CN110521835B - Distributing plate mechanism of chocolate drip casting machine - Google Patents

Distributing plate mechanism of chocolate drip casting machine Download PDF

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Publication number
CN110521835B
CN110521835B CN201910849363.5A CN201910849363A CN110521835B CN 110521835 B CN110521835 B CN 110521835B CN 201910849363 A CN201910849363 A CN 201910849363A CN 110521835 B CN110521835 B CN 110521835B
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runner
blanking
plate
holes
blanking hole
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CN110521835A (en
Inventor
王永兴
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Gusu Food Processing Machinery Suzhou Co ltd
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Gusu Food Processing Machinery Suzhou Co ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G1/00Cocoa; Cocoa products, e.g. chocolate; Substitutes therefor
    • A23G1/04Apparatus specially adapted for manufacture or treatment of cocoa or cocoa products
    • A23G1/20Apparatus for moulding, cutting, or dispensing chocolate
    • A23G1/201Apparatus not covered by groups A23G1/21 - A23G1/28
    • A23G1/205Apparatus in which the material is shaped at least partially in a mould, in the hollows of a surface, a drum, an endless band or by drop-by-drop casting or dispensing of the material on a surface, e.g. injection moulding, transfer moulding
    • A23G1/206Apparatus for laying down material in moulds or drop-by-drop on a surface, optionally with the associated heating, cooling, portioning, cutting cast-tail, anti-drip device

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Confectionery (AREA)

Abstract

The invention discloses a distribution plate mechanism of a chocolate drip casting machine, which comprises a runner distribution plate group and is characterized by also comprising a distribution bottom plate and a material nozzle assembly plate which are sequentially arranged below the runner distribution plate group; the distribution bottom plate is provided with a plurality of tail end blanking hole groups which are arranged in a matrix, each tail end blanking hole group comprises four tail end blanking holes which are distributed in a square shape, two diagonal angles are used as a pair, the two pairs are divided into two pairs, and raw materials with two colors respectively flow out; the inside of the runner distribution plate group is combined to form a distribution runner for uniformly distributing the two color raw materials to the two pairs of tail end blanking holes respectively; and the material nozzle assembly plate is fixedly provided with a material nozzle for discharging corresponding to each tail end blanking hole group. The invention uses the drip casting chocolate which can form four equal-divided double-color intervals on the drip casting machine, makes up the technical blank, and has high production efficiency and reliable product quality.

Description

Distributing plate mechanism of chocolate drip casting machine
Technical Field
The invention relates to a distributing plate mechanism of a chocolate drip casting machine.
Background
The chocolate drip casting machine is special equipment for casting and producing small granular drip casting chocolate in the current chocolate food production industry. Existing chocolate drip molding machines generally consist of a feed cylinder, a servo plunger mechanism, a valve body, and a distributor plate mechanism. The valve body is internally provided with a valve cavity, the bottom of the material cylinder is communicated with the valve cavity, and the bottom of the valve body is provided with a plurality of rows of valve body outlets communicated with the valve cavity; the servo plunger mechanism comprises a plurality of plunger cavities which are arranged in the valve body and connected with the valve cavity, and plungers are arranged in the plunger cavities and driven to synchronously move by the same plunger driving mechanism. The distributing plate mechanism is arranged below the valve body, and a plurality of distributing flow passages which are correspondingly communicated with the outlet of the valve body are arranged in the distributing plate mechanism and are respectively connected with the drip gate at the bottom of the distributing plate mechanism. A valve core is arranged in a valve cavity of the valve body and driven to rotate by an external valve core driving mechanism to realize opening and closing of an outlet of the valve body. Chocolate raw materials in the valve cavity are extruded from the outlets of the valve bodies under the action of the plunger, flow through distribution flow passages in the distribution plate mechanism, and finally drip from corresponding drip gates at the lowest part of the distribution plate mechanism onto a lower conveying belt to form small granular drip pouring chocolate.
The prior dripping chocolate has two general purposes, one is that the raw materials are 'integrated into zero', thus being convenient for weighing and metering, and the small particle dripping chocolate has small volume and weight compared with the large chocolate raw materials, is convenient for weighing and metering in actual production and is convenient for melting and processing; the other is used for food decoration, such as sprinkling on desserts of bread, cake or sugar bars, etc. for decoration and beauty. However, the drip-cast chocolate used as food decoration produced by the current drip-cast machine has the defects of single color, usually pure color, and lack of color, which is mainly attributed to the single design form of a distribution runner of a distribution plate mechanism used as a drip-cast chocolate forming core, so that the color of the final drip-cast finished product is single. It is well known that the surface appearance of dessert foods which are popular with children has a strong attraction effect, and the color of the drip-cast chocolate as a decoration also has a very practical attraction effect.
Of course, many drip molding machines currently use double cylinders or a single cylinder double cavity design to allow two different color chocolate materials to be stored, but only separate drip molding chocolate of two colors can be finally obtained, and the form of the drip molding chocolate of each color is not changed.
At present, according to the demands of customers, the four-quarter bicolor interval (black and white bicolor) drip-casting chocolate 21 is required to be conical in shape and four-quarter interval, and obviously, the drip-casting chocolate cannot be formed by adopting the distribution plate mechanism of the existing drip-casting machine, so that improvement and design of the mechanism are needed.
Disclosure of Invention
The invention aims at: the distribution plate mechanism of the chocolate drip casting machine can form drip casting chocolate with four equal-division double-color intervals, makes up the blank of the prior art in the block, and has high production efficiency and reliable product quality.
The technical scheme of the invention is as follows: the distribution plate mechanism of the chocolate drip casting machine comprises a runner distribution plate group and is characterized by further comprising a distribution bottom plate and a material nozzle assembly plate which are sequentially arranged below the runner distribution plate group; the distribution bottom plate is provided with a plurality of tail end blanking hole groups which are arranged in a matrix, each tail end blanking hole group comprises four tail end blanking holes which are distributed in a square shape, the four tail end blanking holes are divided into two pairs of diagonal tail end blanking holes, one pair of diagonal tail end blanking holes are used for dripping chocolate raw materials with a first color, and the other pair of diagonal tail end blanking holes are used for dripping chocolate raw materials with a second color; the runner distribution plate group is formed by stacking a plurality of runner distribution plates, and distribution runners for uniformly distributing the raw materials with two colors to two pairs of diagonal terminal blanking holes in the terminal blanking hole group are formed in the runner distribution plate group;
A plurality of material nozzle assembly holes which are in one-to-one correspondence with the tail end blanking hole groups are arranged on the material nozzle assembly plate, and material nozzles are inserted in the material nozzle assembly holes; the center of the material nozzle is provided with a pore canal which is divided into four drip pouring holes by a cross partition plate, and the four drip pouring holes are respectively opposite to the four tail end blanking holes of the corresponding tail end blanking hole group one by one.
Further, the runner distribution plate group is composed of six runner distribution plates, namely an A runner distribution plate, a B runner distribution plate, a C runner distribution plate, a D runner distribution plate, an E runner distribution plate and an F runner distribution plate, wherein:
A plurality of C blanking hole groups are distributed on the C runner distribution plate in a matrix manner, each C blanking hole group consists of three C blanking holes which are distributed at equal intervals along the length direction of the C runner distribution plate, and in the three C blanking holes, the color of chocolate raw materials which are taken by the two C blanking holes at the two ends is different from that of chocolate raw materials which are taken by the C blanking holes in the middle; the distribution channels for respectively distributing the chocolate raw materials with two colors into the corresponding C blanking holes are formed in the A channel distribution plate, the B channel distribution plate and the C channel distribution plate in a combined manner;
Each C blanking hole group on the D runner distribution plate corresponding to the C runner distribution plate is provided with a D blanking hole group, each D blanking hole group consists of two D plate X-shaped vertical cross runner grooves and a first D blanking hole, wherein the two D plate X-shaped vertical cross runner grooves are arranged at intervals along the length direction of the D runner distribution plate, the first D blanking hole is positioned at the midpoint of a connecting line of the cross center points of the two D plate X-shaped vertical cross runner grooves, the cross center points of the two D plate vertical cross X-shaped runner grooves are respectively opposite to two C blanking holes at two ends of the corresponding C blanking hole group, and the first D blanking hole is opposite to the C blanking hole positioned in the middle of the corresponding C blanking hole group; and the four ends of each D plate vertical cross X-shaped runner groove are respectively connected with a second D blanking hole;
Each D blanking hole group on the corresponding D runner distribution plate on the E runner distribution plate is provided with an E blanking hole group, each E blanking hole group consists of two first E blanking holes, a transverse runner groove for connecting the two first E blanking holes and two identical E plate runner inclined groove groups respectively corresponding to the two first E blanking holes, the two E plate runner inclined groove groups simultaneously correspond to two D plate vertical cross X-shaped runner grooves in the D blanking hole groups respectively, and the two first E blanking holes are respectively opposite to the respective cross center points of the two D plate vertical cross X-shaped runner grooves; the midpoint of the transverse runner groove is opposite to a first D blanking hole in the D blanking hole group; each E-plate runner chute group is formed by four E-plate runner chutes which are rotationally symmetrically distributed by 90 degrees with the first E blanking hole as the center, and the four E-plate runner chutes are respectively perpendicular to four ends of the corresponding D-plate vertically-crossed X-shaped runner chute; the middle point positions of the four E-plate runner chute are respectively opposite to four second D blanking holes at four ends of the D-plate vertically crossed X-shaped runner chute; meanwhile, two ends of each E-plate runner chute are respectively connected with a second E-blanking hole, and eight second E-blanking holes are formed in total for each E-plate runner chute group;
F blanking hole groups are arranged on the F runner distribution plate corresponding to all E blanking hole groups on the E runner distribution plate, each F blanking hole group consists of two F plate vertical cross X-shaped runner grooves which are arranged at intervals along the length direction of the F runner distribution plate, four first F blanking holes connected to four ends of each F plate vertical cross X-shaped runner groove and a plurality of second F blanking holes distributed around each F plate vertical cross X-shaped runner groove; the two F plate vertical cross X-shaped runner grooves are respectively arranged corresponding to two E plate runner chute groups in the E blanking hole groups, the respective cross centers of the two F plate vertical cross X-shaped runner grooves are respectively opposite to two first E blanking holes in the E blanking hole groups, and the second F blanking holes around each F plate vertical cross X-shaped runner groove are respectively opposite to each second E blanking hole in the corresponding E plate runner chute groups;
Four adjacent terminal blanking hole groups distributed in square form are used as terminal distribution units on the distribution bottom plate, and the terminal distribution units are respectively and vertically crossed with each F plate on the F runner distribution plate and are arranged in one-to-one correspondence with the X runner grooves; the four end blanking hole groups in the end distribution unit are respectively and correspondingly arranged with four first F blanking holes at the four ends of the X-shaped runner groove which is vertically crossed by the F plate, and in the four end blanking holes of each end blanking hole group, two end blanking holes of one pair of two diagonal end blanking holes are first end blanking holes which are connected through a bottom plate runner chute, the middle point of the bottom plate runner chute is opposite to the first F blanking holes, and the two end blanking holes of the other pair are second end blanking holes; the four tail end blanking hole groups in the tail end distribution unit are symmetrically distributed in a 90-degree rotation mode at the center of the tail end distribution unit, and the bottom plate runner chute in the four tail end blanking hole groups points to the center of the tail end distribution unit; all second tail end blanking holes in the tail end distribution unit are in one-to-one correspondence with the second F blanking holes around the corresponding F plate vertical cross X-shaped runner groove.
Further, the C blanking hole group comprises a first C blanking hole group and a second C blanking hole group, wherein two C blanking holes at two ends in the first C blanking hole group are C blanking holes at the first end part of the chocolate raw material with the first color, and the C blanking hole in the middle is a first C blanking hole in the middle of the chocolate raw material with the second color; the two C blanking holes at the two ends in the second C blanking hole group are second end C blanking holes for dripping chocolate raw materials with the second color, and the middle C blanking hole is a second middle C blanking hole for dripping chocolate raw materials with the first color;
2N first-order end A blanking holes and a first-order middle A blanking holes are formed in the A runner distribution plate; meanwhile, 2M second first-order end A blanking holes and b second first-order middle A blanking holes are formed in the A runner distribution plate, and a, b, N, M is an integer larger than 1;
The first B end dividing runners connected to the first second order end B blanking holes are arranged on the B runner distribution plate corresponding to each first order end A blanking hole; the second B-shaped end equal-division runners connected to a plurality of second-order end B blanking holes are arranged on the B-runner distribution plate corresponding to each second-order end A blanking hole, the total number of the first-order end B blanking holes on the B-runner distribution plate is 2Nd, and b=Nd; the total number of blanking holes of the second-order end B is 2Md, a=Md, and d is an integer greater than 2;
The first second-order end B blanking holes on the B-runner distribution plate are opposite to two first end C blanking holes in each first C blanking hole group on the C-runner distribution plate one by one; the second-order end B blanking holes on the B-runner distribution plate are opposite to the two second end C blanking holes in each second C blanking hole group on the C-runner distribution plate one by one;
The first C middle distribution runner arranged on the C runner distribution plate is connected to the first middle C blanking hole of the corresponding first C blanking hole group, the second C middle distribution runner arranged on the A runner distribution plate is also correspondingly arranged on the B runner distribution plate and is conveyed to the position of the required transition hole, and the second C middle distribution runner arranged on the C runner distribution plate is finally connected to the second middle C blanking hole of the corresponding second C blanking hole group.
Furthermore, the bottom of the material nozzle is provided with the reverse cone converging drip gate connected with the lower end of the pore canal, meanwhile, the top of the material nozzle is provided with the flaring bench hole connected with the upper end of the pore canal, the flaring bench hole is equally divided into four material receiving grooves by the cross partition plate, the lower parts of the four material receiving grooves are respectively connected with the four drip gates of the material nozzle, and the upper parts of the four material receiving grooves are respectively opposite to the four tail end blanking holes of the corresponding tail end blanking hole group. The receiving groove has the buffering effect, so that the chocolate raw material is accumulated before entering the four drip holes, and then the chocolate raw material is synchronously dripped.
More preferably, each receiving slot of the nozzle is fan-shaped, and each drip hole is positioned at the fan-shaped tip of the corresponding receiving slot.
More preferably, the length of the duct of the nozzle in the invention is L, and the length of the reverse taper converging drip gate is L, L/l=1/5-2/5. The function of the reverse cone-shaped converging drip gate is to enable chocolate raw materials dripped through the four drip holes to be converged together finally to form the required four-equal-division double-color interval drip chocolate. However, the length of the reverse taper converging drip gate cannot be too long or too short, because the four raw materials are mixed together easily due to too long and too short, interval color separation cannot be clearly distinguished, and the appearance effect is affected. Through long-term practice, we find out the optimal ratio distribution of the length of the water-dripping device to the length of the pore canal, and the optimal dripping effect can be achieved under the design.
Furthermore, the runner distribution plate group, the distribution bottom plate and the material nozzle assembly plate are fixedly connected through bolts.
The invention has the advantages that:
1. The distribution plate mechanism can form four equally-divided double-color interval drip-poured chocolate on the drip-pouring machine, makes up the blank of the prior art in the block, and has high production efficiency and reliable product quality.
2. According to the distribution plate mechanism, through the combined design of the distribution plate of each flow passage, the flow passage on the distribution bottom plate and the blanking holes, the distribution plate mechanism can realize optimal efficiency distribution of two different-color raw materials in the valve body, and finally, a large number of four equal-division double-color interval drip-casting chocolate with stable quality can be formed by synchronously drip-casting a large number of nozzles at the bottom.
3. The distribution plate mechanism can be directly used on the existing double-material-cylinder or single-material-cylinder double-material-cavity drip casting machine, and has strong adaptability and convenient use.
4. The material nozzle is carefully designed, and the function of the inverted cone-shaped converging drip gate at the bottom of the material nozzle is to ensure that chocolate raw materials dripped through four drip holes can be finally converged together to form the required four-equal-division double-color interval drip chocolate. In the invention, the length of the reverse taper converging drip gate and the length of the pore canal are set in the optimal proportion range so as to achieve the optimal drip effect, so that each interval color of the drip chocolate with four equally divided bicolor intervals is clear and symmetrical, and the appearance effect is good.
Drawings
The invention is further described below with reference to the accompanying drawings and examples:
FIG. 1 is a front elevational view of the overall construction of a chocolate drip molding machine in which the present invention is embodied;
FIG. 2 is a cross-sectional view of the structure of the present invention;
FIG. 3 is a top view of the A-runner distribution plate of FIG. 2;
FIG. 4 is a top view of the B-runner distribution plate of FIG. 2;
FIG. 5 is a top view of the distribution plate of the flow passage C of FIG. 2;
FIG. 6 is a top view of the D-flow passage distribution plate of FIG. 2;
FIG. 7 is a top view of the E-flowpath distribution plate of FIG. 2;
FIG. 8 is a top view of the F-runner distribution plate of FIG. 2;
FIG. 9 is a top view of the dispensing floor of FIG. 2;
FIG. 10 is a top view of the nozzle assembly plate of FIG. 2;
FIG. 11 is a main cross-sectional view of the spout of FIG. 2;
FIG. 12 is a top view of the spout of FIG. 2;
FIG. 13 is a front view of a four-part bi-color space drop chocolate product to be produced;
Fig. 14 is a top view of fig. 13.
Wherein: 1. a material cylinder; 2. a valve body; 3. a servo plunger mechanism; 3a, a plunger cavity; 3b, a plunger; 3c, a servo motor; 3d, a synchronous pulley mechanism; 3e, a screw rod; 4. a distribution plate mechanism; 5. a valve core; 6. a valve core driving mechanism; 7. a first valve chamber; 8. a second valve chamber; 9. an outlet of the first valve cavity; 10. an outlet of the second valve cavity; 11. a runner distribution plate group; 12. a distribution base plate; 12A, a tail end blanking hole group; 1201. a tail end blanking hole; 1202. a bottom plate runner chute; q, end allocation unit; 13. a material nozzle assembly plate; 13a, a material nozzle assembly hole; 14. a material nozzle; 14a, a duct; 14b, cross-shaped partition plates; 14c, a reverse taper converging drip gate; 14d, flaring the bench hole; 1401. dripping a pouring hole; 1402. a receiving groove; 15. a, distributing a plate of a runner; 1501. a first-order end A blanking hole; 1502. first-order forming of a blanking hole A; 1503. a blanking hole of a second first-order end A; 1504. a blanking hole A is formed in the second first step; 1505. a forming an end distribution runner; 1506. a middle distribution runner in the A component; 16. a flow passage distribution plate B; 1601. a first-order end B blanking hole; 1602. the first B end is divided into equal flow passages; 1603. a second-order end B blanking hole; 1604. a second B end-forming equal-division flow channel; 1605. a first B component middle distribution runner; 1606. a second B component middle distribution runner; 17. c, distributing a plate of the runner; 17A, C blanking hole sets; 1701. c blanking holes; 17A1, a first C blanking hole group; 1701a, a first end C blanking hole; 1701b, a first middle C blanking hole; 17A2, a second C blanking hole group; 1701C, a second end part C blanking hole; 1701d, a second middle C blanking hole; 18. d, distributing a plate on the runner; 18A, D blanking hole groups; 1801. d plate X-shaped vertical cross runner groove; 1802. a first D blanking hole; 1803. a second D blanking hole; 19. e, distributing a plate on the runner; 19A, E blanking hole sets; 1901. a first E blanking hole; 1902. a transverse runner groove; 1903. e plate runner chute; 1904. a second E blanking hole; 20. f, distributing a plate by a runner; 20A, F blanking hole groups; 2001. the F plate vertically crosses the X-shaped runner groove; 2002. a first F blanking hole; 2003. a second F blanking hole; 21. dripping chocolate at four equal-division bicolor intervals; 22. the center line (namely, the center line of the A-F runner distribution plate, the distribution bottom plate and the material nozzle assembly plate along the length direction).
Detailed Description
Examples: the distribution plate mechanism of the chocolate drip casting machine for drip casting four-equally dividing bicolor interval drip casting chocolate provided by the invention is specifically described as follows:
First, as shown in fig. 13 and 14, the outline of the product of the present invention is that of a four-quarter double-color interval drop-cast chocolate 21, which is conical in shape as a whole and is a four-quarter double-color interval of black and white. Of course, other two colors can be adopted according to design requirements in actual operation.
Referring to fig. 1 again, the chocolate drip casting machine of the present invention is composed of a material cylinder 1, a valve body 2 arranged below the material cylinder 1, two servo plunger mechanisms 3 arranged on two sides connected with the valve body 2, a distributing plate mechanism 4 arranged below the valve body 2, a valve core driving mechanism 6 connected with a valve core 5 in the valve body 2 for driving the valve core 5 to move, and a stirring mechanism (not shown in the figure) arranged in the material cylinder 1, as in the conventional technology.
As shown in fig. 1, the interior of a material cylinder 1 is divided into two material cavities for sub-packaging raw materials with different colors by a partition plate; and the valve body 2 is internally provided with a first valve cavity 7 and a second valve cavity 8 which are respectively connected with the two material cavities, valve cores 5 are respectively arranged in the first valve cavity 7 and the second valve cavity 8, the two valve cores 5 are respectively driven by a valve core driving mechanism 6, and the valve core driving mechanism 6 is an air cylinder in the embodiment.
As shown in fig. 1, a first valve cavity 7 on the left side is filled with white chocolate raw material, and a second valve cavity 8 on the right side is filled with black chocolate raw material; in this embodiment, two rows of first valve cavity outlets 9 are provided at the lower part of the first valve cavity 7, 24 of each row, and two rows of second valve cavity outlets 10 are also provided at the bottom of the second valve cavity 8, one row of 18 and the other row of 30.
Still with reference to fig. 1, the two servo plunger mechanisms are respectively disposed corresponding to the first valve cavity and the second valve cavity, and each servo plunger mechanism includes a plurality of plunger cavities 3a disposed in the valve body 2 and connected to the corresponding first valve cavity 7 or second valve cavity 8, plungers 3b disposed in each plunger cavity 3a, and a screw rod 3e connected to drive the plungers 3b to move synchronously and driven by the servo motor 3c through the synchronous pulley mechanism 3 d.
To make the four equally spaced, drip chocolate required in figures 13 and 14, the distributor plate mechanism below the valve body 2 is the core design of the present invention. As shown in fig. 2, the distribution plate mechanism is composed of a flow passage distribution plate group 11, a distribution bottom plate 12, a nozzle assembly plate 13 and a plurality of nozzles installed in the nozzle assembly plate 13, which are sequentially arranged from top to bottom.
For convenience of explanation, we first explain from the distributing bottom plate 12 and the nozzle assembly plate 13, as shown in fig. 9, a total of 384 terminal blanking hole groups 12A arranged in a matrix 32×12 are provided on the distributing bottom plate 12 in this embodiment, each terminal blanking hole group 12A includes four terminal blanking holes 1201 distributed in a square shape, and the four terminal blanking holes 1201 are divided into two pairs of diagonal terminal blanking holes, wherein one pair of diagonal terminal blanking holes is used for dripping white chocolate material in the first valve chamber 7, and the other pair of diagonal terminal blanking holes is used for dripping black chocolate material in the second valve chamber 8. Each end blanking aperture set 12A is used to form one product (four equally spaced drops of chocolate) so this embodiment can be dropped at a time to produce 384 products.
As shown in fig. 10, 384 material nozzle assembly holes 13a corresponding to the end blanking hole groups 12A are provided in the material nozzle assembly plate 13, and material nozzles 14 are inserted into the material nozzle assembly holes 13 a. As shown in fig. 11 and 12, in this embodiment, a hole 14a is provided in the center of the nozzle 14, and the hole 14a is equally divided into four pouring holes 1401 by a cross partition 14b, and the four pouring holes 1401 are respectively opposite to the four end discharging holes 1201 of the corresponding end discharging hole group 12A.
Meanwhile, in this embodiment, the bottom of the nozzle 14 is provided with an inverted cone converging drip gate 14c connected to the lower end of the duct 14a, and at the same time, the top of the nozzle 14 is provided with a flared table hole 14d connected to the upper end of the duct 14a, and the flared table hole 14d is equally divided into four receiving grooves 1402 by the cross partition 14b, where the lower parts of the four receiving grooves 1402 are respectively connected to the four drip holes 1401 of the nozzle 14, and the upper parts thereof are respectively opposite to the four terminal blanking holes 1201 of the corresponding terminal blanking hole group 12A. Each receiving slot 1402 of the nozzle 14 is fan-shaped, and each drip hole 1401 is located at the fan-shaped tip of the corresponding receiving slot 1402.
As shown in fig. 11, the length of the duct of the nozzle 14 in this embodiment is L, and the length of the inverted cone converging drip gate 14c in this embodiment is L/l=1/5.
As shown in fig. 2, the runner distribution plate group 11 is formed by stacking an a runner distribution plate 15, a B runner distribution plate 16, a C runner distribution plate 17, a D runner distribution plate 18, an E runner distribution plate 19 and an F runner distribution plate 20, which are fastened to the distribution bottom plate 12 and the nozzle assembly plate 13 by a plurality of bolts passing through the circumference. The distribution channels for uniformly distributing the white chocolate material at the first valve cavity outlet 9 and the black chocolate material at the second valve cavity outlet 10 to the two pairs of diagonal end blanking holes in the end blanking hole group 12A are formed in the channel distribution plate group 11, and the following description will be given by the design of the channels and blanking holes on the surface of each channel distribution plate in combination with fig. 3 to 8:
Also for ease of explanation, we begin with the C-channel distribution plate 17 of fig. 5.
As shown in fig. 5, 6×8=48C blanking hole groups 17A are distributed in a matrix on the C-runner distribution plate 17, each C blanking hole group 17A is composed of three C blanking holes 1701 distributed at equal intervals along the length direction of the C-runner distribution plate 17, and among the three C blanking holes 1701, the two C blanking holes 1701 at both ends have different raw materials than the raw materials of the middle C blanking hole 1701.
More specifically, we designate the C blanking hole group 17A of which two C blanking holes 1701 at both ends run through the material (i.e., white chocolate material) inside the first valve chamber 7 as a first C blanking hole group 17A1, and designate the C blanking hole group 17A of which two C blanking holes 1701 at both ends run through the material (i.e., black chocolate material) inside the second valve chamber 8 as a second C blanking hole group 17A2. Thus, as shown in fig. 5, on the C runner distribution plate 17 in this embodiment, the 1-4 rows of C blanking hole groups 17A from left to right are all first C blanking hole groups 17A1, two C blanking holes 1701 for the white raw material running from both ends in each corresponding first C blanking hole group 17A1 are named as first end C blanking holes 1701a, and the C blanking hole 1701 for the black raw material running from the middle is a first middle C blanking hole 1701b; and the 5-6-row C blanking hole groups 17A are second C blanking hole groups 17A2, in each second C blanking hole group 17A2, the C blanking holes 1701 for both ends to feed black are second end C blanking holes 1701C, and the C blanking holes 1701 for middle to feed white are second middle C blanking holes 1701d. The total of 32 first C blanking hole groups 17A1 on the C runner distribution plate 17, wherein the number of first end C blanking holes 1701a is 64, and the number of first intermediate C blanking holes 1701b is 32. And the total of 16 second C blanking holes 17A2, wherein the number of second end C blanking holes 1701C is 32, and the number of second intermediate C blanking holes 1701d is 16.
In order to accurately feed the white chocolate material in the first valve chamber 7 into the first end C blanking hole 1701a and the second intermediate C blanking hole 1701d, and simultaneously to accurately feed the black chocolate material in the second valve chamber 8 into the second end C blanking hole 1701C and the first intermediate C blanking hole 1701B, we carefully design the distribution channels and blanking holes on the a-channel distribution plate, the B-channel distribution plate, and the C-channel distribution plate, and specifically we will describe in connection with fig. 3, 4, and 5 as follows:
the a-runner distribution plate 15 is disposed directly below the valve body 2, and is divided into left and right halves by a center line 22 in the length direction, as illustrated in fig. 3, and corresponds to the first valve cavity 7 on the left side and the second valve cavity 8 on the right side, respectively. Each row of 24 first valve cavity outlets 9 corresponding to the upper part on the left half part of the a-runner distribution plate 15 is provided with a row of first-order end A blanking holes 1501 and a row of first-order middle A blanking holes 1502 which are spaced apart, wherein the total number of the first-order end A blanking holes 1501 is 16, and the first-order end A blanking holes are not opposite to the corresponding first valve cavity outlets 9, but are communicated with the bottoms of the corresponding first valve cavity outlets 9 through an A-end distribution runner 1505 arranged on the a-runner distribution plate, and the total number of the first-order middle A blanking holes 1502 is 8, and the first-order end A blanking holes are opposite to the bottoms of the corresponding first valve cavity outlets 9 above. Therefore, a total of 2n=32 first-order end a blanking holes 1501 and a=16 first-order middle a blanking holes 1502,2N =32 and n=16 are formed in the a-runner distribution plate 15.
The distribution flow passage condition of the design of the upper two rows of second valve cavity outlets 10 on the right half part of the A flow passage distribution plate 15 is different. A row of 2 m=16 second-stage end a blanking holes 1503 (2 m=16, so m=8) are formed corresponding to one row of 30 second valve cavity outlets 10 at the bottom of the second valve cavity 8, and a total of b=32 second-stage middle a blanking holes 1504 are formed on the a runner distribution plate 15 corresponding to the remaining 14 second valve cavity outlets 10 and the other row of 18 second valve cavity outlets 10, and 30 second-stage middle a blanking holes 1504 are directly opposite to the corresponding second valve cavity outlets 10 above, and 2 second-stage middle a blanking holes 1504 are communicated with the bottom of the corresponding second valve cavity outlets 10 through a middle distributing runner 1506.
Looking at the B runner distribution plate 16, a first B end-forming split runner 1602 is provided on each first-order end-forming a blanking hole 1501, and two ends of the first B end-forming split runner 1602 are connected to a first second-order end-forming B blanking hole 1601; the second B runner distribution plate 16 is also provided with a second B end aliquoting runner 1604 corresponding to each second first-order end a blanking hole 1503, and two ends of the second B end aliquoting runner 1604 are connected with a second-order end B blanking hole 1603. Thus, the first order end A blanking holes 1501 corresponding to the 32 first order end A blanking holes on the A runner distribution plate 15 are formed in the B runner distribution plate 16, and the first order end B blanking holes 1601 are formed in the B runner distribution plate 16. 64 =2nd, n=16, d=2, nd=32=b.
And the second-order end A blanking holes 1503 corresponding to the 16 second-order end A blanking holes on the A runner distribution plate 15 are divided into 32 second-order end B blanking holes 1603 on the B runner distribution plate 16. 32 =2md, m=8, d=2, md=16=a.
The first second-order end B blanking holes 1601 on the B-runner distribution plate 16 are opposite to the two first end C blanking holes 1701a in the first C blanking hole groups 17A1 on the C-runner distribution plate 17 one by one; and the second-order end B blanking holes 1603 on the B runner distribution plate 16 are aligned with the two second end C blanking holes 1701C in each second C blanking hole group 17A2 on the C runner distribution plate 17.
Corresponding to the first-order middle A blanking hole 1502 on the A runner distribution plate 15, a corresponding first middle B runner distribution channel 1605 is arranged on the B runner distribution plate 16 to convey the first middle B runner distribution plate to the corresponding transition hole position, and finally the first middle C runner distribution channel 1702 arranged on the C runner distribution plate 17 is connected to the second middle C blanking hole 1701d of the corresponding second C blanking hole group 17A 2. Corresponding to the second first-stage intermediate A blanking holes 1504 on the A runner distribution plate 15, corresponding second intermediate B runner distribution passages 1606 are provided on the B runner distribution plate 16 to deliver the same to corresponding transition hole positions. Finally, the second C-shaped middle distribution runner 1703 disposed on the C-runner distribution plate 17 is connected to the first middle C-blanking hole 1701b of the corresponding first C-blanking hole group 17 A1.
Of course, in order to match and form the C blanking hole groups of the interval blanking on the C runner distribution plate as shown in fig. 3, the layouts of the runners and blanking holes on the a runner distribution plate, the B runner distribution plate and the C runner distribution plate are absolutely not unique, and only one example is given in this embodiment, including the shape and trend of the distribution runner and the specific positions of the blanking holes, the interval can be designed by the designer skilled in the industry, which is not limited.
Referring again to fig. 5 and 6, each of the C blanking hole groups 17A (whether the first C blanking hole group 17A1 or the second C blanking hole group 17A 2) on the D-runner distribution plate 18 is provided with a D blanking hole group 18A, each D blanking hole group 18A is composed of two D-plate X-shaped vertical cross runner slots 1801 arranged at intervals along the length direction of the D-runner distribution plate 18 and a first D blanking hole 1802 located at a midpoint position of a line connecting intersecting center points of the two D-plate X-shaped vertical cross runner slots 1801, the intersecting center points of the two D-plate vertical cross X-runner slots 1801 are respectively opposite to the two C blanking holes 1701 at both ends of the corresponding C blanking hole group 17A, and the first D blanking hole 1802 is opposite to the C blanking hole 1701 located in the middle of the corresponding C blanking hole group 17A; and the four ends of each D plate vertical cross X-shaped runner slot 1801 are respectively connected with a second D blanking hole 1803;
As shown in fig. 7 and 6, each D blanking hole group 18A on the corresponding D runner distribution plate 18 on the E runner distribution plate 19 is provided with an E blanking hole group 19A, each E blanking hole group 19A is composed of two first E blanking holes 1901 arranged at intervals along the length direction of the E runner distribution plate 19, a transverse runner slot 1902 connecting the two first E blanking holes 1901, and two identical E plate runner chute groups respectively arranged corresponding to the two first E blanking holes 1901, the two E plate runner chute groups simultaneously respectively correspond to two D plate vertically crossed X-shaped runner slots 1801 in the D blanking hole group 18A, and the two first E blanking holes 1901 respectively correspond to respective crossing center points of the two D plate vertically crossed X-shaped runner slots 1801; the midpoint of the transverse runner slot 1902 is opposite to the first D blanking hole 1802 in the D blanking hole set 18A; each E-plate runner chute group is formed by four E-plate runner chutes 1903 which are distributed in a 90-degree rotationally symmetrical way by taking the first E blanking hole 1901 as a center, and the four E-plate runner chutes 1903 are respectively perpendicular to the four ends of the corresponding D-plate vertically-crossed X-shaped runner grooves 1801; and the middle points of the four E-plate runner chute 1903 are respectively opposite to the four second D blanking holes 1803 at the four ends of the D-plate vertically crossed X-shaped runner chute 1801; meanwhile, two ends of each E-plate runner chute 1903 are respectively connected with a second E-blanking hole 1904, and eight second E-blanking holes 1904 are arranged for each E-plate runner chute group;
As shown in fig. 8 and 7, each of the E blanking hole groups 19A on the F-runner distribution plate 20 corresponding to the E-runner distribution plate 19 is provided with an F blanking hole group 20A, and each F blanking hole group 20A is composed of two F-plate vertical intersecting X-shaped runner grooves 2001 arranged at intervals along the length direction of the F-runner distribution plate 20, four first F blanking holes 2002 connected to four ends of each F-plate vertical intersecting X-shaped runner groove 2001, and a plurality of second F blanking holes 2003 distributed around each F-plate vertical intersecting X-shaped runner groove 2001; the two F-plate vertical cross X-shaped runner grooves 2001 are respectively arranged corresponding to two E-plate runner chute groups in the E-blanking hole group 19A, the respective cross centers of the two F-plate vertical cross X-shaped runner grooves 2001 are respectively opposite to two first E-blanking holes 1901 in the E-blanking hole group, and the second F-blanking holes 2003 around each F-plate vertical cross X-shaped runner groove 2001 are respectively opposite to each second E-blanking hole 1904 in the corresponding E-plate runner chute group;
Referring to fig. 9 again, the distribution bottom plate 12 uses four adjacent square-distributed end blanking hole groups 12A as an end distribution unit Q, and the end distribution units Q are respectively arranged in one-to-one correspondence with the X-shaped runner grooves 2001 of each F-plate on the F-runner distribution plate 20; the four end blanking hole groups 12A in the end distribution unit Q are respectively arranged corresponding to four first F blanking holes 2002 at four ends of the F-plate vertically crossed X-shaped runner slot 2001, and of the four end blanking holes 1201 of each end blanking hole group 12A, two end blanking holes 1201 of one pair of two diagonal end blanking holes are first end blanking holes, are connected through the bottom plate runner chute 1202, the midpoint of the bottom plate runner chute 1202 is arranged opposite to the first F blanking holes 2002, and two end blanking holes 1201 of the other pair are second end blanking holes; the four end blanking hole groups 12A in the end distribution unit Q are symmetrically distributed in a 90-degree rotation mode at the center of the end distribution unit Q, and the bottom plate runner chute 1202 in the four end blanking hole groups 12A points to the center of the end distribution unit Q; all second end blanking holes in the end distribution unit Q are in one-to-one correspondence with the second F blanking holes 2003 around the corresponding F plate vertical cross X-shaped runner groove 2001.
Through the design of the distribution plate mechanism, the drip casting machine of the embodiment can synchronously produce 384 pieces of four-equal-division double-color interval drip casting chocolate as shown in figures 13 and 14 at a time, and the efficiency and the quality are both considered.
The above embodiments are merely for illustrating the technical concept and features of the present invention, and are not intended to limit the scope of the present invention to those skilled in the art to understand the present invention and implement the same. All modifications made according to the spirit of the main technical proposal of the invention should be covered in the protection scope of the invention.

Claims (4)

1. The distribution plate mechanism of the chocolate drip casting machine comprises a runner distribution plate group (11) and is characterized by further comprising a distribution bottom plate (12) and a material nozzle assembly plate (13) which are sequentially arranged below the runner distribution plate group; wherein a plurality of tail end blanking hole groups (12A) which are arranged in a matrix are arranged on the distribution bottom plate (12), each tail end blanking hole group (12A) comprises four tail end blanking holes (1201) which are distributed in a square shape, the four tail end blanking holes (1201) are divided into two pairs of diagonal tail end blanking holes, one pair of diagonal tail end blanking holes are used for dripping chocolate raw materials of a first color, and the other pair of diagonal tail end blanking holes are used for dripping chocolate raw materials of a second color; the runner distribution plate group (11) is formed by stacking a plurality of runner distribution plates, and distribution runners for uniformly distributing the raw materials with two colors to two pairs of diagonal terminal blanking holes in the terminal blanking hole group (12A) are formed in the runner distribution plate group;
A plurality of material nozzle assembly holes (13 a) which are in one-to-one correspondence with the tail end blanking hole groups (12A) are arranged on the material nozzle assembly plate (13), and material nozzles (14) are inserted in the material nozzle assembly holes (13 a); a hole channel (14 a) is arranged in the center of the material nozzle (14), the hole channel (14 a) is equally divided into four drip pouring holes (1401) by a cross baffle plate (14 b), and the four drip pouring holes (1401) are respectively opposite to the four tail end blanking holes (1201) of the corresponding tail end blanking hole group (12A) one by one;
The runner distribution plate group (11) is composed of six runner distribution plates, namely an A runner distribution plate (15), a B runner distribution plate (16), a C runner distribution plate (17), a D runner distribution plate (18), an E runner distribution plate (19) and an F runner distribution plate (20), wherein:
A plurality of C blanking hole groups (17A) are distributed on the C runner distribution plate (17) in a matrix manner, each C blanking hole group (17A) consists of three C blanking holes (1701) which are distributed at equal intervals along the length direction of the C runner distribution plate (17), and among the three C blanking holes (1701), the color of chocolate raw materials which are taken by the two C blanking holes (1701) at two ends is different from that of chocolate raw materials which are taken by the C blanking holes (1701) in the middle; the A runner distribution plate (15), the B runner distribution plate (16) and the C runner distribution plate (17) are internally combined to form distribution runners for respectively distributing chocolate raw materials with two colors into corresponding C blanking holes (1701);
Each C blanking hole group (17A) on the corresponding C runner distribution plate (17) on the D runner distribution plate (18) is provided with a D blanking hole group (18A), each D blanking hole group (18A) is composed of two D plate X-shaped vertical cross runner grooves (1801) and a first D blanking hole (1802) positioned at the midpoint of a connecting line of the cross center points of the two D plate X-shaped vertical cross runner grooves (1801), the cross center points of the two D plate vertical cross X-shaped runner grooves (1801) are respectively opposite to two C blanking holes (1701) at two ends of the corresponding C blanking hole group (17A), and the first D blanking hole (1802) is opposite to a C blanking hole (1701) positioned in the middle of the corresponding C blanking hole group (17A); and the four ends of each D plate vertical cross X-shaped runner groove (1801) are respectively connected with a second D blanking hole (1803);
Each D blanking hole group (18A) on the corresponding D runner distribution plate (18) on the E runner distribution plate (19) is provided with E blanking hole groups (19A), each E blanking hole group (19A) is composed of two first E blanking holes (1901) which are arranged at intervals along the length direction of the E runner distribution plate (19), a transverse runner groove (1902) which is connected with the two first E blanking holes (1901) and two identical E plate runner chute groups which are respectively arranged corresponding to the two first E blanking holes (1901), the two E plate runner chute groups simultaneously respectively correspond to two D plate vertical cross X-shaped runner grooves (1801) in the D blanking hole groups (18A), and the two first E blanking holes (1901) are respectively opposite to the respective cross center points of the two D plate vertical cross X-shaped runner grooves (1801); the midpoint of the transverse runner groove (1902) is opposite to a first D blanking hole (1802) in the D blanking hole group (18A); each E-plate runner chute group is formed by four E-plate runner chutes (1903) which are symmetrically distributed in a 90-degree rotation way by taking a first E blanking hole (1901) as a center, and the four E-plate runner chutes (1903) are respectively perpendicular to four ends of the corresponding D-plate vertically-crossed X-shaped runner chute (1801); and the middle point positions of the four E-plate runner chute (1903) are respectively opposite to four second D blanking holes (1803) at four ends of the D-plate vertically crossed X-shaped runner chute (1801); meanwhile, two ends of each E-plate runner chute (1903) are respectively connected with a second E blanking hole (1904), and eight second E blanking holes (1904) are arranged for each E-plate runner chute group;
Each E blanking hole group (19A) on the F runner distribution plate (20) corresponding to the E runner distribution plate (19) is provided with F blanking hole groups (20A), each F blanking hole group (20A) consists of two F plate vertical cross X-shaped runner grooves (2001) which are arranged at intervals along the length direction of the F runner distribution plate (20), four first F blanking holes (2002) connected with four ends of each F plate vertical cross X-shaped runner groove (2001) and a plurality of second F blanking holes (2003) distributed around each F plate vertical cross X-shaped runner groove (2001); the two F plate vertical cross X-shaped runner grooves (2001) are respectively arranged corresponding to two E plate runner chute groups in the E blanking hole groups (19A), the respective cross centers of the two F plate vertical cross X-shaped runner grooves (2001) are respectively opposite to two first E blanking holes (1901) in the E blanking hole groups, and second F blanking holes (2003) around each F plate vertical cross X-shaped runner groove (2001) are respectively opposite to each second E blanking hole (1904) in the corresponding E plate runner chute groups;
Four adjacent end blanking hole groups (12A) distributed in a square shape are used as end distribution units (Q) on the distribution bottom plate (12), and the end distribution units (Q) are respectively and vertically crossed with each F plate on the F runner distribution plate (20) to form X-shaped runner grooves (2001) in a one-to-one correspondence manner; four end blanking hole groups (12A) in the end distribution unit (Q) are respectively arranged corresponding to four first F blanking holes (2002) at four ends of an X-shaped runner groove (2001) which is vertically crossed by an F plate, two end blanking holes (1201) of one pair of two diagonal end blanking holes in the four end blanking hole groups (12A) are first end blanking holes, the two end blanking holes are connected through a bottom plate runner chute (1202), the middle point of the bottom plate runner chute (1202) is opposite to the first F blanking holes (2002), and the two end blanking holes (1201) of the other pair are second end blanking holes; four end blanking hole groups (12A) in the end distribution unit (Q) are symmetrically distributed in a 90-degree rotation mode at the center of the end distribution unit (Q), and bottom plate runner chute (1202) in the four end blanking hole groups (12A) point to the center of the end distribution unit (Q); all second end blanking holes in the end distribution unit (Q) are in one-to-one correspondence with second F blanking holes (2003) around the corresponding F plate vertical cross X-shaped runner groove (2001);
The C blanking hole group (17A) is divided into a first C blanking hole group (17A 1) and a second C blanking hole group (17A 2), wherein two C blanking holes (1701) at two ends in the first C blanking hole group (17A 1) are first end C blanking holes (1701 a) for dripping chocolate raw materials with a first color, and a C blanking hole (1701) in the middle is a first middle C blanking hole (1701 b) for dripping chocolate raw materials with a second color; two C blanking holes (1701) at two ends in the second C blanking hole group (17A 2) are second end C blanking holes (1701C) for dripping chocolate materials with a second color, and a middle C blanking hole (1701) is a second middle C blanking hole (1701 d) for dripping chocolate materials with a first color;
2N first-order end A blanking holes (1501) and a first-order middle A blanking holes (1502) are formed in the A runner distribution plate (15); meanwhile, 2M second first-order end A blanking holes (1503) and b second first-order middle A blanking holes (1504) are formed in the A runner distribution plate (15), and a, b, N, M are integers larger than 1;
A first B end dividing runner (1602) connected to a plurality of first second-order end B blanking holes (1601) is arranged on the B runner distribution plate (16) corresponding to each first-order end A blanking hole (1501); the second-order end-forming equal-division flow passages (1604) connected to the second-order end-forming B blanking holes (1603) are arranged on the B flow passage distribution plate (16) corresponding to each second-order end-forming A blanking hole (1503), the total number of the first-order end-forming B blanking holes (1601) on the B flow passage distribution plate (16) is 2Nd, and b=Nd; the total number of blanking holes (1603) of the second-order end B is 2Md, a=Md, and d is an integer greater than 2;
the first second-order end B blanking holes (1601) on the B-runner distribution plate (16) are opposite to two first end C blanking holes (1701 a) in each first C blanking hole group (17A 1) on the C-runner distribution plate (17) one by one; the second-order end B blanking holes (1603) on the B runner distribution plate (16) are opposite to the two second-end C blanking holes (1701C) in each second C blanking hole group (17A 2) on the C runner distribution plate (17) one by one;
Corresponding to the first-order middle A blanking hole (1502) on the A runner distribution plate (15), a corresponding first middle B runner distribution runner (1605) is arranged on the B runner distribution plate (16) to convey the corresponding middle B runner distribution runner to the corresponding transition hole position, and finally, the corresponding middle B runner distribution runner (1702) on the C runner distribution plate (17) is connected to the second middle C blanking hole (1701 d) of the corresponding second C blanking hole group (17A 2), and also corresponds to the second first-order middle A blanking hole (1504) on the A runner distribution plate (15), a corresponding second middle B runner distribution runner (1606) is arranged on the B runner distribution plate (16) to convey the corresponding middle B runner distribution runner to the corresponding transition hole position, and finally, the corresponding middle C runner distribution runner (1703) on the C runner distribution plate (17) is connected to the first middle C blanking hole (1701B) of the corresponding first C blanking hole group (17A 1);
The bottom of the material nozzle (14) is provided with an inverted cone converging drip gate (14 c) connected with the lower end of the pore canal (14 a), meanwhile, the top of the material nozzle (14) is provided with a flaring bench hole (14 d) connected with the upper end of the pore canal (14 a), the flaring bench hole (14 d) is equally divided into four material receiving grooves (1402) by the cross partition plate (14 b), the lower parts of the four material receiving grooves (1402) are respectively connected with four drip holes (1401) of the material nozzle (14), and the upper parts of the four material receiving grooves are respectively opposite to four tail end blanking holes (1201) of a corresponding tail end blanking hole group (12A).
2. The chocolate drip caster distribution plate mechanism of claim 1, wherein each receiving slot (1402) of the nozzle (14) is scalloped and each drip hole (1401) is located at a scalloped tip of the corresponding receiving slot (1402).
3. The distribution plate mechanism of a chocolate drip molding machine according to claim 1, characterized in that the length of the orifice of the nozzle (14) is L, the length of the inverted cone converging drip gate (14 c) is L, L/L = 1/5~2/5.
4. The distribution plate mechanism of the chocolate drip molding machine according to claim 1, wherein the runner distribution plate group (11), the distribution bottom plate (12) and the nozzle assembly plate (13) are fixedly connected through bolts.
CN201910849363.5A 2019-09-09 2019-09-09 Distributing plate mechanism of chocolate drip casting machine Active CN110521835B (en)

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