CN110484099A - A kind of modified super abrasive coating - Google Patents

A kind of modified super abrasive coating Download PDF

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Publication number
CN110484099A
CN110484099A CN201910766961.6A CN201910766961A CN110484099A CN 110484099 A CN110484099 A CN 110484099A CN 201910766961 A CN201910766961 A CN 201910766961A CN 110484099 A CN110484099 A CN 110484099A
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CN
China
Prior art keywords
parts
super abrasive
modified
abrasive coating
coating according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910766961.6A
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Chinese (zh)
Inventor
吴春晖
李伟奇
李凯娜
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Guangdong Hengbaoyuan New Materials Co Ltd
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Guangdong Hengbaoyuan New Materials Co Ltd
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Priority to CN201910766961.6A priority Critical patent/CN110484099A/en
Publication of CN110484099A publication Critical patent/CN110484099A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/14Polycondensates modified by chemical after-treatment
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • C09D163/10Epoxy resins modified by unsaturated compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K

Abstract

The invention discloses a kind of modified super abrasive coating, its raw material includes: 25-35 parts of modified epoxy by weight, 10-20 parts of amine hardener, 20-30 parts of super abrasive filler, 20-30 parts of common fillers, 4-8 parts of auxiliary agent, wherein modified epoxy is that the epoxy group of novolac epoxy resin and the carboxyl of butadiene-styrene rubber occur esterification and be prepared.Compared with prior art, the present invention with have excellent toughness and wearability, room temperature rapid curing, super abrasive, low surface friction coefficient, have the characteristics that can working at ultra-low temperature, solve the problems, such as the flexibility and wearability of the paint film under some extreme environments.

Description

A kind of modified super abrasive coating
Technical field
The invention belongs to paint fields, and in particular to a kind of modified super abrasive coating.
Background technique
With the continuous development of new and high technology, the operating condition of engineering machinery, equipment and component becomes increasingly harsh, such as warship The components such as propeller for ship, the impeller of steam turbine and engine, the pump of the deck of ship and petrochemical industry and conveyance conduit, it Not only work in strong corrosive environment, while again because of continuous movement, bear washing away and growing for the media such as water flow air-flow sandstone Influence service life is seriously worn so as to cause material in the abrasion of phase mechanicals efforts.
Wear-resistant paint has become the core in new coating field as the functional coating for solving coating wear-resistant protection scheme One of heart, in global coatings industry technical field of research, the coating of wear-resisting functions accounts for 25-35%, it has also become countries in the world are novel The emphasis of paint field research and development.
Epoxy resin refers in molecular structure containing two or more epoxy groups, with aliphatic, alicyclic or fragrant The organic compounds such as race are skeleton and can react the change to form three-dimensional cross-linked netted thermoset products with curing agent by epoxy group Close object general name.As a kind of universal thermosetting resin, have the characteristics that storage stability is high, while its solidfied material is with excellent Bonding force and mechanical strength, while there are also chemical-resistant, alkali resistance and corrosion resistance and be widely used as coating material.But Since epoxy resin forms highly cross-linked 3 D stereo reticular structure in the curing process, molecule interchain lacks sliding, causes Make that solidified resin internal stress is larger, property is crisp, extensibility is low, is also easy to produce crackle, therefore is unable to satisfy with its wear-resistant paint prepared Toughness and wear-resisting demand.The study on the modification of epoxy resin, Zhang Wei are made to improve coating wearability and toughness, a large amount of scholars Et al. use base polyurethane prepolymer for use as epoxy resin is modified, by inside system formed " island configuration ", make rigidity Distribution elastic polyurethane group improves toughness in epoxy construction;Slowly the ZW-10 self-lubricating type ceramic wear-resisting heavy antisepsis of medium research Coating is the normal temperature solidified two-component coating using ceramic powders as filler, which has high-wearing feature and excellent anti-corrosion Property;Liu Yan etc. prepares polyurethane, acrylic resin and acrylic acid modified polyurethane coating with castor oil modified TDI, and to two sulphur The dosage for changing the wear resistant fillers such as molybdenum, chromium oxide and polytetrafluoroethylene (PTFE) is optimized, and coating obtained has polyurethane and third concurrently The two-fold advantage of olefin(e) acid resin, and there is excellent wearability and chemical-resistant.However, the above research is in the tough of final coating Again without perfectly being solved in property and wearability, for certain extreme environments such as some military projects coating performance still It is difficult to meet the requirements.Moreover, so far, making pottery for using carboxyl end group butadiene-styrene rubber Modified phenolic epoxy resin and being used cooperatively The coating for the super abrasive filler that porcelain micro mist obtains has not been reported.
Summary of the invention
In order to solve the above technical problems, the present invention provides a kind of modified super abrasive coating, with excellent toughness and resistance to Mill property.
To achieve the above object, the present invention is achieved through the following technical solutions:
A kind of modified super abrasive coating, which is characterized in that its raw material includes: 25-35 parts of modified epoxy by weight, and amine is solid 10-20 parts of agent, 20-30 parts of super abrasive filler, 20-30 parts of common fillers, 4-8 parts of auxiliary agent.
As a preferred option, above-mentioned modified epoxy is the epoxy group of novolac epoxy resin and the carboxylic of butadiene-styrene rubber Base occurs esterification and is prepared, and the mass ratio of novolac epoxy resin and butadiene-styrene rubber is 6:9.
As a preferred option, above-mentioned butadiene-styrene rubber is the carboxylic styrene-butadiene rubber for being acrylic monomers insertion, acrylic acid Monomer is acrylic or methacrylic acid.
As a preferred option, above-mentioned novolac epoxy resin is bisphenol A epoxide resin.
As a preferred option, above-mentioned super abrasive filler is silicon carbide ceramics micro mist.
Using above-mentioned preferred embodiment, Wear Resistance of Coating can be further improved.
As a preferred option, above-mentioned amine hardener is modified aliphatic amine hardener.
Using above-mentioned preferred embodiment, the solid content of coating can be improved in this way and reduced volatile organic content.
As a preferred option, above-mentioned auxiliary agent, raw material include: 1-2 parts of mill base by weight, 1 part of anti-settling agent, are dispersed 0.5 part of agent, 0.5 part of defoaming agent, 1-2 parts of organosilicon auxiliary agent.
Using above-mentioned preferred embodiment, the coefficient of friction of coating surface further reduced, improve wear-resisting property.
As a preferred option, above-mentioned common fillers, raw material are 10-20 parts of titanium dioxide by weight, talcum powder 10- 15 parts.
As a preferred option, above-mentioned modified epoxy viscosity is lower than 800cps.
Beneficial effects of the present invention: a kind of super abrasive coating provided by the invention, using carboxylic styrene-butadiene rubber modified phenolic Epoxy resin is simultaneously used cooperatively silicon carbide ceramics micro mist as super abrasive filler, compared with prior art, has excellent toughness And wearability, room temperature rapid curing, super abrasive, low surface friction coefficient, having the characteristics that can working at ultra-low temperature.It solves one Under a little extreme environments the problem of the flexibility and wearability of paint film, it can be used, for example, as the ground shield of naval's ice breaker, thunder Up to the anti-corrosion of pedestal, the solution of a high-end applications is provided for military project and extra large dress system.
Specific embodiment
Below by specific embodiment, the present invention is described further.Modified epoxy the preparation method is as follows:
It is separately added into 25.70g bisphenol A epoxide resin and 38.55g carboxylic styrene-butadiene rubber in proportion in three-necked flask, and is added Proper catalyst.Above-mentioned three-necked flask is fixed on iron stand, and blender is installed, the bottleneck of two sides is inserted into temperature respectively Degree meter and condenser pipe.Start blender, oil bath heating is reacted to 85-130 DEG C, when reaction a length of 2-6h, in reaction process By the epoxide number of the constantly measurement reaction system of GB/T1677-2008, until after the epoxide number of system reaches opposite stationary value, esterification Reaction is reached home, and obtained reactant is cooled to room temperature spare.
Wherein, above-mentioned modified epoxy is the novolac epoxy resin of rubber toughened modification, wherein carboxylic styrene-butadiene rubber (XSBR) it is to introduce a small amount of carboxylic monomer (acrylic or methacrylic acid) in common butadiene-styrene rubber strand, makes it have reaction Active carboxyl functional group, chemical structural formula are as follows:
Selected resin is bisphenol A epoxide resin (DGEBA), and chemical structural formula is as follows:
Esterification occurs for the epoxy group of bisphenol A epoxide resin and the carboxyl of butadiene-styrene rubber, obtains modified epoxy.
Embodiment 1
A kind of modified super abrasive coating, raw material include: 25 parts of above-mentioned modified epoxy by weight, and modified aliphatic amine is solid 15 parts of agent, 25 parts of silicon carbide ceramics micro mist, 20 parts of titanium dioxide, 10 parts of talcum powder, 2 parts of mill base, 1 part of anti-settling agent, dispersing agent 0.5 Part, 0.5 part of defoaming agent, 1 part of organosilicon auxiliary agent.
Embodiment 2
A kind of modified super abrasive coating, raw material include: 30 parts of above-mentioned modified epoxy by weight, and modified aliphatic amine is solid 17 parts of agent, 20 parts of silicon carbide ceramics micro mist, 15 parts of titanium dioxide, 12 parts of talcum powder, 2 parts of mill base, 1 part of anti-settling agent, dispersing agent 0.5 Part, 0.5 part of defoaming agent, 2 parts of organosilicon auxiliary agent.
Embodiment 3
A kind of modified super abrasive coating, raw material include: 30 parts of above-mentioned modified epoxy by weight, and modified aliphatic amine is solid 15 parts of agent, 30 parts of silicon carbide ceramics micro mist, 11 parts of titanium dioxide, 9 parts of talcum powder, 2 parts of mill base, 1 part of anti-settling agent, dispersing agent 0.5 Part, 0.5 part of defoaming agent, 1 part of organosilicon auxiliary agent.
Embodiment 4
A kind of modified super abrasive coating, raw material include: 35 parts of above-mentioned modified epoxy by weight, and modified aliphatic amine is solid 20 parts of agent, 20 parts of silicon carbide ceramics micro mist, 12 parts of titanium dioxide, 7 parts of talcum powder, 2 parts of mill base, 1 part of anti-settling agent, dispersing agent 0.5 Part, 0.5 part of defoaming agent, 2 parts of organosilicon auxiliary agent.
Gained wear-resistant paint has the following characteristics that in example 1-4
Wearability: 25 grams/1000 turns of <, meet GB/T 1768;
Rate of drying: doing something in disregard of obstacles 10 hours at 25 DEG C, does something in disregard of obstacles at 10 DEG C 20 hours;
Skin-friction coefficient: < 0.4 meets GB 10006;
Solid content: > 98% meets GB 9272;
Adhesive force: > 15MPa meets GB/T 5210-2006;
Resistance to cathodic disbonding performance: < 4mm is tested 30 days under 500 μm of dried film thicknesses, meets ASTMG8;
Salt tolerant business performance: < 3mm corrosion sprawling width is tested 5000 hours under 500 μm of dried film thicknesses, meets GB/T 1771- 2007。
The present invention is only disclosed with preferred embodiment above, so it is not intended to limiting the invention, all to use equivalent replacement Or equivalent transformation mode technical solution obtained, it is within the scope of the present invention.

Claims (9)

1. a kind of modified super abrasive coating, which is characterized in that its raw material includes: 25-35 parts of modified epoxy by weight, amine 10-20 parts of curing agent, 20-30 parts of super abrasive filler, 20-30 parts of common fillers, 4-8 parts of auxiliary agent.
2. a kind of modified super abrasive coating according to claim 1, which is characterized in that the modified epoxy is phenolic aldehyde The epoxy group of epoxy resin and the carboxyl of butadiene-styrene rubber occur esterification and are prepared, novolac epoxy resin and butadiene-styrene rubber Mass ratio be 6:9.
3. a kind of modified super abrasive coating according to claim 2, which is characterized in that the butadiene-styrene rubber be propylene The carboxylic styrene-butadiene rubber of acid monomers insertion, acrylic monomers is acrylic or methacrylic acid.
4. a kind of modified super abrasive coating according to claim 3, which is characterized in that the novolac epoxy resin is double Phenol A epoxy resin.
5. a kind of modified super abrasive coating according to claim 1, which is characterized in that the super abrasive filler is carbonization Silicon ceramic.
6. a kind of modified super abrasive coating according to claim 1, which is characterized in that the amine hardener is modified rouge Fat race amine hardener.
7. a kind of modified super abrasive coating according to claim 1, which is characterized in that the auxiliary agent, raw material is by weight Measuring part includes: 1-2 parts of mill base, 1 part of anti-settling agent, 0.5 part of dispersing agent, 0.5 part of defoaming agent, 1-2 parts of organosilicon auxiliary agent.
8. a kind of modified super abrasive coating according to claim 1, which is characterized in that the common fillers, raw material By weight are as follows: 10-20 parts of titanium dioxide, 10-15 parts of talcum powder.
9. a kind of modified super abrasive coating according to claim 1, which is characterized in that the modified epoxy viscosity Lower than 800cps.
CN201910766961.6A 2019-08-20 2019-08-20 A kind of modified super abrasive coating Pending CN110484099A (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113355010A (en) * 2021-06-02 2021-09-07 山东丰普环保科技有限公司 Super-smooth energy-saving coating material for water pump and preparation method thereof
CN115651486A (en) * 2022-11-16 2023-01-31 余姚市健升运动器材有限公司 Wear-resistant running plate of running machine, production process of wear-resistant running plate and running machine

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CN105647349A (en) * 2016-04-12 2016-06-08 湖州新奥克化工有限公司 High-temperature wear-resistant modified epoxy resin paint and preparation method thereof
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CN105647349A (en) * 2016-04-12 2016-06-08 湖州新奥克化工有限公司 High-temperature wear-resistant modified epoxy resin paint and preparation method thereof
CN108795233A (en) * 2018-06-04 2018-11-13 北京碧海舟腐蚀防护工业股份有限公司 Wear-resisting epoxy coating, wear-resistant coating and its application
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113355010A (en) * 2021-06-02 2021-09-07 山东丰普环保科技有限公司 Super-smooth energy-saving coating material for water pump and preparation method thereof
CN115651486A (en) * 2022-11-16 2023-01-31 余姚市健升运动器材有限公司 Wear-resistant running plate of running machine, production process of wear-resistant running plate and running machine
CN115651486B (en) * 2022-11-16 2023-08-29 余姚市健升运动器材有限公司 Wear-resistant running board of running machine, production process of wear-resistant running board and running machine

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Application publication date: 20191122