Disclosure of Invention
In view of the above disadvantages, the present invention aims to provide a high efficiency riveting method with simple process steps, easy implementation, and improved riveting efficiency and quality.
In order to achieve the purpose, the technical scheme provided by the invention is as follows: a high-efficiency riveting method comprises the following steps:
(1) preassembling a radiating fin on the riveting groove of the base to form the RBC module;
(2) transferring the RBC module, and placing the radiating fins upwards;
(3) in the process that the RBC module is moved to the lower die, all the radiating fins on the base are carded and aligned through the shutter guide device;
(4) when the RBC module moves to the position below the upper die, the upper die moves downwards to press the radiating fin, so that the riveting head at the lower edge of the radiating fin is embedded into the riveting groove of the base and tightly propped against the inner groove wall of the riveting groove due to compression deformation and expansion, and the radiating fin and the base are riveted and connected to form an integral structure to obtain a riveted product.
As an improvement of the present invention, the step (2) specifically includes the following steps:
assembling the RBC module on a lower die, wherein the base is positioned on the lower die plate, and the radiating fins are placed upwards; the feeding driving device drives the lower die to move to the lower position of the upper die.
As an improvement of the present invention, the step (3) specifically includes the following steps:
a shutter guide device is arranged at the inlet and outlet positions of the upper die corresponding to the lower die, and is provided with a plurality of guide grooves matched with the radiating fins; and in the process that the RBC module is moved to the lower die, the radiating fins are just inserted into the guide groove, and all the radiating fins on the base are carded and aligned under the guide effect of the guide groove.
As a refinement of the present invention, the step (4) further comprises the steps of:
and after the riveting product is obtained, the upper die returns to the initial position, the feeding driving device drives the lower die to return to the initial position, and the riveting product is taken down.
As an improvement of the present invention, the step (2) specifically includes the following steps:
placing the RBC module on a feeding conveyor belt, wherein the base is positioned on the feeding conveyor belt, and the heat radiating fins are placed upwards;
the RBC module is conveyed to the conveying mechanism by the feeding conveying belt, and the conveying mechanism pushes the RBC module to the lower die direction.
As an improvement of the present invention, the step (3) specifically includes the following steps:
a shutter guide device is arranged on one side of the upper die close to the conveying mechanism, and a plurality of guide grooves matched with the radiating fins are formed in the shutter guide device; in the process that the RBC module is moved onto the upper die, the radiating fins are just inserted into the guide groove, and all the radiating fins on the base are carded and aligned under the guide effect of the guide groove.
As an improvement of the present invention, the step (4) specifically includes the following steps:
when the RBC module is completely moved onto the lower die, the floating carriage on the lower die descends to enable the RBC module to be lowered and positioned on the riveting station;
the upper die is pressed on the radiating fin downwards, so that the riveting head at the lower edge of the radiating fin is embedded into the riveting groove of the base and tightly propped against the inner groove wall of the riveting groove due to compression deformation and expansion, the radiating fin and the base are riveted and connected to form an integral structure, and a riveting product is obtained.
As an improvement of the invention, the method further comprises the following steps:
(5) the upper die returns to the initial position, and the floating carriage on the lower die rises to lift the riveted product to the initial position
The discharging conveyor belts are arranged on the same horizontal height;
(6) the ejection mechanism pushes the riveting product to move onto the discharging conveyor belt and the riveting product is conveyed to a preset position by the discharging conveyor belt.
The invention has the beneficial effects that: the method provided by the invention is simple to operate and easy to realize, the radiating fins are pre-arranged on the riveting grooves of the base in advance to form the RBC module and then the RBC module is transferred to the lower die, so that the limitation of the limited operation space between the upper die and the lower die is avoided, and convenience is brought to operation; and shift to the in-process of going up mould below position, comb through tripe guider and lead all fin, ensure that all fin homoenergetic and base carry out accurate assembly, solved traditional fin and all appeared phenomenons such as slope or aversion, promote the riveting effect, guarantee product quality, also save traditional manual work simultaneously and transfer the position to the fin and right the process, labour saving and time saving effectively improves the yields, easy operation, convenience, easily realization.
The invention is further described with reference to the following figures and examples.
Detailed Description
Embodiment 1, referring to fig. 1 and fig. 3 to 8, the present embodiment provides a high efficiency riveting method, which includes the following steps:
(1) pre-installing a radiating fin 1 on a riveting groove of a base 2 to form an RBC module;
(2) transferring the RBC module, and placing the radiating fins 1 upwards; specifically, the step (2) specifically includes the following steps: assembling the RBC module on a lower die 3, wherein the base 2 is positioned on a lower die 3 plate, and the radiating fins 1 are placed upwards; the feed drive device 12 drives the lower die 3 to move to a lower position of the upper die.
(3) In the process that the RBC module is moved to the lower die 3, all the radiating fins 1 on the base 2 are carded and aligned through the shutter guide device 5; specifically, the step (3) specifically includes the following steps: a shutter guide device 5 is arranged at the inlet and outlet position of the upper die corresponding to the lower die 3, and a plurality of guide grooves matched with the radiating fins 1 are formed in the shutter guide device 5; in the process that the RBC module is moved to the lower die 3, the radiating fins 1 are just inserted into the guide grooves, and all the radiating fins 1 on the base 2 are combed and aligned under the guide effect of the guide grooves.
(4) When the RBC module moves to the position below the upper die, the upper die 4 presses the radiating fin 1 downwards, so that the riveting head at the lower edge of the radiating fin 1 is embedded into the riveting groove of the base 2 and tightly propped against the inner groove wall of the riveting groove due to compression deformation and expansion, the radiating fin 1 and the base 2 are riveted and connected to form an integral structure, and a riveting product is obtained. After obtaining the riveting product, the upper die 4 returns to the initial position, and the feeding driving device 12 drives the lower die 3 to return to the initial position, so as to take down the riveting product.
A semi-automatic riveting device for realizing a high-efficiency riveting method comprises a lower machine bedplate 11, a feeding driving device 12 and a positioning device 13, wherein an upper die 4 is positioned above one side of the lower machine bedplate 11, a lower die 3 is arranged on the lower machine bedplate 11 through a sliding assembly 14, the feeding driving device 12 is arranged on the lower machine bedplate 11 and can drive the lower die 3 to move in or out relative to the lower die 3 on the sliding assembly 14, the positioning device 13 is arranged on the lower die and can position a base 2 on the lower die 3, a shutter guiding device 5 is arranged on the upper die 4 corresponding to the moving position of the lower die 3, and a plurality of guide grooves matched with radiating fins 1 on the base 2 are formed in the shutter guiding device 5.
The feeding driving device 12 includes a feeding motor 121, a feeding screw 122 and a nut seat 123, the feeding screw 122 is disposed on the lower machine platen 11 through a bearing seat, the nut seat 123 is disposed on the bottom surface of the lower die 3 and is adapted to the feeding screw 122, the feeding motor 121 is disposed on the lower machine platen 11, and a driving shaft of the feeding motor 121 is connected to the feeding screw 122.
The sliding assembly 14 comprises slide rails 141, a slide block 142 and support roller assemblies 143, the support roller assemblies 143 are arranged at two sides of the bottom surface of the lower die 3, the two slide rails 141 are arranged on the lower platen 11 side by side, and the slide block 142 is arranged at the bottom surface of the lower die 3 corresponding to the positions of the two slide rails 141 and is matched with the slide rails 141; the supporting roller assembly 143 includes a nitrogen spring, a roller seat and a roller arranged on the roller seat, the lower end of the nitrogen spring is connected to the roller seat, and the upper end of the nitrogen spring is connected to the lower die 3. The sliding assembly 14 has elasticity through the nitrogen spring, has a certain buffering effect, avoids damaging a mold or a product due to hard collision, effectively prolongs the service life of equipment and ensures the quality of the product.
The louver guide device 5 comprises a plurality of guide assemblies arranged side by side at intervals, a guide groove is formed between every two adjacent guide assemblies, each guide assembly comprises an installation block 51 and a guide block 52, an upper positioning opening 511 is formed in the front side of the upper portion of each installation block 51, a lower positioning opening 512 is formed in the rear side of the lower portion of each installation block, a positioning strip 53 matched with the upper positioning opening 511 is arranged on each upper die 4, each guide block 52 is arranged on each lower positioning opening 512, a guide head portion 521 is formed by the lower portion of each guide block 52 protruding towards the rear side direction, and the cross section outline of each guide head portion is triangular. The cross section outline of the rear side part of the mounting block 51 is triangular, which is more beneficial to the insertion of the radiating fin 1 into the guide groove.
The positioning device 13 comprises a support, a positioning cylinder and a positioning block, one side of the support corresponding to the lower die 3 is vertically arranged on the lower platen 11, the positioning cylinder is horizontally arranged on the support, a piston rod of the positioning cylinder faces the sliding seat, and the positioning block is fixed on the piston rod of the positioning cylinder. With the positioning device 13, the positioning cylinder drives the positioning block to extend out and then to be pressed on the base 2, so that the base 2 on the lower die 3 can be quickly positioned, the displacement is avoided, and the working precision is improved.
Embodiment 2, referring to fig. 2 and fig. 9 to 14, the present embodiment provides a high efficiency riveting method, which is characterized in that the method includes the following steps:
(1) pre-installing a radiating fin 1 on a riveting groove of a base 2 to form an RBC module;
(2) transferring the RBC module, and placing the radiating fins 1 upwards; specifically, the step (2) specifically includes the following steps: placing the RBC module on a feeding conveyor belt, wherein the base 2 is on the feeding conveyor belt and the fins 1 are facing upwards; the RBC module is conveyed to a conveying mechanism by the feeding conveying belt, and the conveying mechanism pushes the RBC module to the direction of the lower die 3;
(3) in the process that the RBC module is moved to the lower die 3, all the radiating fins 1 on the base 2 are carded and aligned through the shutter guide device 5; specifically, the step (3) specifically includes the following steps: a shutter guide device 5 is arranged on one side of the upper die 4 close to the conveying mechanism, and a plurality of guide grooves matched with the radiating fins 1 are formed in the shutter guide device 5; in the process that the RBC module is moved onto the upper die 4, the radiating fins 1 are just inserted into the guide grooves, and under the guide effect of the guide grooves, all the radiating fins 1 on the base 2 are carded and aligned;
(4) when the RBC module moves to the position below the upper die 4, the upper die 4 presses the radiating fin 1 downwards, so that the riveting head at the lower edge of the radiating fin 1 is embedded into the riveting groove of the base 2 and tightly propped against the inner groove wall of the riveting groove due to compression deformation and expansion, and the radiating fin 1 and the base 2 are riveted to form an integral structure to obtain a riveting product. Specifically, the step (4) specifically includes the following steps: when the RBC module is completely moved onto the lower die 3, the floating carriage on the lower die 3 descends to enable the RBC module to be lowered and positioned on the riveting station;
the upper die 4 is pressed downwards on the radiating fin 1, so that a riveting head located at the lower edge of the radiating fin 1 is embedded into the riveting groove of the base 2 and is expanded due to compression deformation to tightly abut against the inner groove wall of the riveting groove, the radiating fin 1 and the base 2 are connected in a riveting mode to form an integrated structure, and a riveting product is obtained.
(5) The upper die 4 returns to the initial position, and the floating carriage on the lower die 3 rises to enable the riveting product to rise to be at the same horizontal height with the discharging conveyor belt;
(6) the ejection mechanism pushes the riveting product to move onto the discharging conveyor belt and the riveting product is conveyed to a preset position by the discharging conveyor belt.
A full-automatic riveting device for realizing a high-efficiency riveting method comprises a lower machine platen 21, a feeding conveyor belt 22, a conveying mechanism 23, a floating carriage 24, an ejection mechanism 25 and an ejection conveyor belt 26, wherein the feeding conveyor belt 22, the conveying mechanism 23, a lower die 3, the ejection mechanism 25 and the ejection conveyor belt 26 are sequentially arranged on the lower machine platen 21, an upper die 4 is arranged at the position above the lower die 3, the floating carriage 24 is arranged on a riveting station of the lower die 3 through a floating driving device 27, a louver guide device 5 is arranged on the upper die 4 corresponding to one side position of the conveying mechanism 23, and a plurality of guide grooves matched with radiating fins 1 on a base 2 are formed in the louver guide device 5.
The conveying mechanism 23 comprises a conveying motor 231, a conveying carriage 232, a conveying slide rail 234, a conveying screw 235, a conveying slide block 236, a pushing frame 237 and a lifting cylinder 233, the conveying carriage 232 is arranged on the lower machine platen 21 through the lifting cylinder 233, the conveying screw rod 235 is arranged on the lower machine platen 21 through a bearing seat, two conveying slide rails 234 are arranged on the lower machine platen 21 corresponding to the two sides of the conveying screw rod 235, the conveying slide block 236 is movably arranged on the conveying slide rails 234, and is matched with the conveying screw 235 through a nut, the conveying motor 231 is arranged on the lower machine platen 21, the driving shaft of the conveying motor 231 is connected to the conveying screw 235, one end of the conveying carriage 232 is fixed to the conveying slider 236, and the other end extends to a position above the conveying carriage 232. The conveying carriage 232 is provided with pulleys to facilitate the base 2 to slide thereon. The feeding conveyor belt 22 conveys the RBC module to the conveying carriage 232, and the lifting cylinder 233 contracts, so that the conveying plane of the conveying carriage 232 is lowered to be at the same height as the feeding plane of the lower die 3. The conveying motor 231 rotates, and the rotation is converted into linear motion through the cooperation of the conveying screw 235 and the conveying slider 236, so as to drive the pushing frame 237 to move, so as to push the RBC module to the floating carriage 24 in the lower die 3.
The floating driving device 27 is preferably an air cylinder, and in other embodiments, the floating driving device 27 may also be an oil cylinder or a linear motor. The floating carriage 24 includes a base frame and a plurality of floating sliders arranged on the base frame, and the floating sliders are provided with pulleys to facilitate the base 2 to slide thereon. During operation, the floating driving device 27 drives the floating carriage 24 to descend, so that the RBC module is lowered and positioned on the riveting station of the lower die 3.
The ejection mechanism 25 comprises a sliding table cylinder 251, an ejection cylinder 252 and an upper frame 253, the sliding table cylinder 251 is arranged at the side position of the lower die 3, the sliding table of the sliding table cylinder 251 faces the lower die 3, the ejection cylinder 252 is vertically arranged on the sliding table of the sliding table cylinder 251, and the upper frame 253 is arranged on a piston rod of the ejection cylinder 252. During operation, the ejecting cylinder 252 pushes the top frame 253 to extend to the rear position of the riveted product. The sliding table cylinder 251 drives the ejection cylinder 252 to move forward, so that the riveting product is moved onto the discharge conveyor belt 26 through the top frame 253 and conveyed to a preset position by the discharge conveyor belt 26.
The louver guide device 5 comprises a plurality of guide assemblies arranged side by side at intervals, a guide groove is formed between every two adjacent guide assemblies, each guide assembly comprises an installation block 51 and a guide block 52, an upper positioning opening 511 is formed in the upper portion of one side, facing the conveying mechanism 23, of the installation block 51, and a lower positioning opening 512 is formed in the lower portion of the other side of the installation block.
The upper die 4 is provided with a positioning strip 53 matched with the upper positioning hole 511, and the upper die is buckled on the positioning strip 53 through the upper positioning hole 511 and then screwed in a screw to be locked. The guide block 52 is fitted to the lower positioning hole 512 and then fastened by screws. The lower part of the guide block 52 facing the conveying mechanism 23 is protruded to form a guide head 521, and the cross section of the guide head is triangular. The cross section outline of the mounting block 51 towards one side of the conveying mechanism 23 is triangular, which is more beneficial to inserting the heat sink 1 into the guide groove.
Variations and modifications to the above-described embodiments may occur to those skilled in the art, which fall within the scope and spirit of the above description. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and variations of the present invention should fall within the scope of the claims of the present invention. In addition, although specific terms are used in the present specification, these terms are used for convenience of description only and do not limit the present invention in any way, and other riveting methods and apparatuses using the same or similar structures as those of the above-described embodiments of the present invention are within the scope of the present invention.