CN110479787A - The backward extrusion method of alpha+beta diphasic titanium alloy Shell Forging Parts - Google Patents
The backward extrusion method of alpha+beta diphasic titanium alloy Shell Forging Parts Download PDFInfo
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- CN110479787A CN110479787A CN201910612684.3A CN201910612684A CN110479787A CN 110479787 A CN110479787 A CN 110479787A CN 201910612684 A CN201910612684 A CN 201910612684A CN 110479787 A CN110479787 A CN 110479787A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/02—Making uncoated products
- B21C23/18—Making uncoated products by impact extrusion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/02—Making uncoated products
- B21C23/20—Making uncoated products by backward extrusion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C25/00—Profiling tools for metal extruding
- B21C25/02—Dies
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Abstract
The invention discloses a kind of backward extrusion methods of alpha+beta diphasic titanium alloy Shell Forging Parts, it the steps include: to carry out centering base the blanking mold for being preheated to 200~300 DEG C is packed into after being heated to 20~80 DEG C of transformation temperature or less by the alloy bar of specification blanking, obtain blank of the upper surface with round positioning the region between the heart and the diaphragm hole；It is die-filling that the extrusion die that threading after 20~80 DEG C below the blank heating to transformation temperature is preheated to 200~300 DEG C is carried out centering again；Starting press machine be pressed downward extrusion die punch-pin make its extrusion head along the positioning the region between the heart and the diaphragm hole of blank upper surface with the downward crushing failure at high speed blank of the speed of 85~95mm/s the distance at the one third of blank height, the blank is squeezed out the guide-localization hole with certain depth, making the extrusion head along the guide-localization hole again, slowly extrusion billet is until the punch-pin of extrusion die molds completely with cavity plate with the speed of 35~45mm/s, and the blank is by backward extrusion at Shell Forging Parts.This method is mainly used for the manufacture of aviation shell forging.
Description
Technical field
The present invention relates to a kind of forging forming methods, more particularly to a kind of the anti-of alpha+beta diphasic titanium alloy Shell Forging Parts
Extrusion forming method.
Background technique
Aviation is generally cylinder type thin-wall construction with Shell Forging Parts, ratio of height to diameter (highly with the ratio of diameter) 1 or so,
I.e. the numerical value of height and diameter is very close to Shell Forging Parts are shaped when using open die forging production due to belonging to thin-walled height cylinder forging
It is of poor quality, it is also easy to produce core shift, the defects such as nonuniform organization, performance is unstable, and stock utilization is low increase forging and are produced into
This.
Chinese invention patent specification CN103302123A disclosed on September 18th, 2013 discloses a kind of nonstandard low speed pressure
The technique of the long barrel sleeve of backward extrusion, technical solution under power machine are as follows: (a) blanking and heating；(b) die mould: by the stick after heating
Material is put into the impression of press-moulding die, press machine downlink, and pressure head pushes blank after connecting by extension bar with press machine, after completing die mould
Press machine backhaul, press-moulding die knock-pin eject the blank in impression；(c) blank after die mould shallow punching: is put into shallow punch die
In impression, press machine downlink, shallow stamping punch shallowly rushes blank after connecting by extension bar with press machine, and press machine returns after completing shallow punching
Journey, shallow punch die knock-pin eject the blank in impression；(d) anti-to squeeze: the blank after shallow punching to be put into the impression of anti-crowded mould；Pressure
Power machine downlink, anti-crowded formed punch instead squeeze blank after connecting by extension bar with press machine, and the anti-pultrusion for completing blank is long, after the completion of instead squeezing
Workpiece after completing anti-squeeze is ejected impression by press machine backhaul, anti-crowded mould knock-pin；The press machine is nonstandard low speed press machine,
Operating rate is not more than 40mm/s.
The technical solution of the patent uses low speed backward extrusion technology mainly to shape long barrel sleeve, but according to its technology
Scheme shapes the high cylinder shell forging of thin-walled, needs to cause to invest using complicated special equipment and mold excessive, and produces
The excessively cumbersome production efficiency of journey is not high；If the center line of mold and blank is to must be not allowed, the pushing speed of formed punch extrusion billet
Degree control is bad, core shift is also also easy to produce in backward extrusion, the defects of uniform performance of tissue odds is unstable.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of centering schemes to realize alpha+beta diphasic titanium alloy Shell Forging Parts
Backward extrusion method, this method make the forming quality of forging preferable by centering base and centering backward extrusion.
In order to solve the above technical problems, the backward extrusion method of alpha+beta diphasic titanium alloy Shell Forging Parts of the present invention,
The technical scheme comprises the following steps:
Centering base: providing blanking mold, and the blanking mold is made of fetal membrane, cover board and briquetting；Blanking mold is filled
On the pedestal of press machine and be preheated to 200 DEG C~300 DEG C, then by the titanium alloy bar of specification blanking be heated to transformation temperature with
Being packed into blanking mold after lower 20 DEG C~80 DEG C cooperates the outer circumference surface of bar and the inner peripheral surface of fetal membrane, the upper surface of bar
It is placed in the bottom end face contact of the formed punch at the center positioning hole of cover board and with briquetting, blanking mold is carried out centered assembling；Starting
Press machine pressure briquetting makes its formed punch along the upper surface of the center positioning hole punching press bar of cover board, obtains upper surface with circle
Position the cylinder blank in the region between the heart and the diaphragm hole；
Centering is die-filling: providing extrusion die, the extrusion die is made of recessed film and convex film；Extrusion die is put into pressure
Machine is simultaneously preheated to 200 DEG C~300 DEG C, and will put into extrusion die after 20 DEG C below above-mentioned blank heating to transformation temperature~80 DEG C makes
Its upper end with positioning the region between the heart and the diaphragm hole is face-up, and the extrusion head of mobile punch-pin makes its bottom surface just be placed on determining for the blank upper surface
In the region between the heart and the diaphragm hole of position, the centered assembling of the recessed film, punch-pin and blank is completed；
Centering backward extrusion: starting press machine, which is pressed downward punch-pin, makes its extrusion head with extruding force F along blank upper surface
Positioning the region between the heart and the diaphragm hole with the downward crushing failure at high speed blank of the speed of 85mm/s~95mm/s distance, institute at the one third of blank height
State blank and be squeezed out the guide-localization hole with certain depth, then make the extrusion head along the guide-localization hole with
Slowly extrusion billet is molded with cavity plate until punch-pin the speed of 35mm/s~45mm/s completely, and the blank is by backward extrusion at shell
Forging；
The above-mentioned alpha+beta diphasic titanium alloy preferred material trade mark is TC11.
During backward extrusion, the extruding force F that the blank is squeezed head is calculated as follows:
In formula:
σs--- the yield strength of the titanium alloy at the extrusion temperatures takes 25MPa~38MPa；
V1--- the pressing speed of the extrusion head extrusion billet of punch-pin, unit: mm/s；
V2--- it is pressed from both sides when the metal in blank is extruded along the annulus formed between the mold cavity of cavity plate and extrusion head
The speed that layer flows up, unit: mm/s；
S1--- the cross-sectional area of the extrusion head of punch-pin, unit: mm2；
Also,
In formula: S2--- the annulus cross-sectional area of Shell Forging Parts, unit: mm2。
Use the alpha+beta diphasic titanium alloy Shell Forging Parts of backward extrusion method manufacture of the present invention for top surface opening bottom surface
The high barrel shape of the thin-walled shut, outer diameter range are Φ 280mm~Φ 295mm, and wall thickness is 25mm~35mm, and periphery is high
Diameter ratio is 0.95~1.05, and the ratio of height to diameter of inner cavity is 0.95~1.05.
Compared with prior art, beneficial effects of the present invention are as follows:
The backward extrusion method of alpha+beta diphasic titanium alloy Shell Forging Parts of the present invention, when to middle base, due to base
The formed punch of mold briquetting by cooperating punching press bar to obtain blank of the upper surface with positioning the region between the heart and the diaphragm hole with the center positioning hole of cover board,
It is designed as the thickness of cover plate central location hole and the sum of the depth in positioning the region between the heart and the diaphragm hole, along with the height of the formed punch so as to protect
The center line centering of the center line and blank in card positioning the region between the heart and the diaphragm hole, to realize that centering backward extrusion provides high-quality blank.
When to middle backward extrusion, the temperature of blank is higher when due to starting to squeeze, and first makes squeezing for extrusion die punch-pin
Pressure head is along the positioning the region between the heart and the diaphragm hole of blank upper surface with the downward crushing failure at high speed blank of the speed of 85mm/s~95mm/s to blank height
One third at distance, it is ensured that the center line of extrusion head along positioning the region between the heart and the diaphragm hole center line squeezed without bias,
In addition the ring part wall thickness being extruded is relatively thin, heat dissipation is very fast, and blank is squeezed out the guide-localization hole with certain depth；This
When blank temperature decrease, then slowly extrusion billet is closed completely until punch-pin and cavity plate with the speed of 35mm/s~45mm/s
Mould, since extrusion head molds the centering for finally realizing punch-pin and cavity plate all along above-mentioned guide-localization hole extrusion billet,
Ensure that entire backward extrusion process all carries out under Shaft alignment state, it is hereby achieved that not core shift, even tissue, performance it is stable and
The measured Shell Forging Parts of morphoplasm.
During backward extrusion, blank is squeezed between the extruding force F of head and blank pressing speed and upper speed
Relationship are as follows:
The size of power can be determined in advance according to velocity magnitude in this way, can be controlled according to the size of power when squeezing
The size of speed processed is conducive to stablizing for backward extrusion process and carries out, and obtains even tissue, function admirable and the forging of flawless shell
Part.
Also,
From above formula it is found that just may know that blank is extruded the speed flowed up according to the pressing speed of blank, be conducive to
The control of entire backward extrusion process, obtains quality forging.
In addition, the present invention does not need to adopt on forging press using special purpose extrusion press and complicated extrusion die device
It is achieved that the backward extrusion of the high cylinder shell forging of thin-walled with simple die, saves special equipment and mold spending, simplifies
Process flow, improves production efficiency, reduces manufacturing cost.
Detailed description of the invention
Invention is further described in detail with reference to the accompanying drawings and detailed description.
Fig. 1 is the die-filling schematic diagram of bar centering.
Fig. 2 is centering base schematic diagram.
Fig. 3 is the die-filling schematic diagram of blank backward extrusion centering.
Fig. 4 is Shell Forging Parts centering backward extrusion schematic diagram.
Fig. 5 is sectional view of the Shell Forging Parts along its center line of backward extrusion.
Specific embodiment
The backward extrusion method for implementing alpha+beta diphasic titanium alloy Shell Forging Parts of the present invention needs to provide Forge Heating
The equipment such as furnace, press machine, manipulator.It is described in detail so that China's material trademark is the alpha+beta diphasic titanium alloy of TC11 as an example below
The specific embodiment of this method:
The main chemical elements content (weight percent) of the alloy are as follows: amount containing Al 5.8%~7.0%, amount containing Mo 2.8%
~3.8%, amount containing Zr 0.8%~2.0%, si content 0.20%~0.35%, amount containing Fe≤0.25%, C content≤0.10%,
Leaded wastewater≤0.05%, amount containing H≤0.012%, amount containing O≤0.15%, other elements are single≤0.10% and summation≤
0.40%, surplus Ti.
Through detecting, the transformation temperature of the alloy for the present embodiment is 1008 DEG C, which is from bar to forging and molding
The processing step of Shell Forging Parts is as follows:
Step 1: centering base
As shown in Figure 1, providing blanking mold 10 first, the blanking mold 10 is by fetal membrane 11, cover board 12 and 13 groups of briquetting
At.Fetal membrane 11 in circular ring shape and has an inclined-plane on its outer circumference surface top；Cover board 12 it is in disk form with center positioning hole and
Its lower end surface edge has the circle protruding ring with inclined-plane, and cover board 12 covers the upper surface in fetal membrane 11 and the inclined-plane of its protruding ring
It is just pressed on the inclined-plane on 11 outer circumference surface top of fetal membrane；Briquetting 13 is by circular pressing plate 13a and positioned at the bottom surface pressing plate 13a center
Cylindrical punch 13b composition, the formed punch 13b of briquetting 13 can cooperate with the center positioning hole of cover board 12, the fetal membrane of blanking mold 10
11, centering may be implemented in cover board 12 and briquetting 13 after assembling, i.e. the center line of holding three is concentric.
Blanking mold 10 is mounted on the pedestal of press machine and is preheated to 200 DEG C~300 DEG C, then by specification blanking
TC11 alloy bar 14a is packed into blanking mold 10 excircle for making bar 14a after being heated to 20 DEG C~80 DEG C of transformation temperature or less
The inner peripheral surface of face and fetal membrane 11 cooperates, the upper surface of bar 14a be placed at the center positioning hole of cover board 12 and with briquetting 13
The bottom end face contact of formed punch 13b；Blanking mold 10 is carried out centered assembling.Starting press machine pressure briquetting 13 makes its formed punch 13b
Along the upper surface of the center positioning hole punching press bar 14a of cover board 12, upper surface as shown in Figure 2 is obtained with round positioning the region between the heart and the diaphragm hole
Cylinder blank 14；In order to guarantee position the region between the heart and the diaphragm hole center line also can with the center line centering of blank 14, the formed punch 13b's
Height is designed as the thickness of 12 centre bore of cover board and the sum of the depth in positioning the region between the heart and the diaphragm hole.
Step 2: centering is die-filling
As shown in figure 3, this step is needed using extrusion die 20, the extrusion die 20 is by recessed film 21 and 22 groups of convex film
At cavity plate 21 is that circular ring shape its mold cavity 21a has pattern draft, and punch-pin 22 is by patty die holder 22b and with pattern draft
Cylindrical press head 22a composition, the extrusion head 22a of punch-pin 22 can cooperate with the mold cavity 21a of cavity plate 21 carry out extruding behaviour
Make.
Extrusion die 20 is put into press machine and is preheated to 200 DEG C~300 DEG C, blank 14 is heated to transformation temperature or less 20
DEG C~80 DEG C after put into extrusion die 20 and keep its upper end with positioning the region between the heart and the diaphragm hole face-up, the extrusion head 22a of mobile punch-pin 22
It is placed on its bottom surface just in the positioning the region between the heart and the diaphragm hole of 14 upper surface of blank, to realize the centering of recessed film 21, punch-pin 22 and blank 14
Assembly.
Step 3: centering backward extrusion
Starting press machine is pressed downward the positioning the region between the heart and the diaphragm that punch-pin 22 makes its extrusion head 22a with extruding force F along 14 upper surface of blank
Hole is with distance at the one third of the downward crushing failure at high speed blank 14 of the speed of 85mm/s~95mm/s to 14 height of blank, blank 14
Be squeezed out the guide-localization hole with certain depth, then make extrusion head 22a along the guide-localization hole with 35mm/s~
The speed of 45mm/s slowly extrusion billet 14, as extrusion head 22a is constantly pressed down against, the metal in blank 14 is along cavity plate 21
Mold cavity 21a and extrusion head 22a between the annulus interlayer that is formed constantly flow up, until extrusion head 22a is got into completely
Blank 14 molds punch-pin 22 and cavity plate 21 completely, as shown in figure 4, blank 14 is by backward extrusion at Shell Forging Parts 30.Such as Fig. 5 institute
Show, the Shell Forging Parts 30 are the high barrel shape of thin-walled that top surface opening bottom surface is shut, and wall thickness is 25mm~35mm, periphery
Ratio of height to diameter (highly with the ratio of diameter) is 0.95~1.05, and the ratio of height to diameter of inner cavity is also 0.95~1.05.
During backward extrusion, the extruding force F that blank 14 is squeezed a 22a is calculated as follows:
In formula:
σs--- the yield strength (Mpa) of the alloy at the extrusion temperatures takes 25MPa~38MPa；
V1--- the pressing speed (mm/s) of the extrusion head 22a extrusion billet 14 of punch-pin 22；
V2--- along shape between the mold cavity 21a of cavity plate 21 and extrusion head 22a when the metal in blank 14 is extruded
At the speed (mm/s) that flows up of annulus interlayer；
S1--- the cross-sectional area (mm of the extrusion head 22a of punch-pin 222)；
Also,In formula: S2--- the annulus cross-sectional area (mm of Shell Forging Parts 302)。
Claims (4)
1. a kind of backward extrusion method of alpha+beta diphasic titanium alloy Shell Forging Parts, which comprises the following steps:
Centering base: providing blanking mold, and the blanking mold is made of fetal membrane, cover board and briquetting；Blanking mold mounted in pressure
On the pedestal of power machine and it is preheated to 200 DEG C~300 DEG C, then being heated to transformation temperature or less 20 by the titanium alloy bar of specification blanking
DEG C~80 DEG C after be packed into blanking mold in make bar outer circumference surface and fetal membrane inner peripheral surface cooperate, the upper surface of bar is placed in
Blanking mold is carried out centered assembling by the bottom end face contact of the formed punch at the center positioning hole of cover board and with briquetting；Start pressure
Machine pressure briquetting makes its formed punch along the upper surface of the center positioning hole punching press bar of cover board, obtains upper surface with round positioning
The cylinder blank in the region between the heart and the diaphragm hole；
Centering is die-filling: providing extrusion die, the extrusion die is made of recessed film and convex film；Extrusion die is put into press machine simultaneously
200 DEG C~300 DEG C are preheated to, makes its band for putting into extrusion die after 20 DEG C below above-mentioned blank heating to transformation temperature~80 DEG C
There is the upper end in positioning the region between the heart and the diaphragm hole face-up, moves the positioning the region between the heart and the diaphragm that the extrusion head of punch-pin makes its bottom surface just be placed on the blank upper surface
In hole, the centered assembling of the recessed film, punch-pin and blank is completed；
Centering backward extrusion: starting press machine, which is pressed downward punch-pin, determines its extrusion head along blank upper surface with extruding force F
Position the region between the heart and the diaphragm hole distance, base at the one third of blank height with the downward crushing failure at high speed blank of the speed of 85mm/s~95mm/s
Material be squeezed out the guide-localization hole with certain depth, then make the extrusion head along the guide-localization hole with 35mm/s~
Slowly extrusion billet is molded with cavity plate until punch-pin the speed of 45mm/s completely, and the blank is by backward extrusion at Shell Forging Parts.
2. the backward extrusion method of alpha+beta diphasic titanium alloy Shell Forging Parts according to claim 1, it is characterised in that: institute
Stating alpha+beta diphasic titanium alloy is TC11.
3. the backward extrusion method of alpha+beta diphasic titanium alloy Shell Forging Parts according to claim 1 or 2, which is characterized in that
During backward extrusion, the blank is calculated as follows by the extruding force F of the extrusion head:
In formula:
σs--- the yield strength of the titanium alloy at the extrusion temperatures takes 25MPa~38MPa；
V1--- the pressing speed of the extrusion head extrusion billet of punch-pin, unit: mm/s；
V2--- it is upward along the annulus interlayer formed between the mold cavity of cavity plate and extrusion head when the metal in blank is extruded
The speed of flowing, unit: mm/s；
S1--- the cross-sectional area of the extrusion head of punch-pin, unit: mm2；
Also,
In formula: S2--- the annulus cross-sectional area of Shell Forging Parts, unit: mm2。
4. the backward extrusion method of alpha+beta diphasic titanium alloy Shell Forging Parts according to claim 1 or 2, it is characterised in that:
The alpha+beta diphasic titanium alloy Shell Forging Parts of the backward extrusion are the high barrel shape of thin-walled that top surface opening bottom surface is shut, outer diameter
Size range is Φ 280mm~Φ 295mm, and wall thickness is 25mm~35mm, and periphery ratio of height to diameter is 0.95~1.05, the height of inner cavity
Diameter ratio is 0.95~1.05.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116871345A (en) * | 2023-09-06 | 2023-10-13 | 陕西长羽航空装备股份有限公司 | Reverse extrusion forming method for small-sized dissimilar alloy |
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Application publication date: 20191122 |