CN110523594A - Embedding clamp and the method that cable fixed section line footpath is accurately controlled using the fixture - Google Patents
Embedding clamp and the method that cable fixed section line footpath is accurately controlled using the fixture Download PDFInfo
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- CN110523594A CN110523594A CN201910638452.5A CN201910638452A CN110523594A CN 110523594 A CN110523594 A CN 110523594A CN 201910638452 A CN201910638452 A CN 201910638452A CN 110523594 A CN110523594 A CN 110523594A
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- semicylinder
- cable
- fixed section
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- line footpath
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- 238000000034 method Methods 0.000 title claims abstract description 27
- 239000003292 glue Substances 0.000 claims abstract description 39
- 238000005266 casting Methods 0.000 claims abstract description 18
- 238000012545 processing Methods 0.000 claims abstract description 17
- 238000007781 pre-processing Methods 0.000 claims abstract description 16
- 238000004033 diameter control Methods 0.000 claims abstract description 10
- 238000007711 solidification Methods 0.000 claims abstract description 8
- 230000008023 solidification Effects 0.000 claims abstract description 8
- 239000004519 grease Substances 0.000 claims description 6
- 230000001050 lubricating effect Effects 0.000 claims description 6
- 239000011521 glass Substances 0.000 claims description 5
- 239000004744 fabric Substances 0.000 claims description 4
- 238000003032 molecular docking Methods 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 239000000565 sealant Substances 0.000 claims description 3
- 238000004382 potting Methods 0.000 claims description 2
- 238000004026 adhesive bonding Methods 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 7
- 238000007664 blowing Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 230000008602 contraction Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- Processing Of Terminals (AREA)
Abstract
A kind of method that the present invention provides embedding clamp and accurately controls cable fixed section line footpath using the fixture.Solve the problems, such as that wire diameter control is difficult when cable fixed section processing in the prior art and dimensional tolerance is underproof.Embedding clamp of the invention includes the first semicylinder and the second semicylinder of symmetrical setting, the present invention additionally provides the processes that cable fixed section line footpath is accurately controlled using the embedding clamp, it is realized by following steps: cable being potted using embedding clamp in the periphery of preprocessing fixed section cable, fixture is opened after glue solidification, clear up the extra glue of surrounding, contracting mold shrinkage sleeve is blown in casting glue periphery, that is, is completed the process.Method of the invention controls the line footpath size of fixed section in the case where not influencing the environmental performances such as cable functional performance itself, wear-resisting, high temperature resistant well；Processing technology is convenient and efficient, is not influenced by cable line footpath size itself and artificial mismachining tolerance.
Description
Technical field
The invention belongs to cable processing technique field, it is related to a kind of embedding clamp and accurately to control cable using the fixture solid
Determine the method for section line footpath.
Background technique
Also higher and higher to the installation requirement of cable in industry with the development of cable, increasing fixed section on cable is
Cable is sub a kind of mode of checking card when installing, and the cooperation of cable fixed section line footpath and clamp specification directly affects the peace of cable
Dress has higher requirement to cooperation herein especially under complicated vibration environment, so being directed to cable, controls fixed section
Line footpath have become it is a kind of improve cable installation trend.
The processing method of existing cable fixed section is usually to smear casting glue in a kind of inside of the mold shrinkage sleeve of shaped piece,
It is tightened on cable after over-blowing is contracted, the mold shrinkage sleeve after blowing contracting is cylindrical type, since there are certain contraction models for mold shrinkage sleeve itself
It encloses, and is also influenced by line footpath at cable locating for itself, it is understood that there may be the case where not exclusively shrinking or crossing contraction adds worker
It is relatively difficult in processing cable and centering line footpath size, blow contracting before to line footpath tolerance have reached 0~+2mm even 0~+
1mm, cable diameter itself have that there are errors, and whether rounding is difficult to control cable when centering line footpath, it is difficult to it is expected that after blowing contracting
Fixed section whether in the margin of tolerance, so control fixed section line footpath become it is very difficult.In addition, cable blow contracting after if
Fixed section is unqualified, then needs to remove and re-worked using new fixed section, to cause to waste.Therefore it need to find out and accurately control
The process of cable fixed section line footpath avoids wasting to guarantee to process.
Summary of the invention
It is solid that cable is accurately controlled in order to solve the above technical problem, the present invention provides a kind of embedding clamp and using the fixture
Determine the method for section line footpath.
In order to achieve the above object, the present invention adopts the following technical scheme:
A kind of embedding clamp, the embedding clamp include the first semicylinder and the second semicylinder of symmetrical setting,
The inside of first semicylinder and the second semicylinder is hollow structure, and in the first semicylinder and the second semicylinder
Periphery among corresponding position be respectively equipped with the first semi-ring connected in star and the second semi-ring connected in star, in the first semicylinder and
Second semicylinder forms annular groove when detaining relatively, is respectively equipped in the front and rear ends of the first semicylinder to inner circumferential and extends
The first semi-circular boss and the second semi-circular boss, the front and rear ends of the second semicylinder be respectively equipped with to inner circumferential extend
Third semi-circular boss and the 4th semi-circular boss, when the first semicylinder and the second semicylinder are detained relatively, the first semi-ring
Shape boss and third semi-circular boss dock to form first annular boss, the second semi-circular boss and the docking of the 4th semi-circular boss
The second annular convex platform is formed, encapsulating hole and gas vent are equipped on first semicylinder, in the inside of the first semicylinder
The upper end of left side and the lower end of right side are respectively equipped with the first positioning pin and the second positioning pin, in the inside of the second semicylinder
The upper end of right side and the lower end of left side are respectively equipped with the first positioning hole to match with the first positioning pin and position with second
Sell the second location hole to match.
Further, the internal diameter of the central through hole of the first annular boss and the second annular convex platform and preprocessing fixed section
The outer diameter of cable matches, and cable is clamped, and prevents glue when encapsulating from leaking outside.
Further, the encapsulating hole and gas vent are circular through hole.
The process that cable fixed section line footpath is accurately controlled using the embedding clamp, is realized by following steps: In
The periphery of preprocessing fixed section cable is potted cable using embedding clamp, opens fixture after glue solidification, clears up
The extra glue of surrounding blows contracting mold shrinkage sleeve in casting glue periphery, that is, completes the process.
A kind of process accurately controlling cable fixed section line footpath, specifically comprises the following steps:
(1) cable is potted using embedding clamp in the periphery of preprocessing fixed section cable；
The specific steps of encapsulating are as follows:
A, the inner wall of the first semicylinder and the second semicylinder is coated into lubricating grease first, prevents glue after encapsulating viscous
Second semicylinder is placed in the lower end of preprocessing fixed section cable periphery by wall, then will be equipped with the of encapsulating hole and gas vent
One semicylinder and the opposite button of the second semicylinder, by preprocessing fixed section cable clip in the first semicylinder and the second semicolumn
Between body, and the first positioning pin, the second positioning pin are inserted into first positioning hole and second location hole, make the first semicylinder and
Second semicylinder docks to form cylindrical body；
B, it is tied tight in the first semi-ring connected in star and the second semi-ring connected in star using Plastic Bandage, is the first semicolumn
Body and the docking of the second semicylinder are tight；The cable periphery at the left and right both ends of the first semicylinder and the second semicylinder is twined
Around glass cloth, fixture is fixed；
C, it injects casting glue in encapsulating hole to be potted cable, gas vent is exhausted, and prevents in potting process
Lead to the problem of misrun, bubble；
(2) it is beaten after casting glue glue full of embedding clamp inside and after solidifying by the first semicylinder and the second semicylinder
It opens, the extra casting glue glue of cleaning surrounding, the suitable mold shrinkage sleeve of the casting glue periphery selection after solidification blows contracting and forms fixed section,
And apply sealant at fixed section both ends and complete processing, the fixed section line footpath after processing meets fixed section requirement line footpath, and will
The dimensional tolerance of fixed section reasonably controls in 0~+1mm range；
First semicylinder of the embedding clamp and the internal diameter r of the second semicylinder are equal, internal diameter r=1/2 × (blow contracting
The-the first semicylinder of cable diameter control range+lubricating grease coating thickness and the second semicylinder interface before mold shrinkage sleeve
Tolerance)；
Fixed section requires line footpath and blows cable diameter control range value before contracting mold shrinkage sleeve are as follows:
| Serial number | Fixed section requires line footpath (mm) | Blow cable diameter control range (mm) before contracting mold shrinkage sleeve |
| 1 | 10 | 7.5~8.5 |
| 2 | 12 | 9.5~10.5 |
| 3 | 14 | 11.5~12.5 |
| 4 | 16 | 12.5~13.5 |
| 5 | 18 | 14.5~15.5 |
| 6 | 19 | 15.5~16.5 |
| 7 | 20 | 16.5~17.5 |
| 8 | 22 | 18.5~19.5 |
| 9 | 24 | 20.5~21.5 |
。
Compared with prior art, the invention has the following advantages: the fixed section of single cable different location of the present invention
It can be positioned simultaneously, encapsulating or blow contracting, can be saved process time, in addition the design of embedding clamp structure is relatively simple, encapsulating folder
First semicylinder of tool and the structure of the second semicylinder are essentially identical, only in the cylinder for the first semicylinder for being placed in top
It needs to drill on face, remaining position two parts processing method is similar, reduces process resource cost.
Method of the invention in the case where not influencing the environmental performances such as cable functional performance itself, wear-resisting, high temperature resistant very
The good line footpath size for controlling fixed section；Processing technology is convenient and efficient, is not missed by cable line footpath size itself and artificial processing
The influence of difference；The internal diameter of first semicylinder and the second semicolumn is that cable fixed section mold shrinkage sleeve blows the preceding required conjunction of contracting
Manage size, cable using fixture encapsulating processing after avoid mold shrinkage sleeve shrink it is not tight or cross contraction the case where；In after encapsulating
The glue very rounding of portion's solidification, improves the surface quality of fixed section, there is no line footpath thicknesses to differ larger situation；It will consolidate
The dimensional tolerance for determining section reasonably controls in 0~+1mm range, and the fixed section after processing is safe and reliable, improves the peace of cable
Fill performance；Fixed section requires to be not required to recalculate line footpath when line footpath dimension modifying, directly replaces corresponding embedding clamp and mold shrinkage sleeve
.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of embedding clamp of the invention；
Fig. 2 is the structural schematic diagram of the first semicylinder；
Fig. 3 is the structural schematic diagram of the second semicylinder；
Fig. 4 is the main view of Fig. 2；
Fig. 5 is the sectional view along A-A of Fig. 4；
Fig. 6 is the top view of Fig. 2；
Fig. 7 is the mounting structure schematic diagram of embedding clamp and cable；
Fig. 8 is the structural schematic diagram of mold shrinkage sleeve；
Fig. 9 is the structural schematic diagram of mold shrinkage sleeve after blowing contracting；
Figure 10 is the structural schematic diagram of cable fixed section after processing is completed；
In figure: the first semicylinder of 1-；1-1- the first semi-ring connected in star；1-2- the first semi-circular boss；1-3- the second half
Annular convex platform；1-4- encapsulating hole；1-5- gas vent；The first positioning pin of 1-6-；The second positioning pin of 1-7-；The second semicylinder of 2-；
2-1- the second semi-ring connected in star；2-2- third semi-circular boss；The 4th semi-circular boss of 2-3-；2-4- first positioning hole；2-5-
Second location hole；3- central through hole；4- cable；5- mold shrinkage sleeve；6- casting glue；7- glass cloth；8- Plastic Bandage.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Referring to Fig.1-6, a kind of embedding clamp, the embedding clamp include the first semicylinder 1 and of symmetrical setting
The inside of two semicylinders 2, the first semicylinder 1 and the second semicylinder 2 is hollow structure, and in the first semicylinder
1 and second semicylinder 2 periphery among corresponding position be respectively equipped with the first semi-ring connected in star 1-1 and the second semi-circular is recessed
Slot 2-1 forms annular groove in the first semicylinder 1 and the second 2 opposite button of semicylinder, before the first semicylinder 1,
Both ends are respectively equipped with the first semi-circular boss 1-2 and the second semi-circular boss 1-3 extended to inner circumferential, the second semicylinder 2 afterwards
Front and rear ends be respectively equipped with the third semi-circular boss 2-2 and the 4th semi-circular boss 2-3 extended to inner circumferential, the first half
When cylindrical body 1 and the opposite button of the second semicylinder 2, the first semi-circular boss 1-2 and third semi-circular boss 2-2 dock to form the
One annular convex platform, the second semi-circular boss 1-3 and the 4th semi-circular boss 2-3 dock to form the second annular convex platform, described
One semicylinder 1 is equipped with encapsulating hole 1-4 and gas vent 1-5, upper end and right end in the inside left-end face of the first semicylinder 1
The lower end in face is respectively equipped with the first positioning pin 1-6 and the second positioning pin 1-7, in the upper of the inside right side of the second semicylinder 2
End and left side lower end be respectively equipped with the first positioning pin 1-6 first positioning hole 2-4 to match and with the second positioning pin 1-7
The second location hole 2-5 to match.
The internal diameter of the central through hole 3 of the first annular boss and the second annular convex platform is outer with preprocessing fixed section cable
Diameter matches, and cable is clamped, and prevents glue when encapsulating from leaking outside.
The encapsulating hole 1-4 and gas vent 1-5 is circular through hole, and the aperture of encapsulating hole 1-4 is greater than gas vent 1-5's
Aperture.
A kind of process accurately controlling cable fixed section line footpath using the embedding clamp passes through following steps reality
It is existing: cable 4 being potted using embedding clamp in the periphery of preprocessing fixed section cable 4, beats fixture after glue solidification
It opens, the extra glue of cleaning surrounding blows contracting mold shrinkage sleeve 5 in casting glue periphery, that is, completes the process.
Further, the process of the accurate control cable fixed section line footpath, specifically comprises the following steps:
(1) cable is potted using embedding clamp in the periphery of preprocessing fixed section cable；
The specific steps of encapsulating are as follows:
A, the inner wall of the first semicylinder 1 and the second semicylinder 2 is coated into lubricating grease first, prevents glue after encapsulating viscous
Second semicylinder 2 is placed at the lower end of preprocessing fixed section cable periphery by wall, then will be equipped with encapsulating hole 1-4 and exhaust
The first semicylinder 1 of hole 1-5 and the opposite button of the second semicylinder 2, by preprocessing fixed section cable clip in the first semicylinder 1
And second between semicylinder 2, and to be inserted into first positioning hole 2-4 and second fixed by the first positioning pin 1-6, the second positioning pin 1-7
In the hole 2-5 of position, docks the first semicylinder 1 and the second semicylinder 2 and form cylindrical body；
B, it is tied tight in the first semi-ring connected in star 1-1 and the second semi-ring connected in star 2-1 using Plastic Bandage 8, is the
One semicylinder 1 and the second semicylinder 2 dock tightly；By the left and right both ends of the first semicylinder 1 and the second semicylinder 2
Cable periphery wind glass cloth 7, fixture is fixed；
Structure after embedding clamp and cable installation is referring to shown in Fig. 7；
C, it injects casting glue 6 in the 1-4 of encapsulating hole to be potted cable, gas vent 1-5 is exhausted, and prevents in encapsulating
Misrun, bubble are led to the problem of in the process；
(2) by the first semicylinder 1 and the second semicylinder 2 after casting glue glue is full of embedding clamp inside and solidification
It opens, clears up the extra casting glue glue of surrounding, the suitable mold shrinkage sleeve 5 of 6 periphery of the casting glue selection after solidification is blown contracting and formed admittedly
To determine section, and applies sealant at fixed section both ends and complete processing, the fixed section line footpath after processing meets fixed section requirement line footpath,
And the dimensional tolerance of fixed section is reasonably controlled in 0~+1mm range；
First semicylinder 1 of the embedding clamp and the internal diameter r of the second semicylinder 2 are equal, internal diameter r=1/2 × (blow
Cable diameter control range+lubricating grease coating thickness the-the first semicylinder 1 and the docking of the second semicylinder 2 before contracting mold shrinkage sleeve
The tolerance in face)；
Fixed section requires line footpath and blows cable diameter control range value before contracting mold shrinkage sleeve are as follows:
| Serial number | Fixed section requires line footpath (mm) | Blow cable diameter control range (mm) before contracting mold shrinkage sleeve |
| 1 | 10 | 7.5~8.5 |
| 2 | 12 | 9.5~10.5 |
| 3 | 14 | 11.5~12.5 |
| 4 | 16 | 12.5~13.5 |
| 5 | 18 | 14.5~15.5 |
| 6 | 19 | 15.5~16.5 |
| 7 | 20 | 16.5~17.5 |
| 8 | 22 | 18.5~19.5 |
| 9 | 24 | 20.5~21.5 |
.The fixed segment structure of cable after processing is as shown in Figure 10.Fixed section after processing is safe and reliable, improves cable
Installation capability；Fixed section requires to be not required to recalculate line footpath when line footpath dimension modifying, directly replaces corresponding first semicylinder, 1 He
The embedding clamp and mold shrinkage sleeve of the internal diameter r of second semicylinder 2.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (5)
1. a kind of embedding clamp, which is characterized in that the embedding clamp includes the first semicylinder and second of symmetrical setting
The inside of semicylinder, the first semicylinder and the second semicylinder is hollow structure, and in the first semicylinder and
Corresponding position is respectively equipped with the first semi-ring connected in star and the second semi-ring connected in star among the periphery of two semicylinders, first
Semicylinder and the second semicylinder form annular groove when detaining relatively, are respectively equipped in the front and rear ends of the first semicylinder
To inner circumferential extend the first semi-circular boss and the second semi-circular boss, the front and rear ends of the second semicylinder be respectively equipped with to
The third semi-circular boss and the 4th semi-circular boss that inner circumferential extends, in the first semicylinder and the opposite button of the second semicylinder
When, the first semi-circular boss and third semi-circular boss dock to form first annular boss, the second semi-circular boss and the 4th half
Annular convex platform docks to form the second annular convex platform, and encapsulating hole and gas vent are equipped on first semicylinder, the first half
The upper end in inside left-end face and the lower end of right side of cylindrical body are respectively equipped with the first positioning pin and the second positioning pin, the second half
The upper end of inside right side and the lower end of left side of cylindrical body are respectively equipped with the first positioning hole to match with the first positioning pin
With the second location hole to match with the second positioning pin.
2. a kind of embedding clamp as shown in claim 1, which is characterized in that the first annular boss and the second annular convex platform
The outer diameter of internal diameter and preprocessing fixed section cable of central through hole match, cable is clamped, prevents glue when encapsulating from leaking outside.
3. a kind of embedding clamp as shown in claim 1, which is characterized in that the encapsulating hole is round logical with gas vent
Hole.
4. the method for accurately controlling cable fixed section line footpath using embedding clamp as described in claims 1 or 2 or 3, by with
Lower step is realized: being potted using the embedding clamp to cable in the periphery of preprocessing fixed section cable, is solidified to glue
Fixture is opened afterwards, the extra glue of cleaning surrounding blows contracting mold shrinkage sleeve in casting glue periphery, that is, completes the process.
5. the process of accurate control cable fixed section line footpath as claimed in claim 4, specifically comprises the following steps:
(1) cable is potted using embedding clamp in the periphery of preprocessing fixed section cable；
The specific steps of encapsulating are as follows:
A, the inner wall of the first semicylinder and the second semicylinder is coated into lubricating grease first, prevents glue after encapsulating from gluing wall, it will
Second semicylinder is placed in the lower end of preprocessing fixed section cable periphery, then will be equipped with first semicircle in encapsulating hole and gas vent
Cylinder and the second semicylinder are opposite to be detained, by preprocessing fixed section cable clip the first semicylinder and the second semicylinder it
Between, and the first positioning pin, the second positioning pin are inserted into first positioning hole and second location hole, make the first semicylinder and second
Semicylinder docks to form cylindrical body；
B, tied tight in the first semi-ring connected in star and the second semi-ring connected in star using Plastic Bandage, be the first semicylinder and
The docking of second semicylinder is tight；The cable periphery at the left and right both ends of the first semicylinder and the second semicylinder is wound into glass
Glass cloth, fixture is fixed；
C, it injects casting glue in encapsulating hole to be potted cable, gas vent is exhausted, and prevents from generating in potting process
The problem of misrun, bubble；
(2) it is opened after casting glue glue full of embedding clamp inside and after solidifying by the first semicylinder and the second semicylinder,
The extra casting glue glue of surrounding is cleared up, the suitable mold shrinkage sleeve of the casting glue periphery selection after solidification blows contracting and forms fixed section, and
Sealant is applied at fixed section both ends and completes processing, and the fixed section line footpath after processing meets fixed section requirement line footpath, and will consolidate
The dimensional tolerance for determining section reasonably controls in 0~+1mm range；
First semicylinder of the embedding clamp and the internal diameter r of the second semicylinder are equal, internal diameter r=1/2× (blow contracting mold shrinkage
Cable diameter control range+the-the first semicylinder of thickness of lubricating grease coating and the public affairs of the second semicylinder interface before covering
Difference)；
Fixed section requires line footpath and blows cable diameter control range value before contracting mold shrinkage sleeve are as follows:
。
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910638452.5A CN110523594A (en) | 2019-07-16 | 2019-07-16 | Embedding clamp and the method that cable fixed section line footpath is accurately controlled using the fixture |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910638452.5A CN110523594A (en) | 2019-07-16 | 2019-07-16 | Embedding clamp and the method that cable fixed section line footpath is accurately controlled using the fixture |
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|---|---|
| CN110523594A true CN110523594A (en) | 2019-12-03 |
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|---|---|---|---|
| CN201910638452.5A Pending CN110523594A (en) | 2019-07-16 | 2019-07-16 | Embedding clamp and the method that cable fixed section line footpath is accurately controlled using the fixture |
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| US20130020123A1 (en) * | 2011-07-18 | 2013-01-24 | Prysmian Power Cables and Systems USA, LLC. | Cable clamp having winged flanges |
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