CN110499528B - Fastener electroplating production line - Google Patents

Fastener electroplating production line Download PDF

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Publication number
CN110499528B
CN110499528B CN201910918107.7A CN201910918107A CN110499528B CN 110499528 B CN110499528 B CN 110499528B CN 201910918107 A CN201910918107 A CN 201910918107A CN 110499528 B CN110499528 B CN 110499528B
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China
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pool
fixedly connected
degreasing
electroplating
water washing
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CN110499528A (en
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姜文国
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ZHEJIANG JUNYUE STANDARD PART Co.,Ltd.
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Zhejiang Junyue Standard Part Co ltd
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00Constructional parts, or assemblies thereof, of cells for electrolytic coating

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Electroplating Methods And Accessories (AREA)

Abstract

The invention discloses a fastener electroplating production line which comprises a degreasing and deoiling pool, wherein a primary water washing pool, an immersion acid activation pool, an electroplating pool, a secondary water washing pool and a blanking table are fixedly connected to the left end of the degreasing and deoiling pool in sequence, a feeding table is fixedly connected to the right end of the degreasing and deoiling pool, first open slots are formed in the upper ends of the feeding table and the blanking table, a liquid feeding port and a liquid discharging port are fixedly connected to the rear ends of the degreasing and deoiling pool, the primary water washing pool, the immersion acid activation pool, the electroplating pool and the secondary water washing pool in sequence from top to bottom, and a surrounding plate is fixedly connected to the upper ends of the degreasing and deoiling pool, the primary water washing pool, the immersion acid activation pool, the electroplating pool and the. This fastener electroplating production line makes the overall arrangement of production line compacter, has improved work efficiency, shortens the activity duration, drives the fixture block and moves in left and right sides direction, and the stationarity is higher during the motion, reduces the jitter nature, ensures each process normal operating, and the direction when further improving the connecting plate and removing is unchangeable, reduces the displacement when connecting plate removes.

Description

Fastener electroplating production line
Technical Field
The invention relates to the technical field of production lines, in particular to a fastener electroplating production line.
Background
The fastener is used for fastening connection and is a wide mechanical part, various fasteners can be seen on various machines, equipment, vehicles, ships, railways, bridges, buildings, structures, tools, instruments, chemical engineering, instruments, supplies and the like, and the fastener is a mechanical basic part which is most widely applied.
With the continuous development of national economy, advanced manufacturing represented by large airplanes, large power generation equipment, automobiles, high-speed trains, large ships, large complete equipment and the like also enters an important development direction, so that the use amount of high-strength fasteners is rapidly increased, and the fasteners need to be electroplated for improving the wear resistance and the corrosion resistance of the fasteners, but the existing electroplating production line has the defects of complex structure, large occupied area and poor stability of a material rack during movement.
Disclosure of Invention
The invention aims to provide a fastener electroplating production line, which aims to solve the problems of complex structure, large occupied area and poor stability of a material rack during movement in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: fastener electroplating production line, including the degrease deoiling pond, the degrease deoiling pond left end fixedly connected with primary water washing pond, pickling activation pond, electroplating bath, secondary water washing pond and unloading platform in proper order, degrease deoiling pond right-hand member fixedly connected with material loading platform, first open slot has all been seted up to material loading platform and unloading platform upper end, degrease deoiling pond, primary water washing pond, pickling activation pond, electroplating bath and secondary water washing pond rear end from last fixedly connected with filling opening and leakage fluid dram down in proper order, degrease deoiling pond, primary water washing pond, pickling activation pond, electroplating bath and secondary water washing pond upper end fixedly connected with bounding wall.
Preferably, the inner sides of the front end and the rear end of the enclosing plate are provided with grooves, the ball screw is connected in the grooves in a rotating mode, the right end of the ball screw penetrates through the grooves and is fixedly connected with the first coupler and the first motor in sequence, and the outer side of the ball screw in the grooves is movably connected with the sliding seat.
Preferably, a side plate is fixedly connected to the inner side of the sliding seat, a top plate is fixedly connected to the upper ends of the side plate and the other side plate, a first rotating shaft is rotatably connected between the side plate and the other side plate, and a first gear is fixedly connected to the outer side of the middle of the first rotating shaft.
Preferably, a second open slot is formed in the middle of the upper end of the top plate, a second motor is fixedly connected to the upper end of the top plate, a second gear is fixedly connected to the front end of the second motor, the second gear is connected with the second open slot in a clamping mode, and the second gear is connected with the first gear in a meshing mode.
Preferably, the limiting rings are symmetrically arranged on the outer sides of two ends of the first rotating shaft, symmetrical sliding grooves are formed in the inner sides of the side plates, sliding blocks are connected in the sliding grooves in a sliding mode, and a connecting plate is fixedly connected to the inner sides of the sliding blocks and the other sliding block.
Preferably, a connecting rope is fixedly connected between the limiting ring and the other limiting ring, a connecting plate is fixedly connected to the lower end of the connecting rope, symmetrical suspension rods and clamping blocks are fixedly connected to the lower end of the connecting plate in sequence, and the clamping blocks are designed in an open mode at the right end.
Preferably, a material rack is movably connected in the material loading table, a second rotating shaft is connected in the material rack in a rotating mode, and a second coupler and a third motor are fixedly connected to the rear end of the second rotating shaft in sequence.
Preferably, the rear end of the material rack is fixedly connected with a storage box, and a lithium battery is movably connected in the storage box.
Preferably, the inner sides of the degreasing and deoiling tank, the primary water washing tank, the pickling and activating tank, the electroplating tank and the secondary water washing tank are fixedly connected with reinforcing plates which are symmetrical front and back.
Compared with the prior art, the invention has the beneficial effects that:
1. the fastener electroplating production line adopts an integrated design, and the degreasing oil removal tank, the primary washing tank, the pickling activation tank, the electroplating tank and the secondary washing tank are spliced together, so that the layout of the production line is more compact, the floor area is reduced, the movement among all working procedures is more convenient, the working efficiency is improved, and the operation time is shortened;
2. according to the fastener electroplating production line, the ball screw, the first motor, the coupler and the sliding seat are matched for use, the clamping block is driven to move in the left and right directions, the stability during movement is higher, the jitter is reduced, the stability of the fastener in the material rack is improved, and the normal operation of each process is ensured;
3. this fastener electroplating production line uses through the cooperation of first gear and second gear, drives and connects the rope rolling or loosen to drive the connecting plate about, and the design of cooperation sliding tray and sliding block, the orientation when further improving the connecting plate and removing is unchangeable, reduces the displacement when connecting plate removes.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic side view of the present invention;
FIG. 3 is a schematic top view of the present invention;
FIG. 4 is a rear view of the present invention;
FIG. 5 is a schematic view of the first and second gear mounting arrangements of the present invention;
FIG. 6 is an enlarged schematic view of the structure of the present invention A.
In the figure: 1. a degreasing and oil removing pool; 2. a primary water washing pool; 3. a pickling activation tank; 4. an electroplating pool; 5. a secondary washing tank; 6. a blanking table; 7. a feeding table; 8. a first open slot; 9. a liquid filling port; 10. a liquid discharge port; 11. enclosing plates; 12. a groove; 13. a ball screw; 14. a first coupling; 15. a first motor; 16. a sliding seat; 17. a side plate; 18. a top plate; 19. a first rotating shaft; 20. a first gear; 21. a second open slot; 22. a second motor; 23. a second gear; 24. a limiting ring; 25. a sliding groove; 26. a slider; 27. a connecting plate; 28. connecting ropes; 29. a suspension rod; 30. a clamping block; 31. a material rack; 32. a second rotating shaft; 33. a second coupling; 34. a third motor; 35. a storage box; 36. a lithium battery; 37. and a reinforcing plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: the fastener electroplating production line comprises a degreasing and degreasing pool 1, a primary washing pool 2, an immersion acid activation pool 3, an electroplating pool 4, a secondary washing pool 5, a blanking table 6, a feeding table 7, a first open slot 8, a liquid feeding port 9, a liquid discharging port 10, a coaming 11, a groove 12, a ball screw 13, a first coupling 14, a first motor 15, a sliding seat 16, a side plate 17, a top plate 18, a first rotating shaft 19, a first gear 20, a second open slot 21, a second motor 22, a second gear 23, a limiting ring 24, a sliding groove 25, a sliding block 26, a connecting plate 27, a connecting rope 28, a hanging rod 29, a clamping block 30, a material rack 31, a second rotating shaft 32, a second coupling 33, a third motor 34, a storage box 35, a lithium battery 36 and a reinforcing plate 37, wherein the primary washing pool 2, the immersion acid activation pool 3, the electroplating pool 4, the secondary washing pool 5 and the blanking table 6 are fixedly connected at the left end of the degreasing and degreasing, the right end of the degreasing and deoiling pool 1 is fixedly connected with a feeding platform 7, the upper ends of the feeding platform 7 and the blanking platform 6 are respectively provided with a first open slot 8, the rear ends of the degreasing and deoiling pool 1, the primary washing pool 2, the pickling and activating pool 3, the electroplating pool 4 and the secondary washing pool 5 are fixedly connected with a liquid feeding port 9 and a liquid discharging port 10 from top to bottom in sequence, the upper ends of the degreasing and deoiling pool 1, the primary washing pool 2, the pickling and activating pool 3, the electroplating pool 4 and the secondary washing pool 5 are fixedly connected with a surrounding plate 11, a lithium battery 36 is electrically connected with a third motor 34, the type of the lithium battery 36 is xiwei001, and the installation mode and the circuit connection are not described in detail;
furthermore, grooves 12 are formed in the inner sides of the front end and the rear end of the enclosing plate 11, ball screws 13 are rotatably connected in the grooves 12, the right ends of the ball screws 13 penetrate through the grooves 12 to be fixedly connected with a first coupler 14 and a first motor 15 in sequence, sliding seats 16 are movably connected to the outer sides of the ball screws 13 in the grooves 12, and the ball screws 13 are driven to rotate through the matching use of the first coupler 14 and the first motor 15, so that the sliding seats 16 are adjusted to move in the left and right directions, and the ball screws 13 are adopted, so that the movement stability is better;
further, a side plate 17 is fixedly connected to the inner side of the sliding seat 16, a top plate 18 is fixedly connected to the upper ends of the side plate 17 and the other side plate 17, a first rotating shaft 19 is rotatably connected between the side plate 17 and the other side plate 17, a first gear 20 is fixedly connected to the outer side of the middle of the first rotating shaft 19, and the firmness of connection between the side plates 17 is enhanced through the design of the top plate 18;
furthermore, a second open slot 21 is formed in the middle of the upper end of the top plate 18, a second motor 22 is fixedly connected to the upper end of the top plate 18, a second gear 23 is fixedly connected to the front end of the second motor 22, the second gear 23 is connected with the second open slot 21 in a clamping manner, the second gear 23 is connected with the first gear 20 in a meshing manner, and the second gear 23 is connected with the first gear 20 in a meshing manner, so that the first gear 20 on the first rotating shaft 19 is driven to rotate when the second motor 22 rotates, and the connecting rope 28 outside the first rotating shaft 19 can be wound or loosened conveniently;
furthermore, the outer sides of the two ends of the first rotating shaft 19 are fixedly connected with symmetrically arranged limiting rings 24, the inner sides of the side plates 17 are provided with symmetrical sliding grooves 25, the sliding grooves 25 are connected with sliding blocks 26 in a sliding mode, the inner sides of the sliding blocks 26 and the other sliding block 26 are fixedly connected with a connecting plate 27, the positions of connecting ropes 28 are guaranteed to be unchanged by arranging the limiting rings 24, and through the design of the sliding blocks 26 and the sliding grooves 25, the stability of the connecting plate 27 during up-and-down movement is greatly improved, and the effect of guiding the connecting plate 27 is achieved;
further, a connecting rope 28 is fixedly connected between one limiting ring 24 and the other limiting ring 24, a connecting plate 27 is fixedly connected to the lower end of the connecting rope 28, a symmetrical hanging rod 29 and a clamping block 30 are fixedly connected to the lower end of the connecting plate 27 in sequence, the clamping block 30 is in an open design at the right end, and the clamping block 30 is convenient for clamping two ends of the material rack 31 so as to move the position of the material rack 31;
furthermore, a material rack 31 is movably connected in the feeding table 7, a second rotating shaft 32 is rotatably connected in the material rack 31, a second coupler 33 and a third motor 34 are fixedly connected to the rear end of the second rotating shaft 32 in sequence, and fasteners to be electroplated can be conveniently added into the material rack 31 through the matching use of the second coupler 33, the third motor 34 and the second rotating shaft 32, so that the number of fasteners to be electroplated in a single treatment is increased;
furthermore, the rear end of the material rack 31 is fixedly connected with a storage box 35, a lithium battery 36 is movably connected in the storage box 35, power is supplied to the third motor 34 through the lithium battery 36, and the lithium battery 36 is detachably designed, so that timely charging is facilitated, and normal use of the third motor 34 is not affected;
further, the inner sides of the degreasing and degreasing pool 1, the primary washing pool 2, the pickling and activating pool 3, the electroplating pool 4 and the secondary washing pool 5 are fixedly connected with reinforcing plates 37 which are symmetrical front and back, and through the design of the reinforcing plates 37, the material frame 31 can be conveniently placed into the degreasing and degreasing pool 1, the primary washing pool 2, the pickling and activating pool 3, the electroplating pool 4 and the secondary washing pool 5.
The working principle is as follows: firstly, adding proper liquid into a degreasing and degreasing pool 1, a primary washing pool 2, an immersion acid activation pool 3, an electroplating pool 4 and a secondary washing pool 5 through a liquid filling port 9, placing a fastener to be electroplated in a material frame 31, opening a first motor 15 to rotate in a positive direction, driving the first motor 15 to drive a first coupler 14 to rotate, driving a ball screw 13 to rotate by the first coupler 14, converting rotary motion of a sliding seat 16 on the outer side of the ball screw 13 into linear motion, driving a side plate 17 to move in a right direction by the sliding seat 16 until a clamping block 30 at the lower end of a suspension rod 29 is clamped and connected with the material frame 31, then opening a second motor 22 to rotate in a positive direction, driving a second gear 23 to rotate by the second gear 23, driving a first gear 20 to rotate synchronously by a first rotating shaft 19 on the inner side of the first gear 20, winding a connecting rope 28 on the inner side of a limiting ring 24, and rolling sliding blocks 26 at two ends of a connecting plate 27 up in a, then the first motor 15 is turned on and reversed, the sliding seat 16 moves leftwards until the material rack 31 falls on the upper end of the degreasing and oil removing pool 1, the second motor 22 is turned on and reversed, the connecting rope 28 is loosened, the sliding blocks 26 at the two ends of the connecting plate 27 move downwards in the sliding grooves 25 until the two ends of the material rack 31 fall on the reinforcing plate 37, the third motor 34 is turned on, the third motor 34 drives the second coupler 33 to rotate, the second coupler 33 drives the second rotating shaft 32 to rotate, so that the surface treatment uniformity of the fasteners in the material rack 31 is ensured, then the previous operations are repeated, the material rack 31 is sequentially placed into the primary washing pool 2, the pickling and activating pool 3, the electroplating pool 4 and the secondary washing pool 5, finally the material rack 31 is placed on the blanking table 6, the material is taken out, and finally the liquid is discharged through the liquid discharge port 10.
Finally, it should be noted that the above-mentioned contents are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, and that the simple modifications or equivalent substitutions of the technical solutions of the present invention by those of ordinary skill in the art can be made without departing from the spirit and scope of the technical solutions of the present invention.

Claims (3)

1. Fastener electroplating production line, including degrease deoiling pond (1), its characterized in that: the degreasing and degreasing device is characterized in that a primary water washing pool (2), an immersion acid activation pool (3), an electroplating pool (4), a secondary water washing pool (5) and a blanking table (6) are fixedly connected to the left end of the degreasing and degreasing pool (1) in sequence, a feeding table (7) is fixedly connected to the right end of the degreasing and degreasing pool (1), first open grooves (8) are formed in the upper ends of the feeding table (7) and the blanking table (6), a liquid feeding port (9) and a liquid discharging port (10) are fixedly connected to the rear ends of the degreasing and degreasing pool (1), the primary water washing pool (2), the immersion acid activation pool (3), the electroplating pool (4) and the secondary water washing pool (5) in sequence from top to bottom, and a surrounding plate (11) is fixedly connected to the upper ends of the degreasing and degreasing pool (1), the primary water washing pool (2), the immersion acid activation pool (3), the electroplating pool (4) and the secondary water washing pool;
grooves (12) are formed in the inner sides of the front end and the rear end of the enclosing plate (11), a ball screw (13) is rotationally connected in the grooves (12), the right end of the ball screw (13) penetrates through the grooves (12) to be sequentially and fixedly connected with a first coupler (14) and a first motor (15), and the outer side of the ball screw (13) in the grooves (12) is movably connected with a sliding seat (16);
a side plate (17) is fixedly connected to the inner side of the sliding seat (16), a top plate (18) is fixedly connected to the upper ends of the side plate (17) and the other side plate (17), a first rotating shaft (19) is rotatably connected between the side plate (17) and the other side plate (17), and a first gear (20) is fixedly connected to the outer side of the middle of the first rotating shaft (19);
a second open slot (21) is formed in the middle of the upper end of the top plate (18), a second motor (22) is fixedly connected to the upper end of the top plate (18), a second gear (23) is fixedly connected to the front end of the second motor (22), the second gear (23) is connected with the second open slot (21) in a clamping mode, and the second gear (23) is connected with the first gear (20) in a meshing mode;
the outer sides of two ends of the first rotating shaft (19) are fixedly connected with symmetrically arranged limiting rings (24), the inner sides of the side plates (17) are provided with symmetrical sliding grooves (25), sliding blocks (26) are connected in the sliding grooves (25) in a sliding mode, and the inner sides of the sliding blocks (26) and the other sliding block (26) are fixedly connected with connecting plates (27);
a connecting rope (28) is fixedly connected between the limiting ring (24) and the other limiting ring (24), the lower end of the connecting rope (28) is fixedly connected with a connecting plate (27), the lower end of the connecting plate (27) is sequentially and fixedly connected with a symmetrical suspension rod (29) and a clamping block (30), and the right end of the clamping block (30) is in an open design;
the feeding table (7) is internally and movably connected with a material rack (31), a second rotating shaft (32) is rotationally connected in the material rack (31), and a second coupler (33) and a third motor (34) are sequentially and fixedly connected to the rear end of the second rotating shaft (32).
2. Fastener electroplating line according to claim 1, characterized in that: the rear end of the material rack (31) is fixedly connected with a storage box (35), and a lithium battery (36) is movably connected in the storage box (35).
3. Fastener electroplating line according to claim 1, characterized in that: the inner sides of the degreasing and deoiling tank (1), the primary washing tank (2), the pickling and activating tank (3), the electroplating tank (4) and the secondary washing tank (5) are fixedly connected with reinforcing plates (37) which are symmetrical front and back.
CN201910918107.7A 2019-09-26 2019-09-26 Fastener electroplating production line Active CN110499528B (en)

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CN110791791B (en) * 2019-12-23 2023-10-24 海盐大宁紧固件股份有限公司 Support for bolt electroplating
CN113463174A (en) * 2021-06-21 2021-10-01 江苏澳光电子有限公司 Continuous electroplating device and electroplating process thereof
CN113430632A (en) * 2021-06-21 2021-09-24 江苏澳光电子有限公司 Multiple regulation formula electroplating device

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US20170370017A1 (en) * 2016-06-27 2017-12-28 Tel Nexx, Inc. Wet processing system and method of operating
CN205711020U (en) * 2016-06-30 2016-11-23 江苏省海门中等专业学校 A kind of full automatic plating production line
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Address before: 314305 No.6 Haitang Industrial Park, Xitangqiao street, Haiyan County, Jiaxing City, Zhejiang Province

Applicant before: HAIYAN FUXIN HIGH-STRENGTH FASTENER Co.,Ltd.

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