CN110497962A - A kind of servo integrated electric hydraulic steering system of straddle carrier volume and its control method - Google Patents

A kind of servo integrated electric hydraulic steering system of straddle carrier volume and its control method Download PDF

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Publication number
CN110497962A
CN110497962A CN201910648068.3A CN201910648068A CN110497962A CN 110497962 A CN110497962 A CN 110497962A CN 201910648068 A CN201910648068 A CN 201910648068A CN 110497962 A CN110497962 A CN 110497962A
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CN
China
Prior art keywords
hydraulic
steering
straddle carrier
servo
hydraulic steering
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CN201910648068.3A
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Chinese (zh)
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CN110497962B (en
Inventor
宋豫
胡中望
刘冬一
丁小峰
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Shanghai Zhenghua Heavy Industries Co Ltd
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Shanghai Zhenghua Heavy Industries Co Ltd
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Priority to CN201910648068.3A priority Critical patent/CN110497962B/en
Publication of CN110497962A publication Critical patent/CN110497962A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D5/00Power-assisted or power-driven steering
    • B62D5/06Power-assisted or power-driven steering fluid, i.e. using a pressurised fluid for most or all the force required for steering a vehicle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D5/00Power-assisted or power-driven steering
    • B62D5/06Power-assisted or power-driven steering fluid, i.e. using a pressurised fluid for most or all the force required for steering a vehicle
    • B62D5/062Details, component parts
    • B62D5/064Pump driven independently from vehicle engine, e.g. electric driven pump
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D5/00Power-assisted or power-driven steering
    • B62D5/06Power-assisted or power-driven steering fluid, i.e. using a pressurised fluid for most or all the force required for steering a vehicle
    • B62D5/08Power-assisted or power-driven steering fluid, i.e. using a pressurised fluid for most or all the force required for steering a vehicle characterised by type of steering valve used

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Steering Control In Accordance With Driving Conditions (AREA)
  • Steering-Linkage Mechanisms And Four-Wheel Steering (AREA)

Abstract

A kind of servo integrated electric hydraulic steering system of straddle carrier volume provided by the invention and its control method, including sequentially connected control unit, power unit and actuator, it further include for completing the rotary angle transmitter of wheel physical location live signal feedback and being used for transmission the turn signal setter of straddle carrier steering order, the feedback angle of rotary angle transmitter is compared with the given steering angle of turn signal setter, and the output signal of comparison result reaches control unit;The power unit, including servomotor, coupled two-way closed hydraulic pump, two-way closed hydraulic pump are connect by hydraulic system pipeline with actuator;Described control unit, including for driving the servo-driver of servomotor, and the steering controller of the output signal for receiving comparison result;The actuator is hydraulic steering cylinder.The further hoisting device of the present invention is horizontal, changes the configuration of existing driving and steering system, improves deficiency existing for existing system.

Description

A kind of servo integrated electric hydraulic steering system of straddle carrier volume and its control method
Technical field
The present invention relates to harbour Wheel type plane haulage vehicles to turn to driving and control technology, more specifically to one kind The servo integrated electric hydraulic steering system of straddle carrier volume and its control method.
Background technique
The Plane Transportation System of container terminal is classified according to loading and unloading capacity and device configuration, can be divided into two major classes: First is that being realized between harbour gantry crane and stockyard crane by AGV or truck, and the container transshipment between different heaps area is made Industry;Second is that realizing container transshipment and stacking operation by straddle carrier.The two respectively has advantage and disadvantage, and the latter can save stockyard lifting Machine configuration, saves equipment investment, and operation is more flexible.Due to country variant or the container terminal loading and unloading technique in area Formed for a long time and the mode continued to use is different, and the difference of pier facilities investment and job management mode, Europe and North America Container terminal mostly uses greatly straddle carrier as the capital equipment of plane transportation.Since the country is set without harbour application straddle carrier It is standby, the research of domestic not the relevant technologies.
Under the booming background of harbour AGV automation, electric driveization, greenization, for external straddle carrier technical field It conducts a research, in straddle carrier steering system, since driving force is larger, required precision is high and has both the passive compensation function of suspension, It therefore is entirely to use Proportional Valve-controlled hydraulic system, it is each driving and steering system fuel feeding which, which passes through centralized hydraulic station, There are weight it is big, pipeline is more, energy consumption is high, malfunction elimination is complicated, great in constructing amount the problems such as.
Summary of the invention
In view of the above defects of the prior art, the object of the present invention is to provide a kind of straddle carrier volume servo one Change electric hydraulic steering system and its control method, further hoisting device is horizontal, changes the configuration of existing driving and steering system, improves Deficiency existing for existing system.
To achieve the above object, the present invention adopts the following technical scheme:
On the one hand, a kind of servo integrated electric hydraulic steering system of straddle carrier volume, including it is sequentially connected control unit, dynamic Power unit and actuator further include for completing the rotary angle transmitter and be used for transmission that wheel physical location live signal is fed back The turn signal setter (being steering wheel when pilot steering, be navigation system when automatic Pilot) of straddle carrier steering order, turns The feedback angle of angle transducer is compared with the given steering angle of turn signal setter, the output signal of comparison result Reach control unit;
The power unit, including servomotor, coupled two-way closed hydraulic pump, two-way closed hydraulic pump are logical Hydraulic system pipeline is crossed to connect with actuator;
Described control unit, including for driving the servo-driver of servomotor, and for receiving comparison result The steering controller of output signal;
The actuator is hydraulic steering cylinder.
The power unit is installed on the vehicle frame of straddle carrier, and power unit is for driving hydraulic steering cylinder, steering hydraulic The piston rod of cylinder and the suspension of straddle carrier connect, and are connected with wheel group on suspension.
The hydraulic system pipeline, including be connected on two-way closed hydraulic pump integrated fuel tank, logic valve group and for connecting Connect the fluid pressure line of each component.
The logic valve group, including
Flushing valve prevents hydraulic oil temperature in pipeline from spending for realizing the displacement of hydraulic oil in fluid pressure line, integrated fuel tank It is high;
Two check valves, for prevent hydraulic steering cylinder by load effect and when passive movement, is emptied state;
Two safety valves, for preventing steering hydraulic in-cylinder pressure superpressure;
Solenoid valve, when conducting, balance two cavity pressure of hydraulic steering cylinder, and hydraulic steering cylinder is in suspended state.
On the other hand, the servo integrated electro-hydraulic rotating direction control method of a kind of straddle carrier volume:
After straddle carrier control system issues steering order to turn signal setter, gives steering angle and corner passes Sensor feedback angle is compared, when there are when difference, provide adjustment signal to steering controller, steering controller for two angles Comprehensive shift control algorithm issues control instruction to servo-driver, servo-driver control servomotor rotation revolving speed, Corner, servomotor drive two-way closed hydraulic pump to rotate to hydraulic system pipeline and provide high pressure oil, and high pressure oil driving turns to Hydraulic cylinder stretches out/retraction movement, the final accurate control for realizing straddle carrier wheel group steering angle.
When road surface occurs concave-convex, when the deformation of load-carrying different kinds of tyre is different, suspension can generate the phase of vertical direction with vehicle frame To movement, hydraulic steering cylinder needs to adjust extension elongation in real time according to the feedback signal of rotary angle transmitter.
In the above technical solution, a kind of servo integrated electric hydraulic steering system of straddle carrier volume provided by the present invention And its control method, also have the following the utility model has the advantages that
It 1), can be by the dynamic of the servo integrated electric hydraulic steering system of volume of the present invention under conditions of using connecting rod steering mechanism The hydraulic cylinder of the original promotion link motion of power unit driving, realizes that steering mechanical is synchronous, meets and turn to requirement;Turn using independent To under conditions of mechanism, the power unit of the servo integrated electric hydraulic steering system of volume of the present invention can be driven to the liquid of each wheel Cylinder pressure realizes high-precision independent steering;
2) the servo integrated electric hydraulic steering system of volume of the present invention is suitable for (only using whole straddle carriers of fluid-link steering Vertical, dependent, which turns to, can be used).When the servo integrated electric hydraulic steering system of this volume be configured at dependent steering system across When transporting vehicle, straddle carrier can realize Ackermann steering mode (can only realize this mode using the straddle carrier that link mechanism turns to); When the servo integrated electric hydraulic steering system of this volume is configured at the straddle carrier of independent steering system, straddle carrier can realize Ackermam Steering pattern, truck steering pattern, diagonal steering pattern and pivot stud (revolution) mode.
3) the servo integrated electric hydraulic steering system of volume of the present invention uses enclosed volumetric void fraction, and abandoning tradition throttling control is former Reason, it is suppressed that proportioning valve throttling control energy loss effectively improves control system efficiency, it is flexible to improve control system;
4) the servo integrated electric hydraulic steering system of volume of the present invention uses integrated design scheme, by power unit and executes Device is arranged nearby, fluid pressure line, compact-sized, weight saving is greatly decreased, and hydraulic station weight is changed by roof to vehicle Position is taken turns, vehicle's center of gravity is further decreased, improves roadability, reduces risk of toppling.
Detailed description of the invention
Fig. 1 is the scheme of installation of power unit, actuator in the servo integrated electric hydraulic steering system of volume of the present invention;
Fig. 2 is the control principle drawing of the servo integrated electric hydraulic steering system of volume of the present invention;
The servo integrated electric hydraulic steering system of volume realizes Ackermam through the invention when Fig. 3 a is the movement of six wheel straddle carriers Steering pattern schematic diagram;
The servo integrated electric hydraulic steering system of volume realizes that truck turns through the invention when Fig. 3 b is the movement of six wheel straddle carriers To pattern diagram;
The servo integrated electric hydraulic steering system of volume realizes that diagonal turns through the invention when Fig. 3 c is the movement of six wheel straddle carriers To pattern diagram;
The servo integrated electric hydraulic steering system of volume realizes pirouette through the invention when Fig. 3 d is the movement of six wheel straddle carriers To (revolution) pattern diagram;
The servo integrated electric hydraulic steering system of volume realizes Ackermam through the invention when Fig. 4 a is the movement of eight wheel straddle carriers Steering pattern schematic diagram;
The servo integrated electric hydraulic steering system of volume realizes that truck turns through the invention when Fig. 4 b is the movement of eight wheel straddle carriers To pattern diagram;
The servo integrated electric hydraulic steering system of volume realizes that diagonal turns through the invention when Fig. 4 c is the movement of eight wheel straddle carriers To pattern diagram.
Specific embodiment
Technical solution of the present invention is further illustrated with reference to the accompanying drawings and examples.
Incorporated by reference to shown in Fig. 1 to Fig. 2, a kind of servo integrated electro-hydraulic steering system of straddle carrier volume provided by the present invention System, including sequentially connected control unit, power unit and actuator, further include for completing wheel physical location live signal The rotary angle transmitter 1 of feedback and the turn signal setter 2 for being used for transmission straddle carrier steering order, rotary angle transmitter 1 it is anti- Feedback angle is compared with the given steering angle of turn signal setter 2, and it is single that the output signal of comparison result reaches control Member.
Preferably, the power unit 200, including servomotor 3, coupled two-way closed hydraulic pump 4 are two-way Closed type hydraulic pump 4 is connect by hydraulic system pipeline with actuator.
Preferably, described control unit, including for driving the servo-driver 6 of servomotor 3, and for receiving ratio The steering controller 7 of the output signal of relatively result.
Preferably, the actuator selects hydraulic steering cylinder 5.
Preferably, the installation of power unit 200 is on the vehicle frame 8 of straddle carrier, power unit 200 turns to liquid for driving Cylinder pressure 5, the piston rod of hydraulic steering cylinder 5 and the suspension 9 of straddle carrier connect, and are connected with wheel group 10 on suspension 9.
Preferably, the hydraulic system pipeline, including integrated fuel tank 11, the logical valve being connected on two-way closed hydraulic pump 4 Group and fluid pressure line for connecting components.
Preferably, the logic valve group, comprising:
Flushing valve 12 prevents hydraulic in pipeline for realizing the displacement of hydraulic oil in hydraulic system pipeline, integrated fuel tank 11 Oil temperature is excessively high;
Two check valves 13,14, for prevent hydraulic steering cylinder 5 by load effect and when passive movement, is emptied shape State protects hydraulic steering cylinder 5;
Two safety valves 15,16, for preventing pressure superpressure in hydraulic steering cylinder 5, it is ensured that system safety;
Solenoid valve 17, when conducting, make 5 liang of cavity pressures balances of hydraulic steering cylinder, and hydraulic steering cylinder 5 is in suspended state, prevents Straddle carrier generates high pressure when not working in hydraulic system pipeline, and can make system release when safeguarding hydraulic system.
The present invention also provides a kind of servo integrated electro-hydraulic rotating direction control methods of straddle carrier volume:
After straddle carrier control system issues steering order to turn signal setter 2, steering angle and corner are given 1 feedback angle of sensor is compared, when there are when difference, provide adjustment signal to steering controller 7, steering control for two angles The comprehensive shift control algorithm of device 7 processed issues control instruction to servo-driver 6, and servo-driver 6 controls servomotor 3 and rotates Revolving speed, corner, servomotor 3 drive two-way closed hydraulic pump 4 rotate to hydraulic system pipeline provide high pressure oil, high pressure oil Driving hydraulic steering cylinder 5 stretches out/retraction movement, the final accurate control for realizing straddle carrier wheel group steering angle.
When road surface occurs concave-convex, when the deformation of load-carrying different kinds of tyre is different, suspension 9 and vehicle frame 8 can generate vertical direction Relative motion, hydraulic steering cylinder 5 need to adjust extension elongation in real time according to the feedback signal of rotary angle transmitter 1, it is ensured that straddle carrier Driving direction it is accurate.
Steering controller 7 integrates shift control algorithm: for turning to the high-precision control of volume servo-control system, the calculation Method is by the three close-loop control (electric current loop-control motor torque of servo electrical machinery system;Speed ring-control motor speed;Position ring-control Corner (model that position ring needs to increase hydraulic system in such a system) processed) upgrade to the three close-loop control of steering system, wherein Position ring increases the nonlinear model of two-way closed pump control system while considering the characteristic of servo electrical machinery system, and will pipe The amount of nonlinearity such as road effect, leakage, oil liquid elasticity compensate in the controls, establish electro-hydraulic volume servo-control system and turn to control Algorithm processed is realized and turns to high-precision control.
After straddle carrier starting, solenoid valve 17 is in obtain electricity condition always, includes following three kinds of states:
1) straight-going state, in this case, rotary angle transmitter 1 give corner with turn signal setter 2 and are compared, When differential seat angle is less than threshold values, servomotor 3 maintains the original state without control signal, hydraulic steering cylinder 5;
2) steering state, after straddle carrier control system issues steering order to turn signal setter 2, turn signal Setter 2 gives steering angle and is compared with 1 feedback angle of rotary angle transmitter, when two angles there are difference and are more than valve When value, adjustment signal is provided to steering controller 7, the comprehensive shift control algorithm of steering controller 7 issues control instruction to servo Driver 6, servo-driver 6 control revolving speed, the corner that servomotor 3 rotates, and servomotor 3 drives two-way closed hydraulic Pump 4, which is rotated to hydraulic system pipeline, provides high pressure oil, and high pressure oil driving hydraulic steering cylinder 5 stretches out/retraction movement, final to realize The accurate control of straddle carrier wheel group steering angle.
When two-way closed hydraulic pump 4 exports high pressure oil to system, high-pressure side can will be in part system by flushing valve 12 Hot oil be expelled back into integrated fuel tank 11, and low-pressure side sucks cold oil from integrated fuel tank 11 by check valve 13 or 14, completes The displacement of oil liquid, it is ensured that system oil temperature is in good working order;
3) jounce condition, when road surface occurs concave-convex, suspension 9 and vehicle frame 8 can be in the opposite fortune for instantaneously generating vertical direction It is dynamic, since under jounce condition, corner control instruction is not changed because jolting, therefore under this operating condition, hydraulic system Always in passive adjustment state, at this point, the stroke variation of the hydraulic steering cylinder 5 for generation of jolting is inhaled by oil liquid elasticity in pipeline Receive, when instantaneous pressure be more than safety value after, corresponding 15 or 16 overflow of safety valve, guarantee system within safe pressure, meanwhile, Low-pressure side sucks hydraulic oil by check valve 13 or 14 from integrated fuel tank 11, realizes repairing.
As shown in Fig. 3 a to Fig. 3 d, the servo integrated electric hydraulic steering system of volume through the invention when six wheel straddle carriers movements Realize four kinds of steering patterns:
The first is Ackermann steering mode, and in such a mode, the rotation center of circle of each wheel group 10 of straddle carrier meets at one Point, but the rotational angle of each wheel group 10 is different (as shown in Figure 3a).
Second is truck steering pattern, i.e., the wheel group 10 of preceding two axis all turns over certain angle according to a certain ratio, is completed The Turning travel (as shown in Figure 3b) of straddle carrier.
The third is diagonal mode, and in such a mode, each wheel group 10 of straddle carrier rotates same angle, makes straddle carrier It can be along straight-line travelling (as shown in Figure 3c) in a direction in front of side.
4th kind is pivot stud (revolution) mode, i.e. straddle carrier can be realized 360 ° of casts.
As shown in Fig. 4 a to Fig. 4 c, the servo integrated electric hydraulic steering system of volume through the invention when eight wheel straddle carriers movements Realize three kinds of steering patterns:
The first is Ackermann steering mode, and in such a mode, the rotation center of circle of each wheel group 10 of straddle carrier meets at one Point, but the rotational angle of each wheel group 10 is different (as shown in fig. 4 a).
Second is diagonal mode, and in such a mode, each wheel group 10 of straddle carrier rotates same angle, makes straddle carrier It can be along straight-line travelling (as shown in Figure 4 b) in a direction in front of side.
The third is truck steering pattern, i.e. the wheel group 10 of first three axis all turns over certain angle according to a certain ratio, and the The wheel group 10 of four axis remains stationary, thus to complete the Turning travel of straddle carrier (as shown in Figure 4 b).
Those of ordinary skill in the art it should be appreciated that more than embodiment be intended merely to illustrate the present invention, And be not used as limitation of the invention, as long as the change in spirit of the invention, to embodiment described above Change, modification will all be fallen within the scope of claims of the present invention.

Claims (6)

1. a kind of servo integrated electric hydraulic steering system of straddle carrier volume, it is characterised in that: including sequentially connected control unit, Power unit and actuator, further include for complete wheel physical location live signal feedback rotary angle transmitter and for passing The turn signal setter of defeated straddle carrier steering order, the feedback angle of rotary angle transmitter and giving for turn signal setter Determine steering angle to be compared, the output signal of comparison result reaches control unit;
The power unit, including servomotor, coupled two-way closed hydraulic pump, two-way closed hydraulic pump pass through liquid Pressure system pipeline is connect with actuator;
Described control unit, including for driving the servo-driver of servomotor, and the output for receiving comparison result The steering controller of signal;
The actuator is hydraulic steering cylinder.
2. a kind of servo integrated electric hydraulic steering system of straddle carrier volume as described in claim 1, it is characterised in that: the power Unit is installed on the vehicle frame of straddle carrier, power unit for driving hydraulic steering cylinder, the piston rod of hydraulic steering cylinder with across fortune The suspension of vehicle connects, and is connected with wheel group on suspension.
3. a kind of servo integrated electric hydraulic steering system of straddle carrier volume as claimed in claim 2, it is characterised in that: described hydraulic System pipeline, including be connected on two-way closed hydraulic pump integrated fuel tank, logic valve group and for the hydraulic tube of connecting components Road.
4. a kind of servo integrated electric hydraulic steering system of straddle carrier volume as claimed in claim 3, it is characterised in that: the logic Valve group, including
Flushing valve prevents hydraulic oil temperature in pipeline from spending for realizing the displacement of hydraulic oil in hydraulic system pipeline, integrated fuel tank It is high;
Two check valves, for prevent hydraulic steering cylinder by load effect and when passive movement, is emptied state;
Two safety valves, for preventing steering hydraulic in-cylinder pressure superpressure;
Solenoid valve, when conducting, balance two cavity pressure of hydraulic steering cylinder, and hydraulic steering cylinder is in suspended state.
5. a kind of servo integrated electro-hydraulic rotating direction control method of straddle carrier volume as described in claim any one of 1-4, feature It is:
After straddle carrier control system issues steering order to turn signal setter, steering angle and rotary angle transmitter are given Feedback angle is compared, and when two angles are there are adjustment signal when difference, is provided to steering controller, steering controller is comprehensive Shift control algorithm issues control instruction to servo-driver, and servo-driver controls the revolving speed of servomotor rotation, corner, Servomotor drives two-way closed hydraulic pump to rotate to hydraulic system pipeline and provides high pressure oil, and high pressure oil drives hydraulic steering cylinder / retraction movement is stretched out, the final accurate control for realizing straddle carrier wheel group steering angle.
6. a kind of servo integrated electro-hydraulic rotating direction control method of straddle carrier volume as claimed in claim 5, it is characterised in that: work as road When face occurs concave-convex, when the deformation of load-carrying different kinds of tyre is different, suspension can generate the relative motion of vertical direction with vehicle frame, turn to liquid Cylinder pressure needs to adjust extension elongation in real time according to the feedback signal of rotary angle transmitter.
CN201910648068.3A 2019-07-18 2019-07-18 Volume servo integrated electro-hydraulic steering system of straddle carrier and control method thereof Active CN110497962B (en)

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CN112722063A (en) * 2021-01-18 2021-04-30 北京九曜智能科技有限公司 Closed-loop control system and control method for hydraulic steering system
CN114919656A (en) * 2022-06-29 2022-08-19 天津港第二集装箱码头有限公司 Vehicle steering control system and method

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Publication number Priority date Publication date Assignee Title
CN112498213A (en) * 2020-12-09 2021-03-16 上海振华重工(集团)股份有限公司 Automatic container guiding vehicle
CN112722063A (en) * 2021-01-18 2021-04-30 北京九曜智能科技有限公司 Closed-loop control system and control method for hydraulic steering system
CN112722063B (en) * 2021-01-18 2024-04-30 北京九曜智能科技有限公司 Closed-loop control system and control method for hydraulic steering system
CN114919656A (en) * 2022-06-29 2022-08-19 天津港第二集装箱码头有限公司 Vehicle steering control system and method

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