CN110509748A - A kind of automotive roof cover structure - Google Patents

A kind of automotive roof cover structure Download PDF

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Publication number
CN110509748A
CN110509748A CN201910933452.8A CN201910933452A CN110509748A CN 110509748 A CN110509748 A CN 110509748A CN 201910933452 A CN201910933452 A CN 201910933452A CN 110509748 A CN110509748 A CN 110509748A
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CN
China
Prior art keywords
support
parts
support construction
heat insulation
construction
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910933452.8A
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Chinese (zh)
Inventor
何亮
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Thousands Of Chongqing Industrial Co Ltd
Original Assignee
Thousands Of Chongqing Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Thousands Of Chongqing Industrial Co Ltd filed Critical Thousands Of Chongqing Industrial Co Ltd
Priority to CN201910933452.8A priority Critical patent/CN110509748A/en
Publication of CN110509748A publication Critical patent/CN110509748A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60JWINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
    • B60J7/00Non-fixed roofs; Roofs with movable panels, e.g. rotary sunroofs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/08Insulating elements, e.g. for sound insulation
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/021Ash cements, e.g. fly ash cements ; Cements based on incineration residues, e.g. alkali-activated slags from waste incineration ; Kiln dust cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Combustion & Propulsion (AREA)
  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
  • Body Structure For Vehicles (AREA)

Abstract

The invention discloses a kind of automotive roof cover structures, including heat insulation structural, and heat insulation structural is between vehicle roof and vehicle interior trim panel;The heat insulation structural includes at least two support constructions arranged in parallel, and the two sides of support construction all have several support slots being arranged in a vertical direction;There is support plate, the quantity of support plate is equal to the quantity of support slot, and the both ends of support plate are each attached in the support slot of support construction between two support constructions;The both ends of support construction are respectively and fixedly provided with sealing plate, and sealing plate covers the end of support construction and support plate, is filled with foam filling agent in the gap between two pieces of adjacent support plates.With good heat insulation effect, good thermal-insulation function can be played.

Description

A kind of automotive roof cover structure
Technical field
The present invention relates to a kind of automotive roof cover structures, are particularly suitable for lorry covering for roofs, belong to vehicle cladding member structure Technical field.
Background technique
Covering for roofs is the cover board of car body top.For the global stiffness of coachbuilt body, top cover is not critically important portion Part, this is also to allow the reasons why opening up skylight on covering for roofs.For the global stiffness of truck body, top cover is not very heavy The component wanted, this is also to allow the reasons why opening up skylight on covering for roofs.For design angle, it is important that it how with It front and rear window frames and is smoothly transitted with pillar point of interface, in the hope of best visual impression and the smallest air drag.
In order to which safe covering for roofs should also there are certain strength and stiffness, generally increase a certain number of reinforcements under top cover Beam, top cover internal layer lay insulating liners material, the transmitting of noise when preventing the conduction of ambient temperature and reduce vibration.At present absolutely Heating pad material is typically all foamed material, can play certain insulation effect, but effect is bad.
Summary of the invention
The object of the present invention is to provide a kind of automotive roof cover structures, have good heat insulation effect, can play good Good thermal-insulation function.
In order to solve the above technical problems, the present invention adopts the following technical scheme that:
A kind of automotive roof cover structure, including heat insulation structural, heat insulation structural is between vehicle roof and vehicle interior trim panel; The heat insulation structural includes at least two support constructions arranged in parallel, and the two sides of support construction all have several along vertical The support slot of direction arrangement;There is support plate, the quantity of support plate is equal to the quantity of support slot, support between two support constructions The both ends of plate are each attached in the support slot of support construction;The both ends of support construction are respectively and fixedly provided with sealing plate, sealing plate covering branch The end of support structure and support plate is filled with foam filling agent in the gap between two pieces of adjacent support plates.
In a kind of automotive roof cover structure above-mentioned, the tip section of support construction at trapezoidal, the top of support construction by Upper downward sectional area is gradually reduced, the bottom end section of support construction at trapezoidal, the bottom end of support construction from top to bottom sectional area by It is cumulative big.Design is the enabling capabilities in order to promote support construction in this way, plays the role of reinforcing rib, is able to ascend vehicle roof Bear the ability of load.
In a kind of automotive roof cover structure above-mentioned, the foam filling agent is made of following parts by weight material: modified phenol 27 parts of urea formaldehyde, 9 parts of quartz sand, 11 parts of rock wool, 19 parts of glass fibre, 7 parts of ceramic powder, 13 parts of binder, 7 parts of mica powder, stone 5 parts of black alkene, 7 parts of foaming agent, 21 parts of Portland fly ash cement, 27 parts of polyacrylamide.
In a kind of automotive roof cover structure above-mentioned, the preparation step of the phenol-formaldehyde resin modified is as follows:
(1) reactor is put into after mixing calgon and phenolic resin, polyvinyl butyral, heating is added in stirring Phenolic resin mixed liquor is obtained after high-speed stirred 2h;
(2) the phenolic resin mixed liquor that step (1) obtains is distilled, then condensation process, obtains once being modified phenol Urea formaldehyde;
(3) nano cupric oxide is supported on bentonite, obtains modified alta-mud;
(4) modified alta-mud and a phenol-formaldehyde resin modified are heated into reaction in acid condition, cooling, filtering purification, Obtain the phenol-formaldehyde resin modified.
Compared with prior art, the present invention has good heat insulation effect, can play good thermal-insulation function.It will use The vehicle of covering for roofs of the invention is compared with conventional vehicle, is exposed to the sun under summer burning sun, using covering for roofs of the invention Vehicle heating rate low compared with conventional vehicles heating rate 17% or so, so the thermal insulation property of covering for roofs of the invention is more conventional Insulating liners performance boost 17% or so.Closed space is formed between two adjacent support plates, herein closed space The foaming agent of interior filling special process production, promotes thermal insulation property.The foam filling agent is mentioned compared with polyurethane foam filler hardness 37% or more is risen, density reduces by 20% or more, has more good heat insulation effect.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of embodiment of the invention;
Fig. 2 is the structural schematic diagram of heat insulation structural;
Fig. 3 is the schematic diagram of internal structure of Fig. 2.
Appended drawing reference: 1- sealing plate, 2- support construction, 3- support plate, 4- support slot, 5- vehicle roof, 6- heat insulation structural, 7- vehicle interior trim panel.
The present invention is further illustrated with reference to the accompanying drawings and detailed description.
Specific embodiment
The embodiment of the present invention 1: a kind of automotive roof cover structure, including heat insulation structural 6, heat insulation structural 6 are located at vehicle top Between lid 5 and vehicle interior trim panel 7;The heat insulation structural 6 includes at least two support constructions 2 arranged in parallel, support knot The two sides of structure 2 all have several support slots 4 being arranged in a vertical direction;There is support plate 3, support between two support constructions 2 The quantity of plate 3 is equal to the quantity of support slot 4, and the both ends of support plate 3 are each attached in the support slot 4 of support construction 2;Support construction 2 both ends are respectively and fixedly provided with sealing plate 1, and sealing plate 1 covers the end of support construction 2 and support plate 3, two pieces of adjacent support plates 3 Between gap in be filled with foam filling agent.
The tip section of support construction 2 is at trapezoidal, and sectional area is gradually reduced from top to bottom on the top of support construction 2, support The bottom end section of structure 2 is at trapezoidal, and sectional area is gradually increased from top to bottom for the bottom end of support construction 2.
The foam filling agent is made of following parts by weight material: 27 parts of phenol-formaldehyde resin modified, 9 parts of quartz sand, rock wool 11 Part, 19 parts of glass fibre, 7 parts of ceramic powder, 13 parts of binder, 7 parts of mica powder, 5 parts of graphene, 7 parts of foaming agent, flyash silicic acid 21 parts of salt cement, 27 parts of polyacrylamide.
Embodiment 2: a kind of automotive roof cover structure, including heat insulation structural 6, heat insulation structural 6 are located at vehicle roof 5 and vehicle Between trim panel 7;The heat insulation structural 6 includes at least two support constructions 2 arranged in parallel, the two sides of support construction 2 All have several support slots 4 being arranged in a vertical direction;There is support plate 3, the quantity of support plate 3 between two support constructions 2 Equal to the quantity of support slot 4, the both ends of support plate 3 are each attached in the support slot 4 of support construction 2;The both ends of support construction 2 are equal It is fixed with sealing plate 1, sealing plate 1 covers the end of support construction 2 and support plate 3, the gap between two pieces of adjacent support plates 3 It is interior to be filled with foam filling agent.
The tip section of support construction 2 is at trapezoidal, and sectional area is gradually reduced from top to bottom on the top of support construction 2, support The bottom end section of structure 2 is at trapezoidal, and sectional area is gradually increased from top to bottom for the bottom end of support construction 2.
The foam filling agent is made of following parts by weight material: 27 parts of phenol-formaldehyde resin modified, 9 parts of quartz sand, rock wool 11 Part, 19 parts of glass fibre, 7 parts of ceramic powder, 13 parts of binder, 7 parts of mica powder, 5 parts of graphene, 7 parts of foaming agent, flyash silicic acid 21 parts of salt cement, 27 parts of polyacrylamide.
The preparation step of the phenol-formaldehyde resin modified is as follows:
(1) reactor is put into after mixing calgon and phenolic resin, polyvinyl butyral, heating is added in stirring Phenolic resin mixed liquor is obtained after high-speed stirred 2h;
(2) the phenolic resin mixed liquor that step (1) obtains is distilled, then condensation process, obtains once being modified phenol Urea formaldehyde;
(3) nano cupric oxide is supported on bentonite, obtains modified alta-mud;
(4) modified alta-mud and a phenol-formaldehyde resin modified are heated into reaction in acid condition, cooling, filtering purification, Obtain the phenol-formaldehyde resin modified.
Embodiment 3: a kind of automotive roof cover structure, including heat insulation structural 6, heat insulation structural 6 are located at vehicle roof 5 and vehicle Between trim panel 7;The heat insulation structural 6 includes at least two support constructions 2 arranged in parallel, the two sides of support construction 2 All have several support slots 4 being arranged in a vertical direction;There is support plate 3, the quantity of support plate 3 between two support constructions 2 Equal to the quantity of support slot 4, the both ends of support plate 3 are each attached in the support slot 4 of support construction 2;The both ends of support construction 2 are equal It is fixed with sealing plate 1, sealing plate 1 covers the end of support construction 2 and support plate 3, the gap between two pieces of adjacent support plates 3 It is interior to be filled with foam filling agent.
The tip section of support construction 2 is at trapezoidal, and sectional area is gradually reduced from top to bottom on the top of support construction 2, support The bottom end section of structure 2 is at trapezoidal, and sectional area is gradually increased from top to bottom for the bottom end of support construction 2.
The foam filling agent is made of following parts by weight material: 27 parts of phenol-formaldehyde resin modified, 9 parts of quartz sand, rock wool 11 Part, 19 parts of glass fibre, 7 parts of ceramic powder, 13 parts of binder, 7 parts of mica powder, 5 parts of graphene, 7 parts of foaming agent, flyash silicic acid 21 parts of salt cement, 27 parts of polyacrylamide.
The preparation step of the phenol-formaldehyde resin modified is as follows:
(1) reactor is put into after mixing calgon and phenolic resin, polyvinyl butyral, heating is added in stirring Phenolic resin mixed liquor is obtained after high-speed stirred 2h;
(2) the phenolic resin mixed liquor that step (1) obtains is distilled, then condensation process, obtains once being modified phenol Urea formaldehyde;
(3) nano cupric oxide is supported on bentonite, obtains modified alta-mud;
(4) modified alta-mud and a phenol-formaldehyde resin modified are heated into reaction in acid condition, cooling, filtering purification, Obtain the phenol-formaldehyde resin modified.
The preparation method of the foam filling agent the following steps are included:
(1) it is put into ultrasonic disperse instrument after weighing phenol-formaldehyde resin modified and binder, HLC compound, foaming agent mixing, 55 DEG C~65 DEG C at 200~300W power 35~40min of ultrasonic disperse, obtain mixture A
(2) by quartz sand, rock wool, glass fibre, ceramic powder, mica powder, graphene, Portland fly ash cement, poly- third Acrylamide, which is put into high-speed mixer, is preheating to 200 DEG C, is stirred 30~45min, and mixing speed is 350~450 revs/min Then clock vacuumizes, vacuum-sintering, obtains vacuum-sintering mixture;
(3) the mixture A that step (1) obtains and the vacuum-sintering mixture that step (2) obtains are injected into double rod kneading machines It is kneaded, obtains product mother liquid;
(4) product mother liquid obtained step (3) injects double screw extruder, obtains product, and 230 DEG C of extruder temperature~ 240 DEG C, 500~540 revs/min of screw speed.
It will be compared using the vehicle of covering for roofs of the invention and conventional vehicle, be exposed to the sun, use under summer burning sun The vehicle heating rate of covering for roofs of the invention low compared with conventional vehicles heating rate 17% or so, so covering for roofs of the invention The more conventional insulating liners performance boost 17% or so of thermal insulation property.

Claims (4)

1. a kind of automotive roof cover structure, which is characterized in that including heat insulation structural (6), heat insulation structural (6) is located at vehicle roof (5) between vehicle interior trim panel (7);The heat insulation structural (6) includes at least two support constructions (2) arranged in parallel, The two sides of support construction (2) all have several support slots (4) being arranged in a vertical direction;Have between two support constructions (2) Support plate (3), the quantity of support plate (3) are equal to the quantity of support slot (4), and the both ends of support plate (3) are each attached to support construction (2) in support slot (4);The both ends of support construction (2) are respectively and fixedly provided with sealing plate (1), and sealing plate (1) covers support construction (2) With the end of support plate (3), foam filling agent is filled in the gap between two pieces of adjacent support plates (3).
2. a kind of automotive roof cover structure according to claim 1, which is characterized in that the tip section of support construction (2) At trapezoidal, sectional area is gradually reduced from top to bottom on the top of support construction (2), and the bottom end section of support construction (2) is at trapezoidal, branch Sectional area is gradually increased from top to bottom for the bottom end of support structure (2).
3. a kind of automotive roof cover structure according to claim 1, which is characterized in that the foam filling agent is by following heavy Measure part material composition: 27 parts of phenol-formaldehyde resin modified, 9 parts of quartz sand, 11 parts of rock wool, 19 parts of glass fibre, 7 parts of ceramic powder, bonding 13 parts of agent, 7 parts of mica powder, 5 parts of graphene, 7 parts of foaming agent, 21 parts of Portland fly ash cement, 27 parts of polyacrylamide.
4. a kind of automotive roof cover structure according to claim 1, which is characterized in that the preparation of the phenol-formaldehyde resin modified Steps are as follows:
(1) reactor is put into after mixing calgon and phenolic resin, polyvinyl butyral, heating high speed is added in stirring Phenolic resin mixed liquor is obtained after stirring 2h;
(2) the phenolic resin mixed liquor that step (1) obtains is distilled, then condensation process, obtains a modified phenolic resin Rouge;
(3) nano cupric oxide is supported on bentonite, obtains modified alta-mud;
(4) modified alta-mud and a phenol-formaldehyde resin modified are heated into reaction in acid condition, cooling, filtering purification obtains The phenol-formaldehyde resin modified.
CN201910933452.8A 2019-09-29 2019-09-29 A kind of automotive roof cover structure Pending CN110509748A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910933452.8A CN110509748A (en) 2019-09-29 2019-09-29 A kind of automotive roof cover structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910933452.8A CN110509748A (en) 2019-09-29 2019-09-29 A kind of automotive roof cover structure

Publications (1)

Publication Number Publication Date
CN110509748A true CN110509748A (en) 2019-11-29

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Application Number Title Priority Date Filing Date
CN201910933452.8A Pending CN110509748A (en) 2019-09-29 2019-09-29 A kind of automotive roof cover structure

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1693047A (en) * 2004-05-06 2005-11-09 日东电工株式会社 Foam filling member
CN101158197A (en) * 2007-11-09 2008-04-09 怀方林 Insulating board for composite insulating block and method for making same
CN102825879A (en) * 2012-08-27 2012-12-19 华南理工大学 Composite material with foam sandwich structure and preparation method of composite material
CN106927722A (en) * 2017-04-06 2017-07-07 合肥欧克斯新型建材有限公司 A kind of heat-insulating heat-preserving material and preparation method thereof
CN107444293A (en) * 2017-08-01 2017-12-08 安徽安凯汽车股份有限公司 A kind of vehicle functional thermal insulation board
CN108248692A (en) * 2018-01-26 2018-07-06 重庆千能实业有限公司 A kind of cap structure of vehicle
CN108545036A (en) * 2018-04-19 2018-09-18 太仓木利机械科技有限公司 A kind of Automobile door panel sound insulation pad
CN109763578A (en) * 2019-01-23 2019-05-17 合肥中地节能科技有限公司 A kind of connection structure of external wall of house compound insulating material
CN209384433U (en) * 2018-10-19 2019-09-13 周铸 A kind of energy-efficient sound isolating and flame-retardant wall for building

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1693047A (en) * 2004-05-06 2005-11-09 日东电工株式会社 Foam filling member
CN101158197A (en) * 2007-11-09 2008-04-09 怀方林 Insulating board for composite insulating block and method for making same
CN102825879A (en) * 2012-08-27 2012-12-19 华南理工大学 Composite material with foam sandwich structure and preparation method of composite material
CN106927722A (en) * 2017-04-06 2017-07-07 合肥欧克斯新型建材有限公司 A kind of heat-insulating heat-preserving material and preparation method thereof
CN107444293A (en) * 2017-08-01 2017-12-08 安徽安凯汽车股份有限公司 A kind of vehicle functional thermal insulation board
CN108248692A (en) * 2018-01-26 2018-07-06 重庆千能实业有限公司 A kind of cap structure of vehicle
CN108545036A (en) * 2018-04-19 2018-09-18 太仓木利机械科技有限公司 A kind of Automobile door panel sound insulation pad
CN209384433U (en) * 2018-10-19 2019-09-13 周铸 A kind of energy-efficient sound isolating and flame-retardant wall for building
CN109763578A (en) * 2019-01-23 2019-05-17 合肥中地节能科技有限公司 A kind of connection structure of external wall of house compound insulating material

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Application publication date: 20191129