CN110522386B - Novel full-automatic dish washing device - Google Patents
Novel full-automatic dish washing device Download PDFInfo
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- CN110522386B CN110522386B CN201910929903.0A CN201910929903A CN110522386B CN 110522386 B CN110522386 B CN 110522386B CN 201910929903 A CN201910929903 A CN 201910929903A CN 110522386 B CN110522386 B CN 110522386B
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- brushing
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- 238000004851 dishwashing Methods 0.000 title claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 46
- 239000007921 spray Substances 0.000 claims abstract description 41
- 238000004140 cleaning Methods 0.000 claims abstract description 39
- 238000005406 washing Methods 0.000 claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 17
- 238000009434 installation Methods 0.000 claims abstract description 9
- 230000001680 brushing effect Effects 0.000 claims description 47
- 238000001035 drying Methods 0.000 claims description 38
- 230000001954 sterilising effect Effects 0.000 claims description 33
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims description 13
- 238000004659 sterilization and disinfection Methods 0.000 claims description 12
- 230000001681 protective effect Effects 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000002347 injection Methods 0.000 claims description 7
- 239000007924 injection Substances 0.000 claims description 7
- 230000000903 blocking effect Effects 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 238000005201 scrubbing Methods 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims description 2
- 230000007704 transition Effects 0.000 claims description 2
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 9
- 230000009471 action Effects 0.000 description 7
- 230000000694 effects Effects 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- 230000003111 delayed effect Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 208000028659 discharge Diseases 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/02—Washing or rinsing machines for crockery or tableware with circulation and agitation of the cleaning liquid in the cleaning chamber containing a stationary basket
- A47L15/13—Washing or rinsing machines for crockery or tableware with circulation and agitation of the cleaning liquid in the cleaning chamber containing a stationary basket using sonic or ultrasonic waves
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/14—Washing or rinsing machines for crockery or tableware with stationary crockery baskets and spraying devices within the cleaning chamber
- A47L15/18—Washing or rinsing machines for crockery or tableware with stationary crockery baskets and spraying devices within the cleaning chamber with movably-mounted spraying devices
- A47L15/22—Rotary spraying devices
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/37—Washing or rinsing machines for crockery or tableware with crockery cleaned by brushes
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/42—Details
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/42—Details
- A47L15/4236—Arrangements to sterilize or disinfect dishes or washing liquids
- A47L15/424—Arrangements to sterilize or disinfect dishes or washing liquids by using ozone
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/42—Details
- A47L15/4251—Details of the casing
- A47L15/4274—Arrangement of electrical components, e.g. control units or cables
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/42—Details
- A47L15/48—Drying arrangements
- A47L15/486—Blower arrangements
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a novel full-automatic dish washing device, which comprises a washing box, wherein two conveying mechanisms are symmetrically and fixedly arranged in the washing box, each conveying mechanism comprises two conveying belts and two driving rotating rollers, each conveying belt is driven by the corresponding two driving rotating rollers in a sleeved mode, a layer of telescopic square rubber clamping blocks are uniformly paved on the surfaces of the conveying belts, the bottoms of the square rubber clamping blocks are connected with telescopic pins, pin installation bases are fixedly arranged at the bottoms of the telescopic pins, and the bottoms of the pin installation bases are fixedly connected with the conveying belts, so that the novel full-automatic dish washing device has the beneficial effects that: the ultrasonic vibration is conveniently generated to the water body at the bottom of the cleaning box by the ultrasonic cleaner, the ultrasonic cleaner and the transducer, so that the bowl body is cleaned, the water body is conveniently injected by the spray pipe support frame, the spray pipe and the spray header, and the cleaning range is enlarged.
Description
Technical Field
The invention relates to a bowl washing device, in particular to a novel full-automatic bowl washing device, and belongs to the technical field of automatic brushing.
Background
A dishwasher is a device for automatically washing dishes such as bowls, chopsticks, plates, dishes, knives, forks, etc. The full-automatic dish-washing machine on the market can be divided into two types, namely household and commercial, and the household full-automatic dish-washing machine is only suitable for families and mainly comprises a cabinet type, a table type, a water tank integrated type and an integrated type.
The commercial dish-washing machine can be divided into cabinet type, cover type, basket type, belt type and ultrasonic 5 type according to the structure, thereby reducing the labor intensity for the cooking staff in dining halls, hotels and institutions, improving the working efficiency and enhancing the cleanness and sanitation;
the existing dish washer can not follow up the working efficiency in the face of factories, schools and government centers and in larger restaurants due to limited energy of the existing dish washer, so that the washing efficiency is reduced, and the efficiency can not be stably ensured in the high-strength washing working process, so that the dining time of staff is delayed, the existing mechanical washing process is high-strength washing in batches, details of a bowl body can not be washed, the existing mechanical washing process is not as clean as manual washing, fine washing is still carried out, oil stains still exist, and thorough and one-by-one washing, drying and sterilizing operation on the bowl body is lacked in the washing process.
Disclosure of Invention
The invention aims to provide a novel full-automatic dish washing device, which solves the problems that the existing dish washing workers in the background technology cannot follow up the working efficiency in the face of factories, schools and government centers and in larger restaurants due to limited energy of the people, so that the brushing efficiency is reduced, and the efficiency cannot be stably ensured in the high-strength brushing working process, so that the dining time of staff is delayed.
In order to achieve the above purpose, the present invention provides the following technical solutions: the novel full-automatic bowl washing device comprises a washing box, wherein two conveying mechanisms are symmetrically and fixedly arranged in the washing box, each conveying mechanism comprises two conveying belts and two driving rollers, each conveying belt is driven in a sleeved mode through the two driving rollers, a layer of telescopic square rubber clamping blocks are uniformly paved on the surface of each conveying belt, the bottoms of the square rubber clamping blocks are connected with telescopic pins, pin installation bases are fixedly arranged at the bottoms of the telescopic pins, and the bottoms of the pin installation bases are fixedly connected with the conveying belts;
the corners between two adjacent square rubber clamping blocks are contacted;
the top of the two support vertical rods are respectively connected with a connecting rod in a transverse mode to form a second roller mounting frame and a first roller mounting frame, one end of each conveyor belt is fixedly sleeved with a support roller, and two end positions of the support rollers are correspondingly inserted and connected with bearings embedded in the inner wall of the middle of the cleaning box;
the cleaning box comprises a cleaning box body, wherein a movable rail is fixedly arranged on the outer wall surfaces of two sides of the top of the cleaning box body, a movable groove is formed in the middle surface of the movable rail, racks are correspondingly and fixedly arranged on the inner walls of two sides of the movable groove, gears are connected between the racks in a meshed mode, the middle of the top of each gear is in transmission connection with the output end of a stepping motor arranged at the top of the movable groove, brushing frames are fixedly supported on the tops of the stepping motors, brushing mechanisms are fixedly arranged at the middle of the bottom ends of the brushing frames, each brushing mechanism comprises an electric telescopic rod fixedly supported by the brushing frames, a brushing motor is fixedly arranged at the output ends of the electric telescopic rods, a supporting turntable is in transmission connection with the output end of the brushing motor, brush rollers are fixedly arranged at the bottom of the supporting turntable, a plurality of telescopic rods are fixedly arranged at the outer sides of the supporting turntable through scarf bearings at equal intervals, and supporting springs are sleeved on the surfaces of the telescopic outer walls of the telescopic rods, and the bottom ends of the supporting springs are connected with anti-skid pad supports at the bottom;
the outer wall surface of the electric telescopic rod is fixedly sleeved with a rotary spray head, a water injection end of the rotary spray head is communicated with a water pump water outlet arranged outside the cleaning box through a sleeved water injection pipe, object detectors used for accurate grabbing are fixedly arranged on the outer wall of the bottom of the supporting turntable, and the object detectors are infrared positioners electrically connected with an external power supply;
the bottom of the cleaning box is fixedly provided with an ultrasonic cleaner, a transducer for conversion is arranged in the ultrasonic cleaner, and the transmitting end of the transducer is contacted with the bottom of the cleaning box;
a plurality of rubber supporting blocking hooks for sorting and conveying are vertically arranged on the surface of the conveyor belt, and the rubber supporting blocking hooks are obliquely distributed on the surface of the conveyor belt;
the outer wall surface of one side of the drying and sterilizing box is fixedly provided with a first gear motor and a second gear motor respectively, the output ends of the first gear motor and the second gear motor penetrate through the side wall of the drying and sterilizing box and are in transmission connection with a driving roller which is transversely penetrated and arranged in the drying and sterilizing box, and the surface of the driving roller is sleeved with a conveying belt.
As a preferable technical scheme of the invention, a drainage pipeline is fixedly arranged at the bottom of the drying and sterilizing box and communicated with the bottom of a drying box supporting base fixed on the ground, an electromagnetic valve is arranged at the joint of the drainage pipeline and the drying and sterilizing box, an ozone generator and a dryer are sequentially and fixedly arranged on the surface of the side wall of the middle part of the drying and sterilizing box, an air outlet of the ozone generator is communicated with the inside of the cleaning box, a drying frame is fixedly arranged at the top of the drying and sterilizing box, and a plurality of rows of air outlet air channels communicated with the air outlet of the dryer are arranged at the bottom of the drying frame.
As a preferable technical scheme of the invention, a plurality of spray pipe supporting frames are fixedly arranged between the second rotary roller mounting frame and the first rotary roller mounting frame, spray pipes and spray heads communicated with the spray pipes are fixedly arranged on the bottom surfaces of the spray pipe supporting frames respectively, and one end of each spray pipe is communicated with a water outlet of a water pump.
As a preferable technical scheme of the invention, the outer parts of the cleaning box and the drying and sterilizing box are respectively sleeved with a protective shell, wherein sliding grooves for supporting are formed in the outer walls of the two sides of the protective shell sleeved outside the cleaning box.
As a preferable technical scheme of the invention, an electric ejector rod for transitional bowl bodies is fixedly arranged at the joint between two supporting rotating rollers, the surface of the electric ejector rod is electrically connected with a second infrared positioner, the surface of the cleaning box is provided with a switch panel, and the surface of the switch panel is respectively provided with a driving motor switch, a water pump switch, an electric telescopic rod switch, a brushing motor switch, an ultrasonic cleaner switch electric ejector rod switch, an electromagnetic valve switch, a gear motor switch and a multi-control switch;
the electric motor is electrically connected with the driving motor switch, the water pump is electrically connected with the water pump switch, the electric telescopic rod is electrically connected with the electric telescopic rod switch, the brushing motor is electrically connected with the brushing motor switch through the infrared positioner, the ultrasonic cleaner and the transducer are electrically connected with the ultrasonic cleaner switch, the electric ejector rod is electrically connected with the electric ejector rod switch through the second infrared positioner, the first gear motor and the second gear motor are electrically connected with the gear motor switch, the electromagnetic valve is electrically connected with the electromagnetic valve switch, and the stepping motor is electrically connected with the multi-control switch.
As a preferable technical scheme of the invention, a PLC controller is arranged in the switch panel, and the driving motor, the water pump, the electric telescopic rod, the brushing motor, the ultrasonic cleaner, the electric ejector rod, the first speed reducing motor, the second speed reducing motor, the electromagnetic valve, the stepping motor, the infrared positioner and the second infrared positioner are all electrically connected with the PLC controller, and the PLC controller is electrically connected with an external power supply.
Compared with the prior art, the invention has the beneficial effects that: the novel full-automatic dish washing device has the following beneficial effects:
1) The bowl body is conveniently injected through the spray pipe support frame, the spray pipe and the spray header which are arranged, the cleaning range is enlarged, the two driving rotating rollers are conveniently and correspondingly installed through the second rotating roller support frame of the first rotating roller support frame which is arranged, the contact surface of the bowl body and the water body is enlarged through the conveying belt and the V-shaped structure which are respectively sleeved between the two driving rotating rollers, and meanwhile, the bowl body can be conveniently and smoothly transited from one end of the conveying belt to one end of the other conveying belt through the electric ejector rod which is arranged between the two driving rotating rollers, so that 'downhill type movement' is converted into 'uphill type movement';
2) The bowl body is supported, clamped and conveyed conveniently through the square rubber clamping blocks, the telescopic pins and the pin installation base which are arranged on the surface of the conveying belt, the bowl body is lowered by utilizing the telescopic action between the telescopic pins and the square rubber clamping blocks to form a fixed groove consistent with the bowl body structure, and the area which is not affected by the extrusion of the bowl body is kept unchanged to surround the bowl body, so that the bowl body is prevented from deviating in position, and the bowl body can be supported according to the general shape of the bowl body due to the large quantity of the bowl body;
3) The position of the whole brushing frame is conveniently adjusted through the moving rail, the rack, the gear and the stepping motor 9, the multi-control switch is utilized for operation, the passing bowl body is conveniently and accurately captured and positioned through the electric telescopic rod, the brushing motor, the supporting turntable, the telescopic rod and the brush roller which are arranged and combined with the infrared positioner, the telescopic rod is utilized for pressing down and clamping to limit the moving range of the bowl body, the bowl body is clamped, the brushing motor drives the brush roller to rotate at high speed, and the bowl body is brushed;
4) The bowl body is cleaned and simultaneously impacted by utilizing the impact effect of water flow through the arranged rotary spray head in the bowl body brushing process, so that the rotary spray head is rotated to enlarge the brushing range, hot air is conveniently injected through the arranged drying rack, the air outlet pipe and the dryer, the surface of the bowl body (tableware) is dried, the whole bowl body is conveniently moved by the arranged conveyor belt, the ozone generator is easy to carry out ozone production injection on the whole cleaning box, and the ozone disinfection treatment of the tableware is realized;
5) The electromagnetic valve and the drain pipe are arranged to facilitate uniform discharge treatment of wastewater, and automatic cleaning control is realized by using the PLC.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic side view of the present invention;
FIG. 3 is a schematic view of a connection structure between a rack and a moving rail according to the present invention;
FIG. 4 is a schematic view of the conveyor belt of the present invention;
FIG. 5 is a schematic view of a planar connection structure of the electric jack with two conveyor belts of the present invention;
FIG. 6 is a schematic plan view of a square rubber gripping block of the present invention;
FIG. 7 is a schematic view of a direct distribution planar connection structure of a plurality of square rubber clamping blocks according to the present invention;
FIG. 8 is a schematic view of a brushing mechanism according to the present invention;
fig. 9 is a schematic view of the external structure of the protective housing of the present invention.
In the figure: 1. an ultrasonic cleaner; 2. a cleaning box; 3. a multi-control switch; 4. a switch panel; 5. a moving rail; 6. driving a rotating roller; 7. a first roller mounting bracket; 8. a conveyor belt; 9. a stepping motor; 10. a brush-washing rack; 11. a spray pipe support frame; 12. a second roller mounting bracket; 13. drying the frame; 14. a rubber supporting catch; 15. a drying sterilization box; 16. a drying box supporting base; 17. a driving motor; 18. a gear; 19. a brushing mechanism; 20. a first gear motor; 21. a second gear motor; 22. an ozone generator; 23. supporting the upright rod; 24. a rack; 25. a transducer; 26. a telescopic rod; 27. a brush roller; 28. a supporting turntable; 29. a brushing motor; 30. an electric telescopic rod; 31. rotating the spray head; 32. square rubber clamping blocks; 33. a telescopic pin; 34. a pin mounting base; 35. supporting a rotating roller; 36. a conveyor belt; 37. a protective housing; 38. and an electric ejector rod.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-9, the invention provides a novel full-automatic dish washing device, which comprises a washing box 2, wherein two conveying mechanisms are symmetrically and fixedly arranged in the washing box 2, each conveying mechanism comprises two conveying belts 8 and two driving rotary rollers 6, each conveying belt 8 is driven by the corresponding driving rotary roller 6 in a sleeved mode, a layer of telescopic square rubber clamping blocks 32 are uniformly paved on the surface of each conveying belt 8, the bottoms of the square rubber clamping blocks 32 are connected with telescopic pins 33, pin installation bases 34 are fixedly arranged at the bottoms of the telescopic pins 33, and the bottoms of the pin installation bases 34 are fixedly connected with the conveying belts 8;
the corners between two adjacent square rubber clamping blocks 32 are contacted;
the four corners of the top end of the cleaning box 2 are fixedly provided with supporting upright rods 23, the middle parts of the two opposite supporting upright rods 23 are transversely provided with driving rotary rollers 6 through bearings which are correspondingly embedded, one ends of the two driving rotary rollers 6 penetrate through the supporting upright rods 23 and are in transmission connection with the output end of a driving motor 17 arranged on the outer wall, the tops of the two supporting upright rods 23 are respectively formed into a second rotary roller mounting frame 12 and a first rotary roller mounting frame 7 through connecting rods which are transversely connected, one ends of two conveying belts 8 are fixedly sleeved with supporting rotary rollers 35, and the two ends of the two supporting rotary rollers 35 are correspondingly embedded and connected with bearings which are embedded on the inner wall of the middle part of the cleaning box 2;
the outer wall surfaces of two sides of the top of the cleaning box 2 are fixedly provided with moving rails 5, the middle surfaces of the moving rails 5 are respectively provided with a moving groove, two side inner walls of the moving grooves are respectively and fixedly provided with racks 24, gears 18 are connected between the two racks 24 in a meshed manner, the middle parts of the tops of the gears 18 are respectively and fixedly connected with the output ends of stepping motors 9 arranged at the tops of the moving grooves, brushing frames 10 are respectively and fixedly supported at the tops of the two stepping motors 9, brushing mechanisms 19 are respectively and fixedly arranged at the middle parts of the bottom ends of the brushing frames 10, the brushing mechanisms 19 comprise electric telescopic rods 30 fixedly supported and fixed with the brushing frames 10, brushing motors 29 are fixedly arranged at the output ends of the electric telescopic rods 30, the output ends of the brushing motors 29 are respectively and fixedly provided with supporting rotary tables 28, brush rollers 27 are fixedly arranged at the bottoms of the supporting rotary tables 28, a plurality of telescopic rods 26 are fixedly arranged at the outer sides of the supporting rotary tables 28 at equal intervals through scarf bearings, supporting springs are sleeved on the surfaces of the telescopic outer walls of the telescopic rods, and the bottom ends of the supporting springs are connected with anti-skid pad supports at the bottoms;
the outer wall surface of the electric telescopic rod 30 is fixedly sleeved with a rotary spray head 31, the water injection end of the rotary spray head 31 is communicated with a water pump water outlet arranged outside the cleaning box 2 through a sleeved water injection pipe, the outer wall of the bottom of the supporting turntable 28 is fixedly provided with an object detector for accurate grabbing, and the object detector is an infrared positioner electrically connected with an external power supply;
the bottom of the cleaning box 2 is fixedly provided with an ultrasonic cleaner 1, a transducer 25 for conversion is arranged in the ultrasonic cleaner 1, and the transmitting end of the transducer 25 is contacted with the bottom of the cleaning box 2;
one side of the cleaning box 2 is communicated with a drying and sterilizing box 15 in a sealing way, a conveying belt 36 is fixedly arranged in the drying and sterilizing box 15, a plurality of rubber supporting baffle hooks 14 for sorting and conveying are vertically arranged on the surface of the conveying belt 36, and the plurality of rubber supporting baffle hooks 14 are obliquely distributed on the surface of the conveying belt 36;
the outer wall surface of one side of the drying and sterilizing box 15 is fixedly provided with a first gear motor 20 and a second gear motor 21 respectively, the output ends of the first gear motor 20 and the second gear motor 21 penetrate through the side wall of the drying and sterilizing box 15 and are in transmission connection with a driving roller which is transversely inserted in the drying and sterilizing box 15, and the surface of the driving roller is sleeved with a conveying belt 36.
Preferably, the bottom of the drying and sterilizing box 15 is fixedly provided with a drainage pipeline communicated with the bottom of a drying box supporting base 16 fixed on the ground, a solenoid valve is arranged at the joint of the drainage pipeline and the drying and sterilizing box 15, an ozone generator 22 and a dryer are fixedly installed on the surface of the side wall of the middle part of the drying and sterilizing box 15 in sequence, an air outlet of the ozone generator 22 is communicated with the inside of the cleaning box 2, a drying rack 13 is fixedly installed at the top of the drying and sterilizing box 15, and a plurality of rows of air outlet air channels communicated with the air outlet of the dryer are arranged at the bottom of the drying rack 13. The introduction of hot air is facilitated and the sterilization ozone generated by the ozone generator 22 facilitates the sterilization of bacteria on the surface of the cutlery.
Preferably, a plurality of spray pipe supporting frames 11 are fixedly installed between the second rotary roller mounting frame 12 and the first rotary roller mounting frame 7, spray pipes and spray heads communicated with the spray pipes are fixedly installed on the bottom surfaces of the spray pipe supporting frames 11 respectively, one end of each spray pipe is communicated with a water outlet of a water pump, and water is conveniently diffused and cleaned along the spray pipes and the spray heads.
Preferably, the outer parts of the cleaning box 2 and the drying and sterilizing box 15 are sleeved with the protective shell 37, wherein the outer walls of the two sides of the protective shell 37 sleeved outside the cleaning box 2 are provided with sliding grooves for supporting, and the sliding grooves can be utilized to prevent the whole protective shell 37 from being blocked and influenced when the scrubbing frame 10 on the whole moving rail 5 moves.
Preferably, an electric ejector rod 38 for transitional bowls is fixedly arranged at the joint between the two supporting rotating rollers 35, the surface of the electric ejector rod 38 is electrically connected with a second infrared positioner, the surface of the cleaning box 2 is provided with a switch panel 4, and the surface of the switch panel 4 is respectively provided with a driving motor switch, a water pump switch, an electric telescopic rod switch, a brushing motor switch, an ultrasonic cleaner switch electric ejector rod switch, an electromagnetic valve switch, a gear motor switch and a multi-control switch 3;
the driving motor 17 is electrically connected with a driving motor switch, the water pump is electrically connected with a water pump switch, the electric telescopic rod 30 is electrically connected with an electric telescopic rod switch, the brushing motor 29 is electrically connected with the brushing motor switch through an infrared positioner, the ultrasonic cleaner 1 and the transducer 25 are electrically connected with an ultrasonic cleaner switch, the electric ejector rod 38 is electrically connected with an electric ejector rod switch through a second infrared positioner, the first gear motor 20 and the second gear motor 21 are electrically connected with a gear motor switch, the electromagnetic valve is electrically connected with an electromagnetic valve switch, the stepping motor 9 is electrically connected with the multi-control switch 3, and the whole device is controlled through manual operation.
Preferably, the switch panel 4 is internally provided with a PLC controller, the driving motor 17, the water pump, the electric telescopic rod 30, the brushing motor 29, the ultrasonic cleaner 1, the electric ejector rod 38, the first speed reducing motor 20, the second speed reducing motor 21, the electromagnetic valve, the stepping motor 9, the infrared positioner and the second infrared positioner are electrically connected with the PLC controller, and the PLC controller is electrically connected with an external power supply, so that one of the two control modes is manual simple control, and the other is programmed automatic control.
When the novel full-automatic dish washing device is particularly used, the novel full-automatic dish washing device comprises the following steps of: when the automatic cleaning machine is specifically used, a user firstly presses and places objects such as dishes to be cleaned on the surface of the conveying belt 8 (the bowl mouth is suggested to be placed reversely), under the action of pressure applied to the edge of the bowl mouth, the square rubber clamping block 32 which is in contact with and supported by the dishes moves downwards to leave a groove matched with the bottom of the bowl, and the unaffected area is left, the telescopic pin 33 is not sunk, the inner wall of the bottom of the bowl body is just clamped and supported, then the user can operate the multi-control switch 3 to adjust the position of the brush frame 10, the user needs to operate the multi-control switch 3 to electrify the two stepping motors 9, the output end of the multi-control switch is rotated in the forward and reverse directions, the rotating gear 18 and the rack 24 move linearly along the moving rail 5, so that the position of the brush frame 10 is adjusted, and then the user needs to mechanically electrify and de-electrify the driving motor 17 by using the PLC controller, and the specific procedures are as follows: the user needs to turn on the switch of the driving motor, the two conveying belts 8 are driven by the two driving motors 17 to move, mixed warm water of the heater extracted by the water pump is sprayed from the spray header of the spray pipe to wash the dirty bowl, meanwhile, the user needs to turn on the water pump all the time to spray water from a plurality of spray heads continuously so as to fill the washing tank 2 with warm water, ultrasonic cleaning is conveniently carried out at the later stage (the surface of the conveying belt 8, which is not completely sealed, is provided with a drain hole), the user only needs to slowly convey the bowl to the middle part of the washing tank 2, the bowl is mechanically detected by the object detector (infrared locator), when the vertical detection range is reached, the power-off treatment is carried out on the driving motor 17 by the PLC, the bowl body is stopped moving, then the user needs to turn on the electric telescopic rod switch, the brushing motor 29 is lowered in height under the action of the pushing and extending of the electric telescopic rods 30, the telescopic rods 26 are contacted with the surface of the conveying belt 8, the telescopic rods 26 are compressed downwards to form an anti-slip pad which is used for precisely fastening the side wall of the bowl body, the anti-slip pad is elastically supported by a spring, the shaking and crushing probability of the bowl is reduced, a user can then open a brushing motor switch, the brush roller 27 at the output end is driven under the driving action of the brushing motor 29, meanwhile, in order to prevent the telescopic rods 26 from being integrally driven, the rotation of the telescopic rods 26 is blocked through a bearing, the outer wall of the bowl body can be brushed through the high-speed rotation action of the brush roller 27 (the bowl mouth is kept the same by the upward placement principle, but the reverse buckling placement is suggested for ensuring the stability of the support of the square rubber clamping blocks 32 in the bowl body brushing process, the whole process can have errors in manual operation, an automatic program control can be performed by using a PLC system), meanwhile, the rotary spray head 31 can automatically rotate under the action of hydraulic impact force in the water outlet process, so that the flushing range of the bowl body is enlarged, then a user can open a switch of the ultrasonic cleaner after brushing the bowl, under the energizing effect of the ultrasonic cleaner 1, the inner wall of the bowl mouth is soaked with water, the bowl mouth is in an inverted V-shaped special structure through the whole conveying mechanism, when the bowl mouth thoroughly descends to the extreme end of the conveying belt 8, ultrasonic waves with a proper frequency range are generated under the ultrasonic conversion of the transducer 25, the ultrasonic waves are released in a water body, and therefore dirty objects on the inner wall of the bowl are cleaned, during the process, the user is recommended to sequentially place the bowl and the dish on the surface of the conveying belt 8 in batches, PLC programming control is uniformly performed, so that the influence of the ultrasonic waves on a human body is reduced, after a period of time is opened, the driving motor 17 is energized, the bowl body needs to smoothly reach another conveying belt 8 along the surface, and the bowl body is separated from the clamping control process of the rubber clamping block 32.
The transition process of the two conveyor belts 8 is as follows: the electric telescopic rod 30 is electrified and retracted, and pulls the brushing motor 29 and the whole telescopic rod 26 to restore to the original position, at this time, in order to ensure that the bowl body can smoothly pass through the two supporting rotary rollers 35, the infrared sensor of the electric ejector rod 38 senses that the output end of the detection function is lifted up against the bowl mouth, the lifting function accurately captures and supports the bowl body, so that the bowl body smoothly transits to the surface of the other supporting rotary roller 35, and smoothly breaks away from the next processing link, and the concave square rubber clamping block 32 is lifted to the surface again under the action of gravity when rotating to the bottom so as to reciprocally place and clamp tableware;
and (3) drying: the washed bowl body can go up the slope to reach the surface of the conveyor belt 36 in the drying and sterilizing box 15, the rubber on the surface of the conveyor belt 36 is supported by the catch hook 14 to realize fixation (only play the role of resisting falling prevention, because of falling precision reasons and can not play the effect of vertical support), the bowl body brushed in the same batch can be sterilized and dried by a user, the bowl body can be dried by an air outlet channel communicated with an air outlet of a dryer arranged at the drying rack 13 of a plurality of drying racks, and meanwhile, in order to facilitate thorough disinfection of the bowl body, bacteria on the surface of the bowl body can be sterilized by opening an ozone generator switch, and the water body remained after the treatment can be uniformly discharged by opening an electromagnetic valve.
The manual work can't reach the precision accessible of mechanical operation with whole in-process and utilize PLC controlling means to carry out unified automated processing.
In the description of the present invention, it should be understood that the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the drawings, and is merely for convenience in describing the present invention and simplifying the description, and does not indicate or imply that the apparatus or element referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the present invention, unless explicitly specified and defined otherwise, for example, it may be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with each other or in interaction with each other, unless explicitly defined otherwise, the meaning of the terms described above in this application will be understood by those of ordinary skill in the art in view of the specific circumstances.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The novel full-automatic dish washing device comprises a washing box (2), and is characterized in that two conveying mechanisms are symmetrically and fixedly arranged in the washing box (2), each conveying mechanism comprises two conveying belts (8) and two driving rotating rollers (6), each conveying belt (8) is driven in a sleeved mode through the corresponding driving rotating roller (6), a layer of telescopic square rubber clamping blocks (32) are uniformly paved on the surface of each conveying belt (8), telescopic pins (33) are connected to the bottom ends of the plurality of square rubber clamping blocks (32), pin installation bases (34) are fixedly arranged at the bottoms of the telescopic pins (33), and the bottoms of the pin installation bases (34) are fixedly connected with the conveying belts (8);
the corners between two adjacent square rubber clamping blocks (32) are contacted;
the four corners of the top end of the cleaning box (2) are fixedly provided with supporting upright rods (23), the middle parts of the two opposite supporting upright rods (23) are transversely provided with driving rotating rollers (6) through bearings which are correspondingly embedded, one ends of the two driving rotating rollers (6) penetrate through the supporting upright rods (23) and are in transmission connection with the output end of a driving motor (17) arranged on the outer wall, the tops of the two supporting upright rods (23) are respectively provided with a second rotating roller mounting frame (12) and a first rotating roller mounting frame (7) through connecting rods which are transversely connected, one ends of the two conveying belts (8) are fixedly sleeved with supporting rotating rollers (35), and the two ends of the two supporting rotating rollers (35) are correspondingly embedded and alternately connected with the bearings which are correspondingly embedded on the inner wall of the middle part of the cleaning box (2);
the automatic cleaning device comprises a cleaning box (2), wherein a movable rail (5) is fixedly arranged on the outer wall surfaces of two sides of the top of the cleaning box, movable grooves are formed in the middle surfaces of the movable rails (5), racks (24) are fixedly arranged on the inner walls of two sides of the movable grooves, gears (18) are connected between the racks (24) in a meshed mode, the middle parts of the tops of the gears (18) are in transmission connection with the output ends of stepping motors (9) arranged on the tops of the movable grooves, brushing frames (10) are fixedly supported on the tops of the two stepping motors (9), brushing mechanisms (19) are fixedly arranged at the middle parts of the bottoms of the brushing frames (10), each brushing mechanism (19) comprises an electric telescopic rod (30) fixedly supported by the brushing frames (10), a supporting turntable (28) is fixedly arranged at the output ends of the electric telescopic rods (30), brush rollers (27) are fixedly arranged at the bottoms of the supporting turntable (28), the outer sides of the supporting turntable (28) are fixedly provided with supporting bearings (26), and the bottoms of the supporting telescopic rods (26) are connected with telescopic sleeves at the bottoms of telescopic sleeves, and the bottoms of the telescopic sleeves are connected with the telescopic sleeves at equal intervals;
the outer wall surface of the electric telescopic rod (30) is fixedly sleeved with a rotary spray head (31), the water injection end of the rotary spray head (31) is communicated with a water pump water outlet arranged outside the cleaning box (2) through a sleeved water injection pipe, the outer wall of the bottom of the supporting rotary table (28) is fixedly provided with an object detector for accurate grabbing, and the object detector is an infrared positioner electrically connected with an external power supply;
an ultrasonic cleaner (1) is fixedly arranged at the bottom of the cleaning box (2), a transducer (25) for conversion is arranged in the ultrasonic cleaner (1), and the transmitting end of the transducer (25) is contacted with the bottom of the cleaning box (2);
one side of the cleaning box (2) is communicated with a drying sterilization box (15) in a sealing way, a conveying belt (36) is fixedly arranged in the drying sterilization box (15), a plurality of rubber supporting blocking hooks (14) for sorting and conveying are vertically arranged on the surface of the conveying belt (36), and the rubber supporting blocking hooks (14) are obliquely distributed on the surface of the conveying belt (36);
the outer wall surface of one side of the drying and sterilizing box (15) is fixedly provided with a first gear motor (20) and a second gear motor (21) respectively, the output ends of the first gear motor (20) and the second gear motor (21) penetrate through the side wall of the drying and sterilizing box (15) and are connected with a driving roller which is transversely penetrated in the drying and sterilizing box, and the surface of the driving roller is sleeved with a conveying belt (36).
2. A novel fully automatic dishwashing device according to claim 1, wherein: the bottom of stoving sterilization case (15) is fixed to be equipped with and supports the bottom intercommunication of fixed stoving case support base (16) with ground, drainage pipe is equipped with the solenoid valve with stoving sterilization case (15) junction, the middle part lateral wall surface of stoving sterilization case (15) is fixed mounting in proper order ozone generator (22) and drying-machine, the air outlet of ozone generator (22) and washs the inside intercommunication of case (2), the top fixed mounting of stoving sterilization case (15) has stoving frame (13), the bottom of stoving frame (13) is equipped with a plurality of rows of air-out wind channels that communicate with the drying-machine air outlet.
3. A novel fully automatic dishwashing device according to claim 1, wherein: the novel water pump is characterized in that a plurality of spray pipe supporting frames (11) are fixedly installed between the second rotary roller mounting frame (12) and the first rotary roller mounting frame (7), spray pipes and spray heads communicated with the spray pipes are fixedly installed on the bottom surfaces of the spray pipe supporting frames (11) respectively, and one ends of the spray pipes are communicated with water outlets of the water pump.
4. A novel fully automatic dishwashing device according to claim 1, wherein: the outside of wasing case (2) and stoving sterilization case (15) has all cup jointed protective housing (37), and wherein cup joints the spout that is used for supporting has been seted up at the outside protective housing (37) both sides outer wall of wasing case (2).
5. A novel fully automatic dishwashing device according to claim 3, wherein: an electric ejector rod (38) for a transition bowl body is fixedly arranged at the joint between the two supporting rotating rollers (35), a second infrared positioner is electrically connected to the surface of the electric ejector rod (38), a switch panel (4) is arranged on the surface of the cleaning box (2), and a driving motor switch, a water pump switch, an electric telescopic rod switch, a brushing motor switch, an ultrasonic cleaner switch electric ejector rod switch, an electromagnetic valve switch, a speed reducing motor switch and a multi-control switch (3) are respectively arranged on the surface of the switch panel (4);
the electric motor (17) is electrically connected with the driving motor switch, the water pump is electrically connected with the water pump switch, the electric telescopic rod (30) is electrically connected with the electric telescopic rod switch, the brushing motor (29) is electrically connected with the brushing motor switch through an infrared positioner, the ultrasonic cleaner (1) and the transducer (25) are electrically connected with the ultrasonic cleaner switch, the electric ejector rod (38) is electrically connected with the electric ejector rod switch through a second infrared positioner, the first speed reducing motor (20) and the second speed reducing motor (21) are electrically connected with the speed reducing motor switch, the electromagnetic valve is electrically connected with the electromagnetic valve switch, and the stepping motor (9) is electrically connected with the multi-control switch (3).
6. The novel fully automatic dishwashing device according to claim 5, wherein: the inside of switch panel (4) is equipped with the PLC controller, driving motor (17), water pump, electric telescopic handle (30), scrubbing motor (29), ultrasonic cleaner (1), electric ejector pin (38), first gear motor (20), second gear motor (21), solenoid valve, step motor (9), infrared locator and second infrared locator all with PLC controller electric connection, PLC controller and external power supply electric connection.
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| CN114732326A (en) * | 2022-02-15 | 2022-07-12 | 鞍山市海聚胜餐饮管理有限公司 | Stable dinner plate convenient for dining in dining room and cleaning mechanism for dinner plate |
| CN116746603A (en) * | 2023-08-22 | 2023-09-15 | 德州万老泰食品有限公司 | Vegetable precooling device |
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