CN110483649A - A kind of preparation method of novel dextrin and its application in dialyzate - Google Patents

A kind of preparation method of novel dextrin and its application in dialyzate Download PDF

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Publication number
CN110483649A
CN110483649A CN201910802547.6A CN201910802547A CN110483649A CN 110483649 A CN110483649 A CN 110483649A CN 201910802547 A CN201910802547 A CN 201910802547A CN 110483649 A CN110483649 A CN 110483649A
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dextrin
reaction solution
preparation
molecular weight
starch
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李继仁
赵峰
梁志兴
李云峰
康战国
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Xi'an Lexi Medical Technology Co Ltd
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Xi'an Lexi Medical Technology Co Ltd
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/70Carbohydrates; Sugars; Derivatives thereof
    • A61K31/715Polysaccharides, i.e. having more than five saccharide radicals attached to each other by glycosidic linkages; Derivatives thereof, e.g. ethers, esters
    • A61K31/716Glucans
    • A61K31/718Starch or degraded starch, e.g. amylose, amylopectin
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P7/00Drugs for disorders of the blood or the extracellular fluid
    • A61P7/08Plasma substitutes; Perfusion solutions; Dialytics or haemodialytics; Drugs for electrolytic or acid-base disorders, e.g. hypovolemic shock
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B30/00Preparation of starch, degraded or non-chemically modified starch, amylose, or amylopectin
    • C08B30/12Degraded, destructured or non-chemically modified starch, e.g. mechanically, enzymatically or by irradiation; Bleaching of starch
    • C08B30/18Dextrin, e.g. yellow canari, white dextrin, amylodextrin or maltodextrin; Methods of depolymerisation, e.g. by irradiation or mechanically

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Pharmacology & Pharmacy (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Engineering & Computer Science (AREA)
  • Epidemiology (AREA)
  • Diabetes (AREA)
  • Hematology (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • General Chemical & Material Sciences (AREA)
  • Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
  • Molecular Biology (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Biochemistry (AREA)
  • Materials Engineering (AREA)
  • Polymers & Plastics (AREA)
  • Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
  • Medicinal Preparation (AREA)

Abstract

The invention belongs to peritoneal dialysis technical fields, and in particular to a kind of preparation method of novel dextrin and its application in dialyzate.The preparation method of the novel dextrin includes the following steps: that (1) is made from starch, and takes water as a solvent preparation farinaceous size, acid is added, reaction is hydrolyzed, and then plus water terminates reaction, obtains reaction solution 1;(2) reaction solution 1 is removed into substance of the reaction solution middle-molecular-weihydroxyethyl less than 3000 by film packet filtering, obtains reaction solution 2;(3) reaction solution 2 is removed into the substance that reaction solution middle-molecular-weihydroxyethyl is greater than 5000 by film packet filtering, obtains reaction solution 3, the molecular weight of material in the reaction solution 3 is 3000-5000;(4) reaction solution 3 is spray-dried by spray dryer, obtains dextrin powder.The distribution of the molecular weight of the obtained dextrin of the present invention is narrower, and range is more concentrated, and molecular weight is small, and product quality is than more uniform, so that osmolarity ranges are narrow, dosage is easy control.

Description

A kind of preparation method of novel dextrin and its application in dialyzate
Technical field
The invention belongs to peritoneal dialysis technical fields, and in particular to the preparation method of a kind of novel dextrin and its in dialyzate In application.
Background technique
The peritoneal dialysis solution of China's listing is imitated foreign countries using glucose as the dialyzate of bleeding agent, and glucose is as infiltration Saturating agent toxic side effect is light, raw material is easy to get, economic convenient advantage.But there is also such deficiencies, that is, glucose meeting It is rapidly absorbed into blood by peritonaeum, to lose osmosis without concentration difference.So using glucose as bleeding agent Dialyzate one day with 4 bags.
The above problem is just not present in the peritoneal dialysis solution for using Icodextrin as bleeding agent, will not lose osmotic pressure, and one day Only with one bag, China is there are no such product at present, and all among research, original grinds hundred spies for the producer of related peritoneal dialysis solution Carrying out import registration.
But found in imitated research, everybody is a molecular weight model carrying out imitated this Icodextrin at present Very wide mixture is enclosed, its weight average molecular weight range recorded on FDA orange paper is such a model from 13000 to 19000 It encloses, but surveying the smallest molecular weight is 600, maximum molecular weight to 200,000, such range is too wide, different size molecule The dextrin of amount can all exist, and under certain mass unit, molecular number is also a biggish range, so that osmotic pressure be caused to have Biggish range causes dosage to be difficult to accurately hold in the treatment, the also bad assurance product quality in production.Therefore, The preparation method for studying a kind of dextrin that molecular number range is relatively narrow is particularly important.
Summary of the invention
The purpose of the present invention is to provide a kind of preparation method of novel dextrin and its applications in dialyzate, solve existing Have dextrin molecular number range it is larger caused by the big problem of osmolarity ranges.
Realization process of the invention is as follows:
A kind of preparation method of novel dextrin, includes the following steps:
(1) it is made from starch, takes water as a solvent preparation farinaceous size, acid is added, reaction is hydrolyzed, then plus water is whole It only reacts, obtains reaction solution 1;
(2) reaction solution 1 for obtaining step (1) removes object of the reaction solution middle-molecular-weihydroxyethyl less than 3000 by film packet filtering Matter obtains reaction solution 2;
(3) reaction solution 2 for obtaining step (2) removes the object that reaction solution middle-molecular-weihydroxyethyl is greater than 5000 by film packet filtering Matter obtains reaction solution 3, and the molecular weight of material in the reaction solution 3 is 3000-5000;
(4) reaction solution 3 that step (3) obtains is spray-dried by spray dryer, obtains dextrin powder.
Further, the mass percentage concentration of step (1) described farinaceous size is 40-70%;Entire body after step (1) acid adding Sour mass percentage concentration is 2-6% in system;The temperature of hydrolysis is 60-80 DEG C, reaction time 5-10 hour.
Further, step (1) starch is plant amylum.
Further, step (1) plant amylum is selected from cornstarch, potato starch, starch from sweet potato, wheaten starch, open country Raw acorn starch, pueraria starch.
Further, step (1) acid is hydrochloric acid, glacial acetic acid or sulfuric acid.
Further, step (2) and step (3) the film packet are purchase gained, and step (2) the film packet is Suez 3000 film packet of GK1812, step (3) the film packet are 5000 film packet of PT1812, and step (4) spray dryer is purchase Gained.
Further, step (4) drying temperature is 120-170 DEG C, described drying time 2-10 hours, described spraying dry The wriggling pump speed of dry machine is 1000mL/h.
The dextrin prepared using the preparation method of above-mentioned novel dextrin, the weight average molecular weight of prepared dextrin is 9000- 10000, number-average molecular weight is 3000-5000.
Application of the above-mentioned dextrin in peritoneal dialysis solution.
Application of the above-mentioned dextrin in peritoneal dialysis solution, concrete application method is: present invention side being added into water for injection The dextrin and sodium chloride, sodium lactate, calcium chloride, magnesium chloride of method preparation, then dissolution, constant volume, adjusting pH value are to get saturating to peritonaeum Analyse liquid.
The positive effect of the present invention:
(1) distribution of the molecular weight of the obtained dextrin of the present invention is narrower, and range is more concentrated, and molecular weight is small, product Mass ratio is more uniform, so that osmolarity ranges are narrow, dosage is easy control.
(2) it is added without sodium hydroxide in the method for the present invention, so sodium impurity is not introduced in finished product dextrin, it will not be to rear Continuous peritoneal dialysis liquid is impacted with feeding intake for sodium chloride in liquid.
(3) the dextrin substitution glucose prepared using the method for the present invention is prepared into dialyzate, and only needing 1 bag daily can satisfy It needs, and the dialyzate of traditional glucose production is needed daily with 4 bags.
(4) the method for the present invention is simple, yield is big, and market application prospect is wide.
Specific embodiment
Below with reference to embodiment, the present invention will be further described.
In order to solve the problems, such as that osmolarity ranges caused by existing dextrin molecular number range is larger are big, the present invention provides one kind The dextrin of the preparation method of novel dextrin and its application in dialyzate, specifically the method for the present invention preparation exists as bleeding agent Application in dialyzate.Acid described in the method for the present invention is hydrochloric acid, glacial acetic acid or sulfuric acid, wherein the hydrochloric acid can be dense salt Acid is also possible to the dilute hydrochloric acid of mass percentage concentration >=10%, and the sulfuric acid can be the concentrated sulfuric acid, and it is dense to be also possible to quality percentage The dilute sulfuric acid of degree >=10%.Film packet used in the present invention is the GK1812 model and PT1812 model of SUEZ company, can also be with Identical products substitution is acted on by other.The refined journey YC-019 of the model of used spray dryer, can also be by other function It can identical spray dryer substitution.
The mentality of designing of the method for the present invention: starch is configured to farinaceous size, then different molecular is hydrolyzed into acid adding The dextrin of amount falls dextrin of the molecular weight less than 3000 and small molecular weight impurity (such as acid by 3000 film packet filtering of Suez GK1812 Deng), the dextrin of molecular weight greater than 5000 or unhydrolysed starch etc., above-mentioned step are then fallen by 5000 film packet filtering of PT1812 Suddenly it realizes and the wider dextrin of molecular weight is screened, obtain the narrow dextrin of molecular weight, the Weight-average molecular of obtained dextrin Amount is 9000-10000, and number-average molecular weight is 3000-5000, and because the distribution of its molecular weight is narrower, range is more concentrated, molecule Measure small, product quality is than more uniform, so that osmolarity ranges are narrow, dosage is easy control.In addition, the method for the present invention can With the dextrin or other decomposition products for screening any molecular weight ranges.
In the method for the present invention, after hydrolysis plus water terminates reaction, and the water being added here is two effects in fact: one It is termination hydrolysis, second is that dilute reaction solution, so that the filtering of step (2) and step (3) is easier to carry out.The method of the present invention The introducing that sodium ion in dextrin method can be prepared to avoid tradition, can also remove from traditional preparation process, and product washing etc. is numerous Trivial process, and resulting product purity is higher.
Embodiment 1
Water 10000ml is added into reaction kettle, opens stirring, cornstarch 10000g is then added, after mixing evenly, system The farinaceous size for being 50% at mass percentage concentration, 10% dilute hydrochloric acid, which is added, makes mass percentage concentration sour in whole system 3%, at 65 DEG C, hydrolysis is carried out 6 hours for heat preservation, and the cooling water of 5 times of amounts is added, so that reaction solution is cooled to room temperature, first uses The film of Suez GK1812 3000 filters, and removes substance of the molecular weight less than 3000, leaves and takes the big part of molecular weight, then use The film of PT1812 5000 filters, and removes the substance that molecular weight is greater than 5000, leaves and takes part of the molecular weight less than 5000, collection liquid The molecular weight of middle substance is that 3000-5000 is spray-dried, drying temperature 150 then with refined journey YC-019 spray dryer DEG C, drying time 8 hours, the wriggling pump speed of the spray dryer was 1000mL/h, obtained white dried dextrin powder 1510g, yield 15.1%.
Embodiment 2
Water 10000ml is added into reaction kettle, opens stirring, potato starch 6666.7g is then added, after mixing evenly, The farinaceous size that mass percentage concentration is 40% is made, 37% concentrated hydrochloric acid, which is added, makes mass percentage concentration sour in whole system It is 5%, at 70 DEG C, hydrolysis is carried out 5 hours for heat preservation, and the cooling water of 8 times of amounts is added, so that reaction solution is cooled to room temperature, first uses The film of Suez GK1812 3000 filters, and removes substance of the molecular weight less than 3000, leaves and takes the big part of molecular weight, then use The film of PT1812 5000 filters, and removes the substance that molecular weight is greater than 5000, leaves and takes part of the molecular weight less than 5000, collection liquid The molecular weight of middle substance is that 3000-5000 is spray-dried, drying temperature 120 then with refined journey YC-019 spray dryer DEG C, drying time 10 hours, the wriggling pump speed of the spray dryer was 1000mL/h, obtained white dried dextrin powder 1890g, yield 28%.
Embodiment 3
Water 10000ml is added into reaction kettle, opens stirring, starch from sweet potato 15000g is then added, after mixing evenly, system The farinaceous size for being 60% at mass percentage concentration, 98% concentrated sulfuric acid, which is added, makes mass percentage concentration sour in whole system 6%, at 60 DEG C, hydrolysis is carried out 10 hours for heat preservation, and the cooling water of 10 times of amounts is added, so that reaction solution is cooled to room temperature, first uses The film of Suez GK1812 3000 filters, and removes substance of the molecular weight less than 3000, leaves and takes the big part of molecular weight, then use The film of PT1812 5000 filters, and removes the substance that molecular weight is greater than 5000, leaves and takes part of the molecular weight less than 5000, collection liquid The molecular weight of middle substance is that 3000-5000 is spray-dried, drying temperature 170 then with refined journey YC-019 spray dryer DEG C, drying time 2 hours, the wriggling pump speed of the spray dryer was 1000mL/h, obtained white dried dextrin powder 2160g, yield 14.4%.
Embodiment 4
Water 10000ml is added into reaction kettle, opens stirring, wheaten starch 23333.3g is then added, after mixing evenly, The farinaceous size that mass percentage concentration is 70% is made, 10% dilute sulfuric acid, which is added, makes mass percentage concentration sour in whole system It is 2%, at 80 DEG C, hydrolysis is carried out 8 hours for heat preservation, and the cooling water of 8 times of amounts is added, so that reaction solution is cooled to room temperature, first uses The film of Suez GK1812 3000 filters, and removes substance of the molecular weight less than 3000, leaves and takes the big part of molecular weight, then use The film of PT1812 5000 filters, and removes the substance that molecular weight is greater than 5000, leaves and takes part of the molecular weight less than 5000, collection liquid The molecular weight of middle substance is that 3000-5000 is spray-dried, drying temperature 160 then with refined journey YC-019 spray dryer DEG C, drying time 5 hours, the wriggling pump speed of the spray dryer was 1000mL/h, obtained white dried dextrin powder 3540g, yield 15.2%.
Embodiment 5
Water 10000ml is added into reaction kettle, opens stirring, wild acorn starch 10000g is then added, stirs evenly Afterwards, the farinaceous size that mass percentage concentration is 50% is made, glacial acetic acid, which is added, makes mass percentage concentration sour in whole system 2%, at 60 DEG C, hydrolysis is carried out 7 hours for heat preservation, and the cooling water of 10 times of amounts is added, so that reaction solution is cooled to room temperature, first uses The film of Suez GK1812 3000 filters, and removes substance of the molecular weight less than 3000, leaves and takes the big part of molecular weight, then use The film of PT1812 5000 filters, and removes the substance that molecular weight is greater than 5000, leaves and takes part of the molecular weight less than 5000, collection liquid The molecular weight of middle substance is that 3000-5000 is spray-dried, drying temperature 150 then with refined journey YC-019 spray dryer DEG C, drying time 8 hours, the wriggling pump speed of the spray dryer was 1000mL/h, obtained white dried dextrin powder 1660g, yield 16.6%.
Embodiment 6
Water 10000ml is added into reaction kettle, opens stirring, pueraria starch 10000g is then added, after mixing evenly, system The farinaceous size for being 50% at mass percentage concentration, 10% dilute hydrochloric acid, which is added, makes mass percentage concentration sour in whole system 4%, at 75 DEG C, hydrolysis is carried out 7 hours for heat preservation, and the cooling water of 6 times of amounts is added, so that reaction solution is cooled to room temperature, first uses The film of Suez GK1812 3000 filters, and removes substance of the molecular weight less than 3000, leaves and takes the big part of molecular weight, then use The film of PT1812 5000 filters, and removes the substance that molecular weight is greater than 5000, leaves and takes part of the molecular weight less than 5000, collection liquid The molecular weight of middle substance is that 3000-5000 is spray-dried, drying temperature 150 then with refined journey YC-019 spray dryer DEG C, drying time 8 hours, the wriggling pump speed of the spray dryer was 1000mL/h, obtained white dried dextrin powder 1380g, yield 13.8%.
7 dialyzate of embodiment is prepared
Table 1 prepares the formula of dialyzate 1-6 using dextrin prepared by embodiment 1-6
The above-mentioned specific process for preparation of dialyzate is to take 800 milliliters of water for injection, and the every group of formula of above-mentioned material is added in order After entering dextrin, sodium chloride, sodium lactate, calcium chloride and magnesium chloride dissolution mixing, 10000 milliliters are settled to, appropriate hydrochloric acid tune pH is added It is filling in medicinal fluid bag by 2000 milliliters of single dose for 5.5-6.0, it is sterilized using overkill method to obtain the final product.
Studied by long term test, using the method for the present invention prepare dextrin prepare dialyzate osmotic pressure be 380 ± 20mmol/kg.And existing Icodextrin peritoneal dialysis solution reference preparation osmotic pressure after measured, the result is that 324 ± 96mmol/ kg.The dialyzate osmolarity ranges that obvious Icodextrin is prepared are wider.The dextrin of the method for the present invention preparation can be also used for other In dialyzate or infiltration formula of liquid, the present invention is no longer described in detail.
The above content is specific preferred embodiment further description to made by the present invention is combined, cannot recognize Fixed specific implementation of the invention is only limitted to these explanations.For those skilled in the art, do not taking off Under the premise of from present inventive concept, several simple deduction or replace can also be made, all should be considered as and belong to protection of the invention Range.

Claims (10)

1. a kind of preparation method of novel dextrin, which comprises the steps of:
(1) it is made from starch, takes water as a solvent preparation farinaceous size, acid is added, reaction is hydrolyzed, then plus water terminates instead It answers, obtains reaction solution 1;
(2) reaction solution 1 for obtaining step (1) removes substance of the reaction solution middle-molecular-weihydroxyethyl less than 3000 by film packet filtering, obtains To reaction solution 2;
(3) reaction solution 2 for obtaining step (2) removes the substance that reaction solution middle-molecular-weihydroxyethyl is greater than 5000 by film packet filtering, obtains To reaction solution 3, the molecular weight of material in the reaction solution 3 is 3000-5000;
(4) reaction solution 3 that step (3) obtains is spray-dried by spray dryer, obtains dextrin powder.
2. the preparation method of novel dextrin according to claim 1, it is characterised in that: the matter of step (1) described farinaceous size Amount percentage concentration is 40-70%;Mass percentage concentration sour in whole system is 2-6% after step (1) acid adding;Hydrolysis Temperature is 60-80 DEG C, reaction time 5-10 hour.
3. the preparation method of novel dextrin according to claim 1, it is characterised in that: step (1) starch is plant shallow lake Powder.
4. the preparation method of novel dextrin according to claim 3, it is characterised in that: step (1) described plant amylum is selected from Cornstarch, potato starch, starch from sweet potato, wheaten starch, wild acorn starch, pueraria starch.
5. the preparation method of novel dextrin according to claim 1, it is characterised in that: step (1) acid is hydrochloric acid, ice second Acid or sulfuric acid.
6. the preparation method of novel dextrin according to claim 1, it is characterised in that: step (2) and step (3) the film packet For purchase gained, step (2) the film packet is Suez GK18123000 film packet, and step (3) the film packet is PT18125000 film Packet, step (4) spray dryer are purchase gained.
7. the preparation method of novel dextrin according to claim 1, it is characterised in that: step (4) described drying temperature is 120-170 DEG C, described drying time 2-10 hours, the wriggling pump speed of the spray dryer was 1000mL/h.
8. using claim 1 to 7 it is one of any described in novel dextrin preparation method preparation dextrin, it is characterised in that: institute The weight average molecular weight of the dextrin of preparation is 9000-10000, and number-average molecular weight is 3000-5000.
9. application of the dextrin described in claim 8 in peritoneal dialysis solution.
10. application of the dextrin in peritoneal dialysis solution according to claim 9, it is characterised in that: be added into water for injection The method of the present invention preparation dextrin and sodium chloride, sodium lactate, calcium chloride, magnesium chloride, then dissolution, constant volume, adjusting pH value to get To peritoneal dialysis solution.
CN201910802547.6A 2019-08-28 2019-08-28 A kind of preparation method of novel dextrin and its application in dialyzate Pending CN110483649A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4445938A (en) * 1979-01-08 1984-05-01 Roquette Freres Hydrogenated starch hydrolysate
CN103467608A (en) * 2013-09-27 2013-12-25 华仁药业股份有限公司 Icodextrin and preparing method thereof
CN105131135A (en) * 2015-09-17 2015-12-09 成都博佳制药有限公司 Industrial production method of icodextrin
CN106397616A (en) * 2016-08-30 2017-02-15 华南理工大学 Preparation method of icodextrin for starch-based peritoneal dialysis solution
WO2018146345A1 (en) * 2017-03-31 2018-08-16 Opterion Health Ag Carbohydrate composition for dialysis
CN110025631A (en) * 2019-04-19 2019-07-19 西安乐析医疗科技有限公司 A kind of novel peritoneal dialysis solution and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4445938A (en) * 1979-01-08 1984-05-01 Roquette Freres Hydrogenated starch hydrolysate
CN103467608A (en) * 2013-09-27 2013-12-25 华仁药业股份有限公司 Icodextrin and preparing method thereof
CN105131135A (en) * 2015-09-17 2015-12-09 成都博佳制药有限公司 Industrial production method of icodextrin
CN106397616A (en) * 2016-08-30 2017-02-15 华南理工大学 Preparation method of icodextrin for starch-based peritoneal dialysis solution
WO2018146345A1 (en) * 2017-03-31 2018-08-16 Opterion Health Ag Carbohydrate composition for dialysis
CN110025631A (en) * 2019-04-19 2019-07-19 西安乐析医疗科技有限公司 A kind of novel peritoneal dialysis solution and preparation method thereof

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