CN110508489B - Integral type tealeaves stoving sieving mechanism - Google Patents
Integral type tealeaves stoving sieving mechanism Download PDFInfo
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- CN110508489B CN110508489B CN201910838628.1A CN201910838628A CN110508489B CN 110508489 B CN110508489 B CN 110508489B CN 201910838628 A CN201910838628 A CN 201910838628A CN 110508489 B CN110508489 B CN 110508489B
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- end pipe
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- screen cylinder
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/81—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles
- B01F33/811—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles in two or more consecutive, i.e. successive, mixing receptacles or being consecutively arranged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/187—Preventing generation of dust or dirt; Sieves; Filters using filters in mixers, e.g. during venting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/18—Drum screens
- B07B1/22—Revolving drums
- B07B1/24—Revolving drums with fixed or moving interior agitators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B4/00—Separating solids from solids by subjecting their mixture to gas currents
- B07B4/02—Separating solids from solids by subjecting their mixture to gas currents while the mixtures fall
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B9/00—Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Tea And Coffee (AREA)
Abstract
The invention discloses an integrated tea drying and screening device which comprises a workbench, a loading box and a screening device, wherein the loading box is installed at the top of the workbench, one end of the top of the loading box is connected with a feeding hopper, the bottom of the other end of the top of the loading box is connected with a discharge outlet, and the screening device is rotatably installed inside the loading box. After the impurities, the broken powder and the straws are screened out, the impurities, the broken powder and the straws fall down from the filter screen cylinder. In the process that drops, impurity and the garrulous end that the quality is lighter are blown and are entered into the inside in dispersion hole, and then get into the inside of bin from dispersion hole and obtain collecting. The straws with heavier mass fall downwards and finally fall to the bottom end inside the loading box, and the dust collection instruments inside the collection box absorb and store the straws inside the loading box in the collection box through the dust collection pipe. Impurity, garrulous end and straw can not pile up in the inside of loading the case, and outside discharge that can be timely can not cause secondary pollution to the inside tealeaves of sieving mechanism, can keep the high quality of tealeaves.
Description
Technical Field
The invention relates to a tea drying and screening device, in particular to an integrated tea drying and screening device, and belongs to the field of tea processing application.
Background
Tea refers to the leaves and buds of tea tree. Broadly refers to the leaves of the evergreen bush tea tree which can be used for making tea, and the beverages brewed with these leaves, later extended to all herbal teas infused with the flowers, leaves, seeds, roots of the plant, such as "chrysanthemum tea" and the like. "herb tea" and the like prepared by infusing various medicinal materials are also called Lei ya in Chinese literature. Some countries also have tea brewed from other plant leaves such as fruits and herbs.
Tea is often processed through a screening and drying process in the manufacturing process, so that the quality of the tea is better. But the prior tea drying and screening device still has certain defects in use. The existing tea leaf drying and screening are two procedures, and two instruments are adopted to process the tea leaves, so that the required purpose is achieved. Two procedures and two processing instruments have low working efficiency and large occupied space in use. The tea leaves cannot be dried and screened at the same time. After the tea leaves are screened, the removed impurities cannot be cleaned in time, and secondary pollution to the tea leaves is easily caused. The tea leaves are not dried and screened sufficiently and thoroughly in the processing, and the obtained tea leaves are not high in quality.
Disclosure of Invention
The invention aims to provide an integrated tea drying and screening device which can solve the problem that the existing tea drying and screening are usually two processes, and two instruments are adopted to process tea so as to achieve the required purpose. Two procedures and two processing instruments have low working efficiency and large occupied space in use. The tea leaves cannot be dried and screened at the same time. After the tea leaves are screened, the removed impurities cannot be cleaned in time, and secondary pollution to the tea leaves is easily caused. The drying and screening of the tea leaves are not sufficient and thorough in the processing, and the quality of the obtained tea leaves is not high.
The purpose of the invention can be realized by the following technical scheme:
the utility model provides an integral type tealeaves stoving sieving mechanism, includes the workstation, loads case and sieving mechanism, the loading case is installed at the top of workstation, and the top one end that loads the case is connected with the feeder hopper, and the other end bottom is connected with the bin outlet, and the inside rotation that loads the case installs sieving mechanism.
The screening device comprises a base and a filter screen cylinder, wherein two ends of the filter screen cylinder are respectively connected with a first end pipe and a second end pipe; the top of the first end pipe is connected with a feeding hose, the top of the feeding hose is connected with the bottom of the feeding hopper, the end of the second end pipe is connected with a discharging hose, and the other end of the discharging hose is placed inside the discharging opening; the outer ends of the first end pipe and the second end pipe, which are close to the filter screen cylinder, are respectively connected with an outer ring, one ends of the outer ends, which are far away from the filter screen cylinder, are respectively rotatably connected with a fixing ring, the bottoms of the fixing rings are movably connected with the base through pulleys, fixing grooves are respectively arranged on the outer portions of the first end pipe and the second end pipe along the circumferential direction, and the pulleys are arranged inside the fixing grooves in a rolling manner; the side surfaces of two ends of the top of the base are rotatably provided with limiting wheels, the middle ends of the limiting wheels are provided with limiting grooves along the circumferential direction, and the outer ring is slidably arranged in the limiting grooves; the driven gear is sleeved and connected outside the first end pipe, the driving gear is rotatably installed at the top of the base, and the driving gear is clamped with the driven gear; the base is connected with the bottom end inside the loading box in a rotating mode through the stabilizing seat.
The (mixing) shaft is installed in the inside rotation of first tip pipe, and the other end of (mixing) shaft extends the inside that enters into a filter screen section of thick bamboo, and the external connection of (mixing) shaft has a plurality of branch pole, and the inside of branch pole and (mixing) shaft all is the cavity setting, and the inside of branch pole and (mixing) shaft link up each other, and branch pole and (mixing) shaft outside all are provided with a plurality of exhaust vent, and the one end of (mixing) shaft runs through first tip union coupling and is connected with first fan, and the internally mounted.
One side of loading the case is provided with the dispersion hole, and the end connection in dispersion hole has the bin, the inside of loading the case is kept away from one side bottom of bin and is installed the second fan.
Preferably, a plurality of exhaust ports are formed in one end of the top of the storage box, and the air outlet end of the second fan is aligned to the dispersion holes.
Preferably, the mixing rod is installed in the inside rotation of feeder hopper, and the feeder hopper is run through to the one end of mixing rod, and first motor is installed to the bottom one end of workstation, and the output of first motor passes through the belt and connects the mixing rod.
Preferably, the bottom of workstation is connected with the collecting box, and the top through connection of collecting box has a plurality of dust absorption pipe, and one side that the other end of dust absorption pipe runs through the loading case is towards the inside bottom of loading the case.
Preferably, the bottom of the outer ring and the bottom of the driven gear are both connected with a plurality of fixed strips, and the outer ring and the driven gear are connected with the first end pipe and the second end pipe through the fixed strips.
Preferably, the second motor is installed on the upper portion of one end of the first end portion pipe, a belt pulley is connected to one end, close to the first fan, of the stirring shaft, and the second motor is connected with the belt pulley through a belt.
Preferably, the limiting wheel is rotatably installed between the two supports, the bottoms of the supports are fixedly connected with the upper portion of the base, a third motor is installed on one side, close to the driving gear, of the top of the base, and the output end of the third motor is connected with the driving gear.
Preferably, the bottom of the stabilizing seat and the inside bottom fixed connection of loading the case, the top both sides of the stabilizing seat are all rotated through the dwang and are connected with the side board, and the fourth motor is installed to bottom one side of the stabilizing seat, and the fourth motor passes through the dwang of belt connection one side, and the bottom both sides of base all with side board fixed connection.
Preferably, the connecting end of the material discharging hose and the second end pipe is an iron pipe, a magnet layer is arranged outside the iron pipe, an anti-slip sleeve is coated outside the magnet layer, and the diameter of the iron pipe is matched with the inner diameter of the second end pipe.
Preferably, the tea leaf drying and screening device comprises the following specific steps:
the method comprises the following steps: dried tea leaves are placed into the feeding hopper, the first motor drives the mixing rod to rotate through the belt, then the mixing rod stirs and mixes the tea leaves in the feeding hopper, and the tea leaves enter the first end pipe from a feeding hose at the bottom of the feeding hopper;
step two: after the tea leaves enter the interior of the first end pipe, the fourth motor drives the rotating rod at one end to rotate through the belt, so that the base is driven to rotate on the upper portion of the stabilizing seat, the screening device circularly shakes around the stabilizing seat in the loading box, and the tea leaves in the interior of the first end pipe enter the filter screen cylinder and the interior of the second end pipe; in the rotating process of the filter screen cylinder, the second motor drives the stirring shaft to rotate through the belt and the belt pulley, the stirring shaft drives the plurality of external branches to rotate in the rotating process, and the stirring shaft and the branches can mix and stir tea leaves in the filter screen cylinder in the rotating process; impurities and dust in the tea fall downwards from meshes of the filter screen cylinder;
step three: after impurities, crushed powder and straws are screened out, the impurities, the crushed powder and the straws fall down from the filter screen cylinder; in the falling process, the second fan operates to blow impurities, broken powder and straws, and the impurities and the broken powder with light weight are blown into the dispersion holes and then enter the storage tank from the dispersion holes to be collected; the straws with heavy mass fall downwards and finally fall to the bottom end inside the loading box, and the dust collection instruments inside the collection box absorb and store the straws inside the loading box into the collection box through the dust collection pipe;
step four: in the screening process of tea, the first fan blows air to the stirring shaft and the interior of the branch rod, and the electric heating wire in the stirring shaft works to generate heat; hot air flows out from the stirring shaft and the air outlet holes in the branches to blow the tea leaves in and out of the filter screen cylinder; the tea leaves are fully mixed and stirred after being blown, and the heat in the air can dry the tea leaves; in the screening and drying process, the third motor drives the driving gear to rotate, and the driving gear drives the driven gear to rotate so as to drive the filter screen cylinder and the first end pipe and the second end pipe at the two ends to rotate;
step five: after the screening and drying are finished, the electromagnetic valve inside the second end pipe is opened, the fourth motor drives the filter screen cylinder to rotate towards the inclined position of one end of the second end pipe, and the tea leaves inside are discharged from the inside of the second end pipe to the inside of the material discharge hose, so that the tea leaves falling into the material discharge port from the material discharge hose are discharged outwards.
The invention has the beneficial effects that:
1. through the internally mounted mixing rod at the feeder hopper for the inside of feeder hopper is put into to the tealeaves of drying in the work, and then the mixing rod can stir the tealeaves of feeder hopper inside and mix, and tealeaves is difficult for piling up in the inside of feeder hopper, can follow the inside downstream of feeder hopper, and the feeding hose from the feeder hopper bottom enters into the inside of first end pipe, and tealeaves flows unblocked.
2. Through the seat of stabilizing in sieving mechanism bottom installation for tealeaves gets into the inside back of first end portion pipe, the dwang rotation can drive the base and rotate on the upper portion of stabilizing the seat, and then makes whole sieving mechanism can rock round stabilizing the seat circulation in the inside of loading the case, and the inside of filter screen section of thick bamboo and second end portion pipe can be entered into to the inside of first end portion intraduct tealeaves, and then tealeaves can remove in sieving mechanism's inside. Tealeaves can prevent at the one end of sieving mechanism that tealeaves from piling up at the removal in-process for the even mixture of tealeaves ability that gets into is in sieving mechanism's inside.
3. Through the internally mounted (mixing) shaft at a filter screen section of thick bamboo to and loading a side-mounting bin of case, make filter screen section of thick bamboo pivoted in-process, the (mixing) shaft rotates and drives outside a plurality of branch pole and rotates, and (mixing) shaft and branch pole pivoted in-process can mix the stirring to the inside tealeaves of filter screen section of thick bamboo. Tea mixing effect is good, and the filter screen cylinder rocks the in-process that mixes with tealeaves, and the inside impurity of tealeaves drops downwards with garrulous end from the mesh of filter screen cylinder for the inside tealeaves of sieving mechanism can obtain good screening filtration, and the filterable efficient of screening, and more abundant. Can screen out internal impurities, broken powder and straws, and improve the quality of the tea. After the impurities, the broken powder and the straws are screened out, the impurities, the broken powder and the straws fall down from the filter screen cylinder. The in-process that drops, the second fan operation blows impurity, garrulous end and straw, and impurity and the garrulous end that the quality is lighter are blown and are entered into the inside in dispersion hole, and then get into the inside of bin from the dispersion hole and obtain collecting. The straws with heavier mass fall downwards and finally fall to the bottom end inside the loading box, and the dust collection instruments inside the collection box absorb and store the straws inside the loading box in the collection box through the dust collection pipe. Impurity, garrulous end and straw can not pile up in the inside of loading the case, and outside discharge that can be timely can not cause secondary pollution to the inside tealeaves of sieving mechanism, can keep the high quality of tealeaves.
4. Through the first fan of one end installation at the (mixing) shaft, internally mounted heating wire for tealeaves is at the screening process, and first fan can blow to the inside of (mixing) shaft and branch pole, and the inside heating wire work of (mixing) shaft produces the heat. The hot air flows out from the stirring shaft and the air outlet holes in the branches to blow the tea leaves in the filter screen cylinder. The tea leaves can be fully mixed and stirred after being blown, and the heat in the air can dry the tea leaves, so that the moisture in the tea leaves can be quickly removed. The tea leaves are not in direct contact with a heating object in the flood drying process, so that the damage of the tea leaves is avoided. The tea leaves are dried in the mixing process, the drying effect is better, and the operation of manual turning is simulated.
5. Through the external connection outer ring and the driven gear at the sieving mechanism for the in-process of screening stoving, the third motor can drive the driving gear and rotate, and the driving gear drives driven gear and rotates, and then drives filter screen section of thick bamboo and both ends first end pipe and second end pipe and rotates, makes the filtration stoving of tealeaves more abundant even. During rotation, the outer ring rings at the two ends move in the limiting groove, so that the rotation is more stable. And the end of the discharge hose is freely removable from the interior of the second end tube. During installation, one end of the discharge hose is inserted into the second end pipe, and after the discharge hose is inserted, the magnet layer is bonded with the inner wall of the second end pipe, so that friction force is increased, and the discharge hose is not easy to separate in use. Meanwhile, the anti-slip sleeve fills the gap, tea leaves cannot enter the gap in use, and the anti-slip sleeve can further increase the friction force between the second end pipe and the discharge hose, so that the connection is firmer.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic isometric view of fig. 1 according to the present invention.
FIG. 3 is a schematic structural diagram of a screening apparatus according to the present invention.
Fig. 4 is a left side view of fig. 3 of the present invention.
FIG. 5 is a schematic view of a spacing wheel according to the present invention.
FIG. 6 is an enlarged view of detail A in FIG. 3 according to the present invention.
Fig. 7 is a schematic view of a stable seat structure of the present invention.
FIG. 8 is a schematic view of the structure of the stirring shaft of the present invention.
Fig. 9 is a schematic view of the structure of the loading box of the present invention.
Fig. 10 is a schematic view of the internal structure of the loading compartment of the present invention.
FIG. 11 is a schematic view of the hopper of the present invention.
Fig. 12 is a schematic view of a discharge hose according to the present invention.
FIG. 13 is a schematic view of the mounting structure of the retaining ring and the end tube of the present invention.
In the figure: 1. a work table; 2. a discharge outlet; 3. a loading bin; 4. a storage tank; 5. a feed hopper; 6. an exhaust port; 7. a first motor; 8. a mixing rod; 9. a dust collection pipe; 10. a collection box; 11. a screening device; 12. a discharge hose; 13. a base; 14. a stabilizing base; 15. a limiting wheel; 16. a feed hose; 17. a first end tube; 18. fixing the ribbon board; 19. a screen cylinder; 20. a driven gear; 21. an outer ring; 22. a second end tube; 23. a first fan; 24. a second motor; 25. a limiting groove; 26. a support; 27. a driving gear; 28. a third motor; 29. a side plate; 30. a fourth motor; 31. rotating the rod; 32. a belt pulley; 33. an air outlet; 34. a stirring shaft; 35. a branch; 36. a dispersion hole; 37. a second fan; 38. a magnet layer; 39. an anti-slip sleeve; 40. a fixing ring; 41. fixing grooves; 42. a pulley.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-13, an integrated tea drying and screening device includes a workbench 1, a loading box 3 and a screening device 11, wherein the loading box 3 is installed at the top of the workbench 1, one end of the top of the loading box 3 is connected with a feeding hopper 5, the bottom of the other end is connected with a discharge outlet 2, and the screening device 11 is rotatably installed inside the loading box 3;
the screening device 11 comprises a base 13 and a filter screen cylinder 19, wherein two ends of the filter screen cylinder 19 are respectively connected with a first end pipe 17 and a second end pipe 22; the top of the first end pipe 17 is connected with a feeding hose 16, the top of the feeding hose 16 is connected with the bottom of the feeding hopper 5, the end of the second end pipe 22 is connected with a discharging hose 12, and the other end of the discharging hose 12 is placed inside the discharging opening 2; the outer ends of the first end pipe 17 and the second end pipe 22 close to the filter screen cylinder 19 are both connected with an outer ring 21, the ends of the outer portions far away from the filter screen cylinder 19 are both rotatably connected with a fixing ring 40, the bottom of the fixing ring 40 is movably connected with the base 13 through a pulley 42, the outer portions of the first end pipe 17 and the second end pipe 22 are both provided with fixing grooves 41 along the circumferential direction, and the pulley 42 is arranged inside the fixing grooves 41 in a rolling manner; the side surfaces of two ends of the top of the base 13 are rotatably provided with limiting wheels 15, the middle end of each limiting wheel 15 is provided with a limiting groove 25 along the circumferential direction, and the outer ring 21 is slidably arranged in each limiting groove 25; the driven gear 20 is sleeved and connected outside the first end pipe 17, the driving gear 27 is rotatably installed at the top of the base 13, and the driving gear 27 is clamped with the driven gear 20; the base 13 is rotatably connected with the bottom end inside the loading box 3 through a stabilizing seat 14;
a stirring shaft 34 is rotatably installed inside the first end pipe 17, the other end of the stirring shaft 34 extends into the filter screen cylinder 19, a plurality of branches 35 are connected outside the stirring shaft 34, the branches 35 and the stirring shaft 34 are both hollow, the branches 35 and the stirring shaft 34 are mutually communicated, a plurality of air outlet holes 33 are respectively formed outside the branches 35 and the stirring shaft 34, one end of the stirring shaft 34 penetrates through the first end pipe 17 and is connected with a first fan 23, and heating wires are installed inside the stirring shaft 34;
one side of the loading box 3 is provided with a dispersion hole 36, the end part of the dispersion hole 36 is connected with the storage box 4, and the bottom of one side of the interior of the loading box 3, which is far away from the storage box 4, is provided with a second fan 37.
The top one end of bin 4 is provided with a plurality of gas vent 6, and the air-out end of second fan 37 just to dispersion hole 36, and gas vent 6 can be with timely outside discharge of air, the inside of dispersion hole 36 is blown into in time of the ability of the garrulous end of tealeaves.
Mixing rod 8 is installed in the inside rotation of feeder hopper 5, and mixing rod 8's one end runs through feeder hopper 5, and first motor 7 is installed to the bottom one end of workstation 1, and mixing rod 8 is connected through the belt to the output of first motor 7, and mixing rod 8 stirs the mixture to the inside tealeaves of feeder hopper 5, and tealeaves is difficult for piling up in feeder hopper 5's inside, can follow the inside downstream of feeder hopper 5.
The bottom of workstation 1 is connected with collecting box 10, and the top through connection of collecting box 10 has a plurality of dust absorption pipe 9, and the other end of dust absorption pipe 9 runs through the inside bottom of loading case 3 of one side orientation of loading case 3, and the inside dust absorption apparatus of collecting box 10 will load the inside straw absorption of case 3 and store in the inside of collecting box 10 through dust absorption pipe 9.
The bottom of the outer ring 21 and the driven gear 20 are connected with a plurality of fixed strips 18, and the outer ring 21 and the driven gear 20 are connected with the first end pipe 17 and the second end pipe 22 through the fixed strips 18.
The second motor 24 is installed on the upper portion of one end of the first end portion pipe 17, a belt pulley 32 is connected to one end, close to the first fan 23, of the stirring shaft 34, the second motor 24 is connected with the belt pulley 32 through a belt, and the second motor 24 can drive the stirring shaft 34 to rotate.
The limiting wheel 15 is rotatably installed between the two brackets 26, the bottoms of the brackets 26 are fixedly connected with the upper portion of the base 13, a third motor 28 is installed on one side, close to the driving gear 27, of the top of the base 13, and the output end of the third motor 28 is connected with the driving gear 27.
The bottom of stabilizing seat 14 and the inside bottom fixed connection of loading case 3, the top both sides of stabilizing seat 14 all are connected with side board 29 through dwang 31 rotation, and fourth motor 30 is installed to bottom one side of stabilizing seat 14, and fourth motor 30 passes through the dwang 31 of belt connection one side, and the bottom both sides of base 13 all with side board 29 fixed connection.
The connecting end of the discharging hose 12 and the second end pipe 22 is an iron pipe, a magnet layer 38 is arranged outside the iron pipe, an anti-slip sleeve 39 is wrapped outside the magnet layer 38, the diameter of the iron pipe is matched with the inner diameter of the second end pipe 22, the magnet layer 38 is bonded with the inner wall of the second end pipe 22, friction force is increased, and the iron pipe is not easy to break away in use. Meanwhile, the anti-slip sleeve 39 fills the gap, so that tea leaves cannot enter the gap in use, and the anti-slip sleeve 39 can further increase the friction force between the second end pipe 22 and the discharge hose 12, so that the connection is firmer.
The tea leaf drying and screening device comprises the following specific steps:
the method comprises the following steps: dried tea leaves are placed into the feed hopper 5, the first motor 7 drives the mixing rod 8 to rotate through a belt, then the mixing rod 8 stirs and mixes the tea leaves in the feed hopper 5, and the tea leaves enter the first end pipe 17 from a feeding hose 16 at the bottom of the feed hopper 5;
step two: after the tea leaves enter the first end pipe 17, the fourth motor 30 drives the rotating rod 31 at one end to rotate through a belt, so as to drive the base 13 to rotate on the upper part of the stabilizing seat 14, so that the screening device 11 circularly shakes around the stabilizing seat 14 in the loading box 3, and the tea leaves in the first end pipe 17 enter the filter screen cylinder 19 and the second end pipe 22; in the rotating process of the filter screen cylinder 19, the second motor 24 drives the stirring shaft 34 to rotate through the belt and the belt pulley 32, the stirring shaft 34 drives the plurality of external branches 35 to rotate in the rotating process, and the stirring shaft 34 and the branches 35 can mix and stir tea leaves in the filter screen cylinder 19 in the rotating process; the impurities and the broken powder in the tea fall downwards from the meshes of the filter screen cylinder 19;
step three: after the impurities, the crushed powder and the straws are screened out, the impurities, the crushed powder and the straws fall downwards from the filter screen cylinder 19; in the falling process, the second fan 37 operates to blow impurities, crushed powder and straws, and the impurities and crushed powder with light weight are blown into the dispersion holes 36 and then enter the storage tank 4 from the dispersion holes 36 to be collected; the straws with heavy mass fall downwards and finally fall to the bottom end inside the loading box 3, and the dust collection instruments inside the collection box 10 absorb and store the straws inside the loading box 3 inside the collection box 10 through the dust collection pipe 9;
step four: in the screening process of tea leaves, the first fan 23 blows air to the stirring shaft 34 and the branches 35, and heating wires in the stirring shaft 34 work to generate heat; hot air flows out from the stirring shaft 34 and the air outlet holes 33 inside the branches 35 to blow the tea leaves inside the filter screen cylinder 19; the tea leaves are fully mixed and stirred after being blown, and the heat in the air can dry the tea leaves; in the screening and drying process, the third motor 28 drives the driving gear 27 to rotate, and the driving gear 27 drives the driven gear 20 to rotate, so as to drive the filter screen cylinder 19 and the first end pipe 17 and the second end pipe 22 at the two ends to rotate;
step five: after the screening and drying are finished, the electromagnetic valve inside the second end pipe 22 is opened, the fourth motor 30 drives the filter screen cylinder 19 to rotate obliquely towards one end of the second end pipe 22, the tea leaves inside are discharged into the discharging hose 12 from the inside of the second end pipe 22, and then the tea leaves falling into the discharging opening 2 from the discharging hose 12 are discharged outwards.
When the tea leaf drying device is used, dried tea leaves are placed into the feeding hopper 5, the first motor 7 runs to drive the mixing rod 8 to rotate through the belt, then the mixing rod 8 is used for stirring and mixing the tea leaves in the feeding hopper 5, the tea leaves are not easy to accumulate in the feeding hopper 5, can downwards move from the inside of the feeding hopper 5, and enter the inside of the first end pipe 17 from the feeding hose 16 at the bottom of the feeding hopper 5.
After tealeaves got into the inside of first end pipe 17, fourth motor 30 rotated through the dwang 31 of belt drive one end, and then driven base 13 and rotated on the upper portion of stabilizing seat 14, and then made whole sieving mechanism 11 can rock round stabilizing seat 14 circulation in the inside of loading case 3, and the inside tealeaves of first end pipe 17 can enter into filter screen section of thick bamboo 19 and second end pipe 22, and then tealeaves can remove in sieving mechanism 11's inside. Tea leaves can be prevented from being accumulated at one end of the screening device 11 in the moving process, so that the entering tea leaves can be uniformly mixed in the screening device 11.
After the impurities, the dust and the straw are screened out, the dust falls down from the filter screen cylinder 19. In the process that drops, second fan 37 operation blows impurity, garrulous end and straw, and impurity and the garrulous end that the quality is lighter are blown and are entered into the inside of dispersion hole 36, and then get into the inside of bin 4 from dispersion hole 36 and collect. The straw with heavier weight falls downwards and finally falls to the bottom end of the interior of the loading box 3, and the dust suction apparatus inside the collection box 10 absorbs and stores the straw inside the loading box 3 inside the collection box 10 through the dust suction pipe 9. Impurity, garrulous end and straw can not pile up in the inside of loading case 3, and outside discharge that can be timely can not cause secondary pollution to the inside tealeaves of sieving mechanism 11, can keep the high-quality of tealeaves.
During the screening process of tea leaves, the first fan 23 blows air to the stirring shaft 34 and the branch rod 35, and the heating wires inside the stirring shaft 34 work to generate heat. The hot air flows out from the stirring shaft 34 and the air outlet 33 inside the branch rod 35, and blows the tea leaves inside the filter screen cylinder 19. The tea leaves can be fully mixed and stirred after being blown, and the heat in the air can dry the tea leaves, so that the moisture in the tea leaves can be quickly removed. The tea leaves are not in direct contact with a heating object in the flood drying process, so that the damage of the tea leaves is avoided. The tea leaves are dried in the mixing process, the drying effect is better, and the operation of manual turning is simulated.
In the screening and drying process, the third motor 28 drives the driving gear 27 to rotate, the driving gear 27 drives the driven gear 20 to rotate, and then the filter screen cylinder 19 and the first end pipes 17 and the second end pipes 22 at the two ends are driven to rotate, so that the tea leaves are filtered and dried more fully and uniformly. In the rotation, the outer rings 21 at both ends move inside the stopper groove 25, so that the rotation is more stable. And the fixing ring 40 can restrain the screen cylinder 19 and the both-end first end pipe 17 and the second end pipe 22 so as not to fall off during operation.
After the screening and drying are finished, the electromagnetic valve inside the second end pipe 22 is opened, and the fourth motor 30 drives the filter screen cylinder 19 to rotate obliquely towards one end of the second end pipe 22, so that the tea leaves inside are discharged into the discharging hose 12 from the inside of the second end pipe 22, and then are discharged outwards from the discharging outlet 2 of the discharging hose 12.
The discharge hose 12 and the feeding hose 16 do not influence the rotation of the screening device 11, tea leaves can be normally fed and discharged, and the tea leaf circulation efficiency is high. And the end of the discharge hose 12 is free to be removed from the interior of the second end tube 22. During installation, one end of the discharge hose 12 is inserted into the second end tube 22, and after insertion, the magnet layer 38 is bonded to the inner wall of the second end tube 22, so that friction is increased, and the discharge hose is not easy to detach during use. Meanwhile, the anti-slip sleeve 39 fills the gap, so that tea leaves cannot enter the gap in use, and the anti-slip sleeve 39 can further increase the friction force between the second end pipe 22 and the discharge hose 12, so that the connection is firmer.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (8)
1. The integrated tea drying and screening device is characterized by comprising a workbench (1), a loading box (3) and a screening device (11), wherein the loading box (3) is installed at the top of the workbench (1), one end of the top of the loading box (3) is connected with a feeding hopper (5), the bottom of the other end of the top of the loading box (3) is connected with a discharge port (2), and the screening device (11) is rotatably installed inside the loading box (3);
the screening device (11) comprises a base (13) and a filter screen cylinder (19), wherein two ends of the filter screen cylinder (19) are respectively connected with a first end pipe (17) and a second end pipe (22); the top of the first end pipe (17) is connected with a feeding hose (16), the top of the feeding hose (16) is connected with the bottom of the feeding hopper (5), the end of the second end pipe (22) is connected with a discharging hose (12), and the other end of the discharging hose (12) is placed inside the discharging opening (2); the outer ring rings (21) are connected to the ends, close to the filter screen cylinder (19), of the outsides of the first end pipe (17) and the second end pipe (22), the fixing rings (40) are rotatably connected to the ends, far away from the filter screen cylinder (19), of the outsides of the first end pipe (17) and the second end pipe (22), the bottoms of the fixing rings (40) are movably connected with the base (13) through pulleys (42), fixing grooves (41) are formed in the outsides of the first end pipe (17) and the second end pipe (22) along the circumferential direction, and the pulleys (42) are installed inside the fixing grooves (41; the side surfaces of two ends of the top of the base (13) are respectively and rotatably provided with a limiting wheel (15), the middle end of each limiting wheel (15) is provided with a limiting groove (25) along the circumferential direction, and the outer ring (21) is slidably arranged in each limiting groove (25); a driven gear (20) is sleeved and connected to the outer portion of the first end portion pipe (17), a driving gear (27) is rotatably installed at the top of the base (13), and the driving gear (27) is connected with the driven gear (20) in a clamping mode; the base (13) is rotatably connected with the bottom end inside the loading box (3) through a stabilizing seat (14);
the stirring shaft (34) is rotatably installed inside the first end pipe (17), the other end of the stirring shaft (34) extends into the filter screen cylinder (19), a plurality of branches (35) are connected to the outside of the stirring shaft (34), the branches (35) and the stirring shaft (34) are both arranged in a hollow mode, the branches (35) and the stirring shaft (34) are mutually communicated, a plurality of air outlet holes (33) are formed in the branches (35) and the outside of the stirring shaft (34), one end of the stirring shaft (34) penetrates through the first end pipe (17) and is connected with a first fan (23), and heating wires are installed inside the stirring shaft (34);
one side of the loading box (3) is provided with dispersion holes (36), the end parts of the dispersion holes (36) are connected with a storage box (4), and the bottom of one side, far away from the storage box (4), of the interior of the loading box (3) is provided with a second fan (37);
a plurality of exhaust ports (6) are formed in one end of the top of the storage box (4), and the air outlet end of the second fan (37) is right opposite to the dispersion holes (36);
the bottom of workstation (1) is connected with collecting box (10), and the top through connection of collecting box (10) has a plurality of dust absorption pipe (9), and one side orientation that the other end of dust absorption pipe (9) runs through loading case (3) loads the inside bottom of case (3).
2. An integrated tea drying and screening device according to claim 1, wherein a mixing rod (8) is rotatably mounted inside the feeding hopper (5), one end of the mixing rod (8) penetrates through the feeding hopper (5), a first motor (7) is mounted at one end of the bottom of the workbench (1), and the output end of the first motor (7) is connected with the mixing rod (8) through a belt.
3. The integrated tea drying and screening device as claimed in claim 1, wherein a plurality of fixed slats (18) are connected to the bottoms of the outer ring (21) and the driven gear (20), and the outer ring (21) and the driven gear (20) are connected with the first end pipe (17) and the second end pipe (22) through the fixed slats (18).
4. The integrated tea drying and screening device according to claim 1, wherein a second motor (24) is mounted at the upper part of one end of the first end pipe (17), a belt pulley (32) is connected to one end, close to the first fan (23), of the stirring shaft (34), and the second motor (24) is connected with the belt pulley (32) through a belt.
5. The integrated tea drying and screening device according to claim 1, wherein the limiting wheel (15) is rotatably mounted between the two brackets (26), the bottoms of the brackets (26) are fixedly connected with the upper portion of the base (13), a third motor (28) is mounted on one side, close to the driving gear (27), of the top of the base (13), and the output end of the third motor (28) is connected with the driving gear (27).
6. The integrated tea drying and screening device according to claim 1, wherein the bottom of the stabilizing seat (14) is fixedly connected with the inner bottom end of the loading box (3), both sides of the top of the stabilizing seat (14) are rotatably connected with side plates (29) through rotating rods (31), a fourth motor (30) is installed on one side of the bottom of the stabilizing seat (14), the fourth motor (30) is connected with the rotating rods (31) on one side through a belt, and both sides of the bottom of the base (13) are fixedly connected with the side plates (29).
7. The integrated tea drying and screening device as claimed in claim 1, wherein the connecting end of the discharging hose (12) and the second end pipe (22) is an iron pipe, a magnet layer (38) is arranged outside the iron pipe, an anti-slip sleeve (39) is coated outside the magnet layer (38), and the diameter of the iron pipe is matched with the inner diameter of the second end pipe (22).
8. The integrated tea drying and screening device of claim 1, wherein the tea drying and screening device comprises the following steps:
the method comprises the following steps: dried tea leaves are placed into a feed hopper (5), a first motor (7) drives a mixing rod (8) to rotate through a belt, then the mixing rod (8) stirs and mixes the tea leaves in the feed hopper (5), and the tea leaves enter a first end pipe (17) from a feed hose (16) at the bottom of the feed hopper (5);
step two: after the tea leaves enter the first end pipe (17), the fourth motor (30) drives the rotating rod (31) at one end to rotate through a belt, so that the base (13) is driven to rotate on the upper portion of the stabilizing seat (14), the screening device (11) circularly shakes around the stabilizing seat (14) in the loading box (3), and the tea leaves in the first end pipe (17) enter the filter screen cylinder (19) and the second end pipe (22); in the rotating process of the filter screen cylinder (19), the second motor (24) drives the stirring shaft (34) to rotate through the belt and the belt pulley (32), the stirring shaft (34) drives the external branch rods (35) to rotate in the rotating process, and the stirring shaft (34) and the branch rods (35) can mix and stir tea leaves inside the filter screen cylinder (19) in the rotating process; impurities and broken powder in the tea fall downwards from meshes of the filter screen cylinder (19);
step three: after impurities, broken powder and straws are screened out, the impurities, the broken powder and the straws fall downwards from the filter screen cylinder (19); in the falling process, the second fan (37) operates to blow impurities, broken powder and straws, and the impurities and the broken powder with light weight are blown into the dispersion holes (36) and then enter the storage tank (4) from the dispersion holes (36) to be collected; the straws with heavy mass fall downwards and finally fall at the bottom end inside the loading box (3), and the dust collection instruments inside the collection box (10) absorb and store the straws inside the loading box (3) inside the collection box (10) through the dust collection pipe (9);
step four: in the screening process of tea leaves, the first fan (23) blows air to the stirring shaft (34) and the branch rods (35), and heating wires in the stirring shaft (34) work to generate heat; hot air flows out from the stirring shaft (34) and the air outlet holes (33) in the branches (35) to blow the tea leaves in the filter screen cylinder (19); the tea leaves are fully mixed and stirred after being blown, and the heat in the air can dry the tea leaves; in the screening and drying process, the third motor (28) drives the driving gear (27) to rotate, the driving gear (27) drives the driven gear (20) to rotate, and then the filter screen cylinder (19), the first end pipe (17) at the two ends and the second end pipe (22) are driven to rotate;
step five: after screening and drying are finished, the electromagnetic valve inside the second end pipe (22) is opened, the fourth motor (30) drives the filter screen cylinder (19) to rotate obliquely towards one end of the second end pipe (22), the tea leaves inside the filter screen cylinder are discharged to the inside of the material discharge hose (12) from the inside of the second end pipe (22), and then the tea leaves falling into the material discharge opening (2) from the material discharge hose (12) are discharged outwards.
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CN102814273A (en) * | 2012-09-05 | 2012-12-12 | 大庆中蓝石化有限公司 | Drum-type sieving machine |
CN104259091A (en) * | 2014-09-22 | 2015-01-07 | 江苏大学 | Separated double-layer rotary drum spiral screening device and method |
CN206935789U (en) * | 2017-06-13 | 2018-01-30 | 武夷星茶业有限公司 | Wuyi cliff tea postsearch screening flow-line equipment |
CN107467240A (en) * | 2017-09-29 | 2017-12-15 | 湖北金莓科技发展有限公司 | A kind of steaming apparatus for Tea Production |
CN107821663A (en) * | 2017-12-11 | 2018-03-23 | 刘勤 | A kind of tea green-keeping screening all-in-one machine |
CN208449898U (en) * | 2018-05-07 | 2019-02-01 | 安徽霍山中旺茶叶设备有限公司 | A kind of dust remover for tea processing |
CN108906572A (en) * | 2018-06-04 | 2018-11-30 | 郭想 | A kind of oscillatory type drying tea leaves screening all-in-one machine |
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Effective date of registration: 20230810 Address after: 723000 Green Industrial Park, Xiaoyang Town, Zhenba County, Hanzhong City, Shaanxi Province Patentee after: Shaanxi Yixichun Tea Industry Technology Co.,Ltd. Address before: 243000 2, 1669 north section of Huo Li Shan Road, Ma'anshan high tech Zone, Anhui Patentee before: ANHUI HUASHANJIE NETWORK TECHNOLOGY Co.,Ltd. |