CN110504077A - A kind of Nd-Fe-B permanent magnet material and preparation method thereof - Google Patents

A kind of Nd-Fe-B permanent magnet material and preparation method thereof Download PDF

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CN110504077A
CN110504077A CN201910657018.1A CN201910657018A CN110504077A CN 110504077 A CN110504077 A CN 110504077A CN 201910657018 A CN201910657018 A CN 201910657018A CN 110504077 A CN110504077 A CN 110504077A
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magnet material
permanent magnet
permanent
degrees celsius
powder
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冯立峰
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Ningbo Cocoa Industry Ltd By Share Ltd
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/007Heat treatment of ferrous alloys containing Co
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/006Making ferrous alloys compositions used for making ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/02Making ferrous alloys by powder metallurgy
    • C22C33/0257Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements
    • C22C33/0278Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5%
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/04Making ferrous alloys by melting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/002Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/005Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/10Ferrous alloys, e.g. steel alloys containing cobalt
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/047Alloys characterised by their composition
    • H01F1/053Alloys characterised by their composition containing rare earth metals
    • H01F1/055Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
    • H01F1/057Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B
    • H01F1/0571Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes
    • H01F1/0575Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes pressed, sintered or bonded together
    • H01F1/0577Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes pressed, sintered or bonded together sintered
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0253Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0253Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets
    • H01F41/0266Moulding; Pressing

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Abstract

The invention discloses a kind of Nd-Fe-B permanent magnet materials and preparation method thereof, belong to permanent-magnet material technical field, it is characterized in that: a kind of Nd-Fe-B permanent magnet material, permanent-magnet material includes following weight percentage components: neodymium 30-45%, niobium 2-2.5%, cobalt 2.5-4.2%, zinc 0.15-0.2%, gallium 0.2-0.5%, boron 2.5-4.8%, tungsten 0.1-0.5%, thulium oxide 2.5-4%, surplus are iron.The preparation method of above-mentioned Nd-Fe-B permanent magnet material include: weighing and ingredient, melting, powder processed, magnetic field magnetize, die mould, high temperature sintering, high tempering, lonneal, and be packed and stored after examining.The present invention effectively raises the coercivity of Nd-Fe-B permanent magnet material entirety, makes it have the excellent properties for improving squareness and improving temperature stability.

Description

A kind of Nd-Fe-B permanent magnet material and preparation method thereof
Technical field
The invention belongs to permanent-magnet material technical fields, more specifically, it relates to a kind of Nd-Fe-B permanent magnet material and its system Preparation Method.
Background technique
High brands of sintered Nd-Fe-B typically refers to the material with high remanent magnetism, and the remanent magnetism of material directly determines that material is processed It is strong and weak at the final finished performance after finished product, with the continuous expansion of material application field, the remanent magnetism of material is required increasingly It is high.
Nd-Fe-B permanent magnet material is due to its brilliant performance (high remanent magnetism, high-coercive force, high energy product), it has also become modern section The indispensable important material base in skill field, the demand of neodymium iron boron have obtained large increase.With new-energy automobile and height Hold equipment development, it is higher and higher to the performance requirement of NdFeB material, especially permanent-magnet material manufacture instrument and equipment or device Part is not generally possible to work at a constant temperature, and traditional pure neodymium-iron-boron magnetic material as the temperature rises, demagnetizes The phenomenon that, therefore in order to meet the application demand of high-end devices, need high temperature resistance and magnetism to Nd-Fe-B permanent magnet material It can be carried out improvement, it is desirable to obtain the product with high-Curie-point, high-coercive force for adapting to hot operation.Since sintered magnet is usual Double sintering and mill processing are needed, and the dimensional accuracy of bonded permanent magnet is high, freedom degree is high, can be prepared into the magnetic of arbitrary shape Body, and receive and be widely applied.
It exists in the prior art by the way of rare earth element is added in Nd-Fe-B permanent magnet material and is prepared into bonding magnetic powder Improve the high temperature resistance and magnetic energy product of NdFeB material itself.But rare earth element is different in bonding magnetic powder preparation process Crystal habit, crystal phase structure, the degree of orientation and microstructure influence there is very big difference, if the gold of incorporation Belong to element select it is improper can also have the defects that reduce bonding magnetic particle capability, therefore select suitable incorporation metallic element, maximum The properties of the raising bonding magnetic powder of limit, become a technical problem to be solved urgently.
Summary of the invention
In view of the deficiencies of the prior art, the present invention intends to provide a kind of Nd-Fe-B permanent magnet material, effectively The coercivity for improving Nd-Fe-B permanent magnet material entirety makes it have the superiority for improving squareness and improving temperature stability Energy.
To achieve the above object, the present invention provides the following technical scheme that a kind of Nd-Fe-B permanent magnet material, permanent-magnet material packet It includes following weight percentage components: neodymium 30-45%, niobium 2-2.5%, cobalt 2.5-4.2%, zinc 0.15-0.2%, gallium 0.2- 0.5%, boron 2.5-4.8%, tungsten 0.1-0.5%, thulium oxide 2.5-4%, surplus are iron.
By using above-mentioned technical proposal, coercivity is can be improved in the addition of niobium Nb, the main reason is that niobium is able to suppress Grain growth, refines crystal grain, isolation crystal grain coupling, and the addition of gallium can reduce the angle of wetting of rich-Nd phase, inhibit growing up for T1, make It obtains T1 phase interface defect concentration to reduce, magnetic reversal farmland is in interface forming core difficulty;And cobalt is primarily present in main phase and rich-Nd phase, cobalt Have the function of improving Tc and reduce reversible loss, gallium, which combines addition with niobium or tungsten, can improve squareness, and can get suitable Low irreversible loss, while part replaces iron using Nb, can improve temperature stability.It is comprehensive, effectively raise neodymium iron The coercivity of B permanent magnetic material entirety makes it have the excellent properties for improving squareness and improving temperature stability.
Further, the thulium oxide is selected from thulium oxide ultra-micro powder.
Further, the preparation method of the thulium oxide ultra-micro powder includes: and prepares thulium hydroxide in ethanol solution to surpass Micropowder is dispersed in ethanol solution immediately after being generated due to thulium hydroxide, prevents the growth and reunion of particle, therefore can obtain Partial size is small and the thulium hydroxide ultramicron of good dispersion, roasted and can be obtained thulium oxide ultra-micro powder.
By using above-mentioned technical proposal, according to FTIR analysis it is found that ultra micro thulium oxide is than polycrystalline thulium oxide have it is higher Surface-active, to the gases such as moisture in air and carbon dioxide have strong suction-operated caused by, the Tm- of ultra micro thulium oxide The absorptance polycrystalline of O key, which absorbs, has small blue shift, and absorption intensity dies down, due to the reduction with grain size, lattice constant Also it reduces, i.e. the Tm-O key of ultra micro thulium oxide is shorter than the bond distance of polycrystalline thulium oxide, and Tm-O bond strength increases, so ultra micro thulium oxide There is higher wave number than the absorption of polycrystalline thulium oxide, that is, small blue shift has occurred.
Further, the permanent-magnet material further includes the copper of 0.15-0.2%.
By using above-mentioned technical proposal, nonmagnetic Cu can improve the micro-structure of grain boundary, after copper enters magnet It is preferentially enriched in main phase grain surface, plays the role of reducing main phase grain surface energy, to change the shape of crystal grain, main phase Crystal grain, which is grown up, receives the influence of copper atom diffusion, hinders main phase grain and is up to, leads to the refinement of crystal grain, Gu coercivity increases. Also, when the elements such as copper and cobalt, niobium, gallium carry out comprehensive function, above-mentioned permanent-magnet material intrinsic coercive with higher can be made Power and certifiable permanent-magnet material remanent magnetism with higher.
The present invention also provides following technical solutions: a kind of preparation method of Nd-Fe-B permanent magnet material, including operates as follows Step:
Step 1: weighing and ingredient;
Step 2: melting: it charges taken out again very to 1Pa hereinafter, beginning to warm up first, Bian Jiare continues on side to be evacuated, it is increased with temperature, The gas of adsorbed state, moisture content are gradually desorbed and are extracted, until kermesinus is generally presented in furnace charge, is closed valve and are filled with argon gas, increased Power is warming up to furnace charge and all melts, and carries out refining in 5 minutes or so, and refining, which finishes, to be subtracted power and be poured, when casting Cast gate should be directed at cooling mould, be poured and cooled down, obtain alloy block;
Step 3: powder processed: the obtained alloy block in step 2 being crushed through crusher, then plus in right amount air, in ball Ground in mill, be followed by stirring for be uniformly mixed obtain powder;
Step 4: magnetic field is magnetized;
Step 5: die mould: by the powder after weighing through press compression moulding, static pressure obtained green compact after 1-2.5 hours;
Step 6: high temperature sintering: microwave vacuum sintering furnace is sintered, and sintering temperature is 1050-1200 degrees Celsius;
Step 7: high tempering: the sintered magnet block for first obtaining step 6 is heated to 900-1000 degrees Celsius of tempering After extract it is cold, then again through 580-600 degrees Celsius be tempered;Then extract after being again heated to 850-960 degrees Celsius it is cold, then again through 580- 600 degrees Celsius of tempering;
Step 8: lonneal: being tempered at 560-620 degrees Celsius, then come out of the stove and be cooled to room temperature;
Step 9: it is packed and stored after inspection.
Further, high temperature sintering, high tempering and lonneal get off to entire technical process of coming out of the stove generally want 20~ Between 38 hours.
Further, in step 5, the density of the green compact is about 3.2-4.5g/cm3
By using above-mentioned technical proposal, it is weighed first according to recipe requirements, then its melting is formed and is closed Gold bullion, all raw material that then this process of powder processed obtains mix each ingredient of powder that is relatively more abundant and obtaining also relatively It is even.Operation of magnetizing then is carried out in magnetic field, it is subjected to operation of magnetizing prior to die mould, it can be with by optimization aforesaid operations mode The important way of the comprehensive magnetic energy of Nd-Fe-B permanent magnet material is improved, its intrinsic coercivity of the material sample through compacting of magnetizing is handed over Bottom, remanent magnetism and maximum magnetic flux product can be lower;And the molding material sample that do not magnetize is higher with respect to intrinsic coercivity, remanent magnetism and maximum magnetic flux Product can be lower.Be subsequently compressed into type, then the permanent-magnet material obtained after high temperature sintering handled via double tempering after can be improved Above-mentioned mechanical strength keeps its structure and performance more stable.It is not only easy to operate from there through the above-mentioned preparation manipulation of use, And the whole coercivity of Nd-Fe-B permanent magnet material can also be improved, making it have improves squareness and improvement temperature stability Excellent properties.
Further, one layer of W metal or metal Zn is electroplated on the blank obtained in step 5 after polishing.
By using above-mentioned technical proposal, can be used in the environment of being air-dried and there is no corrosive gas, electricity The W metal or Zn of plating can effectively increase its anti-oxidant and corrosion resistance.
Further, in step 7, it is necessary first to carry out Pre-treatment before plating, concrete operations mode is using ultrasonic wave Cleaning, the cleaning power control of the ultrasonic wave is in 1000-1200w, ultrasonic power density about 0.5-0.8w/cm2
By using above-mentioned technical proposal, the pre-treatment of neodymium iron boron plating generally uses multiple tracks ultrasonic cleaning, because ultrasonic The cavitation of wave is conducive to make the substances such as greasy dirt, the soda acid in neodymium iron boron micropore to be thoroughly removed, otherwise can be because in micropore " dirt " cleaning dirty influence treatment before plating quality, influences binding force of cladding material.In addition, ultrasonic cleaning is additionally favorable for removing neodymium iron boron The boron ash that surface generates in pickling, further eliminates binding force hidden danger.
In conclusion the invention has the following advantages:
1, the present invention effectively raises the coercivity of Nd-Fe-B permanent magnet material entirety, and making it have improves squareness and improvement The excellent properties of temperature stability;
2, optimize, the preparation manipulation of above-mentioned Nd-Fe-B permanent magnet material is not only easy to operate, but also can also improve Nd-Fe-B permanent magnetic The whole coercivity of material, makes it have the excellent properties for improving squareness and improving temperature stability;
3, optimize, the pre-treatment of neodymium iron boron plating generally uses multiple tracks ultrasonic cleaning, because the cavitation of ultrasonic wave is conducive to The substances such as the greasy dirt in neodymium iron boron micropore, soda acid are thoroughly removed, it otherwise can be because of " dirt " cleaning dirty shadow in micropore Treatment before plating quality is rung, binding force of cladding material is influenced.In addition, ultrasonic cleaning is additionally favorable for removing neodymium iron boron surface generation in pickling Boron ash, further eliminate binding force hidden danger.
Detailed description of the invention
Fig. 1 is the process flow chart of one of embodiment in a kind of preparation method of Nd-Fe-B permanent magnet material.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
One, embodiment
Embodiment 1: a kind of Nd-Fe-B permanent magnet material, permanent-magnet material include following weight percentage components: neodymium 30%, niobium 2%, Cobalt 2.5%, zinc 0.15%, gallium 0.2%, boron 2.5%, tungsten 0.1%, thulium oxide ultra-micro powder 2.5%, surplus are iron.
Preparation method, as shown in Figure 1, including following operating procedure:
Step 1: weighing and ingredient: weighing obtain following raw material, neodymium 30kg, niobium 2kg, cobalt 2.5kg, zinc 0.15kg, gallium respectively 0.2kg, boron 2.5kg, tungsten 0.1kg, thulium oxide ultra-micro powder 2.5kg, iron 60.05kg.
Step 2: melting: all components in step 1 being fitted into smelting furnace first, then are taken out very to 1Pa hereinafter, starting Heating, Bian Jiare continue on side to be evacuated (air), increase with temperature, and the gas of adsorbed state, moisture content is gradually desorbed and is extracted, until Kermesinus is generally presented in furnace charge, closes valve and is filled with argon gas, carries out increasing power and is warming up to furnace charge all fusings, and carries out 5 minutes or so Refining, refining finishes and subtracts power and be poured, and cast gate should be directed at cooling mould when casting, is poured and is cooled down, is obtained To alloy block.
Step 3: powder processed: the obtained alloy block in step 2 is crushed through crusher, then plus in right amount air, It is ground in rolling ball milling, ratio of grinding media to material 10:1, the medium of ball milling uses 120# aviation gasoline, and ball grinder uses stainless steel Tank, sphere use steel ball, and tetra- kinds of diameter 2mm, 5mm, 8mm and 10mm, and the weight of each steel ball is consistent;Then have above-mentioned The powder material that ball milling obtains again via airflow milling (pushed using ultrasonic air-flow mutually collided between lower powder and into Row refinement);20-30min finally is mixed according to 300 revs/min of mixing speed, obtains uniform, tiny, pure alloy Powder, being added in ball milling has antioxidant, and above-mentioned antioxidant can be using application No. is in CN201410364143.0 A kind of Nd Fe B alloys powder antioxidant announced in the embodiment 1 of state's patent of invention, while the grain of above-mentioned alloy powder Diameter is controlled at 5 μm or so, and is had good uniformity.
Step 4: magnetic field is magnetized: it magnetizes and suppresses on the same device with moulding integrated process via magnetizing, and It is handled in the way of first magnetizing and suppressing afterwards.Wherein, the mode to magnetize is: capacitor is first filled with high direct voltage voltage, Then the coil discharge minimum by a resistance, for the peak value of discharge pulse current up to tens of thousands of amperes, this current impulse is online A powerful magnetic field is generated in circle, which makes to be placed in the hard magnetic material permanent magnetization in coil.
Step 5: die mould: magnetize reach highest when, with glue stick tap upper mould so that magnetic powder is substantially preliminary It compresses, is then suppressed on press, static pressure obtains green compact after 1 hour, and controls the density of above-mentioned green compact in 3.2g/cm3Left and right; One layer of metal Zn is electroplated on the blank obtained in step 5 after polishing.
Step 6: high temperature sintering: microwave vacuum sintering furnace is sintered, and the range of medium wavelength is 1mm-1m, sintering temperature Degree is 1050-1200 degrees Celsius;It can utilize the dielectric loss of material in microwave electromagnetic field that material is integrally heated to Sintering temperature and the Fast Sintering mode for realizing densification.
Step 7: high tempering: firstly the need of Pre-treatment before plating is carried out, concrete operations mode is clear using ultrasonic wave It washes, the cleaning power control of the ultrasonic wave is in 1000w, ultrasonic power density about 0.5w/cm2.Then again by step 6 Obtained sintered magnet block be heated to 900 degrees Celsius tempering after extract it is cold, then again through 580-600 degrees Celsius be tempered;Then Extract after being again heated to 850 degrees Celsius it is cold, then again through 580-600 degrees Celsius be tempered.
Step 8: lonneal: being tempered at 560 degrees Celsius, then come out of the stove and be cooled to room temperature.
Step 9: it is packed and stored after inspection.
Embodiment 2: a kind of Nd-Fe-B permanent magnet material, permanent-magnet material include following weight percentage components: neodymium 36%, niobium 2.2%, cobalt 3%, zinc 0.18%, gallium 0.3%, boron 3%, tungsten 0.2%, thulium oxide ultra-micro powder 3%, surplus are iron.
Step 1: weighing and ingredient: weighing obtain following raw material, neodymium 36kg, niobium 2.2kg, cobalt 3kg, zinc respectively 0.18kg, gallium 0.3kg, boron 3kg, tungsten 0.2kg, thulium oxide ultra-micro powder 3kg, iron 52.12kg.
Step 2: melting: all components in step 1 being fitted into smelting furnace first, then are taken out very to 1Pa hereinafter, starting Heating, Bian Jiare continue on side to be evacuated (air), increase with temperature, and the gas of adsorbed state, moisture content is gradually desorbed and is extracted, until Kermesinus is generally presented in furnace charge, closes valve and is filled with argon gas, carries out increasing power and is warming up to furnace charge all fusings, and carries out 5 minutes or so Refining, refining finishes and subtracts power and be poured, and cast gate should be directed at cooling mould when casting, is poured and is cooled down, is obtained To alloy block.
Step 3: powder processed: the obtained alloy block in step 2 is crushed through crusher, then plus in right amount air, It is ground in rolling ball milling, ratio of grinding media to material 10:1, the medium of ball milling uses 120# aviation gasoline, and ball grinder uses stainless steel Tank, sphere use steel ball, and tetra- kinds of diameter 2mm, 5mm, 8mm and 10mm, and the weight of each steel ball is consistent;Then have above-mentioned The powder material that ball milling obtains again via airflow milling (pushed using ultrasonic air-flow mutually collided between lower powder and into Row refinement);25min finally is mixed according to 400 revs/min of mixing speed, obtains uniform, tiny, pure alloyed powder Material, being added in ball milling has antioxidant, and above-mentioned antioxidant can be using application No. is the China of CN201410364143.0 A kind of Nd Fe B alloys powder antioxidant announced in the embodiment 1 of patent of invention, while the partial size of above-mentioned alloy powder Control has good uniformity at 5 μm or so.
Step 4: magnetic field is magnetized: it magnetizes and suppresses on the same device with moulding integrated process via magnetizing, and It is handled in the way of first magnetizing and suppressing afterwards.Wherein, the mode to magnetize is: capacitor is first filled with high direct voltage voltage, Then the coil discharge minimum by a resistance, for the peak value of discharge pulse current up to tens of thousands of amperes, this current impulse is online A powerful magnetic field is generated in circle, which makes to be placed in the hard magnetic material permanent magnetization in coil.
Step 5: die mould: magnetize reach highest when, with glue stick tap upper mould so that magnetic powder is substantially preliminary It compresses, is then suppressed on press, static pressure obtains green compact after 2 hours, and controls the density of above-mentioned green compact in 4.2g/cm3Left and right; One layer of W metal is electroplated on the blank obtained in step 5 after polishing smooth.
Step 6: high temperature sintering: microwave vacuum sintering furnace is sintered, and the range of medium wavelength is 1mm-1m, sintering temperature Degree is 1050-1200 degrees Celsius;It can utilize the dielectric loss of material in microwave electromagnetic field that material is integrally heated to Sintering temperature and the Fast Sintering mode for realizing densification.
Step 7: high tempering: firstly the need of Pre-treatment before plating is carried out, concrete operations mode is clear using ultrasonic wave It washes, the cleaning power control of the ultrasonic wave is in 1000-1200w, ultrasonic power density about 0.65w/cm2.Then again will The sintered magnet block that step 6 obtains be heated to 950 degrees Celsius tempering after extract it is cold, then again through 590 degrees Celsius be tempered;So After be again heated to 890 degrees Celsius after extract it is cold, then again through 580-600 degrees Celsius be tempered.
Step 8: lonneal: being tempered at 600 degrees Celsius, then come out of the stove and be cooled to room temperature.
Step 9: it is packed and stored after inspection.
Embodiment 3: a kind of Nd-Fe-B permanent magnet material, permanent-magnet material include following weight percentage components: neodymium 45%, niobium 2.5%, cobalt 4.2%, zinc 0.2%, gallium 0.5%, boron 4.8%, tungsten 0.5%, thulium oxide ultra-micro powder 4%, surplus are iron.
Step 1: weighing and ingredient: weighing obtain following raw material, neodymium 45kg, niobium 2.5kg, cobalt 4.2kg, zinc respectively 0.2kg, gallium 0.5kg, boron 4.8kg, tungsten 0.5kg, thulium oxide ultra-micro powder 4kg, iron 38.3kg.
Step 2: melting: all components in step 1 being fitted into smelting furnace first, then are taken out very to 1Pa hereinafter, starting Heating, Bian Jiare continue on side to be evacuated (air), increase with temperature, and the gas of adsorbed state, moisture content is gradually desorbed and is extracted, until Kermesinus is generally presented in furnace charge, closes valve and is filled with argon gas, carries out increasing power and is warming up to furnace charge all fusings, and carries out 5 minutes or so Refining, refining finishes and subtracts power and be poured, and cast gate should be directed at cooling mould when casting, is poured and is cooled down, is obtained To alloy block.
Step 3: powder processed: the obtained alloy block in step 2 is crushed through crusher, then plus in right amount air, It is ground in rolling ball milling, ratio of grinding media to material 10:1, the medium of ball milling uses 120# aviation gasoline, and ball grinder uses stainless steel Tank, sphere use steel ball, and tetra- kinds of diameter 2mm, 5mm, 8mm and 10mm, and the weight of each steel ball is consistent;Then have above-mentioned The powder material that ball milling obtains again via airflow milling (pushed using ultrasonic air-flow mutually collided between lower powder and into Row refinement);30min finally is mixed according to 500 revs/min of mixing speed, obtains uniform, tiny, pure alloyed powder Material, being added in ball milling has antioxidant, and above-mentioned antioxidant can be using application No. is the China of CN201410364143.0 A kind of Nd Fe B alloys powder antioxidant announced in the embodiment 1 of patent of invention, while the partial size of above-mentioned alloy powder Control has good uniformity at 5 μm or so.
Step 4: magnetic field is magnetized: it magnetizes and suppresses on the same device with moulding integrated process via magnetizing, and It is handled in the way of first magnetizing and suppressing afterwards.Wherein, the mode to magnetize is: capacitor is first filled with high direct voltage voltage, Then the coil discharge minimum by a resistance, for the peak value of discharge pulse current up to tens of thousands of amperes, this current impulse is online A powerful magnetic field is generated in circle, which makes to be placed in the hard magnetic material permanent magnetization in coil.
Step 5: die mould: magnetize reach highest when, with glue stick tap upper mould so that magnetic powder is substantially preliminary It compresses, is then suppressed on press, static pressure obtains green compact after 1-2.5 hours, and controls the density of above-mentioned green compact in 4.5g/cm3 Left and right;And one layer of W metal is electroplated on the blank obtained in step 5 after polishing.
Step 6: high temperature sintering: microwave vacuum sintering furnace is sintered, and the range of medium wavelength is 1mm-1m, sintering temperature Degree is 1050-1200 degrees Celsius;It can utilize the dielectric loss of material in microwave electromagnetic field that material is integrally heated to Sintering temperature and the Fast Sintering mode for realizing densification.
Step 7: high tempering: firstly the need of Pre-treatment before plating is carried out, concrete operations mode is clear using ultrasonic wave It washes, the cleaning power control of the ultrasonic wave is in 1200w, ultrasonic power density about 0.8w/cm2.Then again by step 6 Obtained sintered magnet block be heated to 1000 degrees Celsius tempering after extract it is cold, then again through 600 degrees Celsius be tempered;Then add again Heat is cold to extracting after 960 degrees Celsius, is then tempered again through 600 degrees Celsius.
Step 8: lonneal: being tempered at 620 degrees Celsius, then come out of the stove and be cooled to room temperature.
Step 9: it is packed and stored after inspection.
Embodiment 4: a kind of Nd-Fe-B permanent magnet material, difference from example 1 is that: in percentage by weight, Permanent-magnet material further includes the copper for having 0.15%.
Embodiment 5: a kind of Nd-Fe-B permanent magnet material, difference from example 1 is that: in percentage by weight, Permanent-magnet material further includes the copper for having 0.18%.
Embodiment 6: a kind of Nd-Fe-B permanent magnet material, difference from example 1 is that: in percentage by weight, Permanent-magnet material further includes the copper for having 0.2%.
Two, comparative example
Comparative example 1: a kind of Nd-Fe-B permanent magnet material, difference from example 1 is that: permanent-magnet material only contain neodymium, boron and Iron.
Comparative example 2: a kind of Nd-Fe-B permanent magnet material, difference from example 1 is that: permanent-magnet material includes following weight Measure the component of percentage: neodymium 30-45%, niobium 2-2.5%, cobalt 2.5-4.2%, zinc 0.15-0.2%, boron 2.5-4.8%, oxidation Thulium 2.5-4%, surplus are iron.
Three, Data Detection is proved
Test one: performance test
Subjects: using the neodymium iron boron magnetic body obtained in embodiment 1-6 as test specimen 1-6, using being obtained in comparative example 1-3 The neodymium iron boron magnetic body obtained is as control sample 1-2.
Test method: by test specimen 1-6 and control sample 1-2 according to GB/T13560-2017 " sintered NdFeB permanent magnet Material " in regulation make standard sample, and it is right according to the method measurement test specimen 1-23 and control sample 1-3 institute in standard Answer the coercivity (Hcj), remanent magnetism (Br) and magnetic energy product (BH) of neodymium iron boron magnetic body.
Test result: as shown in table 1 below, the coercivity of test specimen 1-6 controls between 1158-1175kA/m, and Remanent magnetism controls between 1.485-1.497T, and magnetic energy product is controlled in 413-419kJ/m3Between.The coercive of test specimen 4-6 simultaneously Power, remanent magnetism and magnetic energy product are all larger than the numerical value of test specimen 1-3, it can thus be appreciated that increasing copper in formula can effectively improve Coercivity and certifiable permanent-magnet material remanent magnetism with higher, while its magnetic energy product is also corresponding higher.In addition, contrast sample 1- 2 indices are below the numerical value of test specimen 1-6, and the properties of contrast sample 2 are mentioned in contrast sample 1 Height, but difference reduction is larger for test specimen 1-6.It follows that above-mentioned Nd-Fe-B permanent magnet material specimen sample 1-6 Because the mating reaction between the elements such as the mating reaction between each element, especially tungsten, niobium, cobalt and gallium substantially increases it The performance of coercivity, remanent magnetism etc..
The performance test results of table 1 test specimen 1-6 and control sample 1-2
Specific embodiment is only explanation of the invention, is not limitation of the present invention, and those skilled in the art are readding It can according to need the modification that not creative contribution is made to the present embodiment after running through this specification, but as long as of the invention All by the protection of Patent Law in scope of the claims.

Claims (9)

1. a kind of Nd-Fe-B permanent magnet material, which is characterized in that permanent-magnet material includes following weight percentage components: neodymium 30- 45%, niobium 2-2.5%, cobalt 2.5-4.2%, zinc 0.15-0.2%, gallium 0.2-0.5%, boron 2.5-4.8%, tungsten 0.1-0.5%, oxidation Thulium 2.5-4%, surplus are iron.
2. a kind of Nd-Fe-B permanent magnet material according to claim 1, which is characterized in that the thulium oxide is super selected from thulium oxide Micropowder.
3. a kind of Nd-Fe-B permanent magnet material according to claim 2, which is characterized in that the system of the thulium oxide ultra-micro powder Preparation Method includes: that thulium hydroxide ultra-micro powder is prepared in ethanol solution, is dispersed in ethyl alcohol immediately after generating due to thulium hydroxide In solution, the growth and reunion of particle are prevented, therefore can get that partial size is small and the thulium hydroxide ultramicron of good dispersion, it will Its roasting can be obtained thulium oxide ultra-micro powder.
4. a kind of Nd-Fe-B permanent magnet material according to claim 3, which is characterized in that the permanent-magnet material further includes The copper of 0.15-0.2%.
5. a kind of a kind of preparation method of Nd-Fe-B permanent magnet material, feature described in any one of -4 according to claim 1 It is, including following operating procedure:
Step 1: weighing and ingredient;
Step 2: melting: it charges taken out again very to 1Pa hereinafter, beginning to warm up first, Bian Jiare continues on side to be evacuated, it is increased with temperature, The gas of adsorbed state, moisture content are gradually desorbed and are extracted, until kermesinus is generally presented in furnace charge, is closed valve and are filled with argon gas, increased Power is warming up to furnace charge and all melts, and carries out refining in 5 minutes or so, and refining, which finishes, to be subtracted power and be poured, when casting Cast gate should be directed at cooling mould, be poured and cooled down, obtain alloy block;
Step 3: powder processed: the obtained alloy block in step 2 being crushed through crusher, then plus in right amount air, in ball Ground in mill, be followed by stirring for be uniformly mixed obtain powder;
Step 4: magnetic field is magnetized;
Step 5: die mould: by the powder after weighing through press compression moulding, static pressure obtained green compact after 1-2.5 hours;
Step 6: high temperature sintering: microwave vacuum sintering furnace is sintered, and sintering temperature is 1050-1200 degrees Celsius;
Step 7: high tempering: the sintered magnet block for first obtaining step 6 is heated to 900-1000 degrees Celsius of tempering After extract it is cold, then again through 580-600 degrees Celsius be tempered;Then extract after being again heated to 850-960 degrees Celsius it is cold, then again through 580- 600 degrees Celsius of tempering;
Step 8: lonneal: being tempered at 560-620 degrees Celsius, then come out of the stove and be cooled to room temperature;
Step 9: it is packed and stored after inspection.
6. a kind of Nd-Fe-B permanent magnet material according to claim 5, which is characterized in that on the blank obtained in step 5 One layer of W metal or metal Zn are electroplated after polishing.
7. a kind of Nd-Fe-B permanent magnet material according to claim 5, which is characterized in that in step 7, it is necessary first into Row Pre-treatment before plating, concrete operations mode are using ultrasonic cleaning, and the cleaning power control of the ultrasonic wave is in 1000- 1200w, ultrasonic power density about 0.5-0.8w/cm2
8. a kind of preparation method of Nd-Fe-B permanent magnet material according to claim 5, which is characterized in that high temperature sintering, height Temperature tempering and lonneal are got off to entire technical process of coming out of the stove generally to be wanted between 20 ~ 38 hours.
9. a kind of preparation method of Nd-Fe-B permanent magnet material according to claim 8, which is characterized in that in step 5, The density of the green compact is about 3.2-4.5g/cm3.
CN201910657018.1A 2019-07-19 2019-07-19 A kind of Nd-Fe-B permanent magnet material and preparation method thereof Pending CN110504077A (en)

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CN110890212A (en) * 2019-12-11 2020-03-17 杭州美时美刻物联网科技有限公司 Manufacturing method of anti-corrosion permanent magnet device for servo motor
CN111370219A (en) * 2020-04-22 2020-07-03 安徽吉华新材料有限公司 Preparation process for producing new permanent magnet by full-cycle recycling of neodymium iron boron waste magnetic steel
CN112517602A (en) * 2020-11-12 2021-03-19 北京工业大学 Pretreatment method for recycling neodymium iron boron waste with adhesive tape oil sludge
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CN112517602A (en) * 2020-11-12 2021-03-19 北京工业大学 Pretreatment method for recycling neodymium iron boron waste with adhesive tape oil sludge
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Application publication date: 20191126