CN110492708B - Laminated vernier motor - Google Patents

Laminated vernier motor Download PDF

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CN110492708B
CN110492708B CN201910775241.6A CN201910775241A CN110492708B CN 110492708 B CN110492708 B CN 110492708B CN 201910775241 A CN201910775241 A CN 201910775241A CN 110492708 B CN110492708 B CN 110492708B
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stator
rotor
laminated
stators
magnetic flux
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CN110492708A (en
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赵飞
杨矿
潘学伟
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Harbin Institute of Technology Shenzhen
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K16/00Machines with more than one rotor or stator
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K21/00Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
    • H02K21/12Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets
    • H02K21/24Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets axially facing the armatures, e.g. hub-type cycle dynamos

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Abstract

本发明提供了一种叠层式游标电机,包括定子模块和与定子模块配合的转子模块,定子模块包括间隔且相对设置的两个端部定子和设置于两个端部定子之间的中部定子,两个端部定子分别与中部定子周向错开半个槽距角;转子模块包括分别设于中部定子与两个端部定子之间的两个转子和分别设置于各转子上的多对永磁体。本发明的叠层式游标电机,通过沿轴向依次同轴设置端部定子、转子、中部定子、转子和端部定子,形成轴向磁场双转子叠层永磁电机结构,并且在中部定子上呈辐条式等间距排列的多个磁通调制极,可通过改变两个转子的相对位置而改变磁场回路,有利于磁通的高效利用,提高永磁电机的转矩密度,减小永磁电机的体积。

Figure 201910775241

The invention provides a laminated vernier motor, which includes a stator module and a rotor module matched with the stator module, the stator module includes two end stators arranged at intervals and opposite to each other and a middle stator arranged between the two end stators , the two end stators are respectively staggered from the middle stator by half a pitch angle in the circumferential direction; the rotor module includes two rotors respectively arranged between the middle stator and the two end stators and a plurality of pairs of permanent magnets respectively arranged on each rotor magnet. In the laminated vernier motor of the present invention, the end stator, the rotor, the middle stator, the rotor and the end stator are coaxially arranged in sequence along the axial direction, so as to form an axial magnetic field double rotor laminated permanent magnet motor structure, and on the middle stator A plurality of magnetic flux modulation poles arranged in a spoke pattern at equal intervals can change the magnetic field circuit by changing the relative position of the two rotors, which is conducive to the efficient use of magnetic flux, improves the torque density of the permanent magnet motor, and reduces the size of the permanent magnet motor. volume of.

Figure 201910775241

Description

叠层式游标电机Laminated Vernier Motor

技术领域technical field

本发明属于永磁电机技术领域,更具体地说,是涉及一种叠层式游标电机。The invention belongs to the technical field of permanent magnet motors, and more particularly relates to a laminated vernier motor.

背景技术Background technique

游标电机(Vernier Machine)作为一种低速大转矩的直接驱动型电机,在电动汽车、风力发电、海浪发电等新能源领域有着广泛的应用前景。游标电机通过定子上的齿槽结构,对定子电枢绕组磁场以及转子永磁体磁场进行有效调制,使游标电机在定子电枢绕组极数和槽数较多的情况下,能够较好地进行低速大转矩运行。然而,多个永磁体通常呈单一磁化方向布置于转子上,其产生的磁场常常难以充分作用于电机定子绕组的端部,且相邻两个永磁体构成的磁路磁阻较大,漏磁严重,导致永磁体磁通利用率较低,游标电机的转矩密度较低,造成永磁游标电机无法适应体积更小、重量更轻、效率更高的市场需求。As a direct-drive motor with low speed and high torque, Vernier Machine has a wide range of application prospects in new energy fields such as electric vehicles, wind power generation, and ocean wave power generation. The vernier motor effectively modulates the stator armature winding magnetic field and the rotor permanent magnet magnetic field through the cogging structure on the stator, so that the vernier motor can perform better low-speed operation when the number of poles and slots of the stator armature winding is large. High torque operation. However, multiple permanent magnets are usually arranged on the rotor in a single magnetization direction, and the magnetic field generated by them is often difficult to fully act on the ends of the stator windings of the motor, and the magnetic circuit formed by two adjacent permanent magnets has a large reluctance and leakage flux. Seriously, the permanent magnet magnetic flux utilization rate is low, and the torque density of the vernier motor is low, which makes the permanent magnet vernier motor unable to meet the market demand of smaller size, lighter weight and higher efficiency.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种叠层式游标电机,旨在解决现有技术中存在的游标电机的永磁体磁通利用率较低,转矩密度较低的问题。The purpose of the present invention is to provide a laminated vernier motor, which aims to solve the problems of low utilization rate of permanent magnet magnetic flux and low torque density of the vernier motor in the prior art.

为实现上述目的,本发明采用的技术方案是提供一种叠层式游标电机,包括定子模块和与所述定子模块配合的转子模块,所述定子模块包括间隔且相对设置的两个端部定子和设置于两个所述端部定子之间的中部定子,各所述端部定子内端面设置有用于绕设定子绕组的第一齿槽结构;所述中部定子包括呈辐条式等间距排列的多个磁通调制极,多个所述磁通调制形成与所述第一齿槽结构对应的第二齿槽结构,且两个所述端部定子分别与所述中部定子周向错开半个槽距角;所述转子模块包括分别设于所述中部定子与两个所述端部定子之间的两个转子和分别设置于各所述转子上的多对永磁体,两个所述端部定子、所述中部定子及两个所述转子同轴设置。In order to achieve the above object, the technical solution adopted in the present invention is to provide a laminated vernier motor, which includes a stator module and a rotor module matched with the stator module, and the stator module includes two end stators that are spaced apart and arranged opposite to each other. and a middle stator arranged between the two end stators, the inner end face of each end stator is provided with a first cogging structure for winding the stator winding; the middle stator includes a spoke-like arrangement at equal intervals A plurality of magnetic flux modulation poles, a plurality of the magnetic flux modulations form a second cogging structure corresponding to the first cogging structure, and the two end stators are respectively staggered from the middle stator by half in the circumferential direction The rotor module includes two rotors respectively arranged between the middle stator and the two end stators, and a plurality of pairs of permanent magnets respectively arranged on the rotors. The end stator, the middle stator and the two rotors are arranged coaxially.

进一步地,两个所述转子周向错开180°电位角。Further, the two rotors are circumferentially staggered by a potential angle of 180°.

进一步地,所述中部定子还包括连接多个所述磁通调制极的连接环,各所述磁通调制极两端分别凸出所述连接环轴向的两端,且各所述磁通调制极与所述连接环为一体成型。Further, the middle stator further includes a connection ring connecting a plurality of the magnetic flux modulation poles, two ends of each magnetic flux modulation pole respectively protrude from both ends of the connection ring in the axial direction, and each magnetic flux The modulation pole is integrally formed with the connecting ring.

进一步地,两个所述转子的电位角正对设置。Further, the potential angles of the two rotors are set to face each other.

进一步地,两个所述转子为结构相同的圆环形结构,两个所述端部定子和所述中部定子均为圆环形结构;两个所述端部定子及所述中部定子的内径相等,两个所述端部定子及所述中部定子的外径相等。Further, the two rotors are annular structures with the same structure, the two end stators and the middle stator are both annular structures; the inner diameters of the two end stators and the middle stator are equal, the outer diameters of the two end stators and the middle stator are the same.

进一步地,各所述转子的内径小于所述端部定子的内径,各所述转子的外径大于所述端部定子的外径。Further, the inner diameter of each rotor is smaller than the inner diameter of the end stator, and the outer diameter of each rotor is larger than the outer diameter of the end stator.

进一步地,所述中部定子轴向长度为所述端部定子轴向长度的2倍。Further, the axial length of the middle stator is twice the axial length of the end stator.

进一步地,各所述第一齿槽结构包括设于对应所述端部定子内端面的若干第一定子齿,若干所述第一定子齿沿所述端部定子周向等间隔分布,相邻两个所述第一定子齿之间形成第一定子槽;各所述第二齿槽结构包括由多个所述磁通调制极分别形成的多个第二定子齿,相邻两个所述第二定子齿之间形成第二定子槽,所述第一定子齿与所述第二定子齿结构相同。Further, each of the first tooth slot structures includes a plurality of first stator teeth corresponding to the inner end surface of the end stator, and a plurality of the first stator teeth are distributed at equal intervals along the circumferential direction of the end stator, A first stator slot is formed between two adjacent first stator teeth; each of the second slot structures includes a plurality of second stator teeth respectively formed by a plurality of the magnetic flux modulation poles, adjacent to each other. A second stator slot is formed between the two second stator teeth, and the first stator tooth has the same structure as the second stator tooth.

进一步地,各所述转子上的相邻两个所述永磁体呈极性相反设置。Further, the adjacent two permanent magnets on each of the rotors are arranged with opposite polarities.

进一步地,所述定子模块还包括分别绕设在各所述磁通调制极上的多个定子绕组。Further, the stator module further includes a plurality of stator windings respectively wound on each of the magnetic flux modulation poles.

本发明提供的叠层式游标电机的有益效果在于:与现有技术相比,本发明提供的叠层式游标电机,通过沿轴向依次同轴设置端部定子、转子、中部定子、转子和端部定子,并在各端部定子内端面设置有绕设定子绕组的第一齿槽结构,中部定子上呈辐条式等间距排列的多个磁通调制极,多个磁通调制极形成与第一齿槽结构对应的第二齿槽结构,且两个端部定子分别与中部定子周向错开半个槽距角,以形成轴向磁场双转子叠层永磁电机结构,可通过改变两个转子的相对位置,使永磁电机磁场回路发生改变,有利于各转子上永磁体磁通的高效利用,提高永磁电机的转矩密度,减小了永磁电机的体积。The beneficial effect of the laminated vernier motor provided by the present invention is that compared with the prior art, the laminated vernier motor provided by the present invention has the end stator, the rotor, the middle stator, the rotor and the The end stator is provided with a first cogging structure around the stator winding on the inner end face of each end stator, and a plurality of magnetic flux modulation poles arranged at equal intervals in a spoke type are arranged on the middle stator, and the plurality of magnetic flux modulation poles form The second cogging structure corresponds to the first cogging structure, and the two end stators are respectively offset from the middle stator by half a slot pitch angle in the circumferential direction to form an axial magnetic field double rotor laminated permanent magnet motor structure, which can be changed by changing The relative position of the two rotors changes the magnetic field circuit of the permanent magnet motor, which is beneficial to the efficient use of the permanent magnet magnetic flux on each rotor, improves the torque density of the permanent magnet motor, and reduces the volume of the permanent magnet motor.

附图说明Description of drawings

为了更清楚地说明本发明实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only for the present invention. In some embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.

图1为本发明实施例一提供的叠层式游标电机的结构示意图;FIG. 1 is a schematic structural diagram of a laminated vernier motor provided in Embodiment 1 of the present invention;

图2为本发明实施例一提供的叠层式游标电机的中部定子的结构示意图;2 is a schematic structural diagram of a middle stator of a laminated vernier motor provided in Embodiment 1 of the present invention;

图3为本发明实施例一提供的叠层式游标电机的中部定子绕设有定子绕组的结构示意图;FIG. 3 is a schematic structural diagram of a middle stator of a laminated vernier motor provided with a stator winding around a stator winding according to Embodiment 1 of the present invention;

图4为本发明实施例二提供的叠层式游标电机的立体结构示意图;FIG. 4 is a schematic three-dimensional structural diagram of a laminated vernier motor provided in Embodiment 2 of the present invention;

图5为本发明实施例二提供的叠层式游标电机的中部定子绕设有定子绕组的结构示意图;FIG. 5 is a schematic structural diagram of the middle stator of the laminated vernier motor provided by the second embodiment of the present invention and provided with stator windings;

图6为本发明实施例二提供的叠层式游标电机的端部定子绕设有定子绕组的结构示意图一;6 is a schematic structural diagram 1 of the stator winding at the end of the laminated vernier motor provided by the second embodiment of the present invention;

图7为本发明实施例二提供的叠层式游标电机的端部定子绕设有定子绕组的结构示意图二;FIG. 7 is a second structural schematic diagram in which the stator windings are wound around the end stator of the laminated vernier motor according to the second embodiment of the present invention;

图8为本发明实施例一提供的叠层式游标电机形成一个主磁场回路的结构示意图;FIG. 8 is a schematic structural diagram of a main magnetic field loop formed by the laminated vernier motor provided in Embodiment 1 of the present invention;

图9为本发明实施例二提供的叠层式游标电机形成两个独立的磁场回路的结构示意图。FIG. 9 is a schematic structural diagram of a stacked vernier motor forming two independent magnetic field loops according to Embodiment 2 of the present invention.

其中,图中各附图主要标记:Among them, the main symbols of each accompanying drawing in the figure are:

1-端部定子;11-第一齿槽结构;111-第一定子齿;112-第一定子槽;1-end stator; 11-first cogging structure; 111-first stator tooth; 112-first stator slot;

2-中部定子;21-第二齿槽结构;211-第二定子齿;212-第二定子槽;22-连接环;2-middle stator; 21-second cogging structure; 211-second stator tooth; 212-second stator slot; 22-connecting ring;

3-转子;4-永磁体;5-磁通调制极;6-定子绕组。3-rotor; 4-permanent magnet; 5-magnetic flux modulation pole; 6-stator winding.

具体实施方式Detailed ways

为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.

需要说明的是,当元件被称为“连接于”或“设置于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上。It should be noted that when an element is referred to as being "connected to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。“若干”的含义是一个或一个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first", "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined. "Several" means one or more than one, unless expressly specifically defined otherwise.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; may be mechanical connection or electrical connection; may be direct connection or indirect connection through an intermediate medium, may be internal communication between two elements or an interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

请一并参阅图1至图3,现对本发明实施例提供的叠层式游标电机进行说明。本发明实施例提供的叠层式游标电机,包括定子模块和与定子模块配合的转子3模块,定子模块包括间隔且相对设置的两个端部定子1和设置于两个端部定子1之间的中部定子2,各端部定子1内端面设置有用于绕设定子绕组6的第一齿槽结构11。中部定子2包括呈辐条式等间距排列的多个磁通调制极5,多个磁通调制极5形成与第一齿槽结构11对应的第二齿槽结构21,第二齿槽结构21用于绕设定子绕组6。第一齿槽结构11与第二齿槽结构21相同,且两个端部定子1分别与中部定子2周向错开半个槽距角,使得中部定子2的齿槽分别与两个端部定子1的齿槽配合构成一个主磁场回路,磁路磁阻小,解决了传统游标电机相邻磁极由定子齿和槽构成磁路磁阻大,大幅度提高了永磁体4磁通的利用率,提高永磁电机的转矩密度。其中,转子3模块包括分别设于中部定子2与两个端部定子1之间的两个转子3和分别设置于各转子3上的多对永磁体4,两个端部定子1、中部定子2及两个转子3同轴设置。具体地,一个转子3位于一个端部定子1与中部定子2之间,另一个转子3位于另一个端部定子1与中部定子2之间,两个转子3绕中心轴线彼此同轴旋转且通过径向空载气隙分开,相当于将两个永磁电机组合为一个双转子3驱动结构的电机,在提高永磁电机转矩密度的同时,减小电机的整体体积。Referring to FIG. 1 to FIG. 3 together, the stacked vernier motor provided by the embodiment of the present invention will now be described. The laminated vernier motor provided by the embodiment of the present invention includes a stator module and a rotor 3 module matched with the stator module. The stator module includes two end stators 1 arranged at intervals and opposite to each other, and a stator 1 arranged between the two end stators 1 The inner end face of each end stator 1 is provided with a first cogging structure 11 for winding the stator winding 6 . The middle stator 2 includes a plurality of magnetic flux modulation poles 5 arranged in a spoke pattern at equal intervals, and the plurality of magnetic flux modulation poles 5 form a second cogging structure 21 corresponding to the first cogging structure 11 , and the second cogging structure 21 uses Set the sub-winding 6 around it. The first cogging structure 11 is the same as the second cogging structure 21, and the two end stators 1 and the middle stator 2 are circumferentially shifted by half a slot pitch angle respectively, so that the cogging of the middle stator 2 and the two end stators are respectively The cogging of 1 constitutes a main magnetic field loop, and the magnetic circuit reluctance is small, which solves the problem that the adjacent magnetic poles of the traditional vernier motor are composed of stator teeth and slots. Improve the torque density of permanent magnet motors. The rotor 3 module includes two rotors 3 respectively arranged between the middle stator 2 and the two end stators 1 and a plurality of pairs of permanent magnets 4 respectively arranged on each rotor 3, the two end stators 1 and the middle stator 2 and the two rotors 3 are arranged coaxially. Specifically, one rotor 3 is located between one end stator 1 and the middle stator 2, the other rotor 3 is located between the other end stator 1 and the middle stator 2, and the two rotors 3 rotate coaxially with each other around the central axis and pass through The radial no-load air gap is separated, which is equivalent to combining two permanent magnet motors into a motor with a dual-rotor 3-drive structure, which reduces the overall volume of the motor while increasing the torque density of the permanent magnet motor.

优选地,作为本发明提供的叠层式游标电机的一种具体实施方式,各转子3上的相邻两个永磁体4呈极性相反设置。Preferably, as a specific embodiment of the laminated vernier motor provided by the present invention, two adjacent permanent magnets 4 on each rotor 3 are arranged in opposite polarities.

本实施例中,多对永磁体4沿相应环形结构的转子3周向呈辐条式排列,同一转子3上的相邻两个永磁体4呈极性相反设置,即相邻两个永磁体4相互正对的一侧的磁极性相同,相邻两个永磁体4相互背离的一侧的磁极性相同,以使叠层永磁电机形成一个主磁场回路或两个独立的磁场回路,减小磁路磁阻,提高永磁电机的转矩密度。并且,各永磁体4贯穿相应转子3设置,各转子3可采用铁芯,使两个转子3上的永磁体4产生的磁场可充分作用在定子绕组6的线圈的端部,增加电磁转矩,提高永磁电机转矩密度。In this embodiment, a plurality of pairs of permanent magnets 4 are arranged in a spoke pattern along the circumferential direction of the rotor 3 of the corresponding annular structure, and two adjacent permanent magnets 4 on the same rotor 3 are arranged in opposite polarities, that is, two adjacent permanent magnets 4 The magnetic polarity on the side facing each other is the same, and the magnetic polarity on the side facing away from each other of the two adjacent permanent magnets 4 is the same, so that the laminated permanent magnet motor forms a main magnetic field loop or two independent magnetic field loops, reducing the Magnetic circuit reluctance to improve the torque density of permanent magnet motors. In addition, each permanent magnet 4 is arranged through the corresponding rotor 3, and each rotor 3 can use an iron core, so that the magnetic fields generated by the permanent magnets 4 on the two rotors 3 can fully act on the ends of the coils of the stator winding 6, increasing the electromagnetic torque , to improve the torque density of the permanent magnet motor.

本发明提供的叠层式游标电机,与现有技术相比,通过沿轴向依次同轴设置端部定子1、转子3、中部定子2、转子3和端部定子1,并在各端部定子1内端面设置有绕设定子绕组6的第一齿槽结构11,中部定子2上呈辐条式等间距排列的多个磁通调制极5,以形成与第一齿槽结构11对应的第二齿槽结构21,且两个端部定子1分别与中部定子2周向错开半个槽距角,以形成轴向磁场双转子3叠层永磁电机结构,可通过改变两个转子3的相对位置使永磁电机磁场回路发生改变,有利于各转子3上永磁体4磁通的高效利用,提高永磁电机的转矩密度,减小了永磁电机的体积,使永磁电机制造模块化,同时提高永磁电机的容错能力。Compared with the prior art, the laminated vernier motor provided by the present invention has the end stator 1 , the rotor 3 , the middle stator 2 , the rotor 3 and the end stator 1 coaxially arranged in sequence along the axial direction, and at each end The inner end face of the stator 1 is provided with a first cogging structure 11 around the stator winding 6 , and a plurality of magnetic flux modulation poles 5 arranged in a spoke pattern at equal intervals on the middle stator 2 to form a corresponding to the first cogging structure 11 . The second cogging structure 21, and the two end stators 1 and the middle stator 2 are respectively shifted by half a slot pitch angle in the circumferential direction to form an axial magnetic field double rotor 3 laminated permanent magnet motor structure, which can be changed by changing the two rotors 3 The relative position of the permanent magnet motor changes the magnetic field circuit of the permanent magnet motor, which is conducive to the efficient use of the magnetic flux of the permanent magnet 4 on each rotor 3, improves the torque density of the permanent magnet motor, reduces the volume of the permanent magnet motor, and makes the permanent magnet motor manufacturing. Modular, while improving the fault tolerance of permanent magnet motors.

进一步地,请一并参阅图1及图8,作为本发明提供的叠层式游标电机的一种具体实施方式,两个转子3周向错开180°电位角,也就是将两个结构相同的转子3在周向错开半个极距,通过改变两个转子3的相对位置在周向上错开180°电位角,使永磁电机磁场回路发生改变,并在中部定子2的多个磁通调制极5的调制作用下,使永磁电机能够较好地形成一个磁链,提高永磁电机的转矩密度。Further, please refer to FIG. 1 and FIG. 8 together, as a specific embodiment of the laminated vernier motor provided by the present invention, the two rotors 3 are circumferentially staggered by 180° potential angle, that is, the two rotors 3 have the same structure. The rotor 3 is staggered by half a pole pitch in the circumferential direction, and by changing the relative position of the two rotors 3, the potential angle is staggered by 180° in the circumferential direction, so that the magnetic field circuit of the permanent magnet motor is changed, and the multiple magnetic flux modulation poles of the middle stator 2 Under the modulation effect of 5, the permanent magnet motor can better form a flux linkage and improve the torque density of the permanent magnet motor.

进一步地,请一并参阅图3,作为本发明提供的叠层式游标电机的一种具体实施方式,定子模块还包括分别绕设在各磁通调制极5上的多个定子绕组6。Further, please refer to FIG. 3 , as a specific embodiment of the laminated vernier motor provided by the present invention, the stator module further includes a plurality of stator windings 6 respectively wound on each magnetic flux modulation pole 5 .

具体地,中部定子2包括多个磁通调制极5,磁通调制极5形状与端部定子1的第一定子齿111的结构形状均相同,各磁通调制极5按辐条式等间距排列,相邻磁通调制极5之间的间距与同一端部定子1上相邻第一定子齿111之间的间距相同,中部定子2的各磁通调制极5与端部定子1相应第二定子齿211在周向上错开半个槽距角,多个定子线圈分别绕设在多个磁通调制极5上,通过各磁通调制极5将永磁电机的磁链贯穿成一体(参见图8),提高永磁电机的转矩密度,有利于各转子3上永磁体4磁通的高效利用,提高永磁电机的转矩密度,并减小了永磁电机的体积。并且,中部定子2的定子绕组6用一逆变器进行控制,端部定子1的定子绕组6可以通过一个逆变器进行控制,也可采用两个逆变器分别进行控制,可实现多相控制。Specifically, the middle stator 2 includes a plurality of magnetic flux modulation poles 5, the shape of the magnetic flux modulation poles 5 is the same as that of the first stator teeth 111 of the end stator 1, and the magnetic flux modulation poles 5 are equally spaced in a spoke type. Arrangement, the spacing between adjacent magnetic flux modulation poles 5 is the same as the spacing between adjacent first stator teeth 111 on the same end stator 1, and each magnetic flux modulation pole 5 of the middle stator 2 corresponds to the end stator 1 The second stator teeth 211 are staggered by half a slot pitch angle in the circumferential direction, a plurality of stator coils are respectively wound on a plurality of magnetic flux modulation poles 5, and the magnetic flux linkage of the permanent magnet motor is penetrated into one through each magnetic flux modulation pole 5 ( 8), improving the torque density of the permanent magnet motor is conducive to the efficient utilization of the magnetic flux of the permanent magnets 4 on each rotor 3, improves the torque density of the permanent magnet motor, and reduces the volume of the permanent magnet motor. In addition, the stator winding 6 of the middle stator 2 is controlled by an inverter, and the stator winding 6 of the end stator 1 can be controlled by one inverter, or two inverters can be used for control respectively, which can realize multi-phase control. control.

请参阅图4及图9,作为本发明提供的叠层式游标电机的一种具体实施方式,叠层式游标电机包括定子模块和与定子模块配合的转子3模块,定子模块包括间隔且相对设置的两个端部定子1和设置于两个端部定子1之间的中部定子2,各端部定子1内端面设置有用于绕设定子绕组6的第一齿槽结构11。中部定子2包括呈辐条式等间距排列的多个磁通调制极5,多个磁通调制极5形成与第一齿槽结构11对应的第二齿槽结构21,第二齿槽结构21用于绕设定子绕组6。中部定子2还包括连接多个磁通调制极5的连接环22,各磁通调制极5两端分别凸出连接环22轴向的两端,且各磁通调制极5与连接环22为一体成型。第一齿槽结构11与第二齿槽结构21相同,且两个端部定子1分别与中部定子2周向错开半个槽距角,使得中部定子2的齿槽分别与两个端部定子1的齿槽配合构成两个独立的磁场回路,磁路磁阻小,解决了传统游标电机相邻磁极由定子齿和槽构成磁路磁阻大,大幅度提高了永磁体4磁通的利用率,提高永磁电机的转矩密度。其中,转子3模块包括分别设于中部定子2与两个端部定子1之间的两个转子3和分别设置于各转子3上的多对永磁体4,两个端部定子1、中部定子2及两个转子3同轴设置。Please refer to FIG. 4 and FIG. 9. As a specific embodiment of the laminated vernier motor provided by the present invention, the laminated vernier motor includes a stator module and a rotor 3 module matched with the stator module. The stator module includes spaced and oppositely arranged There are two end stators 1 and a middle stator 2 arranged between the two end stators 1. The inner end face of each end stator 1 is provided with a first cogging structure 11 for winding the stator winding 6. The middle stator 2 includes a plurality of magnetic flux modulation poles 5 arranged at equal intervals in a spoke type, and the plurality of magnetic flux modulation poles 5 form a second cogging structure 21 corresponding to the first cogging structure 11 , and the second cogging structure 21 is used for Set the sub-winding 6 around it. The middle stator 2 also includes a connection ring 22 connecting a plurality of magnetic flux modulation poles 5. Both ends of each magnetic flux modulation pole 5 protrude from the two axial ends of the connection ring 22, and each magnetic flux modulation pole 5 and the connection ring 22 are the same. One piece. The first cogging structure 11 and the second cogging structure 21 are the same, and the two end stators 1 and the middle stator 2 are circumferentially staggered by half a pitch angle, so that the cogging of the middle stator 2 and the two end stators are respectively The cogging of 1 constitutes two independent magnetic field circuits, and the magnetic circuit reluctance is small, which solves the problem that the adjacent magnetic poles of the traditional vernier motor are composed of stator teeth and slots. rate and improve the torque density of the permanent magnet motor. The rotor 3 module includes two rotors 3 respectively arranged between the middle stator 2 and the two end stators 1 and a plurality of pairs of permanent magnets 4 respectively arranged on each rotor 3, the two end stators 1 and the middle stator 2 and the two rotors 3 are arranged coaxially.

具体地,各第二齿槽结构21包括形成于连接环22轴向相应端面上的若干第二定子齿211,若干第二定子齿211沿连接环22周向等间隔分布,相邻两个第二定子齿211之间形成第二定子槽212,第一定子齿111与第二定子齿211结构相同。通过沿轴向依次同轴设置端部定子1、转子3、中部定子2、转子3和端部定子1,并在各端部定子1内端面设置有绕设定子绕组6的第一齿槽结构11,中部定子2轴向两端的端面分别设有与第一齿槽结构11相对的第二齿槽结构21,第一齿槽结构11与第二齿槽结构21相同,且两个端部定子1分别与中部定子2周向错开半个槽距角,以形成轴向磁场双转子3叠层永磁电机结构,可通过改变两个转子3的相对位置使永磁电机磁场回路发生改变,有利于各转子3上永磁体4磁通的高效利用,提高永磁电机的转矩密度,并减小了永磁电机的体积,增强永磁电机的容错能力。Specifically, each second cogging structure 21 includes a plurality of second stator teeth 211 formed on the corresponding axial end surfaces of the connecting ring 22 . A second stator slot 212 is formed between the two stator teeth 211 , and the first stator tooth 111 has the same structure as the second stator tooth 211 . The end stator 1 , the rotor 3 , the middle stator 2 , the rotor 3 and the end stator 1 are coaxially arranged in sequence in the axial direction, and the inner end face of each end stator 1 is provided with a first cogging slot around the stator winding 6 In structure 11, the end faces of the two axial ends of the middle stator 2 are respectively provided with second cogging structures 21 opposite to the first cogging structure 11. The first cogging structure 11 is the same as the second cogging structure 21, and the two ends are The stator 1 and the middle stator 2 are circumferentially staggered by half a slot angle to form an axial magnetic field double rotor 3 laminated permanent magnet motor structure. By changing the relative positions of the two rotors 3, the magnetic field circuit of the permanent magnet motor can be changed. It is beneficial to the efficient utilization of the magnetic flux of the permanent magnets 4 on each rotor 3, improves the torque density of the permanent magnet motor, reduces the volume of the permanent magnet motor, and enhances the fault tolerance of the permanent magnet motor.

进一步地,请一并参阅图4,作为本发明提供的叠层式游标电机的一种具体实施方式,两个转子3同轴平行放置,两个转子3上对应位置的永磁体4沿转子3的轴向对齐。具体地,两个转子3均为圆环形结构,两个转子3分别同轴设置于中部定子2两侧,并分别位于端部定子1和中部定子2之间,并且多对永磁体4沿转子3周向呈辐条式排列,同一转子3上的相邻两个永磁体4呈极性相反设置,不同转子3上的相邻两个永磁体4沿转子3的轴向对齐设置,以使叠层永磁电机较好地形成两个独立的磁场回路(参阅图9),减小磁路磁阻,提高永磁电机的转矩密度。Further, please refer to FIG. 4 together, as a specific embodiment of the laminated vernier motor provided by the present invention, the two rotors 3 are placed coaxially and parallel, and the permanent magnets 4 at the corresponding positions on the two rotors 3 are along the rotor 3 . axial alignment. Specifically, the two rotors 3 are annular structures, the two rotors 3 are coaxially disposed on both sides of the middle stator 2 respectively, and are respectively located between the end stator 1 and the middle stator 2, and the pairs of permanent magnets 4 are arranged along the The rotor 3 is arranged in a spoke pattern in the circumferential direction, the adjacent two permanent magnets 4 on the same rotor 3 are arranged in opposite polarities, and the adjacent two permanent magnets 4 on different rotors 3 are aligned along the axial direction of the rotor 3, so that the The laminated permanent magnet motor preferably forms two independent magnetic field loops (see Figure 9), which reduces the magnetic circuit reluctance and improves the torque density of the permanent magnet motor.

进一步地,请一并参阅图4,作为本发明提供的叠层式游标电机的一种具体实施方式,两个转子3的电位角正对设置,以使两个转子3的电位角相差0°。具体地,将两个结构相同的转子3放置的位置设置成完全一致,使两个转子3呈同轴平行的轴向镜像结构,使永磁电机能够较好地形成两个独立的磁场回路,减小磁路磁阻,提高永磁电机的转矩密度。Further, please refer to FIG. 4 together, as a specific embodiment of the laminated vernier motor provided by the present invention, the potential angles of the two rotors 3 are set to face each other, so that the potential angle of the two rotors 3 differs by 0° . Specifically, the positions of the two rotors 3 with the same structure are set to be exactly the same, so that the two rotors 3 are coaxial and parallel axial mirror structures, so that the permanent magnet motor can better form two independent magnetic field loops, Reduce the reluctance of the magnetic circuit and improve the torque density of the permanent magnet motor.

进一步地,请一并参阅图1及图4,作为本发明提供的叠层式游标电机的一种具体实施方式,两个转子3为结构相同的圆环形结构,两个端部定子1和中部定子2均为圆环形结构;两个端部定子1及中部定子2的内径相等,两个端部定子1及中部定子2的外径相等,以减小电机的整体体积,并使永磁电机零部件生产的模块化。Further, please refer to FIG. 1 and FIG. 4 together, as a specific embodiment of the laminated vernier motor provided by the present invention, the two rotors 3 are annular structures with the same structure, and the two end stators 1 and 3 are of the same structure. The middle stator 2 is a circular structure; the inner diameters of the two end stators 1 and the middle stator 2 are equal, and the outer diameters of the two end stators 1 and the middle stator 2 are the same, so as to reduce the overall volume of the motor and make the permanent Modular production of magneto components.

进一步地,请一并参阅图1及图4,作为本发明提供的叠层式游标电机的一种具体实施方式,各转子3的内径小于端部定子1的内径,各转子3的外径大于端部定子1的外径,通过各转子3径向长度延伸设计,使各转子3径向延伸处永磁体4产生的磁场更加充分地作用于定子绕组6的线圈的端部,增加电磁转矩,提高永磁电机转矩密度。Further, please refer to FIG. 1 and FIG. 4 together, as a specific embodiment of the laminated vernier motor provided by the present invention, the inner diameter of each rotor 3 is smaller than the inner diameter of the end stator 1, and the outer diameter of each rotor 3 is larger than The outer diameter of the stator 1 at the end is designed by extending the radial length of each rotor 3, so that the magnetic field generated by the permanent magnet 4 at the radial extension of each rotor 3 can more fully act on the end of the coil of the stator winding 6, increasing the electromagnetic torque. , to improve the torque density of the permanent magnet motor.

进一步地,请一并参阅图4,作为本发明提供的叠层式游标电机的一种具体实施方式,中部定子2轴向长度为端部定子1轴向长度的2倍,使永磁电机能够形成两个稳定并具有一定磁场强度的独立的磁场回路,提高永磁电机的转矩密度,避免两个独立磁场回路造成干涉,增强永磁电机工作的稳定性。Further, please refer to FIG. 4 together, as a specific embodiment of the laminated vernier motor provided by the present invention, the axial length of the middle stator 2 is twice the axial length of the end stator 1, so that the permanent magnet motor can Two stable and independent magnetic field loops with a certain magnetic field strength are formed, the torque density of the permanent magnet motor is improved, the interference caused by the two independent magnetic field loops is avoided, and the working stability of the permanent magnet motor is enhanced.

进一步地,请一并参阅图4,作为本发明提供的叠层式游标电机的一种具体实施方式,各第一齿槽结构11包括设于对应端部定子1内端面的若干第一定子齿111,若干第一定子齿111沿端部定子1周向等间隔分布,相邻两个第一定子齿111之间形成第一定子槽112;各第二齿槽结构21包括由多个磁通调制极5分别形成的多个第二定子齿211,相邻两个第二定子齿211之间形成第二定子槽212,第一定子齿111与第二定子齿211结构相同。Further, please refer to FIG. 4 , as a specific embodiment of the laminated vernier motor provided by the present invention, each first cogging structure 11 includes a plurality of first stators disposed on the inner end surface of the corresponding end stator 1 Teeth 111, a plurality of first stator teeth 111 are distributed at equal intervals along the circumferential direction of the end stator 1, and a first stator slot 112 is formed between two adjacent first stator teeth 111; each second tooth slot structure 21 includes a A plurality of second stator teeth 211 are respectively formed by a plurality of magnetic flux modulation poles 5, a second stator slot 212 is formed between two adjacent second stator teeth 211, and the first stator teeth 111 and the second stator teeth 211 have the same structure .

具体地,请参阅图6,各端部定子1呈圆环形结构,各端部定子1内端面沿周向均匀设置有多个第一定子齿111,相邻第一定子齿111之间沿轴向内凹形成第一定子槽112,多个定子绕组6的线圈分别对应地绕设于相应第一定子齿111上。另外,请参阅图7,各第一定子槽112的内底面与相应端部定子1外端面形成定子轭,多个定子绕组6的线圈也可分别对应地绕设于相应定子轭上,可使定子绕组6的线圈更加牢固,不容易脱落。中部定子2也设计成与端部定子1相同结构的圆环形结构,中部定子2轴向两端的端面分别开设有与两个端部定子1相同结构的齿槽,即中部定子2轴向两端的端面分别沿周向均匀设置有多个第二定子齿211,相邻第二定子齿211之间沿轴向内凹形成第二定子槽212,第二定子齿211与第一定子齿111的结构相同,第二定子槽212与第一定子槽112的结构相同,且第一齿槽结构11与第二齿槽结构21具有相同的定子齿数和定子槽数。多个定子绕组6的线圈可分别对应地绕设于相应第二定子齿211上。具体地,定子绕组6可采用单相或多相绕组。并且,两个端部定子1和中部定子2的定子绕组6可以串联通过一个逆变器进行控制,也可单独进行控制,可实现多相控制。Specifically, please refer to FIG. 6 , each end stator 1 has an annular structure, and a plurality of first stator teeth 111 are evenly arranged on the inner end surface of each end stator 1 along the circumferential direction. The first stator slots 112 are formed concavely in the axial direction, and the coils of the plurality of stator windings 6 are respectively wound on the corresponding first stator teeth 111 . In addition, please refer to FIG. 7 , the inner bottom surface of each first stator slot 112 and the outer end surface of the corresponding end stator 1 form a stator yoke, and the coils of the plurality of stator windings 6 can also be correspondingly wound on the corresponding stator yoke. The coils of the stator windings 6 are made firmer and not easy to fall off. The middle stator 2 is also designed as a circular structure with the same structure as the end stator 1. The end faces of the two axial ends of the middle stator 2 are respectively provided with tooth slots of the same structure as the two end stators 1, that is, the middle stator 2 is axially two. The end faces of the ends are respectively provided with a plurality of second stator teeth 211 uniformly along the circumferential direction, and a second stator slot 212 is formed concavely between the adjacent second stator teeth 211 in the axial direction. The second stator teeth 211 and the first stator teeth 111 The structure of the second stator slot 212 is the same as that of the first stator slot 112 , and the first cogging structure 11 and the second cogging structure 21 have the same number of stator teeth and stator slots. The coils of the plurality of stator windings 6 can be respectively wound on the corresponding second stator teeth 211 . Specifically, the stator winding 6 can be a single-phase or multi-phase winding. In addition, the stator windings 6 of the two end stators 1 and the middle stator 2 can be controlled in series through an inverter, or can be controlled independently, and multi-phase control can be realized.

进一步地,请一并参阅图5,作为本发明提供的叠层式游标电机的一种具体实施方式,中部定子2轴向一端端面上的若干第二定子齿211分别与中部定子2轴向另一端端面上的若干第二定子齿211沿中部定子2轴向对齐。Further, please refer to FIG. 5 together, as a specific embodiment of the laminated vernier motor provided by the present invention, a plurality of second stator teeth 211 on the axial end face of the middle stator 2 are respectively axially opposite to the middle stator 2 . Several second stator teeth 211 on one end face are axially aligned along the middle stator 2 .

具体地,中部定子2轴向两端端面上的相邻第二定子齿211沿中部定子2轴向对齐,从而使得中部定子2轴向两端端面上的相邻第二定子槽212也沿中部定子2轴向对齐,以便将定子线圈绕设于相邻两个第二定子槽212之间的部位,方便在中部定子2上绕设定子绕组6,并使定子绕组6的线圈更加牢固,不容易脱落,提高永磁电机工作的稳定可靠性。Specifically, the adjacent second stator teeth 211 on the axial end faces of the middle stator 2 are aligned along the axial direction of the middle stator 2, so that the adjacent second stator slots 212 on the axial end faces of the middle stator 2 are also along the middle stator 2. The stator 2 is axially aligned, so that the stator coil can be wound at the position between the two adjacent second stator slots 212, which is convenient for winding the stator winding 6 on the middle stator 2, and makes the coil of the stator winding 6 more firm. It is not easy to fall off, which improves the stability and reliability of the permanent magnet motor.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.

Claims (7)

1.一种叠层式游标电机,其特征在于:包括定子模块和与所述定子模块配合的转子模块,所述定子模块包括间隔且相对设置的两个端部定子和设置于两个所述端部定子之间的中部定子,各所述端部定子内端面设置有用于绕设定子绕组的第一齿槽结构;所述中部定子包括等间距排列的多个磁通调制极,多个所述磁通调制极形成与所述第一齿槽结构对应的第二齿槽结构,且两个所述端部定子分别与所述中部定子周向错开半个槽距角;所述转子模块包括分别设于所述中部定子与两个所述端部定子之间的两个转子和分别设置于各所述转子上的多对永磁体,两个所述端部定子、所述中部定子及两个所述转子同轴设置;两个所述转子为结构相同的圆环形结构,在同一个所述转子上的相邻两个所述永磁体呈极性相反设置,一个所述转子上的所述永磁体与另一个所述转子上对应位置的所述永磁体沿所述转子的轴向对齐设置;两个所述转子周向错开180°电位角;各所述第一齿槽结构包括设于对应所述端部定子内端面的若干第一定子齿,若干所述第一定子齿沿所述端部定子周向等间隔分布,相邻两个所述第一定子齿之间形成第一定子槽;各所述第二齿槽结构包括由多个所述磁通调制极分别形成的多个第二定子齿,相邻两个所述第二定子齿之间形成第二定子槽,所述第一定子齿与所述第二定子齿结构相同。1. A laminated vernier motor, characterized in that: it comprises a stator module and a rotor module matched with the stator module, and the stator module comprises two end stators that are spaced apart and oppositely arranged and are arranged on the two said stators. The middle stator between the end stators, the inner end face of each end stator is provided with a first cogging structure for winding the stator winding; the middle stator includes a plurality of magnetic flux modulation poles arranged at equal intervals, a plurality of The magnetic flux modulation poles form a second cogging structure corresponding to the first cogging structure, and the two end stators are circumferentially offset from the middle stator by half a pitch angle; the rotor module It includes two rotors respectively arranged between the middle stator and the two end stators and a plurality of pairs of permanent magnets respectively arranged on each of the rotors, the two end stators, the middle stator and the The two rotors are arranged coaxially; the two rotors are annular structures with the same structure, and the adjacent two permanent magnets on the same rotor are arranged in opposite polarities, and one rotor The permanent magnet of the second rotor is aligned with the permanent magnet at the corresponding position on the other rotor along the axial direction of the rotor; the two rotors are circumferentially staggered by a potential angle of 180°; each of the first cogging structures It includes a plurality of first stator teeth arranged on the inner end surface of the corresponding end stator, a plurality of the first stator teeth are distributed at equal intervals along the circumferential direction of the end stator, and two adjacent first stator teeth are A first stator slot is formed between them; each of the second cogging structures includes a plurality of second stator teeth respectively formed by a plurality of the magnetic flux modulation poles, and formed between two adjacent second stator teeth In the second stator slot, the first stator teeth have the same structure as the second stator teeth. 2.如权利要求1所述的叠层式游标电机,其特征在于:所述中部定子还包括连接多个所述磁通调制极的连接环,各所述磁通调制极两端分别凸出所述连接环轴向的两端,且各所述磁通调制极与所述连接环为一体成型。2 . The laminated vernier motor according to claim 1 , wherein the middle stator further comprises a connecting ring connecting a plurality of the magnetic flux modulation poles, and two ends of each of the magnetic flux modulation poles protrude respectively. 3 . The two ends of the connecting ring in the axial direction, and each of the magnetic flux modulation poles and the connecting ring are integrally formed. 3.如权利要求2所述的叠层式游标电机,其特征在于:两个所述转子的电位角正对设置。3 . The laminated vernier motor according to claim 2 , wherein the potential angles of the two rotors are set to face each other. 4 . 4.如权利要求2所述的叠层式游标电机,其特征在于:两个所述端部定子和所述中部定子均为圆环形结构;两个所述端部定子及所述中部定子的内径相等,两个所述端部定子及所述中部定子的外径相等。4. The laminated vernier motor according to claim 2, characterized in that: the two end stators and the middle stator are both annular structures; the two end stators and the middle stator are in annular structure; The inner diameters are equal, and the outer diameters of the two end stators and the middle stator are equal. 5.如权利要求4所述的叠层式游标电机,其特征在于:各所述转子的内径小于所述端部定子的内径,各所述转子的外径大于所述端部定子的外径。5 . The laminated vernier motor according to claim 4 , wherein the inner diameter of each rotor is smaller than the inner diameter of the end stator, and the outer diameter of each rotor is larger than the outer diameter of the end stator. 6 . . 6.如权利要求4所述的叠层式游标电机,其特征在于:所述中部定子轴向长度为所述端部定子轴向长度的2倍。6 . The laminated vernier motor according to claim 4 , wherein the axial length of the middle stator is twice the axial length of the end stator. 7 . 7.如权利要求1至6任一项所述的叠层式游标电机,其特征在于:所述定子模块还包括分别绕设在各所述磁通调制极上的多个定子绕组。7. The laminated vernier motor according to any one of claims 1 to 6, wherein the stator module further comprises a plurality of stator windings respectively wound on each of the magnetic flux modulation poles.
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CN112688517B (en) * 2020-12-29 2021-11-02 福州大学 A hybrid excitation axial magnetic field permanent magnet motor
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