial line center of the upper pressing core, and the upper pressing core is located at institute State push core top, second actuator be set to formation die core surface, and the output end of second actuator with The upper pressing core is fixedly connected.
2. internal tooth punch forming as described in claim 1 mechanism, which is characterized in that
The formation die core is disposed with transition from top to bottom, faces section and material returned section directly.
3. internal tooth punch forming as claimed in claim 2 mechanism, which is characterized in that
Tooth tip diameter on the transition is identical as the root diameter for facing section directly.
4. internal tooth punch forming as claimed in claim 3 mechanism, which is characterized in that
The top tooth profile parameter of the transition and the ratio for facing tooth profile parameter directly for facing section directly are 0.1~0.9.
5. internal tooth punch forming mechanism as claimed in claim 4, which is characterized in that
The taper of the transition is 8 °~10 °.
6. internal tooth punch forming as claimed in claim 5 mechanism, which is characterized in that
The taper of the flank of tooth of the material returned section is 3 °~5 °.
7. a kind of internal tooth impact forming method, which comprises the steps of:
It is mobile towards the pushing core that the upper pressing core supports tooth hub to be processed, and contacts with the pushing core;
The upper pressing core and the pushings core clamp tooth hub to be processed jointly and move towards the formation die core, and with the molding Core contact;
The formation die core carries out elongational flow to the tooth hub to be processed of forming material interference portion, completes adding for tooth hub internal tooth Work.
8. internal tooth impact forming method as claimed in claim 7, which is characterized in that
Total high flute profile size depending on molding gear hub of the transition.
9. internal tooth impact forming method as claimed in claim 8, which is characterized in that
The top tooth profile parameter of the transition carries out scaling according to the tooth profile parameter of facing directly for facing section directly.
10. internal tooth impact forming method as claimed in claim 9, which is characterized in that
Just one-step forming is carried out to tooth hub to be processed using the transition, then using the section of facing directly to preliminary tooth after molding Hub carries out shaping and finishing, is later separated molding gear hub with the formation die core using the material returned section.
CN201910776752.XA 2019-08-22 2019-08-22 A kind of internal tooth punch forming mechanism and its impact forming method Pending CN110523902A (en)

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CN201910776752.XA CN110523902A (en) 2019-08-22 2019-08-22 A kind of internal tooth punch forming mechanism and its impact forming method

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Application Number Priority Date Filing Date Title
CN201910776752.XA CN110523902A (en) 2019-08-22 2019-08-22 A kind of internal tooth punch forming mechanism and its impact forming method

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CN110523902A true CN110523902A (en) 2019-12-03

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000140990A (en) * 1998-11-11 2000-05-23 Aisin Aw Co Ltd Method and device for production of helical tooth gear
CN101827667A (en) * 2007-10-17 2010-09-08 Gkn烧结金属股份有限公司 Core rod forging for precise internal geometry
JP2011011225A (en) * 2009-07-01 2011-01-20 Sumitomo Electric Sintered Alloy Ltd Method of sizing sintered part
CN206009609U (en) * 2016-08-31 2017-03-15 广东恒宝精密科技股份有限公司 A kind of internal tooth punching clamp device
JP2017052999A (en) * 2015-09-09 2017-03-16 住友電工焼結合金株式会社 Sizing die for ring-shaped sintered compact
CN108367397A (en) * 2015-11-06 2018-08-03 许勒压力机有限责任公司 The molding molding machine and method of inward flange for disk blank ring

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000140990A (en) * 1998-11-11 2000-05-23 Aisin Aw Co Ltd Method and device for production of helical tooth gear
CN101827667A (en) * 2007-10-17 2010-09-08 Gkn烧结金属股份有限公司 Core rod forging for precise internal geometry
JP2011011225A (en) * 2009-07-01 2011-01-20 Sumitomo Electric Sintered Alloy Ltd Method of sizing sintered part
JP2017052999A (en) * 2015-09-09 2017-03-16 住友電工焼結合金株式会社 Sizing die for ring-shaped sintered compact
CN108367397A (en) * 2015-11-06 2018-08-03 许勒压力机有限责任公司 The molding molding machine and method of inward flange for disk blank ring
CN206009609U (en) * 2016-08-31 2017-03-15 广东恒宝精密科技股份有限公司 A kind of internal tooth punching clamp device

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