CN110514444B - Rolling bearing weak fault feature extraction method based on variational modal decomposition and phase space parallel factor analysis - Google Patents
Rolling bearing weak fault feature extraction method based on variational modal decomposition and phase space parallel factor analysis Download PDFInfo
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Abstract
The invention relates to a rolling bearing weak fault feature extraction method based on variational modal decomposition and phase space parallel factor analysis, which comprises the following steps of: acquiring a vibration signal of a rolling bearing by using a vibration sensor to obtain a weak fault signal x (t); setting a punishment factor alpha and a decomposition layer number K, and carrying out variation mode decomposition on the vibration signal to obtain a corresponding intrinsic mode function component; selecting the intrinsic mode function component with the highest kurtosis as the optimal component according to a kurtosis criterion; performing phase space parallel factor analysis on the optimal component to obtain at least one independent component in a high-dimensional phase space; selecting the independent component with the highest kurtosis from the at least one independent component obtained in the fourth step to carry out envelope spectrum analysis, and obtaining fault characteristic frequency; the method effectively extracts the fault characteristic frequency and realizes accurate identification of the fault type of the rolling bearing.
Description
Technical Field
The invention relates to a rolling bearing weak fault feature extraction method based on variational modal decomposition and phase space parallel factor analysis, and belongs to the technical field of fault diagnosis of mechanical equipment.
Background
Rolling bearings are one of the most common and critical components of rotating mechanical equipment, the operating conditions of which directly affect the working performance of the whole equipment. By incomplete statistics, about 30% of mechanical failures are caused by bearing failure. This means that local defect detection of rolling bearings is essential for the field of practical engineering; therefore, how to identify the rolling bearing failure as early as possible and prevent the occurrence of accidents is an important issue of current research.
In the early failure stage of the rolling bearing, the periodic pulse failure signal is susceptible to the tiny size of local defects and strong background noise, and the failure characteristic information of the periodic pulse failure signal is difficult to accurately detect by using a traditional signal processing algorithm. Some experts and scholars propose a lot of effective weak fault diagnosis methods. However, there are some limitations, such as the Stochastic Resonance (SR) algorithm requires more parameters; the robustness of the minimum entropy deconvolution is poor; empirical mode decomposition has the problems of mode aliasing and the like.
Disclosure of Invention
The invention provides a rolling bearing weak fault feature extraction method based on variational modal decomposition and phase space parallel factor analysis, which can effectively extract fault feature frequency and realize accurate identification of the fault type of a rolling bearing.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a rolling bearing weak fault feature extraction method based on variational modal decomposition and phase space parallel factor analysis comprises the following steps:
the first step is as follows: acquiring a vibration signal of a rolling bearing by using a vibration sensor to obtain a weak fault signal x (t);
the second step is that: setting a punishment factor alpha and a decomposition layer number K, and carrying out variation mode decomposition on the vibration signal to obtain a corresponding intrinsic mode function component;
the third step: selecting the intrinsic mode function component with the highest kurtosis as the optimal component according to a kurtosis criterion;
the fourth step: performing phase space parallel factor analysis on the optimal component to obtain at least one independent component in a high-dimensional phase space;
the fifth step: selecting the independent component with the highest kurtosis from the at least one independent component obtained in the fourth step to carry out envelope spectrum analysis, and obtaining fault characteristic frequency;
as a further preferred aspect of the present invention, the variation modal decomposition in the second step can be regarded as a constraint variation optimization problem:
the above is the expression of the constraint variation model of the obtained original weak fault signal x, where | | · |. luminance |2Is a 2 norm, delta (t) is a pulse function,for the gradient of the function, j is the unit of an imaginary number, let uk(t) is the kth eigenmode function, let wkIs ukThe center frequency of (d); budgeting a secondary penalty factor alpha and a Lagrange multiplier lambda, and changing the constraint variable problem into an unconstrained variable problem:
solving the above formula by using an alternating direction multiplier, and updating each eigenmode function component u for K equal to 1,2, …, K, wherein K is the maximum value of all eigenmode functions, K and all frequencies ω ≧ 0k(t) and its center frequency ωk:
Wherein u isiTo remove ukThe components of other intrinsic mode functions, alpha is a secondary penalty factor, x (t) is a weak fault signal, omegakIs the center frequency; for all frequencies ω ≧ 0, update λ:
wherein, lambda is Lagrange multiplication operator, theta is updated parameter of lambda, ukIs the k-th intrinsic mode function; the above process is repeatedly updated until the following convergence condition is satisfied:
wherein epsilon is generally set to 10-6Thereby obtaining a corresponding eigenmode function component uk(t),k=1,2,...,K;
As a further preferred embodiment of the present invention, the kurtosis criterion in the third step is
WhereinT is the time length of the signal,is ukMean of (t), s.t.: subject to indicates that the condition u is satisfiedkFor the function of the k-th intrinsic mode,is the optimal component;
as a further preferred aspect of the present invention, the phase space parallelism analysis described in the fourth step comprises the main steps of
Let y be the optimal component selected in the third step, whose higher dimensional phase space can be written as
Wherein the content of the first and second substances,for the reconstructed phase space signal, L ═ N- (M-1) τ is the number of points in the phase space, N is the signal length, M is the embedding dimension, τ is the delay time, where M and τ values are predetermined, other parameters are known, and the high-dimensional phase space signal Y can be expressed as Y ═ a · S
Wherein the content of the first and second substances,is a mixing matrix, S is an independent component; dividing the high-dimensional phase space signal Y into D non-overlapping data blocks, wherein each data block contains P ═ L/D data points, and L is the point number of the phase space; thus, the high-dimensional phase space signal Y can also be expressed as
Y=[Y1 Y2 … YD]=A·[S1 S2 … SD]
WhereinM high-dimensional phase space signals for the d data block;m independent components for the d data block; y isdCan be expressed as
to simplify the mathematical notation of the subsequent derivation, the notation is annotated as follows:
wherein the content of the first and second substances,for m in the d data block1A high-dimensional phase space signal, m1=1,2,…,M;For m in the d data block2A high-dimensional phase space signal, m1=1,2,…,M; m 21,2, …, M; r is a covariance matrix;
wherein the content of the first and second substances,for m in the d data block1An independent component, m1=1,2,…,M;For m in the d data block2An independent component, m1=1,2,…,M; m 21,2, …, M; according tom1≠m2Is obtained by
Each covariance matrix is divided intoD is superimposed as a third order tensor formThe elements of which can be represented as
Wherein the content of the first and second substances,is an element in the tensor R, ammFor the elements in the matrix a, it is,is a matrix RsThe upper formula of the element in (1) is a PARAFAC model; sectioning the third order tensor R along the z-axisOperating to obtain an equivalent two-dimensional matrix RMD×M:
Defining the following objective function
Where off (-) is the sum of the squares of the matrix off-diagonal elements and W is the separation matrix; performing minimum optimization on the objective function by using Givens rotation, and estimating a separation matrix W, so as to obtain an independent component S which is W.Y, wherein Y is a reconstructed phase space signal;
for the selection of the delay time and the embedding dimension, wherein M represents the embedding dimension, and tau represents the delay time, in order to avoid the blindness of artificial selection, the global kurtosis maximum criterion of independent components is provided; the basic steps of the criterion are as follows: 1) setting the variation range of the delay time and the embedding dimension; 2) under different parameters, obtaining corresponding independent components by utilizing a phase space parallel factor analysis algorithm, and calculating corresponding kurtosis values; 3) obtaining a relation between the two parameters and the maximum kurtosis value of the independent component; 4) and parameters corresponding to the global maximum kurtosis value are the optimal delay time and the embedding dimension. Its cost function can be expressed as
Wherein, kurt(s)m) M is 1,2 …, M is the M-th independent component smThe kurtosis value of (a) is,is the maximum value of the embedding dimension;is the maximum value of the delay time, N is the signal length, M is the embeddingDimension, MoFor the optimal embedding dimension, τoTo an optimal delay time.
Through the technical scheme, compared with the prior art, the invention has the following beneficial effects:
1. the invention decomposes the fault signal into a plurality of intrinsic mode components by using variation mode decomposition, and selects the component with the largest kurtosis for further analysis by using a kurtosis rule, and aims to eliminate the noise interference of irrelevant characteristic frequency bands;
2. performing phase space parallel factor analysis on the optimal component, and selecting an independent component with the highest global kurtosis, wherein the purpose is to suppress noise interference embedded in a characteristic frequency band;
3. envelope spectrum analysis is carried out on the independent component with the maximum global kurtosis, and fault characteristic frequency is effectively extracted, so that the fault type of the rolling bearing is accurately identified;
4. in order to avoid blindness of artificial parameter selection, the method provides a criterion of maximum global kurtosis of the independent component, and selects the optimal embedding dimension and delay time parameter.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a weak fault feature extraction flow diagram of the preferred embodiment of the present invention;
fig. 2 is various data of weak fault signals of a rolling bearing collected according to a preferred embodiment of the present invention, where 2a is a time domain waveform, 2b is an FFT spectrum, and 2c is an envelope spectrum;
FIG. 3 is the data of four eigenmode function components obtained by eigenmode decomposition of the vibration signal according to the preferred embodiment of the present invention, where 3a is the time domain waveform and 3b is the FFT spectrum;
FIG. 4 is a kurtosis value of an eigenmode-function component of a preferred embodiment of the present invention.
FIG. 5 is a relationship between the maximum kurtosis value of an independent component and two parameters (delay time, embedding dimension) according to the preferred embodiment of the present invention;
FIG. 6 is a diagram of the independent components in the high dimensional phase space of the preferred embodiment of the present invention;
FIG. 7 is a kurtosis value corresponding to an independent component in accordance with a preferred embodiment of the present invention;
fig. 8 is an envelope spectrum obtained by envelope demodulation analysis of the independent component with the maximum kurtosis according to the preferred embodiment of the present invention, where 8a is the envelope spectrum analysis and 8b is the obtained fault feature frequency.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
As shown in fig. 1, the rolling bearing weak fault feature extraction method based on variational modal decomposition and phase space parallel factor analysis of the present invention includes the following steps:
the first step is as follows: acquiring a vibration signal of a rolling bearing by using a vibration sensor to obtain a weak fault signal x (t);
the second step is that: setting a punishment factor alpha and a decomposition layer number K, and carrying out variation mode decomposition on the vibration signal to obtain a corresponding intrinsic mode function component;
the third step: selecting the intrinsic mode function component with the highest kurtosis as the optimal component according to a kurtosis criterion;
the fourth step: performing phase space parallel factor analysis on the optimal component to obtain at least one independent component in a high-dimensional phase space;
the fifth step: selecting the independent component with the highest kurtosis from the at least one independent component obtained in the fourth step to carry out envelope spectrum analysis, and obtaining fault characteristic frequency;
specifically, the method comprises the following steps of acquiring a rolling bearing vibration signal by using a vibration sensor to obtain a weak fault signal x (t), wherein various data of the weak fault signal are shown in fig. 2, wherein 2a is a time domain waveform, 2b is an FFT spectrum, and 2c is an envelope spectrum;
example 1:
setting a punishment factor alpha as 4000 and a decomposition layer number K as 4, and carrying out variation mode decomposition on the vibration signal to obtain a series of intrinsic mode function components;
the variation modal decomposition can be regarded as a constraint variation optimization problem:
the above is the expression of the constraint variation model of the obtained original weak fault signal x, where | | · |. luminance |2Is a 2 norm, delta (t) is a pulse function,for the gradient of the function, j is the unit of an imaginary number, let uk(t) is the kth eigenmode function, let wkIs ukThe center frequency of (d); budgeting a secondary penalty factor alpha and a Lagrange multiplier lambda, and changing the constraint variable problem into an unconstrained variable problem:
solving the above formula by using an alternating direction multiplier, and updating each eigenmode function component u for K equal to 1,2, …, K, wherein K is the maximum value of all eigenmode functions, K and all frequencies ω ≧ 0k(t) and its center frequency ωk:
Wherein u isiTo remove ukThe components of other intrinsic mode functions, alpha is a secondary penalty factor, x (t) is a weak fault signal, omegakIs the center frequency; for all frequencies ω ≧ 0, update λ:
wherein, lambda is Lagrange multiplication operator, theta is updated parameter of lambda, ukIs the k-th intrinsic mode function; the above process is repeatedly updated until the following convergence condition is satisfied:
wherein epsilon is generally set to 10-6The vibration signal is decomposed into four eigenmode components through variation mode, the time domain waveform of the vibration signal is shown as 3a in fig. 3, and the FFT spectrum is shown as 3b in fig. 3.
Example 2:
FIG. 4 shows that the kurtosis value of the eigenmode is calculated according to the kurtosis criterion
WhereinT is the time length of the signal,is ukMean of (t), s.t.: subject to indicates that the condition u is satisfiedkSelecting the intrinsic mode component 2 with the maximum kurtosis as the optimal component for further analysis;
example 3:
the optimal component is subjected to phase space parallel factor analysis to obtain a plurality of independent components in a high phase space, and the method mainly comprises the following steps
Let y be the optimal component selected in the third step, whose higher dimensional phase space can be written as
Wherein the content of the first and second substances,for the reconstructed phase space signal, L ═ N- (M-1) τ is the number of points in the phase space, N is the signal length, M is the embedding dimension, τ is the delay time, where M and τ values are predetermined, other parameters are known, and the high-dimensional phase space signal Y can be expressed as Y ═ a · S
Wherein the content of the first and second substances,is a mixing matrix, S is an independent component; dividing the high-dimensional phase space signal Y into D non-overlapping data blocks, wherein each data block contains P ═ L/D data points, and L is the point number of the phase space; thus, the high-dimensional phase space signal Y can also be expressed as
Y=[Y1 Y2 … YD]=A·[S1 S2 … SD]
WhereinM high-dimensional phase space signals for the d data block;m independent components for the d data block; y isdCan be expressed as
to simplify the mathematical notation of the subsequent derivation, the notation is annotated as follows:
wherein the content of the first and second substances,for m in the d data block1A high-dimensional phase space signal, m1=1,2,…,M;For m in the d data block2A high-dimensional phase space signal, m1=1,2,…,M; m 21,2, …, M; r is a covariance matrix;
wherein the content of the first and second substances,for m in the d data block1An independent component, m1=1,2,…,M;For m in the d data block2An independent component, m1=1,2,…,M; m 21,2, …, M; according tom1≠m2Is obtained by
Each covariance matrix is divided intoD is superimposed as a third order tensor formThe elements of which can be represented as
Wherein the content of the first and second substances,being the elements in tensor R, amm being the elements in matrix a,is a matrix RsThe upper formula of the element in (1) is a PARAFAC model; performing section operation on the third-order tensor R along the z axis to obtain an equivalent two-dimensional matrix RMD×M:
Defining the following objective function
Where off (-) is the sum of the squares of the matrix off-diagonal elements and W is the separation matrix; performing minimum optimization on the objective function by using Givens rotation, and estimating a separation matrix W, so as to obtain an independent component S which is W.Y, wherein Y is a reconstructed phase space signal;
example 4:
for the selection of the delay time and the embedding dimension, M represents the embedding dimension, the variation range of the embedding dimension is set to be [1,200], T represents the delay time, the variation range of the delay time is set to be [1,11], under different parameters, a phase space parallel factor analysis algorithm is utilized to obtain corresponding independent components, and corresponding kurtosis values are calculated; thus, a relationship between the two parameters and the maximum kurtosis values of the independent components is obtained, as shown in FIG. 5; as can be seen from fig. 5, the optimal delay time and embedding dimension for the global maximum kurtosis value are 10 and 163, respectively, fig. 6 is an independent separation in the high-dimensional phase space under the optimal parameters, and the corresponding kurtosis value is calculated, as shown in fig. 7;
example 5:
as shown in 8a of fig. 8, the independent component with the highest kurtosis is selected for envelope spectrum analysis, and the fault characteristic frequency is obtained, and as shown in 8b of fig. 8, the fault characteristic frequency and 2 multiples thereof can be seen.
It will be understood by those skilled in the art that, unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the prior art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The meaning of "and/or" as used herein is intended to include both the individual components or both.
The term "connected" as used herein may mean either a direct connection between components or an indirect connection between components via other components.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (3)
1. A rolling bearing weak fault feature extraction method based on variational modal decomposition and phase space parallel factor analysis is characterized by comprising the following steps: the method comprises the following steps:
the first step is as follows: acquiring a vibration signal of a rolling bearing by using a vibration sensor to obtain a weak fault signal x (t);
the second step is that: setting a punishment factor alpha and a decomposition layer number K, and carrying out variation mode decomposition on the vibration signal to obtain a corresponding intrinsic mode function component;
the third step: selecting the intrinsic mode function component with the highest kurtosis as the optimal component according to a kurtosis criterion;
the fourth step: performing phase space parallel factor analysis on the optimal component to obtain at least one independent component in a high-dimensional phase space;
the fifth step: selecting the independent component with the highest kurtosis from the at least one independent component obtained in the fourth step to carry out envelope spectrum analysis, and obtaining fault characteristic frequency;
the fourth step is the analysis of the phase space parallelism factor, which comprises the main steps of
Let y be the optimal component selected in the third step, whose higher dimensional phase space can be written as
Wherein the content of the first and second substances,for the reconstructed phase space signal, L ═ N- (M-1) τ is the number of points in the phase space, N is the signal length, M is the embedding dimension, τ is the delay time, where M, τ values can be preset, other parameters are known, and the high-dimensional phase space signal Y can be expressed as
Y=A·S
Wherein the content of the first and second substances,is a mixing matrix, S is an independent component; dividing the high-dimensional phase space signal Y into D non-overlapping data blocks, wherein each data block contains P ═ L/D data points, and L is the point number of the phase space; thus, the high-dimensional phase space signal Y can also be expressed as
Y=[Y1 Y2…YD]=A·[S1 S2…SD]
WhereinM high-dimensional phase space signals for the d data block;m independent components for the d data block; y isdCan be expressed as
to simplify the mathematical notation of the subsequent derivation, the notation is annotated as follows:
wherein the content of the first and second substances,for m in the d data block1A high-dimensional phase space signal, m1=1,2,…,M;For m in the d data block2A high-dimensional phase space signal, m1=1,2,…,M;m21,2, …, M; r is a covariance matrix;
wherein the content of the first and second substances,for m in the d data block1An independent component, m1=1,2,…,M;For m in the d data block2An independent component, m1=1,2,…,M;m21,2, …, M; according tom1≠m2Is obtained by
Each covariance matrix is divided intoSuperimposed as third order tensor formThe elements of which can be represented as
Wherein the content of the first and second substances,is an element in the tensor R, ammFor the elements in the matrix a, it is,is a matrix RsThe upper formula of the element in (1) is a PARAFAC model; performing section operation on the third-order tensor R along the z axis to obtain an equivalent two-dimensional matrix RMD×M:
Defining the following objective function
Where off (-) is the sum of the squares of the matrix off-diagonal elements and W is the separation matrix; performing minimum optimization on the objective function by using Givens rotation, and estimating a separation matrix W, so as to obtain an independent component S which is W.Y, wherein Y is a reconstructed phase space signal;
for the selection of the delay time and the embedding dimension, wherein M represents the embedding dimension, and tau represents the delay time, in order to avoid the blindness of artificial selection, the global kurtosis maximum criterion of independent components is provided; the basic steps of the criterion are as follows: 1) setting the variation range of the delay time and the embedding dimension; 2) under different parameters, obtaining corresponding independent components by utilizing a phase space parallel factor analysis algorithm, and calculating corresponding kurtosis values; 3) obtaining a relation between the two parameters and the maximum kurtosis value of the independent component; 4) the parameters corresponding to the global maximum kurtosis value are the optimal delay time and the embedding dimension; its cost function can be expressed as
2. The rolling bearing weak fault feature extraction method based on variational modal decomposition and phase space parallel factor analysis according to claim 1, characterized in that: the variation modal decomposition in the second step can be regarded as a constraint variation optimization problem:
the above is the expression of the constraint variation model of the obtained original weak fault signal x, where | | · |. luminance |2Is a 2 norm, delta (t) is a pulse function,for the gradient of the function, j is the unit of an imaginary number, let uk(t) is the kth eigenmode function, let wkIs ukThe center frequency of (d); budgeting a secondary penalty factor alpha and a Lagrange multiplier lambda, and changing the constraint variable problem into an unconstrained variable problem:
solving the above formula by using an alternating direction multiplier, and updating each eigenmode function component u for K equal to 1,2, …, K, wherein K is the maximum value of all eigenmode functions, K and all frequencies ω ≧ 0k(t) and its center frequency ωk:
Wherein u isiTo remove ukThe components of other intrinsic mode functions, alpha is a secondary penalty factor, x (t) is a weak fault signal, omegakIs the center frequency; for all frequencies ω ≧ 0, update λ:
wherein, lambda is Lagrange multiplication operator, theta is updated parameter of lambda, ukIs the k-th intrinsic mode function; the above process is repeatedly updated until the following convergence condition is satisfied:
wherein epsilon is generally set to 10-6Thereby obtaining a corresponding eigenmode function component uk(t),k=1,2,…,K。
3. The method for extracting weak fault features of a rolling bearing according to claim 1, wherein: the kurtosis criterion in the third step is
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