CN110496954B - Well lid demolding structure based on Internet and using method thereof - Google Patents
Well lid demolding structure based on Internet and using method thereof Download PDFInfo
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- CN110496954B CN110496954B CN201910799586.5A CN201910799586A CN110496954B CN 110496954 B CN110496954 B CN 110496954B CN 201910799586 A CN201910799586 A CN 201910799586A CN 110496954 B CN110496954 B CN 110496954B
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- well lid
- chassis
- fixedly connected
- electric push
- top plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
- B22D29/04—Handling or stripping castings or ingots
Abstract
The invention discloses an internet-based well lid demoulding structure and a using method thereof, the internet-based well lid demoulding structure comprises a well lid mould, an ejection assembly and an auxiliary demoulding assembly, wherein the bottom of the well lid mould is provided with the ejection assembly which is fixedly connected with the auxiliary demoulding assembly, after an upper mould of a well lid is removed, a poured well lid is positioned in a mould groove, a common mould supporting assembly is replaced by the ejection assembly, the mould can be ejected while realizing effective support, a cylinder drives an ejector rod to eject upwards, a chassis is ejected out of the mould groove through a top plate, the stress point of the chassis is increased through an annularly arranged top plate structure, the edge of the well lid is prevented from being excessively small and sticky due to stress, the ejected well lid is kept still on the chassis for cooling, a worker manually adjusts the well lid to enable a clamping ring to be positioned right above the well lid, an electric moving plate B drives the clamping ring to move downwards to two sides, the manhole cover is sucked up in a magnetic force sucking mode, damage to the surface of the manhole cover in the clamping process is avoided, and the practicability is better.
Description
Technical Field
The invention relates to the technical field of well lid demoulding, in particular to an internet-based well lid demoulding structure and a using method thereof.
Background
The production steps of the well lid comprise five steps of model making, mould preparation, melting/pouring, cooling and finish machining, after the well lid is poured, the upper die and the lower die are separated, a demoulding device is needed to separate the well lid in the die, the next production step is convenient to carry out, the existing well lid demoulding structure mostly adopts a clamping structure, namely, the well lid is taken out from the side surface of the well lid by adopting similar structures such as clamping sheets, but the surface hardness of the poured well lid is lower when the poured well lid is not completely cooled, the well lid needs to be clamped forcibly from two sides during clamping, marks are easily left on the surface of the well lid, the size and the shape of the well lid can be seriously influenced, thereby reduce the production quality of well lid, and the in-process of getting is got at the clamp, the stress point of well lid lateral wall is inhomogeneous, and the well lid lateral wall that does not receive the force takes place to glue with the mould cell wall easily to influence the production quality of well lid, the practicality is not good.
Disclosure of Invention
The invention aims to provide an Internet-based well lid demoulding structure and a using method thereof, wherein the height of a chassis is controlled by an ejection assembly, so that the aim of controlling the thickness of a well lid finished product is fulfilled; the top plate structure arranged annularly increases stress points of the chassis, increases the force borne by the edge of the well lid, prevents the edge of the well lid from being stuck due to over-small stress, and improves the product quality; the well lid is sucked up in a magnetic sucking mode, so that the damage to the surface of the well lid in the clamping process is avoided, and the product quality is ensured; supplementary drawing of patterns subassembly separates workman and mould, prevent that the workman from touching the mould by mistake and causing the scald, the practicality is better, need to clip the well lid from both sides hard when solving the centre gripping that proposes among the above-mentioned background art, leave the vestige on the surface of well lid easily, serious still can cause the influence to the size and the shape of well lid, thereby reduce the production quality of well lid, and press from both sides the in-process of getting, the stress point of well lid lateral wall is inhomogeneous, the well lid lateral wall that does not receive the force takes place to glue glutinous with the mould cell wall easily, thereby influence the production quality of well lid, the not good problem of practicality.
In order to achieve the purpose, the invention provides the following technical scheme: a well lid demoulding structure based on the Internet comprises a well lid mould, an ejection assembly and an auxiliary demoulding assembly, wherein the ejection assembly is arranged at the bottom of the well lid mould and is fixedly connected with the auxiliary demoulding assembly;
the ejection assembly comprises a top plate, support rods, a mounting frame, ejector rods, a cylinder frame, a cylinder, buffer springs and a supporting platform, the top of the top plate is fixedly connected with a chassis, the top plate is provided with a plurality of groups, the groups of top plates are fixed on the upper surface of the top plate in an equiangular annular manner, the bottom of the top plate is fixedly connected with one end of the ejector rod, the other end of the ejector rod penetrates through the cylinder frame to be fixedly connected with the output end of the cylinder, the cylinder is fixed on the cylinder frame, the cylinder frame is positioned on the inner side of the mounting frame, the top of the mounting frame is fixedly provided with the two support rods, the support rods are positioned on the two sides of the top plate, the bottom of the;
supplementary drawing of patterns subassembly includes electric putter A, the install bin, the mounting plate, electronic pivot, the crossbeam, the spout, the movable plate, the extension arm, the grip block, electric putter B and grip ring, electric putter A's one end and supporting platform fixed connection, electric putter A's the other end and install bin fixed connection, the top surface of install bin passes through the bolt fastening and sets up the mounting plate, electronic pivot is cup jointed in the activity on the mounting plate, electronic pivot and crossbeam fixed connection, the surface machining spout of crossbeam, the movable plate removes in the inside of spout, movable plate and extension arm fixed connection, the extension arm sets up to the stainless steel construction of bending that the inclination is less than 90, the bottom and the grip block fixed connection of extension arm, two electric putter B of bottom surface symmetry installation of grip block, electric putter B's bottom and grip ring fixed connection, the grip ring adopts magnetic material to make.
Preferably, the two groups of ejection assemblies are arranged and are respectively fixedly connected with the two chassis.
Preferably, the two clamping rings are arranged oppositely, and the inner diameter size of the two clamping rings is not smaller than the outer diameter size of the chassis.
Preferably, sensors are arranged inside the electric push rod A and the electric push rod B, and the sensors are connected with an external electronic controller through a wireless network.
Use of the internet-based manhole cover stripping structure according to claim, comprising the steps of:
s1: after an upper die of the well lid is removed, the well lid after pouring is positioned inside the die cavity, and the distance between the upper surface of the chassis and the surface of the die cavity is equal to the thickness of the production well lid;
s2: a sensor is arranged in the cylinder, the sensor is connected with an external electronic controller through a wireless network, the cylinder is controlled by the external electronic controller to drive the ejector rod to eject upwards, the top plate and the top plate also eject upwards, and the base plate and the well cover are ejected out of the die cavity together;
s3: standing and cooling the well cover after being ejected on the chassis;
s4: an external electronic controller controls an electric push rod A to push out, and then a worker manually adjusts the position of the movable plate on the cross beam to enable the clamping ring to be located right above the well cover;
s5: the electric push rod B drives the clamping rings to move downwards to the two sides of the well cover, and the well cover is sucked up through magnetic force.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the well lid demolding structure based on the internet and the using method thereof, the height of the chassis is controlled through the ejection assembly, so that the purpose of controlling the thickness of a well lid finished product is achieved, the common mold supporting assembly is replaced by the ejection assembly, and the ejection process of a mold can be completed while effective support is achieved.
2. According to the well lid demolding structure based on the Internet and the using method thereof, the stress points of the chassis are increased by the annularly arranged top plate structure, the force borne by the edge of the well lid is increased, the well lid can be rapidly demolded, the adhesion of the edge of the well lid due to the fact that the stress is too small is prevented, and the product quality is improved.
3. The internet-based well lid demoulding structure and the using method thereof are different from the traditional clamping device, and the invention adopts a magnetic force suction mode to suck the well lid, thereby avoiding the damage to the surface of the well lid in the clamping process and ensuring the product quality.
4. According to the well lid demoulding structure based on the Internet and the using method thereof, the direction of the well lid is turned over by manually rotating the extension arm, so that a worker can conveniently take the well lid off, in the operation process, the worker is positioned at the other side of the mould, the worker is separated from the mould by the auxiliary demoulding assembly, the worker is prevented from mistakenly touching the mould to cause scald, and the practicability is better.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of the manhole cover mold of the present invention;
FIG. 3 is a schematic structural view of the ejection assembly in a resting state according to the present invention;
FIG. 4 is a schematic view of the present invention in an operational state;
FIG. 5 is a schematic view of an auxiliary stripper assembly of the present invention;
fig. 6 is an enlarged view of the assembly of part a of fig. 5 according to the present invention.
In the figure: 1. a well lid mold; 11. a lower die shell; 12. installing bolt holes; 13. a die cavity; 14. a chassis; 2. ejecting the assembly; 21. a top plate; 22. a top tray; 23. a support bar; 24. a mounting frame; 25. a top rod; 26. a cylinder frame; 27. a cylinder; 28. a buffer spring; 29. a support platform; 3. an auxiliary stripping assembly; 31. an electric push rod A; 32. installing a box; 33. a fastening plate; 34. an electric rotating shaft; 35. a cross beam; 36. a chute; 37. moving the plate; 38. an extension arm; 39. a clamping plate; 310. an electric push rod B; 311. a clamping ring.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, a well lid demoulding structure based on the internet comprises a well lid mould 1, an ejection assembly 2 and an auxiliary demoulding assembly 3, wherein the ejection assembly 2 is arranged at the bottom of the well lid mould 1, and the ejection assembly 2 is fixedly connected with the auxiliary demoulding assembly 3.
Referring to fig. 2, the manhole cover mold 1 includes a lower mold shell 11, mounting bolt holes 12, mold cavities 13 and a chassis 14, the mounting bolt holes 12 are all processed at four corners of the lower mold shell 11, two mold cavities 13 are processed inside the lower mold shell 11, the inner walls of the mold cavities 13 are tightly attached to the outer wall of the chassis 14, the bottom surface of the chassis 14 is fixedly connected with the ejection assemblies 2, the ejection assemblies 2 are provided in two sets, and the two sets of ejection assemblies 2 are respectively fixedly connected with the two chassis 14.
Referring to fig. 3-4, the ejection assembly 2 includes a top plate 21, a top plate 22, a support rod 23, and a mounting frame 24, ejector pin 25, cylinder frame 26, cylinder 27, buffer spring 28 and supporting platform 29, roof 21 top and chassis 14 fixed connection, roof 21 sets up the multiunit, the upper surface at head plate 22 is fixed to angle ring such as multiunit roof 21, the bottom of head plate 22 and the one end fixed connection of ejector pin 25, the other end of ejector pin 25 passes cylinder frame 26 and cylinder 27's output fixed connection, cylinder 27 is fixed on cylinder frame 26, cylinder frame 26 is located the inboard of mounting bracket 24, the fixed two bracing pieces 23 that set up in top of mounting bracket 24, bracing piece 23 is located the both sides of head plate 22, buffer spring 28 is cup jointed to mounting bracket 24's bottom, buffer spring 28 all with mounting bracket 24 and supporting platform 29 fixed connection, supporting platform 29's the fixed supplementary drawing of patterns subassembly 3 that sets up in side.
Referring to fig. 5-6, the auxiliary demolding assembly 3 includes an electric push rod a31, an installation box 32, a fastening plate 33, an electric rotating shaft 34, a cross beam 35, a sliding groove 36, a moving plate 37, an extension arm 38, a clamping plate 39, an electric push rod B310 and a clamping ring 311, one end of the electric push rod a31 is fixedly connected with the supporting platform 29, the other end of the electric push rod a31 is fixedly connected with the installation box 32, the fastening plate 33 is fixedly arranged on the top surface of the installation box 32 through bolts, the electric rotating shaft 34 is movably sleeved on the fastening plate 33, the electric rotating shaft 34 is fixedly connected with the cross beam 35, the sliding groove 36 is machined on the surface of the cross beam 35, the moving plate 37 moves inside the sliding groove 36, the moving plate 37 is fixedly connected with the extension arm 38, the extension arm 38 is configured to be a bent stainless steel structure with an inclination angle smaller than 90 °, the bottom of the extension arm, the electric push rod A31 and the electric push rod B310 are internally provided with sensors which are connected with an external electronic controller through a wireless network, the bottom of the electric push rod B310 is fixedly connected with the clamping rings 311, the two clamping rings 311 are oppositely arranged, the inner diameter of the two clamping rings 311 is not smaller than the outer diameter of the chassis 14, and the clamping rings 311 are made of magnetic materials.
A using method of a well lid demolding structure based on the Internet comprises the following steps:
the method comprises the following steps: after an upper die of the well lid is removed, the well lid after pouring is positioned inside the die cavity 13, and the distance between the upper surface of the chassis 14 and the surface of the die cavity 13 is equal to the thickness of the production well lid;
step two: a sensor is arranged in the cylinder 27 and is connected with an external electronic controller through a wireless network, the cylinder 27 is controlled by the external electronic controller to drive the ejector rod 25 to eject upwards, the top plate 22 and the top plate 21 also eject upwards, and the chassis 14 and the well lid are ejected out of the die cavity 13 together;
step three: standing and cooling the well cover after being ejected on the chassis 14;
step four: an external electronic controller controls an electric push rod A31 to push out, and then a worker manually adjusts the position of the moving plate 37 on the cross beam 35, so that the clamping ring 311 is positioned right above the well lid;
step five: the electric push rod B310 drives the clamping ring 311 to move downwards to the two sides of the well lid, and the well lid is sucked up through magnetic force.
The working principle is as follows: after an upper die of the well lid is removed, the well lid which is poured is positioned inside a die cavity 13, the distance between the upper surface of a chassis 14 and the surface of the die cavity 13 is equal to the thickness of a production well lid, a sensor is arranged inside a cylinder 27 and is connected with an external electronic controller through a wireless network, the cylinder 27 is controlled by the external electronic controller to drive an ejector rod 25 to eject upwards, an ejector plate 22 and an ejector plate 21 are also ejected upwards, the chassis 14 and the well lid are ejected out of the die cavity 13 together, the well lid which is ejected is placed on the chassis 14 for standing and cooling, the external electronic controller controls an electric push rod A31 to eject, then a worker manually adjusts the position of a movable plate 37 on a cross beam 35 to enable a clamping ring 311 to be positioned right above the well lid, an electric push rod B310 drives the clamping ring 311 to move downwards to two sides of the well lid, the well lid is sucked up through magnetic force, the cover rotates and movable plate 37 fixed connection, rotates extension arm 38 through the manpower and makes the direction upset of well lid, makes things convenient for the staff to take off the well lid.
In summary, the following steps: the invention provides a well lid demoulding structure based on internet and a using method thereof, after an upper mould of a well lid is removed, the poured well lid is positioned in a mould groove 13, the distance between the upper surface of a chassis 14 and the surface of the mould groove 13 is equal to the thickness of a production well lid, when in use, the height of the chassis 14 can be controlled by an ejection component 2, thereby realizing the purpose of controlling the thickness of a well lid finished product, replacing a common mould supporting component with the ejection component 2, realizing effective support and simultaneously completing the ejection process of the mould, a sensor is arranged in an air cylinder 27, the sensor is connected with an external electronic controller through a wireless network, an air cylinder 27 is controlled by the external electronic controller, a mandril 25 is driven to eject upwards, a top plate 22 and a top plate 21 are ejected upwards along with the jacking, the chassis 14 and the well lid are ejected out of the mould groove 13 together, the top plate 21 structure arranged annularly increases the stress, the force borne by the edge of the well lid is increased, so that the well lid can be rapidly demolded, the adhesion of the edge of the well lid due to too small stress is prevented, the product quality is improved, the ejected well lid is placed on the chassis 14 for cooling, an external electronic controller controls the electric push rod A31 to push out, then the position of the movable plate 37 on the cross beam 35 is manually adjusted by a worker, so that the clamping ring 311 is positioned right above the well lid, the electric push rod B310 drives the clamping ring 311 to move downwards to the two sides of the well lid, the well lid is sucked up through magnetic force, which is different from the traditional clamping device, the invention adopts the magnetic force suction mode to suck the well lid, the well lid is thoroughly separated, the end part of the extension arm 38 is sleeved with the rotating sleeve, the rotating sleeve is fixedly connected with the movable plate 37, the direction of the well lid is turned over through the manual rotation of the extension arm 38, a, the auxiliary demoulding component 3 separates the worker from the mould, prevents the worker from mistakenly touching the mould to cause scald, and has better practicability.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (5)
1. The utility model provides a well lid demoulding structure based on internet, includes well lid mould (1), ejecting subassembly (2) and supplementary drawing of patterns subassembly (3), and the bottom of well lid mould (1) sets up ejecting subassembly (2), ejecting subassembly (2) and supplementary drawing of patterns subassembly (3) fixed connection, its characterized in that: the manhole cover die (1) comprises a lower die shell (11), mounting bolt holes (12), die cavities (13) and a chassis (14), wherein the mounting bolt holes (12) are machined at the four-corner bending positions of the lower die shell (11), two die cavities (13) are machined in the lower die shell (11), the inner wall of each die cavity (13) is tightly attached to the outer wall of the chassis (14), and the bottom surface of the chassis (14) is fixedly connected with the ejection assembly (2);
the ejection assembly (2) comprises a top plate (21), a top plate (22), support rods (23), an installation frame (24), ejector rods (25), a cylinder frame (26), cylinders (27), buffer springs (28) and a support platform (29), wherein the top of the top plate (21) is fixedly connected with a chassis (14), the top plate (21) is provided with a plurality of groups, the groups of top plates (21) are annularly fixed on the upper surface of the top plate (22) at equal angles, the bottom of the top plate (22) is fixedly connected with one end of the ejector rod (25), the other end of the ejector rod (25) penetrates through the cylinder frame (26) to be fixedly connected with the output end of the cylinder (27), the cylinders (27) are fixed on the cylinder frame (26), the cylinder frame (26) is positioned on the inner side of the installation frame (24), the top of the installation frame (24) is fixedly provided with the two support rods (23), the support rods (23) are positioned on two sides of the top plate (, the buffer spring (28) and the mounting frame (24) are fixedly connected with the supporting platform (29), and the side surface of the supporting platform (29) is fixedly provided with the auxiliary demoulding component (3);
the auxiliary demoulding component (3) comprises an electric push rod A (31), an installation box (32), a fastening plate (33), an electric rotating shaft (34), a cross beam (35), a sliding groove (36), a moving plate (37), an extension arm (38), a clamping plate (39), an electric push rod B (310) and a clamping ring (311), one end of the electric push rod A (31) is fixedly connected with a supporting platform (29), the other end of the electric push rod A (31) is fixedly connected with the installation box (32), the top surface of the installation box (32) is fixedly provided with the fastening plate (33) through a bolt, the electric rotating shaft (34) is movably sleeved on the fastening plate (33), the electric rotating shaft (34) is fixedly connected with the cross beam (35), a surface processing sliding groove (36) of the cross beam (35), the moving plate (37) moves in the sliding groove (36), the moving plate (37) is fixedly connected with the extension arm (38), the extension arm (38) is arranged to be a bent stainless, the bottom of the extension arm (38) is fixedly connected with the clamping plate (39), two electric push rods B (310) are symmetrically arranged on the bottom surface of the clamping plate (39), the bottom of each electric push rod B (310) is fixedly connected with the clamping ring (311), and the clamping ring (311) is made of a magnetic material.
2. The internet-based manhole cover demolding structure according to claim 1, wherein: the two groups of ejection assemblies (2) are arranged, and the two groups of ejection assemblies (2) are respectively and fixedly connected with the two chassis (14).
3. The internet-based manhole cover demolding structure according to claim 1, wherein: the two clamping rings (311) are arranged oppositely, and the inner diameter size of the two clamping rings (311) is not smaller than the outer diameter size of the chassis (14).
4. The internet-based manhole cover demolding structure according to claim 1, wherein: sensors are arranged inside the electric push rod A (31) and the electric push rod B (310) and are connected with an external electronic controller through a wireless network.
5. The use method of the internet-based manhole cover stripping structure according to claim 1, comprising the steps of:
s1: after an upper die of the well lid is removed, the well lid after pouring is positioned inside the die cavity (13), and the distance between the upper surface of the chassis (14) and the surface of the die cavity (13) is equal to the thickness of the production well lid;
s2: a sensor is arranged in the cylinder (27), the sensor is connected with an external electronic controller through a wireless network, the cylinder (27) is controlled through the external electronic controller to drive the ejector rod (25) to eject upwards, the top plate (22) and the top plate (21) are ejected upwards, and the chassis (14) and the well lid are ejected out of the die cavity (13) together;
s3: standing and cooling the well cover after being ejected on a chassis (14);
s4: an external electronic controller controls an electric push rod A (31) to push out, and then a worker manually adjusts the position of a moving plate (37) on a cross beam (35) to enable a clamping ring (311) to be located right above the well cover;
s5: the electric push rod B (310) drives the clamping ring (311) to move downwards to the two sides of the well lid, and the well lid is sucked up through magnetic force.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910799586.5A CN110496954B (en) | 2019-08-28 | 2019-08-28 | Well lid demolding structure based on Internet and using method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910799586.5A CN110496954B (en) | 2019-08-28 | 2019-08-28 | Well lid demolding structure based on Internet and using method thereof |
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| CN110496954A CN110496954A (en) | 2019-11-26 |
| CN110496954B true CN110496954B (en) | 2020-12-01 |
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| Publication number | Publication date |
|---|---|
| CN110496954A (en) | 2019-11-26 |
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