Disclosure of Invention
The invention aims to provide a deep decolorizing system for printing and dyeing sewage.
In order to achieve the purpose, the invention adopts the following technical scheme:
the deep decoloration system for the dyeing wastewater comprises a fine barrier, an adjusting tank, a controller, a PH detector, a remote control chamber, an auxiliary adsorption mechanism, a temperature control mechanism and a throwing mechanism, wherein the adjusting tank is horizontally arranged beside the fine barrier through a supporting base, the controller is arranged on the front wall of the supporting base, a computer is arranged in the remote control chamber, the auxiliary adsorption mechanism is arranged on a fixed base to assist the adjusting tank in adsorbing and printing pigments in the dyeing wastewater, the auxiliary adsorption mechanism comprises a driving assembly and three groups of stirring assemblies, the driving assembly is arranged on the adjusting tank, the three groups of stirring assemblies are arranged in the adjusting tank, the temperature control mechanism is arranged on the fixed base to control the temperature in the adjusting tank, the temperature control mechanism comprises a temperature controller and a heating assembly, the temperature controller is arranged on the front wall of the supporting base, the heating assembly is arranged in the adjusting tank, put in the vertical side of establishing at the support base of mechanism and put in adsorbing material in order to put in the equalizing basin, put in the mechanism including putting in case and conveyer pipe, put in the case and pass through the vertical setting of bracing piece, the conveyer pipe intercommunication sets up in the bottom of putting in the case to the conveyer pipe is kept away from the one end of putting in the case and is moved towards the equalizing basin, computer, temperature controller, PH detector, drive assembly, heating element all with controller electric connection.
As a preferred scheme of decoloration system, be equipped with sealed lid on the equalizing basin, sealed lid includes first apron and second apron, first apron welded mounting is close to the top one end of thin barrier at the equalizing basin, the draw runner that the second apron set up through its both sides integrated into one piece slides and establishes the top other end at the equalizing basin to it digs the groove to be equipped with on the second apron, the top both ends of supporting the base are equipped with and supply two gliding spouts of draw runner.
As a preferable scheme of the decoloring system, the driving assembly includes a driving motor and a rotating shaft, the driving motor is disposed on an outer wall of one side of the supporting base close to the fine barrier through a chassis, an output end of the driving motor is vertically upward and a rotating wheel is sleeved on the output end of the driving motor, the rotating shaft is disposed in an inner center of the regulating reservoir, and two ends of the rotating shaft are respectively inserted and connected with a center of the first cover plate and a center of a bottom of the regulating reservoir, a sleeve for the rotating shaft to rotate is fixedly disposed in the center of the bottom of the regulating reservoir, one end of the rotating shaft far away from the regulating reservoir penetrates through the first cover plate, a flywheel is sleeved on a top of the rotating shaft and is in belt transmission connection with the rotating wheel, a first switch button electrically connected with the controller is mounted on the controller, the driving motor is electrically connected with the controller, each group of, the loop bar cover is established on the rotation axis, and two stirring boards are all fixed to be established on the outer wall of loop bar to all be equipped with a plurality of round hole on every stirring.
As a preferred scheme of the decoloring system, the bottom of the feeding box is of a funnel-shaped structure, the top of the feeding box is provided with a discharging hole, a sealing plate is arranged on the discharging hole in a sliding mode, and a pull ring is fixedly arranged on the sealing plate.
As a preferred scheme of the decoloring system, the heating assembly comprises four electric heating plates, the four electric heating plates are respectively and fixedly arranged at the bottoms of the first cover plate and the second cover plate, a second switch button electrically connected with the controller is further installed on the controller, and the four electric heating plates are electrically connected with the controller.
As a preferable scheme of the decoloring system, an inflation pipe is arranged on the front wall of the supporting base and is communicated with the regulating reservoir.
As a preferable scheme of the decoloring system, one end of the support base, which is far away from the inner part of the fine barrier, is provided with a drain pipe, and the drain pipe is communicated with the regulating tank.
As a preferable scheme of the decoloring system, a delivery pump is arranged between the fine barrier and the regulating tank, a third switch button electrically connected with the controller is further installed on the controller, and the delivery pump is electrically connected with the controller.
As a preferable scheme of the decoloring system, the PH detector is electrically connected with a detection probe, and the detection probe sequentially penetrates through the self-supporting base and the regulating reservoir.
As a preferred scheme of the decoloring system, the inflation pipe, the conveying pipe and the drain pipe are respectively provided with a screw cap, and the inflation pipe and the drain pipe are respectively provided with a filter plug and a sealing ring.
The invention has the beneficial effects that: the utility model provides a printing and dyeing sewage degree of depth decoloration system is through designing the equalizing basin, a controller, the PH detector, the remote control room, supplementary adsorption apparatus constructs, temperature control mechanism and input mechanism, and through several above cooperations, the preliminary decoloration and the purification of printing and dyeing sewage have been realized, carbon dioxide does not possess the corrosivity simultaneously, it is less to pollute, the plant maintenance is easy, high reliability, long-term online use, and the artifical potential safety hazard that adds the overtime has been reduced, the design of supplementary adsorption apparatus structure makes adsorbing material and printing and dyeing sewage fully contact simultaneously, further promoted adsorption effect, be favorable to the preliminary decoloration work of printing and dyeing sewage, the basis has been played for the next decoloration and the purification treatment process of printing and dyeing sewage.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below. It is obvious that the drawings described below are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is an enlarged view at a in fig. 1.
Fig. 3 is an enlarged view of fig. 1 at B.
Fig. 4 is a schematic perspective view of the present invention.
Fig. 5 is an enlarged view at C in fig. 4.
Fig. 6 is an enlarged view at D in fig. 4.
Fig. 7 is an enlarged view at E in fig. 4.
Fig. 8 is a schematic plan view of the conditioning tank, support base, auxiliary adsorption mechanism and temperature control mechanism of the present invention.
Fig. 9 is a plan sectional view taken along line F-F in fig. 8.
Fig. 10 is an enlarged view at G in fig. 9.
In the figure: the device comprises a fine barrier 1, an adjusting tank 2, a controller 3, a PH detector 4, a supporting base 5, a driving component 6, a stirring component 7, a temperature controller 8, a heating component 9, a feeding box 10, a conveying pipe 11, a supporting rod 12, a sealing cover 13, a first cover plate 14, a second cover plate 15, a sliding strip 16, a digging groove 17, a sliding groove 18, a driving motor 19, a rotating shaft 20, a case 21, a rotating wheel 22, a flywheel 23, a belt 24, a first switch button 25, a loop bar 26, a stirring plate 27, a round hole 28, a discharging hole 29, a sealing plate 30, a pull ring 31, an electric heating plate 32, a second switch button 33, an inflation pipe 34, a drainage pipe 35, a conveying pump 36, a third switch button 37, a detection probe 38, a rotary cover 39, a filter plug 40 and a sealing ring 41.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. are used for indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not indicated or implied that the referred device or element must have a specific orientation, be constructed in a specific orientation and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limitations of the present patent, and the specific meanings of the terms may be understood by those skilled in the art according to specific situations.
In the description of the present invention, unless otherwise explicitly specified or limited, the term "connected" or the like, if appearing to indicate a connection relationship between the components, is to be understood broadly, for example, as being fixed or detachable or integral; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other components or may be in an interactive relationship with one another. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 10, the deep decolorizing system for printing and dyeing sewage comprises a fine barrier 1, an adjusting tank 2, a controller 3, a PH detector 4, a remote control chamber, an auxiliary adsorption mechanism, a temperature control mechanism and a throwing mechanism, wherein the adjusting tank 2 is horizontally arranged beside the fine barrier 1 through a support base 5, the controller 3 is arranged on the front wall of the support base 5, a computer is arranged in the remote control chamber, the auxiliary adsorption mechanism is arranged on a fixed base to assist the adjusting tank 2 in adsorbing pigment in the printing and dyeing sewage, the auxiliary adsorption mechanism comprises a driving assembly 6 and three groups of stirring assemblies 7, the driving assembly 6 is arranged on the adjusting tank 2, the three groups of stirring assemblies 7 are arranged in the adjusting tank 2, the temperature control mechanism is arranged on the fixed base to control the temperature in the adjusting tank 2, the temperature control mechanism comprises a temperature controller 8 and a heating assembly 9, temperature controller 8 establishes on the antetheca that supports base 5, heating element 9 establishes in equalizing basin 2, the vertical side of establishing at support base 5 of input mechanism is in order to put in the adsorption material to equalizing basin 2, and input mechanism is including putting in case 10 and conveyer pipe 11, put in case 10 through the vertical setting of bracing piece 12, conveyer pipe 11 intercommunication sets up in the bottom of putting in case 10 to the one end that conveyer pipe 11 kept away from and put in case 10 is towards equalizing basin 2, computer, temperature controller 8, PH detector 4, drive assembly 6, heating element 9 all are connected with controller 3 electrical property, in order to guarantee the adsorption effect, need be 15-38 degrees centigrade with the temperature control in equalizing basin 2, and the design of temperature controller 8 is used for detecting and controlling the temperature in equalizing basin 2, after heating element 9 has warmed up to equalizing basin 2 inside, start controller 3, after the signal of temperature controller 8 is received to the controller, carry out temperature detection to equalizing basin 2 inside, when the temperature exceeds standard, through the computer in the remote workroom, come control controller 3 to open and close heating element 9, and then guarantee that the temperature in equalizing basin 2 is in 15-38 degrees centigrade all the time, further guarantee the decoloration effect of equalizing basin 2, conveyer pipe 11 is used for carrying the adsorption material.
The utility model discloses a sealed cover 13, be equipped with sealed lid 13 on equalizing basin 2, sealed lid 13 includes first apron 14 and second apron 15, first apron 14 welded mounting is in equalizing basin 2 near the top one end of thin barrier 1, the top other end at equalizing basin 2 is established in the slip 16 slip that its both sides integrated into one piece set up to second apron 15 to be equipped with on its second apron 15 and dig groove 17, the top both ends of supporting base 5 are equipped with can supply two slips 16 gliding spouts 18, because the inside temperature and the PH value of equalizing basin 2 need carry out accurate control, in addition need inject gas into its inside, therefore design sealed lid 13, when carrying out the work of heating up of equalizing basin 2 inside, close first apron 14 and second apron 15 tightly, play moderate heat preservation effect, prevent simultaneously that the gas of injecting from effluvizing, when needing to carry out the input of adsorption material to equalizing basin 2, at first dig groove 17 and pull open second apron 15 through the manual work, when the adsorption material is put into the container, the second cover plate 15 is closed and tightly attached to the first cover plate 14, and the two sliding grooves 18 and the two sliding strips 16 are matched, so that the second cover plate 15 can be pushed and pulled more conveniently and smoothly.
The driving assembly 6 comprises a driving motor 19 and a rotating shaft 20, the driving motor 19 is arranged on the outer wall of one side of the supporting base 5 close to the fine barrier 1 through a case 21, the output end of the driving motor 19 is vertically upward and is sleeved with a rotating wheel 22, the rotating shaft 20 is arranged in the inner center of the regulating reservoir 2, and two ends of the rotating shaft 20 are respectively inserted and connected with the center of the first cover plate 14 and the bottom center of the regulating reservoir 2, the bottom center of the regulating reservoir 2 is fixedly provided with a sleeve for rotating the rotating shaft 20, one end of the rotating shaft 20 far away from the regulating reservoir 2 passes through the first cover plate 14, the top of the rotating shaft 20 is sleeved with a flywheel 23, the flywheel 23 is in transmission connection with the rotating wheel 22 through a belt 24, the controller 3 is provided with a first switch button 25 electrically connected with the controller, the driving motor 19 is electrically connected with the controller 3, each group of the stirring assemblies 7 comprises a sleeve rod 26 and, the sleeve rod 26 is sleeved on the rotating shaft 20, the two stirring plates 27 are fixedly arranged on the outer wall of the sleeve rod 26, each stirring plate is provided with a plurality of round holes 28, the content of the adsorption component which is put in at one time is large, so that the stirring component 7 is designed to stir and disperse the adsorption component, and the adsorption effect is further improved, when the stirring operation is carried out, the first switch button 25 is started, after the controller 3 receives a signal of the first switch button 25, the driving motor 19 is started, the flywheel 23 on the output end of the driving motor is rotated, the flywheel 23 is further driven to rotate through the belt 24, the rotating shaft 20 is further driven to rotate, as the three groups of stirring components 7 are all sleeved on the rotating shaft 20, the stirring plates 27 are driven to rotate, the water and the adsorption material in the regulating tank 2 are stirred, and each stirring plate is provided with a plurality of round holes 28, therefore, the adsorption material is fully contacted with the printing and dyeing sewage, and the adsorption effect is further improved.
Put in case 10's bottom for funnel-shaped structure to a drain 29 has been seted up at its top, slip on the drain 29 and be provided with closing plate 30, the fixed pull ring 31 that is equipped with on closing plate 30, before putting in adsorbing material to equalizing basin 2 inside, at first through artifical pulling pull ring 31, pull out closing plate 30, put in case 10's inside with batch adsorbing material by drain 29, then close tight sealing plate 30 to prevent that adsorbing material from receiving rainwater erosion and air contact and influencing the adsorption effect.
The heating assembly 9 comprises four electric heating plates 32, the four electric heating plates 32 are respectively and fixedly arranged at the bottoms of the first cover plate 14 and the second cover plate 15, a second switch button 33 electrically connected with the controller 3 is further installed on the controller 3, the four electric heating plates 32 are all electrically connected with the controller 3, when printing and dyeing wastewater is conveyed to the inside of the regulating tank 2, the second switch button 33 is started, and because the four electric heating plates are connected in series, after the controller 3 receives a signal of the second switch button 33, the four electric heating plates 32 are started to heat the inside of the regulating tank 2.
Be provided with an gas tube 34 on the antetheca of support base 5, gas tube 34 and equalizing basin 2 intercommunication, when equalizing basin 2 function, accessible gas tube 34 is to its inside air injection, aerates to prevent the sediment of the inside mud of equalizing basin 2, and then is favorable to the next process to go on, when inputing sewage to coagulating sedimentation tank promptly, takes away mud in the lump. The existing dyeing sewage is usually alkaline waste water, a more common treatment method comprises the steps of adding an acidic substance into the existing dyeing sewage, neutralizing the acidic substance, and filtering the acidic substance, so that the dyeing sewage can be decolorized and purified, but the existing acidic substance is usually hydrochloric acid and sulfuric acid, the substance has great pollution to rivers after neutralizing the alkaline waste water, the acidic substance can corrode processing equipment, and the artificial addition has potential safety hazards, so that the substance is replaced by carbon dioxide.
The inside one end that supports base 5 and keep away from thin barrier 1 is equipped with a drain pipe 35, drain pipe 35 and equalizing basin 2 intercommunication, after printing and dyeing sewage is through the preliminary decoloration of equalizing basin 2, by inside the drain pipe 35 is transported to the coagulating sedimentation pond to carry out the sediment of mud in its inside.
A delivery pump 36 is arranged between the fine barrier 1 and the regulating tank 2, a third switch button 37 electrically connected with the controller is further installed on the controller 3, the delivery pump 36 is electrically connected with the controller 3, when the deep decoloration work of the printing and dyeing sewage is carried out, the printing and dyeing sewage is firstly injected into the fine barrier 1, some solid pollutants in the printing and dyeing sewage are filtered out, then the first switch button 25 is started, the controller 3 starts the delivery pump 36 after receiving a signal of the first switch button 25, and then the sewage primarily treated by the fine barrier 1 is input into the regulating tank 2 through the delivery pump 36.
The PH detector 4 is electrically connected with a detection probe 38, the detection probe 38 sequentially penetrates through the self-supporting base 5 and the regulating tank 2, in order to guarantee the adsorption effect, the PH value of the printing and dyeing sewage in the regulating tank 2 needs to be regulated to be 5-6, after sufficient carbon dioxide is injected into the regulating tank 2, the controller 3 is started, and after the controller 3 receives a signal of the PH detector 4, the PH value of the sewage in the regulating tank 2 is detected through the detection probe 38, so that the PH value of the printing and dyeing sewage is guaranteed to be 5-6.
Inflation tube 34, all be equipped with spiral cover 39 on conveyer pipe 11 and the drain pipe 35, and all be equipped with on inflation tube 34 and the drain pipe 35 and filter stopper 40 and sealing washer 41, when inside air and the carbon dioxide of infusing into equalizing basin 2, at first open spiral cover 39 through the manual work, then will be used for inflating the pipeline that air and carbon dioxide were filled direct with inflation tube 34 butt joint can, after printing and dyeing sewage carried out preliminary decoloration in equalizing basin 2, open spiral cover 39 on the drain pipe 35 through the manual work, and then lead to the process down with the water in the equalizing basin 2, sealing washer 41 plays sealed effect, prevent leaking of gaseous and the inside printing and dyeing sewage of equalizing basin 2, filter stopper 40 then prevents leaking of adsorbing material, be favorable to it to carry out reutilization.
The working principle of the invention is as follows: when carrying out printing and dyeing sewage degree of depth decoloration work, at first pour into printing and dyeing sewage into thin barrier 1 in, filter some solid pollutant in the printing and dyeing sewage, then start first shift knob 25, after controller 3 received first shift knob 25's signal, start delivery pump 36, and then will pass through delivery pump 36 the inside of the sewage input equalizing basin 2 after thin barrier 1 preliminary treatment.
Because the inside temperature and the PH value of equalizing basin 2 need carry out accurate control, in addition need be to its inside gas injection, therefore design sealed lid 13, carry out the inside during operation of heating of equalizing basin 2, close tight first apron 14 and second apron 15, play the heat preservation effect of moderate degree, prevent the gaseous effluvium of pouring into simultaneously, when needs carry out the input of adsorbing material to equalizing basin 2, at first pull open second apron 15 through artifical gripping groove 17, put in when adsorbing material and end, close second apron 15 and paste tightly with first apron 14, two spouts 18 and two draw runner 16 cooperations, and then make the push-and-pull of second apron 15 more convenient smooth and easy.
Before throwing the adsorption material to equalizing basin 2 inside, at first through artifical pulling pull ring 31, pull out closing plate 30, put into the inside of throwing in case 10 with batch adsorption material by drain hole 29, then close tight closing plate 30 to prevent that adsorption material from receiving rainwater to corrode and air contact and influencing the adsorption effect, when needs put in, open spiral cover 39 on the conveyer pipe 11 through the manual work, then adsorption material is by the inside of conveyer pipe 11 cunning into equalizing basin 2.
Because the disposable adsorption component content of putting in is great, therefore design stirring subassembly 7 stirs it, in order to scatter it, and then promote adsorption effect, when stirring the work, at first start first shift knob 25, after controller 3 received first shift knob 25's signal, start driving motor 19, thereby make flywheel 23 on its output rotatory, and then it is rotatory to drive flywheel 23 through belt 24, further drive rotation axis 20 and rotate, because three stirring subassemblies 7 of group all overlap and establish on rotation axis 20, therefore it is rotatory and stir the water and the adsorption material in the regulation pond 2 to drive stirring board 27, because all be equipped with a plurality of round hole 28 on every stirring again, therefore make adsorption material and printing and dyeing sewage fully contact, further promoted adsorption effect.
When the dyeing wastewater is transferred to the inside of the adjusting tank 2, the second switch button 33 is actuated, and since the four heating plates are connected in series, thus, when the controller 3 receives the signal of the second switch button 33, the four electric heating plates 32 are activated to heat the inside of the regulating reservoir 2, in order to ensure the adsorption effect, the temperature in the regulating tank 2 needs to be controlled to be 15-38 ℃, the temperature controller 8 is designed for detecting and controlling the temperature in the regulating tank 2, after the heating component 9 heats the interior of the adjusting tank 2, the controller 3 is started, and after the controller receives the signal of the temperature controller 8, the temperature inside the regulating reservoir 2 is detected, when the temperature exceeds the standard, the controller 3 is controlled to open and close the heating component 9 through a computer in a remote working chamber, further ensuring that the temperature in the regulating tank 2 is always 15-38 ℃, and further ensuring the decoloring effect of the regulating tank 2.
In order to ensure the adsorption effect, the pH value of the printing and dyeing sewage in the regulating tank 2 needs to be regulated to 5-6, after sufficient carbon dioxide is injected into the regulating tank 2, the controller 3 is started, and after the controller 3 receives a signal of the pH detector 4, the pH value of the sewage in the regulating tank 2 is detected through the detection probe 38 so as to ensure that the pH value of the printing and dyeing sewage is 5-6.
When the adjusting tank 2 operates, air can be injected into the adjusting tank through the air inflation pipe 34 to perform aeration so as to prevent the sludge in the adjusting tank 2 from precipitating, and further the next process is facilitated, namely when sewage is input into the coagulating sedimentation tank, the sludge is taken away together. The existing dyeing sewage is usually alkaline waste water, a more common treatment method comprises the steps of adding an acidic substance into the existing dyeing sewage, neutralizing the acidic substance, and filtering the acidic substance, so that the dyeing sewage can be decolorized and purified, but the existing acidic substance is usually hydrochloric acid and sulfuric acid, the substance has great pollution to rivers after neutralizing the alkaline waste water, the acidic substance can corrode processing equipment, and the artificial addition has potential safety hazards, so that the substance is replaced by carbon dioxide.
After carrying out preliminary decoloration when printing and dyeing sewage in equalizing basin 2, open spiral cover 39 on the drain pipe 35 through the manual work, and then lead to the process down with the water in the equalizing basin 2, sealing washer 41 plays sealed effect, prevents leaking of gaseous and the inside printing and dyeing sewage of equalizing basin 2, and filter plug 40 then prevents leaking of adsorbing material, is favorable to it to carry out the reutilization.
It should be understood that the above-described embodiments are merely preferred embodiments of the invention and the technical principles applied thereto. It will be understood by those skilled in the art that various modifications, equivalents, changes, and the like can be made to the present invention. However, such variations are within the scope of the invention as long as they do not depart from the spirit of the invention. In addition, certain terms used in the specification and claims of the present application are not limiting, but are used merely for convenience of description.