CN110508508B - Intelligent material sorting and guiding method - Google Patents
Intelligent material sorting and guiding method Download PDFInfo
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- CN110508508B CN110508508B CN201910843467.5A CN201910843467A CN110508508B CN 110508508 B CN110508508 B CN 110508508B CN 201910843467 A CN201910843467 A CN 201910843467A CN 110508508 B CN110508508 B CN 110508508B
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- distributing roller
- roller
- pipe
- rotating rod
- rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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Abstract
The invention relates to an intelligent material sorting and guiding method, wherein a CCD (charge coupled device) camera is arranged in front of a discharge end of a conveying device, and when materials are conveyed to the position of the discharge end of the conveying device, the CCD camera acquires images of the materials and transmits the image information to a control unit; a guide pipe is arranged below the discharge end of the conveying device, so that a feed inlet of the guide pipe is positioned right below the conveying device; the feeding hole of the conveying device is transversely provided with the distributing roller, the distributing roller is connected with the driving mechanism through the driving mechanism, when materials collected by the CCD camera are set materials, the control unit controls the driving mechanism to rotate the distributing roller in the forward direction, the materials are led out from one pipe orifice of the guide and conveying pipe, when the materials collected by the CCD camera are not set materials, the control unit controls the driving mechanism to rotate the distributing roller in the reverse direction, the materials are led out from the other pipe orifice of the guide and conveying pipe, the method can realize classification guide and conveying of the two materials, and the stability of the system is ensured while the manufacturing cost is reduced.
Description
Technical Field
The invention relates to the technical field of intelligent equipment, in particular to an intelligent material sorting and guiding method.
Background
When materials which are conveyed discontinuously are judged, a CCD camera is mostly adopted for judgment, and the CCD camera judges whether the materials are the materials which need to be sorted or not by collecting the materials on the discontinuous material conveying mechanism; in addition, when processing waste and the like with low availability efficiency, the materials need to be roughly classified, the materials are roughly classified into two types, the two types of materials roughly classified are respectively conveyed on the conveying belts, however, when the two types of classified materials are classified, two different classification conveying systems need to be arranged, so that the manufacturing cost is high, and the coordination stability of the two systems is insufficient during working.
Disclosure of Invention
The invention aims to provide an intelligent material bidirectional guide device, which can realize the classified guide of two materials, reduce the manufacturing cost and ensure the stability of a system.
The technical scheme adopted by the invention is as follows.
The intelligent material sorting and guiding method is characterized in that: the intelligent material sorting and guiding method comprises the following steps:
A. the CCD camera is arranged in front of the discharge end of the conveying device, the conveying device adopts an intermittent material supply method, and when materials are conveyed to the position of the discharge end of the conveying device, the CCD camera acquires images of the materials and transmits the image information to the control unit;
B. a guide pipe is arranged below the discharge end of the conveying device, so that a feed inlet of the guide pipe is positioned right below the conveying device;
C. the horizontal branch material roller of feed inlet at the pipe is sent in the direction, is connected with the branch material roller through actuating mechanism, and when the material that the CCD camera was gathered was for setting for the material, the forward rotation to the material roller was realized to control unit control actuating mechanism, derives the material from a mouth of pipe of sending in the direction, and when the material that the CCD camera was gathered was for non-setting for the material, control unit control actuating mechanism realized the antiport to the material roller, derived the material from another mouth of pipe of sending in the direction.
The invention also has the following features:
and in the step C, pushing mechanisms are arranged at two outlet positions at the lower end of the guide pipe and used for pushing the materials in the outlet of the guide pipe.
The two ends of the distributing roller are rotatably arranged on the pipe wall of the guide pipe, one end of the distributing roller, extending out of the pipe wall of the guide pipe, is connected with the first rotating rod, and the other end of the distributing roller is connected with the second rotating rod;
the first rotating rod is connected with a first linkage mechanism, the first linkage mechanism is connected with a first material raking plate, the first material raking plate is transversely arranged in one pipe orifice of the guide pipe, the first linkage mechanism drives the first material raking plate to be located in the pipe orifice of the guide pipe to reciprocate, a first one-way locking mechanism is arranged between the material distributing roller and the first rotating rod, the material distributing roller and the first rotating rod are locked and synchronously rotated by the first one-way locking mechanism when the material distributing roller rotates forwards, and the material distributing roller and the first rotating rod are unlocked and relatively rotated by the first one-way locking mechanism when the material distributing roller rotates backwards;
the second dwang is connected with second interlock mechanism, second interlock mechanism and second harrow flitch are connected, the second harrow flitch is horizontal in another mouth of pipe is sent in the direction to the second, and second interlock mechanism drive second harrow flitch is located the intracavity reciprocating motion of pipe, be provided with the one-way locking mechanism of second between branch material roller and the second dwang, when dividing the material roller reversal, the one-way locking mechanism of second makes branch material roller and second dwang locking and synchronous rotation, when dividing the material roller corotation, the one-way locking mechanism of second makes branch material roller and second dwang unblock and relative rotation.
The material stirring plate is composed of a plurality of unit rods, the unit rods are arranged along the radial direction of the material distributing roller, and the unit rods are arranged along the length direction of the material distributing roller in a coplanar mode.
The rod end of unit pole is provided with dials the material spring, the tip of dialling the material spring is provided with dials the stub bar, the feed inlet position of guide tube sets to the reaming form, the feed inlet inner wall of guide tube is provided with dodges the opening of this group stub bar.
The first one-way locking mechanism comprises a first pawl arranged at one end of the distributing roller, one end of the first pawl is hinged with one end of the distributing roller, a hinged shaft is parallel to the distributing roller, one end of the material distributing roller is rotatably provided with a first ratchet wheel disc, the ratchets of the first ratchet wheel disc are arranged along the inner ring of the first ratchet wheel disc, the first pawl is matched with the ratchet of a first ratchet wheel disc, the first ratchet wheel disc is connected with one end of a first rotating rod, the second one-way locking mechanism comprises a second pawl arranged at the other end of the distributing roller, one end of the second pawl is hinged with one end of the distributing roller, a hinged shaft is parallel to the distributing roller, one end of the material distributing roller is rotatably provided with a second ratchet wheel disc, ratchets of the second ratchet wheel disc are arranged along the inner ring of the second ratchet wheel disc, the second pawl is matched with the ratchet of a second ratchet wheel disc, and the second ratchet wheel disc is connected with one end of a second rotating rod.
A first torsion spring is arranged on a hinged shaft of the first pawl, and a second torsion spring is arranged on a hinged shaft of the second pawl; the one end of branch material roller is provided with first breach, first pawl rotary type sets up in first breach, the other end of branch material roller is provided with the second breach, second pawl rotary type sets up in the second breach.
A first support bearing is arranged at one end of the distributing roller, an outer ring of the first support bearing is abutted against an inner ring of the first ratchet wheel disc, a second support bearing is arranged at the other end of the distributing roller, and an outer ring of the second support bearing is abutted against an inner ring of the second ratchet wheel disc; first dwang rotary type sets up on first support, the outer wall connection of first support and direction pipe, second dwang rotary type sets up on the second support, the outer wall connection of second support and direction pipe.
The first linkage mechanism comprises a first cam arranged at the rod end of a first rotating rod, the rim of the first cam is abutted against a first linkage roller, a roller support of the first linkage roller is provided with a first support sliding rod, the first support sliding rod is arranged on a first sliding rod support in a sliding manner, a first support spring is sleeved on the first support sliding rod, two ends of the first support spring are respectively abutted against the roller support and the first sliding rod support, and the rod end of the first support sliding rod is connected with a first raking plate;
the second linkage mechanism comprises a second cam arranged at the rod end of a second rotating rod, the rim of the second cam is abutted to the second linkage roller, a roller support of the second linkage roller is provided with a second supporting sliding rod, the second supporting sliding rod is arranged on a second sliding rod support in a sliding mode, a second supporting spring is sleeved on the second supporting sliding rod, two ends of the second supporting spring are abutted to the roller support and the second sliding rod support respectively, and the rod end of the second supporting sliding rod is connected with a second raking plate.
The guide pipe is provided with a first sliding hole and a second sliding hole, the first sliding hole and the second sliding hole are strip-shaped holes, the length directions of the first sliding hole and the second sliding hole are consistent with the extending directions of two pipe orifices of the guide pipe, the first raking plate is arranged in the first sliding hole in a sliding mode, and the second raking plate is arranged in the second sliding hole in a sliding mode; a first gear is arranged on a rod body of the distributing roller and meshed with a second gear, the second gear is connected with an output shaft of a gearbox, and an input shaft of the gearbox is connected with a rotating shaft of a driving motor.
The invention has the technical effects that: after the classified materials are guided out from the conveying device, the CCD camera is adopted to collect material information, when the materials are set, the control unit controls the material distributing roller to rotate forwards, so that the materials are guided out from one pipe orifice at the lower end of the guide and conveying pipe, and when the CCD camera identifies that the materials are not set, the control unit controls the material distributing roller to rotate reversely, so that the materials are guided out from the other pipe orifice at the lower end of the guide and conveying pipe, therefore, the bidirectional guide and conveying of the materials are realized.
Drawings
FIG. 1 is a front view of an intelligent material bidirectional guide device;
FIG. 2 is a schematic structural view of the intelligent material bidirectional transport device after the intelligent material bidirectional transport device is moved out of the transport pipe;
fig. 3 to 5 are schematic structural diagrams of three viewing angles of the intelligent material bidirectional guiding device;
FIG. 6 is a sectional view of the intelligent material bidirectional guiding device;
fig. 7 and 8 are two view angle structural diagrams of the first unidirectional locking unit;
fig. 9 and 10 are two perspective structural diagrams of the second unidirectional locking unit.
Detailed Description
In order that the objects and advantages of the invention will be more clearly understood, the invention will now be described in detail with reference to the following examples. It is to be understood that the following text is merely illustrative of one or more specific embodiments of the invention and does not strictly limit the scope of the invention as specifically claimed. As used herein, the terms "parallel" and "perpendicular" are not limited to their strict geometric definitions, but include tolerances for machining or human error, legibility and inconsistency; the following describes specific features of the intelligent material bidirectional guiding device in detail:
an intelligent material bidirectional guiding and conveying device comprises a conveying device 10, wherein a CCD (charge coupled device) camera 20 is arranged above the discharging end of the conveying device 10, the CCD camera 20 is used for judging materials at the discharging end of the conveying device 10, a guiding pipe 30 is arranged below the discharging end of the conveying device 10, an inlet is formed in the upper end of the guiding pipe 30, two outlets are formed in the lower end of the guiding pipe 30, a distributing roller 31 is transversely arranged at the inlet of the guiding pipe 30, a roller core of the distributing roller 31 is horizontal, a shifting plate 32 is arranged on a roller body, one end face of the shifting plate 32 is arranged along the roller length direction of the distributing roller 31, a driving unit drives the distributing roller 31 to rotate, the CCD camera 20 collects the materials guided out by the conveying unit 10 and sends the materials to a control unit, and the control unit controls the distributing roller 31 to rotate forwards or reversely;
with reference to fig. 1, after the materials to be classified are led out from the conveying device, a CCD camera is used to collect material information, when the materials are set, the control unit controls the material distributing roller to rotate forward, so that the materials are led out from one pipe orifice at the lower end of the guide and conveying pipe, and when the CCD camera identifies that the materials are not set, the control unit controls the material distributing roller to rotate reversely, so that the materials are led out from the other pipe orifice at the lower end of the guide and conveying pipe, so that bidirectional guide and conveying of the materials are realized, the intelligent material bidirectional guide and conveying device can realize classification guide and conveying of two materials, and the stability of the system is ensured while the manufacturing cost is reduced;
the kick-out plates 32 are circumferentially distributed at equal intervals along the distributing roller 31, and when plate-shaped materials or bulk materials are treated, the reversing of the distributing roller 31 is realized, so that the bidirectional guiding and conveying of the materials can be realized.
In order to realize effective pushing of the materials and ensure effective pushing of the materials similar to paper boards and garbage, two outlet positions at the lower end of the guide pipe 30 are provided with material pushing mechanisms which push the materials in the outlets of the guide pipe 30;
after the material is introduced from the feed inlet of the delivery pipe 30, the material is introduced from one pipe orifice of the delivery pipe 30 and is discharged from one of the outlets at the lower end of the delivery pipe 30, so that the material is effectively pushed, and the materials such as cardboard, garbage and block-shaped materials are gradually pushed out from the pipe orifice at the lower end of the delivery pipe 30.
As a preferable scheme of the present invention, both ends of the distributing roller 31 are rotatably disposed on the tube wall of the guiding and conveying tube 30, one end of the distributing roller 31 extending out of the tube wall of the guiding and conveying tube 30 is connected to the first rotating rod 33, and the other end of the distributing roller 31 is connected to the second rotating rod 34;
as shown in fig. 3 to fig. 5, the first rotating rod 33 is connected to a first linkage mechanism, the first linkage mechanism is connected to a first scraper plate 35, the first scraper plate 35 is transversely disposed in one opening of the guiding and conveying pipe 30, the first linkage mechanism drives the first scraper plate 35 to reciprocate in the pipe cavity of the guiding pipe 30, a first one-way locking mechanism is disposed between the distributing roller 31 and the first rotating rod 33, when the distributing roller 31 rotates forward, the distributing roller 31 and the first rotating rod 33 are locked and rotate synchronously by the first one-way locking mechanism, and when the distributing roller 31 rotates backward, the distributing roller 31 and the first rotating rod 33 are unlocked and rotate relatively by the first one-way locking mechanism;
the second rotating rod 34 is connected with a second linkage mechanism, the second linkage mechanism is connected with a second rake plate 36, the second rake plate 36 is transversely arranged in another pipe orifice of the guide pipe 30, the second linkage mechanism drives the second rake plate 36 to be located in the pipe cavity of the guide pipe 30 to reciprocate, a second one-way locking mechanism is arranged between the distributing roller 31 and the second rotating rod 34, when the distributing roller 31 rotates reversely, the second one-way locking mechanism enables the distributing roller 31 and the second rotating rod 34 to be locked and synchronously rotated, and when the distributing roller 31 rotates positively, the second one-way locking mechanism enables the distributing roller 31 and the second rotating rod 34 to be unlocked and rotate relatively.
During the rotation of the distributing roller 31 driven by the driving unit, the material guided into the orifice of the distributing roller 31 is moved into a lumen at the lower end of the guiding and conveying pipe 30, during the rotation of the distributing roller 31, one end of the distributing roller 31 is connected with the second rotating rod 34 through the second one-way locking mechanism, at this time, the distributing roller 31 rotates in the forward direction, so that the second one-way locking mechanism is unlocked from the second rotating rod 34, and the distributing roller 31 can rotate on the guiding pipe 30, the second rotating rod 34 and the distributing roller 31 rotate relatively, so that the normal rotation of the distributing roller 31 is not affected, during the forward rotation of the distributing roller 31, the first unit locking mechanism locks the first rotating rod 33 and the distributing roller 31, so that the first rotating rod 33 and the distributing roller 31 rotate synchronously, the first connecting mechanism acts, and the first material plate 35 moves along the lumen at the lower end of the guiding pipe 30, the materials are pushed out, so that the pushing of the materials is realized, and the material exchange or normal guide function is realized;
similarly, when the material distributing roller 31 needs to rotate reversely, the material distributing roller 31 guides the material out of the other pipe orifice at the lower end of the guiding and conveying pipe 30, and in the process of reverse rotation of the material distributing roller 31, the second one-way locking mechanism and the second rotating rod 34 are locked, the second rotating rod 34 and the material distributing roller 31 rotate synchronously, and in the process of reverse rotation of the material distributing roller 31, the first unit locking mechanism unlocks the first rotating rod 33 and the material distributing roller 31, so that the first rotating rod 33 and the material distributing roller 31 rotate relatively, the first rotating rod 33 stops rotating, and in the process of rotation of the second rotating rod 34, the second rake plate 36 is driven to move along the other pipe cavity at the lower end of the guiding pipe 30 to push the material out, so that the material is pushed, and the function of material exchange or normal guiding is realized;
above-mentioned structure is ingenious, can realize through the normal rotation of depiler roller 31 when can realizing the material propelling movement, can also reduce driving system's setting, and reduce cost ensures the reliability of system's operation.
In order to realize effective guiding and conveying of the block materials and the garbage, the material shifting plate 32 is composed of a plurality of unit rods, the unit rods are arranged along the radial direction of the material distributing roller 31, and the unit rods are arranged along the length direction of the material distributing roller 31 in a coplanar manner;
a material stirring spring 321 is arranged at the rod end of the unit rod, a material stirring head 322 is arranged at the end part of the material stirring spring 321, the feed inlet of the guide pipe 30 is arranged in a hole expanding shape, and an avoiding opening 301 for avoiding the material stirring head 322 is arranged on the inner wall of the feed inlet of the guide pipe 30;
the material shifting plate 32 consisting of the plurality of unit rods can effectively realize pushing of soft materials such as bulk materials, under the action of the rotating force of the material distributing roller 31, the material shifting head 322 arranged at the front end of the material shifting spring 321 can effectively realize elastic extrusion of the materials, ensure that the bulk materials are all extruded and guided into the pipe orifice position of the guide and delivery pipe 30, and realize gradual pushing of the soft and easily blocked materials under the action of the pushing force of the first and second raking plates 35 and 36, thereby realizing effective feeding of the materials;
as a preferable scheme of the present invention, the first one-way locking mechanism includes a first pawl 311 disposed at one end of the dispensing roller 31, one end of the first pawl 311 is hinged to one end of the dispensing roller 31, a hinged shaft is parallel to the dispensing roller 31, one end of the dispensing roller 31 is rotatably provided with a first ratchet disc 312, ratchet teeth of the first ratchet disc 312 are arranged along an inner ring of the first ratchet disc 312, the first pawl 311 is matched with ratchet teeth of the first ratchet disc 312, the first ratchet disc 312 is connected to one end of the first rotating rod 33, the second one-way locking mechanism includes a second pawl 313 disposed at the other end of the dispensing roller 31, one end of the second pawl 313 is hinged to one end of the dispensing roller 31, a hinged shaft is parallel to the dispensing roller 31, one end of the dispensing roller 31 is rotatably provided with a second ratchet disc 314, ratchet teeth of the second ratchet disc 314 are arranged along an inner ring of the second ratchet disc, the second pawls 313 are engaged with the ratchet teeth of the second ratchet plate 314, and the second ratchet plate 314 is connected to one end of the second rotating rod 34;
when the distributing roller 31 rotates forwards, the first pawl 311 abuts against the ratchet arranged on the inner ring of the first ratchet disc 312 sleeved at the roller end of the distributing roller 31, so that the first ratchet disc 312 and the first pawl 311 are locked, the distributing roller 31 and the first rotating rod 33 are locked, and when the first rotating rod 33 rotates normally, the first scraper plate 35 is pushed forwards and backwards, so that the material is pushed out from the lower end pipe opening of the guide pipe 30;
the ratchets arranged on the inner ring of the first ratchet wheel disc 312 are arranged at equal intervals along the circumferential direction, the locking of the first pawl 311 and the first ratchet wheel disc 312 can be effectively realized in the forward rotation process of the distributing roller 31, and when the distributing roller 31 rotates reversely, the first pawl 311 can form avoidance with the pawl on the inner ring of the first ratchet wheel disc 312, so that the unlocking of the first one-way locking mechanism is realized, and the relative rotation between the distributing roller 31 and the first rotating rod 33 is realized;
when the distributing roller 31 rotates forwards, the second pawl 313 and the ratchets on the inner ring of the second ratchet disc 314 are avoided, so that the distributing roller 31 can be positioned in the second ratchet disc 314 to normally rotate, when the distributing roller 31 rotates reversely, the second pawl 313 abuts against the ratchets of the second ratchet disc 314, so that the distributing roller 31 and the second ratchet disc 314 are locked, the second rotating rod 34 is linked to synchronously rotate, and in the synchronous rotating process of the second rotating rod 34, the second material raking plate 36 is pushed back and forth, and the material is pushed out from the lower end pipe cavity of the guide pipe 30;
the pawls arranged on the inner ring of the second pawl disc 314 are arranged at equal intervals along the circumferential direction, and in the process of reverse rotation of the distributing roller 31, locking between the second pawls 313 and the second ratchet disc 314 can be effectively realized, and when the distributing roller 31 rotates forwards, the second pawls 313 and the pawls on the inner ring of the second ratchet disc 314 can form avoidance, so that unlocking of the second one-way locking mechanism is realized, and relative rotation between the distributing roller 31 and the second rotating rod 34 is realized.
In order to realize the reset function, the first pawl 311 and the second pawl 313 are respectively guided into the ratchets in the inner ring of the first ratchet wheel disc 312 and the ratchets in the inner ring of the second ratchet wheel disc 314 in a vertical posture, a first torsion spring is arranged on a hinge shaft of the first pawl 311, and a second torsion spring is arranged on a hinge shaft of the second pawl 313;
the first torsion spring and the second torsion spring enable the first pawl 311 and the second pawl 313 to be respectively led into the ratchets of the inner rings of the first ratchet disc 312 and the ratchets of the inner rings of the second ratchet disc 314 in a vertical posture, so that a locking function is realized, when the material distributing roller 31 rotates reversely, the hinged shaft torsion spring of the first pawl 311 is compressed, the first pawl 311 and the ratchets of the inner rings of the first ratchet disc 312 abut against and are separated, unlocking is realized, when the material distributing roller 31 rotates forwards, the hinged shaft torsion spring of the second pawl 313 is compressed, the second pawl 313 and the ratchets of the inner rings of the second ratchet disc 314 are separated, and unlocking is realized.
As shown in fig. 7 and 9, in order to avoid rotation of the first pawl 311 and the second pawl 313, a first notch 31a is formed at one end of the distributing roller 31, the first pawl 311 is rotatably disposed in the first notch 31a, a second notch 31b is formed at the other end of the distributing roller 31, and the second pawl 313 is rotatably disposed in the second notch 31 b;
a first support bearing 31c is arranged at one end of the distributing roller 31, an outer ring of the first support bearing 31c is abutted against an inner ring of the first ratchet wheel disc 312, a second support bearing 31d is arranged at the other end of the distributing roller 31, and an outer ring of the second support bearing 31d is abutted against an inner ring of the second ratchet wheel disc 314; the first rotating rod 33 is rotatably disposed on the first bracket 331, the first bracket 331 is connected to the outer wall of the delivery guide 30, the second rotating rod 34 is rotatably disposed on the second bracket 341, and the second bracket 341 is connected to the outer wall of the delivery guide 30;
the first support bearing 31c arranged at the end of the distributing roller 31 can effectively support the first rotating rod 33 in a rotating manner, so that the first rotating rod 33 can be limited, and meanwhile, the first rotating rod 33 can be effectively supported in a rotating manner;
similarly, the other end of the distributing roller 31 is provided with a second support bearing 31d, and the outer ring of the second support bearing 31d abuts against the inner ring of the second ratchet wheel 314; the second support bearing 31d can effectively realize the rotational support of the second rotating lever 34, and provides a stable and effective rotational support of the second rotating lever 34.
The first linkage mechanism comprises a first cam 332 arranged at the rod end of the first rotating rod 33, the rim of the first cam 332 is abutted against a first linkage roller 333, a roller bracket of the first linkage roller 333 is provided with a first support slide bar 334, the first support slide bar 334 is arranged on a first slide bar bracket 335 in a sliding manner, a first support spring 336 is sleeved on the first support slide bar 334, two ends of the first support spring 336 are respectively abutted against the roller bracket and the first slide bar bracket 335, and the rod end of the first support slide bar 334 is connected with the first rake plate 35;
in the rotating process of the distributing roller 31, the first rotating rod 33 is rotated, when the first rotating rod 33 rotates, the first cam 332 abuts against the first linkage roller 333, so that linkage of the first material raking plate 35 is realized, reciprocating movement of the first material raking plate 35 is realized under the reset action of the first support spring 336, reciprocating driving of garbage in a pipe cavity at the lower end of the guide and delivery pipe 30 is realized, and materials are gradually extruded and pushed out from the lower end of the guide and delivery pipe 30.
The second linkage mechanism comprises a second cam 342 arranged at the rod end of the second rotating rod 34, the rim of the second cam 342 abuts against a second linkage roller 343, a roller bracket of the second linkage roller 343 is provided with a second support slide bar 344, the second support slide bar 344 is arranged on a second slide bar bracket 345 in a sliding manner, a second support spring 346 is sleeved on the second support slide bar 344, two ends of the second support spring 346 respectively abut against the roller bracket and the second slide bar bracket 345, and the rod end of the second support slide bar 344 is connected with the second rake plate 36;
similarly, the rotation of the second rotating rod 34 is realized in the rotation process of the distributing roller 31, and when the second rotating rod 34 rotates, the second rotating rod is abutted against the second interlocking roller 343 through the second cam 342, so that the second rake plate 36 is interlocked, the second rake plate 36 reciprocates under the resetting action of the second supporting spring 346, the garbage in the other pipe cavity at the lower end of the delivery pipe 30 is driven to reciprocate, and the material is pushed out gradually from the lower end of the delivery pipe 30.
In order to realize the sliding guide of the first rake plate 35 and the second rake plate 36 in the horizontal direction, the guide pipe 30 is provided with a first sliding hole 302 and a second sliding hole 303, the first sliding hole 302 and the second sliding hole 303 are strip-shaped holes, the length direction of the first sliding hole 302 and the length direction of the second sliding hole 303 are consistent with the extension direction of two pipe orifices of the guide pipe 30, the first rake plate 35 is slidably arranged in the first sliding hole 302, and the second rake plate 36 is slidably arranged in the second sliding hole 303; a first gear 31e is arranged on the shaft of the distributing roller 31, the first gear 31e is meshed with a second gear 31f, the second gear 31f is connected with an output shaft of a gearbox, and an input shaft of the gearbox is connected with a rotating shaft of a driving motor.
The intelligent material sorting and guiding method comprises the following steps:
A. the CCD camera 20 is arranged in front of the discharge end of the conveying device 10, the conveying device 10 adopts an intermittent material supply method, and when materials are conveyed to the position of the discharge end of the conveying device 10, the CCD camera 20 collects images of the materials and transmits the image information to the control unit;
B. arranging a guide pipe 30 below the discharge end of the conveying device 10, so that the feed inlet of the guide pipe 30 is positioned right below the conveying device 10;
C. the material distributing roller 31 is transversely arranged at the feeding hole of the guide and conveying pipe 30 and is connected with the material distributing roller 31 through a driving mechanism, when the material collected by the CCD camera 20 is set material, the control unit controls the driving mechanism to realize forward rotation of the material distributing roller 31 and lead out the material from one pipe orifice of the guide and conveying pipe 30, and when the material collected by the CCD camera 20 is unset material, the control unit controls the driving mechanism to realize reverse rotation of the material distributing roller 31 and lead out the material from the other pipe orifice of the guide and conveying pipe 30;
in the step C, pushing mechanisms are arranged at two outlets at the lower end of the guide pipe 30, and the pushing mechanisms push the materials in the outlets of the guide pipe 30.
The two ends of the distributing roller 31 are rotatably arranged on the pipe wall of the guide pipe 30, one end of the distributing roller 31 extending out of the pipe wall of the guide pipe 30 is connected with the first rotating rod 33, and the other end of the distributing roller 31 is connected with the second rotating rod 34;
the first rotating rod 33 is connected with a first linkage mechanism, the first linkage mechanism is connected with a first material raking plate 35, the first material raking plate 35 is transversely arranged in one pipe orifice of the guide and conveying pipe 30, the first linkage mechanism drives the first material raking plate 35 to reciprocate in the pipe orifice of the guide and conveying pipe 30, a first one-way locking mechanism is arranged between the distributing roller 31 and the first rotating rod 33, when the distributing roller 31 rotates forwards, the distributing roller 31 and the first rotating rod 33 are locked and rotate synchronously by the first one-way locking mechanism, and when the distributing roller 31 rotates backwards, the distributing roller 31 and the first rotating rod 33 are unlocked and rotate oppositely by the first one-way locking mechanism;
the second rotating rod 34 is connected with a second linkage mechanism, the second linkage mechanism is connected with a second rake plate 36, the second rake plate 36 is transversely arranged in another pipe orifice of the guide pipe 30, the second linkage mechanism drives the second rake plate 36 to be located in the pipe cavity of the guide pipe 30 to reciprocate, a second one-way locking mechanism is arranged between the distributing roller 31 and the second rotating rod 34, when the distributing roller 31 rotates reversely, the second one-way locking mechanism enables the distributing roller 31 and the second rotating rod 34 to be locked and synchronously rotated, and when the distributing roller 31 rotates positively, the second one-way locking mechanism enables the distributing roller 31 and the second rotating rod 34 to be unlocked and rotate relatively.
The switch plate 32 is composed of a plurality of unit rods arranged in a radial direction of the distributing roller 31, and a plurality of unit rods arranged in a coplanar manner along a length direction of the distributing roller 31.
The rod end of the unit rod is provided with a material stirring spring 321, the end part of the material stirring spring 321 is provided with a material stirring head 322, the feed inlet of the guide pipe 30 is arranged in a hole expanding shape, and the inner wall of the feed inlet of the guide pipe 30 is provided with an avoiding opening 301 avoiding the material stirring head 322.
The first one-way locking mechanism comprises a first pawl 311 arranged at one end of the distributing roller 31, one end of the first pawl 311 is hinged with one end of the distributing roller 31, a hinged shaft is parallel to the distributing roller 31, one end of the distributing roller 31 is rotatably provided with a first ratchet disc 312, the ratchet teeth of the first ratchet disc 312 are arranged along the inner ring of the first ratchet disc 312, the first pawl 311 is matched with the ratchet teeth of the first ratchet disc 312, the first ratchet disc 312 is connected with one end of a first rotating rod 33, the second one-way locking mechanism comprises a second pawl 313 arranged at the other end of the distributing roller 31, one end of the second pawl 313 is hinged with one end of the distributing roller 31, the hinged shaft is parallel to the distributing roller 31, one end of the distributing roller 31 is rotatably provided with a second ratchet disc 314, the ratchet teeth of the second ratchet disc 314 are arranged along the inner ring of the second ratchet disc 314, the second pawl 313 is matched with the ratchet teeth of the second ratchet disc 314, the second ratchet plate 314 is connected to one end of the second rotating rod 34.
A first torsion spring is arranged on a hinged shaft of the first pawl 311, and a second torsion spring is arranged on a hinged shaft of the second pawl 313; the one end of depiler roller 31 is provided with first breach 31a, first pawl 311 rotary type sets up in first breach 31a, the other end of depiler roller 31 is provided with second breach 31b, second pawl 313 rotary type sets up in second breach 31 b.
A first support bearing 31c is arranged at one end of the distributing roller 31, an outer ring of the first support bearing 31c is abutted against an inner ring of the first ratchet wheel disc 312, a second support bearing 31d is arranged at the other end of the distributing roller 31, and an outer ring of the second support bearing 31d is abutted against an inner ring of the second ratchet wheel disc 314; first dwang 33 rotary type sets up on first support 331, first support 331 and the outer wall connection of leading pipe 30, second dwang 34 rotary type sets up on second support 341, second support 341 and the outer wall connection of leading pipe 30.
The first linkage mechanism comprises a first cam 332 arranged at the rod end of the first rotating rod 33, the rim of the first cam 332 is abutted against a first linkage roller 333, a roller bracket of the first linkage roller 333 is provided with a first support slide bar 334, the first support slide bar 334 is arranged on a first slide bar bracket 335 in a sliding manner, a first support spring 336 is sleeved on the first support slide bar 334, two ends of the first support spring 336 are respectively abutted against the roller bracket and the first slide bar bracket 335, and the rod end of the first support slide bar 334 is connected with the first rake plate 35;
the second linkage mechanism comprises a second cam 342 arranged at the rod end of the second rotating rod 34, the rim of the second cam 342 abuts against a second linkage roller 343, a roller bracket of the second linkage roller 343 is provided with a second support slide bar 344, the second support slide bar 344 is slidably arranged on a second slide bar bracket 345, a second support spring 346 is sleeved on the second support slide bar 344, two ends of the second support spring 346 respectively abut against the roller bracket and the second slide bar bracket 345, and the rod end of the second support slide bar 344 is connected with the second rake plate 36.
The guide pipe 30 is provided with a first sliding hole 302 and a second sliding hole 303, the first sliding hole 302 and the second sliding hole 303 are strip-shaped holes, the length direction of the first sliding hole 302 and the length direction of the second sliding hole 303 are consistent with the extension direction of two pipe orifices of the guide pipe 30, the first material raking plate 35 is arranged in the first sliding hole 302 in a sliding manner, and the second material raking plate 36 is arranged in the second sliding hole 303 in a sliding manner; a first gear 31e is arranged on the shaft of the distributing roller 31, the first gear 31e is meshed with a second gear 31f, the second gear 31f is connected with an output shaft of a gearbox, and an input shaft of the gearbox is connected with a rotating shaft of a driving motor.
Claims (8)
1. The intelligent material sorting and guiding method is characterized in that: the intelligent material sorting and guiding method comprises the following steps:
A. the CCD camera (20) is arranged in front of the discharge end of the conveying device (10), the conveying device (10) adopts an intermittent material supply method, and when materials are conveyed to the discharge end position of the conveying device (10), the CCD camera (20) collects images of the materials and transmits the image information to the control unit;
B. a guide pipe (30) is arranged below the discharge end of the conveying device (10), so that the feed inlet of the guide pipe (30) is positioned right below the conveying device (10);
C. the feeding port of the guide pipe (30) is transversely provided with a distributing roller (31) which is connected with the distributing roller (31) through a driving mechanism, when the material collected by the CCD camera (20) is a set material, the control unit controls the driving mechanism to realize forward rotation of the distributing roller (31) and guide the material out of one pipe orifice of the guide pipe (30), and when the material collected by the CCD camera (20) is a non-set material, the control unit controls the driving mechanism to realize reverse rotation of the distributing roller (31) and guide the material out of the other pipe orifice of the guide pipe (30);
in the step C, pushing mechanisms are arranged at two outlet positions at the lower end of the guide pipe (30), and the pushing mechanisms push materials in the outlets of the guide pipe (30);
the two ends of the distributing roller (31) are rotatably arranged on the pipe wall of the guide pipe (30), one end of the distributing roller (31) extending out of the pipe wall of the guide pipe (30) is connected with the first rotating rod (33), and the other end of the distributing roller (31) is connected with the second rotating rod (34);
the first rotating rod (33) is connected with a first linkage mechanism, the first linkage mechanism is connected with a first material raking plate (35), the first material raking plate (35) is transversely arranged in one pipe orifice of the guide pipe (30), the first linkage mechanism drives the first material raking plate (35) to be located in the pipe cavity of the guide pipe (30) to reciprocate, a first one-way locking mechanism is arranged between the distributing roller (31) and the first rotating rod (33), when the distributing roller (31) rotates forwards, the first one-way locking mechanism enables the distributing roller (31) and the first rotating rod (33) to be locked and rotate synchronously, and when the distributing roller (31) rotates backwards, the first one-way locking mechanism enables the distributing roller (31) and the first rotating rod (33) to be unlocked and rotate oppositely;
the second rotating rod (34) is connected with the second linkage mechanism, the second linkage mechanism is connected with the second rake material plate (36), the second rake material plate (36) is transversely arranged in the other pipe orifice of the guide pipe (30), the second linkage mechanism drives the second rake material plate (36) to be located in the pipe orifice of the guide pipe (30) to reciprocate, a second one-way locking mechanism is arranged between the distributing roller (31) and the second rotating rod (34), when the distributing roller (31) rotates reversely, the second one-way locking mechanism enables the distributing roller (31) and the second rotating rod (34) to be locked and synchronously rotated, when the distributing roller (31) rotates positively, the second one-way locking mechanism enables the distributing roller (31) and the second rotating rod (34) to be unlocked and rotate relatively.
2. The intelligent material sorting and guiding method according to claim 1, wherein: the material distributing roller is characterized in that a roller core of the material distributing roller (31) is horizontal, a material shifting plate (32) is arranged on a roller body, one end face of the material shifting plate (32) is arranged along the roller length direction of the material distributing roller (31), the material shifting plate (32) is composed of a plurality of unit rods, the unit rods are arranged along the radial direction of the material distributing roller (31), and the unit rods are arranged along the length direction of the material distributing roller (31) in a coplanar mode.
3. The intelligent material sorting and guiding method according to claim 2, wherein: the rod end of unit pole is provided with dials material spring (321), the tip of dialling material spring (321) is provided with dials stub bar (322), the feed inlet position of guide tube (30) sets to the reaming form, the feed inlet inner wall of guide tube (30) is provided with dodges opening (301) of dodging this group stub bar (322).
4. The intelligent material sorting and guiding method according to claim 1, wherein: the first one-way locking mechanism comprises a first pawl (311) arranged at one end of the distributing roller (31), one end of the first pawl (311) is hinged with one end of the distributing roller (31) and a hinged shaft is parallel to the distributing roller (31), a first ratchet disc (312) is rotatably arranged at one end of the distributing roller (31), ratchets of the first ratchet disc (312) are arranged along the inner ring of the first ratchet disc (312), the first pawl (311) is matched with the ratchets of the first ratchet disc (312), the first ratchet disc (312) is connected with one end of a first rotating rod (33), the second one-way locking mechanism comprises a second pawl (313) arranged at the other end of the distributing roller (31), one end of the second pawl (313) is hinged with one end of the distributing roller (31) and the hinged shaft is parallel to the distributing roller (31), and a second ratchet disc (314) is arranged at one end of the distributing roller (31), the ratchet teeth of the second ratchet disc (314) are arranged along an inner circumference of the second ratchet disc (314), the second pawls (313) are engaged with the ratchet teeth of the second ratchet disc (314), and the second ratchet disc (314) is connected to one end of the second rotating lever (34).
5. The intelligent material sorting and guiding method according to claim 4, wherein: a first torsion spring is arranged on a hinged shaft of the first pawl (311), and a second torsion spring is arranged on a hinged shaft of the second pawl (313); the one end of branch material roller (31) is provided with first breach (31 a), first pawl (311) rotary type sets up in first breach (31 a), the other end of branch material roller (31) is provided with second breach (31 b), second pawl (313) rotary type sets up in second breach (31 b).
6. The intelligent material sorting and guiding method according to claim 5, wherein: one end of the distributing roller (31) is provided with a first supporting bearing (31 c), the outer ring of the first supporting bearing (31 c) is abutted against the inner ring of the first ratchet wheel disc (312), the other end of the distributing roller (31) is provided with a second supporting bearing (31 d), and the outer ring of the second supporting bearing (31 d) is abutted against the inner ring of the second ratchet wheel disc (314); first dwang (33) rotary type sets up on first support (331), the outer wall connection of first support (331) and guide pipe (30), second dwang (34) rotary type sets up on second support (341), the outer wall connection of second support (341) and guide pipe (30).
7. The intelligent material sorting and guiding method according to claim 6, wherein: the first linkage mechanism comprises a first cam (332) arranged at the rod end of a first rotating rod (33), the rim of the first cam (332) is abutted against a first linkage roller (333), a roller bracket of the first linkage roller (333) is provided with a first support sliding rod (334), the first support sliding rod (334) is arranged on a first sliding rod bracket (335) in a sliding manner, a first support spring (336) is sleeved on the first support sliding rod (334), two ends of the first support spring (336) are respectively abutted against the roller bracket and the first sliding rod bracket (335), and the rod end of the first support sliding rod (334) is connected with a first rake plate (35);
the second linkage mechanism comprises a second cam (342) arranged at the rod end of the second rotating rod (34), the rim of the second cam (342) is abutted against a second linkage roller (343), a roller bracket of the second linkage roller (343) is provided with a second support sliding rod (344), the second support sliding rod (344) is slidably arranged on a second sliding rod bracket (345), a second support spring (346) is sleeved on the second support sliding rod (344), two ends of the second support spring (346) are respectively abutted against the roller bracket and the second sliding rod bracket (345), and the rod end of the second support sliding rod (344) is connected with the second rake plate (36).
8. The intelligent material sorting and guiding method according to claim 7, wherein: the guide pipe (30) is provided with a first sliding hole and a second sliding hole (302 and 303), the first sliding hole and the second sliding hole (302 and 303) are strip-shaped holes, the length directions of the first sliding hole and the second sliding hole are consistent with the extension directions of two pipe orifices of the guide pipe (30), the first material raking plate (35) is arranged in the first sliding hole (302) in a sliding mode, and the second material raking plate (36) is arranged in the second sliding hole (303) in a sliding mode; a first gear (31 e) is arranged on a rod body of the distributing roller (31), the first gear (31 e) is meshed with a second gear (31 f), the second gear (31 f) is connected with an output shaft of a gearbox, and an input shaft of the gearbox is connected with a rotating shaft of a driving motor.
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| CN209006205U (en) * | 2018-09-30 | 2019-06-21 | 青岛理工大学 | A kind of winter jujube damage check removal equipment based on machine vision |
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| US5101978A (en) * | 1989-11-27 | 1992-04-07 | The United States Of America As Represented By The Secretary Of The Army | Fluidic sorting device for two or more materials suspended in a fluid |
| CN201342411Y (en) * | 2009-01-20 | 2009-11-11 | 广州市新豪精密五金制品有限公司 | Detection bench material distribution mechanism |
| CN205253597U (en) * | 2015-12-27 | 2016-05-25 | 浙江机电职业技术学院 | Little electric current formula orangeade content grading plant |
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| CN110508508A (en) | 2019-11-29 |
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Effective date of registration: 20200831 Address after: Room 312, building 1, science and Technology Pioneer Park, 80 Tianzhu Shanxi Road, economic development zone, Anqing City, Anhui Province Applicant after: Anqing Kemei Electromechanical Technology Co., Ltd Address before: Room 1703, 17 / F, building C, shangze metropolis, 200m south of the intersection of Huahua road and Fanming Avenue, Hefei Economic and Technological Development Zone, 230000 Anhui Province Applicant before: Hefei lanyoujing Environmental Protection Technology Co.,Ltd. |
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