CN110474069A - A kind of Fuel Cell Control System based on dSPACE - Google Patents

A kind of Fuel Cell Control System based on dSPACE Download PDF

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Publication number
CN110474069A
CN110474069A CN201910638738.3A CN201910638738A CN110474069A CN 110474069 A CN110474069 A CN 110474069A CN 201910638738 A CN201910638738 A CN 201910638738A CN 110474069 A CN110474069 A CN 110474069A
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China
Prior art keywords
dspace
sensor
connect
fuel cell
pressure sensor
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CN201910638738.3A
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Chinese (zh)
Inventor
杨祥国
吴书礼
邹肖
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Wuhan University of Technology WUT
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Wuhan University of Technology WUT
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Priority to CN201910638738.3A priority Critical patent/CN110474069A/en
Publication of CN110474069A publication Critical patent/CN110474069A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/04Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
    • H01M8/04007Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids related to heat exchange
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/04Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
    • H01M8/04007Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids related to heat exchange
    • H01M8/04067Heat exchange or temperature measuring elements, thermal insulation, e.g. heat pipes, heat pumps, fins
    • H01M8/04074Heat exchange unit structures specially adapted for fuel cell
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/04Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
    • H01M8/04298Processes for controlling fuel cells or fuel cell systems
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/04Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
    • H01M8/04298Processes for controlling fuel cells or fuel cell systems
    • H01M8/04313Processes for controlling fuel cells or fuel cell systems characterised by the detection or assessment of variables; characterised by the detection or assessment of failure or abnormal function
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/04Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
    • H01M8/04298Processes for controlling fuel cells or fuel cell systems
    • H01M8/04313Processes for controlling fuel cells or fuel cell systems characterised by the detection or assessment of variables; characterised by the detection or assessment of failure or abnormal function
    • H01M8/0438Pressure; Ambient pressure; Flow
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/04Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
    • H01M8/04298Processes for controlling fuel cells or fuel cell systems
    • H01M8/04313Processes for controlling fuel cells or fuel cell systems characterised by the detection or assessment of variables; characterised by the detection or assessment of failure or abnormal function
    • H01M8/04492Humidity; Ambient humidity; Water content
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Fuel Cell (AREA)

Abstract

The invention belongs to Fuel Cell Control technical fields, disclose a kind of Fuel Cell Control System based on dSPACE, including dSPACE main control module, air supply subsystem, hydrogen supply subsystem, hydro-thermal management subsystem, electric energy management subsystem;DSPACE main control module supplies subsystem, hydro-thermal management subsystem, electric energy management subsystem communication connection with air supply subsystem, hydrogen respectively.The present invention solves the problems, such as that, real-time poor to the control effect of fuel cell is poor in the prior art, can overcome the control of conventional one-piece machine by the factors such as mask-making technology, layout structure influenced caused poor anti jamming capability, be not easy to extend, real-time is poor, control effect is poor the deficiencies of, the working efficiency of fuel cell can be increased, prolong the service life, improves safety.

Description

A kind of Fuel Cell Control System based on dSPACE
Technical field
The present invention relates to Fuel Cell Control technical field more particularly to a kind of Fuel Cell Control systems based on dSPACE System.
Background technique
Traditional internal combustion engine uses petroleum as power source, and burning inherently generates a large amount of pernicious gases, makes to environment At great destruction.And the power raw material of fuel cell electric vehicle be hydrogen, generate power method be by with oxygen Gas chemically reacts, and reaction product is water, and there is no the generations for the substance for having pollution to environment, therefore can be referred to as " zero Pollution ".And hydrogen belongs to renewable energy, and the method for manufacturing hydrogen is also varied, such as water electrolysis hydrogen production, produces hydrogen Process also there's almost no the pollution problem to environment.
Fuel cell electric vehicle is to use hydrogen as power fuel, and the method that chemical reaction produces electricl energy occurs with oxygen To provide power to vehicle.Therefore the hybrid vehicle of fuel cell and battery disappearing there is no non-renewable energy such as petroleum Consumption can greatly save the energy, alleviate global energy crisis problem.In terms of transformation efficiency, traditional efficiency of internal combustion engine is very It is low, only 11% or so, therefore will cause a large amount of wastes of resource.And directly using hydrogen as fuel in fuel cell electric vehicle Energy conversion efficiency up to 50% or more.
Fuel cell electric vehicle is had been to be concerned by more and more people with its superiority in terms of continuing a journey with environmental protection, still Pure fuel cell electric vehicle is by fuel cell as single power supply unit, and there are many deficiencies.Such as dynamic response characteristic compared with Slowly, cause automobile dynamic property in starting or acceleration insufficient;Fuel cell is unidirectional power supply simultaneously, cannot function as energy storage device The energy that reclaiming braking generates, leads to energy dissipation.And pure electric automobile is then by single battery as power supply unit, by In limitation of the battery in terms of energy storage, leads to insufficient driving range, while the charging time is longer, be unfavorable for daily trip.
The prior art generallys use single-chip microcontroller and controls fuel cell, and traditional single-chip microcontroller control is by plate-making work The factors such as skill, layout structure influence, and lead to poor anti jamming capability, are not easy to extend, real-time is poor, and control effect is poor.Therefore, how Realize efficient, the stable work of fuel cell, it is urgently to be resolved for how improving the working efficiency of fuel cell, prolonging the service life The problem of.
Summary of the invention
The embodiment of the present application solves in the prior art by providing a kind of Fuel Cell Control System based on dSPACE Problem poor to the control effect of fuel cell, real-time is poor.
The embodiment of the present application provides a kind of Fuel Cell Control System based on dSPACE, comprising: dSPACE main control module, Air supplies subsystem, hydrogen supplies subsystem, hydro-thermal management subsystem, electric energy management subsystem;
The dSPACE main control module supplies subsystem, the Water Heat Pipes with air supply subsystem, the hydrogen respectively Manage subsystem, the electric energy management subsystem communication connection.
Preferably, the air supply subsystem, hydrogen supply subsystem, the hydro-thermal management subsystem connect respectively Connect corresponding sensing unit, the input terminal of sensing unit and A/D converter connects, the output end of A/D converter with it is described The connection of dSPACE main control module;The connection of the input terminal of the dSPACE main control module and D/A converter, the D/A converter Output end is connect with Electric Actuator, and the Electric Actuator is connect with execution unit.
Preferably, the air supply subsystem includes the first sensing unit, the first execution unit;
First sensing unit includes first pressure sensor, second pressure sensor, the first temperature sensor, second temperature Sensor, first flow sensor, the first humidity sensor;
The first pressure sensor, the second pressure sensor be separately positioned at the air intlet of pile, air outlet slit Place, first temperature sensor, the second temperature sensor be separately positioned at the air intlet of pile, air outlet slit Place, before the first flow sensor is set to air booster, before first humidity sensor is set to humidifier;
The first pressure sensor, the second pressure sensor, the first flow sensor, first humidity sensor Device is connect with voltage conditioning circuit respectively, and the voltage conditioning circuit is connect with the input terminal of the A/D converter;Described first Temperature sensor, the second temperature sensor are connect with resistance-voltage transformation module respectively, the resistance-voltage modulus of conversion Block is connect with the input terminal of the A/D converter;
First execution unit includes air booster, intercooler, humidifier, the first intake solenoid valve, electronic throttle;Institute State air booster, the intercooler, the humidifier, first intake solenoid valve, the electronic throttle respectively with institute State Electric Actuator connection.
Preferably, the hydrogen supply subsystem includes the second sensing unit, the second execution unit;
Second sensing unit includes third pressure sensor, the 4th pressure sensor, third temperature sensor, the 4th temperature Sensor, second flow sensor;
The third pressure sensor, the 4th pressure sensor be separately positioned at the hydrogen inlet of pile, hydrogen outlet Place, the third temperature sensor, the 4th temperature sensor be separately positioned at the hydrogen inlet of pile, hydrogen outlet Place, before the second flow sensor is set to the second intake solenoid valve;
The third pressure sensor, the 4th pressure sensor, the second flow sensor improve electricity with voltage respectively Road connection, the voltage conditioning circuit are connect with the input terminal of the A/D converter;The third temperature sensor, described Four temperature sensors are connect with resistance-voltage transformation module respectively, the resistance-voltage transformation module and the A/D converter Input terminal connection;
Second execution unit includes automatically controlled pressure regulator valve, the second intake solenoid valve, hydrogen gas circulating pump, moisture trap;It is described Automatically controlled pressure regulator valve, second intake solenoid valve, the hydrogen gas circulating pump, the moisture trap respectively with the electronic execution Device connection.
Preferably, the hydro-thermal management subsystem includes third sensing unit, third execution unit;
The third sensing unit includes the 5th pressure sensor, the 6th pressure sensor, the 5th temperature sensor, the 6th temperature Sensor, third flow sensor, the first conductivity sensor;
5th pressure sensor, the 6th pressure sensor be separately positioned at the cooling water inlet of pile, cooling water Exit, the 5th temperature sensor, the 6th temperature sensor be separately positioned at the cooling water inlet of pile, cooling At water out, the third flow sensor is set between the cooling water inlet of electric water pump and pile, first electricity Conductivity sensor is set at the cooling water outlet of pile;
5th pressure sensor, the 6th pressure sensor, the third flow sensor, first conductivity pass Sensor is connect with voltage conditioning circuit respectively, and the voltage conditioning circuit is connect with the input terminal of the A/D converter;Described Five temperature sensors, the 6th temperature sensor are connect with resistance-voltage transformation module respectively, the resistance-voltage conversion Module is connect with the input terminal of the A/D converter;
The third execution unit includes cooling water pump, inner-outer circulation radiator fan, thermostat, heater;The cooling water pump, The inner-outer circulation radiator fan, the thermostat, the heater are connect with the Electric Actuator respectively.
Preferably, the electric energy management subsystem includes high pressure DC/DC, low voltage DC/DC;
The high pressure DC/DC, the low voltage DC/DC pass through CAN bus respectively and connect with the dSPACE main control module, VCU mould Block is connect with the high pressure DC/DC, the low voltage DC/DC respectively.
Preferably, the dSPACE main control module includes communication part, control section;The communication part is passed for obtaining Sense acquisition information, is adjusted the control signal that dSPACE main control module issues by MATLAB/Simulink;The control Part is for issuing control signal by dSPACE main control module.
Preferably, the dSPACE main control module uses DS1103 veneer.
One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
In the embodiment of the present application, fuel cell is controlled based on dSPACE, uses dSPACE as master controller, has The advantages that dSPACE strong modularity, rapidity be good, strong flexibility, can overcome the control of conventional one-piece machine by mask-making technology, cloth Poor anti jamming capability caused by office's factors such as structure influence is not easy to extend, the deficiencies of real-time is poor, control effect is poor, can be right The subsystems of fuel cell system carry out real time signal aquisition and control, so that fuel battery energy is always efficiently, steadily Work, can increase the working efficiency of fuel cell, prolong the service life, and improve safety.In addition, present invention reduces circuits The component number of plate had both reduced the difficult wiring of printed circuit board, can effectively improve the control management system of fuel cell The integrated level and overall performance of system.
Detailed description of the invention
It, below will be to needed in embodiment description in order to illustrate more clearly of the technical solution in the present embodiment Attached drawing is briefly described, it should be apparent that, the accompanying drawings in the following description is one embodiment of the present of invention, general for this field For logical technical staff, without creative efforts, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is a kind of block schematic illustration of the Fuel Cell Control System based on dSPACE provided in an embodiment of the present invention;
Fig. 2 be in a kind of Fuel Cell Control System based on dSPACE provided in an embodiment of the present invention dSPACE main control module with The communication schematic diagram of each subsystem;
Fig. 3 is the inside of DS1103 veneer in a kind of Fuel Cell Control System based on dSPACE provided in an embodiment of the present invention Structure chart.
Specific embodiment
The present invention provides a kind of Fuel Cell Control Systems based on dSPACE, comprising: dSPACE main control module, air Supply subsystem, hydrogen supplies subsystem, hydro-thermal management subsystem, electric energy management subsystem;DSPACE main control module respectively with Air supplies subsystem, hydrogen supplies subsystem, hydro-thermal management subsystem, electric energy management subsystem communication connection.
I.e. the present invention is based on dSPACE controls fuel cell, uses dSPACE as master controller, has The advantages that dSPACE strong modularity, rapidity be good, strong flexibility can overcome the control of conventional one-piece machine by mask-making technology, layout Poor anti jamming capability caused by the factors such as structure influence is not easy to extend, the deficiencies of real-time is poor, control effect is poor, can be to combustion Expect that the subsystems of battery system carry out real time signal aquisition and control so that fuel battery energy always efficiently, steadily work Make, the working efficiency of fuel cell can be increased, prolonged the service life, improves safety.Also reduce the component of circuit board Quantity had both reduced the difficult wiring of printed circuit board, can effectively improve the integrated level of the Control management system of fuel cell And overall performance.
In order to better understand the above technical scheme, in conjunction with appended figures and specific embodiments to upper Technical solution is stated to be described in detail.
As shown in Figure 1 and Figure 2, a kind of Fuel Cell Control System based on dSPACE is present embodiments provided, comprising: DSPACE main control module, air supply subsystem, hydrogen supply subsystem, hydro-thermal management subsystem, electric energy management subsystem;Institute It states dSPACE main control module and manages subsystem with air supply subsystem, hydrogen supply subsystem, the hydro-thermal respectively System, the electric energy management subsystem communication connection.
The air supply subsystem, hydrogen supply subsystem, the hydro-thermal management subsystem are separately connected correspondence Sensing unit, the input terminal of sensing unit and A/D converter connects, the output end of A/D converter and the dSPACE master control Module connection;The connection of the input terminal of the dSPACE main control module and D/A converter, the output end and electricity of the D/A converter Dynamic actuator connection, the Electric Actuator are connect with execution unit.
Specifically, the air supply subsystem includes the first sensing unit, the first execution unit;First sensing is single Member includes first pressure sensor, second pressure sensor, the first temperature sensor, second temperature sensor, first flow biography Sensor, the first humidity sensor;The first pressure sensor, the second pressure sensor are separately positioned on the sky of pile At gas entrance, air outlet slit, first temperature sensor, the second temperature sensor are separately positioned on the air of pile At entrance, air outlet slit, before the first flow sensor is set to air booster, the first humidity sensor setting Before humidifier;Air pressure, temperature are imported and exported for acquiring pile, and enters the air mass flow of air compressor machine and enters humidification Air humidity before device.It is the first pressure sensor, the second pressure sensor, the first flow sensor, described First humidity sensor is connect with voltage conditioning circuit respectively, the input terminal of the voltage conditioning circuit and the A/D converter Connection;First temperature sensor, the second temperature sensor are connect with resistance-voltage transformation module respectively, the electricity Resistance-voltage transformation module is connect with the input terminal of the A/D converter;First execution unit include air booster, in Cooler, humidifier, intake solenoid valve (i.e. the first intake solenoid valve), electronic throttle;The air booster, it is described in it is cold Device, the humidifier, the intake solenoid valve, the electronic throttle are connect with the Electric Actuator respectively.
The hydrogen supply subsystem includes the second sensing unit, the second execution unit;Second sensing unit includes Third pressure sensor, the 4th pressure sensor, third temperature sensor, the 4th temperature sensor, second flow sensor;Institute State third pressure sensor, the 4th pressure sensor is separately positioned at the hydrogen inlet of pile, at hydrogen outlet, described Third temperature sensor, the 4th temperature sensor are separately positioned at the hydrogen inlet of pile, at hydrogen outlet, and described Before two flow sensors are set to intake solenoid valve (i.e. the second intake solenoid valve);For acquire pile inlet and outlet Hydrogen Vapor Pressure, Temperature and the hydrogen flowing quantity for entering pile.The third pressure sensor, the 4th pressure sensor, the second flow Sensor is connect with voltage conditioning circuit respectively, and the voltage conditioning circuit is connect with the input terminal of the A/D converter;It is described Third temperature sensor, the 4th temperature sensor are connect with resistance-voltage transformation module respectively, and the resistance-voltage turns Mold changing block is connect with the input terminal of the A/D converter;Second execution unit includes automatically controlled pressure regulator valve, intake solenoid valve (i.e. the second intake solenoid valve), hydrogen gas circulating pump, moisture trap;The automatically controlled pressure regulator valve, the intake solenoid valve, the hydrogen Gas circulating pump, the moisture trap are connect with the Electric Actuator respectively.
The hydro-thermal management subsystem includes third sensing unit, third execution unit;The third sensing unit includes 5th pressure sensor, the 6th pressure sensor, the 5th temperature sensor, the 6th temperature sensor, third flow sensor, One conductivity sensor;5th pressure sensor, the 6th pressure sensor be separately positioned on the cooling water of pile into At mouthful, at cooling water outlet, the 5th temperature sensor, the 6th temperature sensor are separately positioned on the cooling water of pile At entrance, cooling water outlet, the third flow sensor is set between the cooling water inlet of electric water pump and pile, First conductivity sensor is set at the cooling water outlet of pile;For acquiring pile inlet and outlet cooling water pressure, temperature It spends, the conductivity of water flow and the cooling water come out from pile in cooling circuit.5th pressure sensor, described Six pressure sensors, the third flow sensor, first conductivity sensor are connect with voltage conditioning circuit respectively, institute Voltage conditioning circuit is stated to connect with the input terminal of the A/D converter;5th temperature sensor, the 6th temperature sensing Device is connect with resistance-voltage transformation module respectively, and the input terminal of the resistance-voltage transformation module and the A/D converter connects It connects;The third execution unit includes cooling water pump, inner-outer circulation radiator fan, thermostat, heater;The cooling water pump, The inner-outer circulation radiator fan, the thermostat, the heater are connect with the Electric Actuator respectively.
The electric energy management subsystem includes high pressure DC/DC, low voltage DC/DC;The high pressure DC/DC, the low voltage DC/DC Connect with the dSPACE main control module by CAN bus respectively, VCU module respectively with the high pressure DC/DC, the low pressure DC/DC connection.
The DS1103 veneer of dSPACE Real-time hardware system is used in the present invention, DS1103 veneer is a fast implements fastly The all-round controller board of fast control prototype can be attached in the cabinet of dSAPCE configuration, its processing capacity and quick I/O interface, It is most important for the application system for being related to many drivers and sensor.It, can be in emulation module using real-time interface Block diagram environment controller board is programmed.Using RTI in patterned interface, all I/O interfaces are configured, are made With more convenient, easy.
DS1103 veneer using PPC750GX chip as core processor, and 20 road A/D of integrated multipath, the 8 channel ports D/A, RS232/RS422 serial communication interface, CAN bus communication interface, pass through 32 high speeds between processor and each interface I/O bus carries out data transmission, as shown in Figure 3.
Fuel Cell Control System i.e. proposed by the present invention based on dSPACE include pressure sensor, flow sensor, Humidity sensor, conductivity sensor (i.e. cooling water conductivity sensor, for detecting cooling water entirety ion concentration, with anti- Mirror the degree of electrolyte present in water, thus indirectly reflect pile in electrolyte Expenditure Levels), temperature sensor (tool Body can be thermistor temperature sensor), voltage conditioning circuit, A/D converter, resistance-voltage transformation module, dSPACE master Control module, D/A converter, Electric Actuator, CAN bus module, DC-DC conversion module, VCU module, humidifier, supercharging air It is machine, intercooler, electronic throttle, intake solenoid valve, automatically controlled pressure regulator valve, hydrogen gas circulating pump, moisture trap, cooling water pump, interior Outer circulation radiator fan, thermostat, heater.
In entire control system, pressure, flow, humidity, conductivity sensor and voltage in subsystems are improved Circuit is connected, and temperature sensor, which is then connected with resistance-voltage transformation module, carries out temperature signal-resistance signal-voltage signal Conversion, then voltage conditioning circuit and resistance-voltage transformation module are connected with A/D converter, voltage analog signal is converted into Digital data transmission gives dSPACE main control module, and dSPACE main control module is mainly formed by communicating and controlling two parts;Communication section Point be by actual parameter, such as the acquisition of electric current, revolving speed, temperature information, then by MATLAB/Simulink control algolithm Lai Signal that dSPACE main control module issues is handled (i.e. using the signal processing function of MATLAB/Simulink come by dSPACE master The signal that control module issues is exported by Simulink model);And control section is mainly issued by dSPACE main control module and is controlled Signal processed controls in kind or system.
Pressure, temperature, flow, humidity and conductivity sensor in subsystems turn collected information through A/D Parallel operation is transferred to dSPACE main control module, then is adjusted in time by Simulink algorithm to the signal that dSPACE main control module issues It is whole.And the part of control system control includes the first execution unit, the second execution unit, the device in third execution unit, it is right In kind in different control, dSPACE main control module can issue different control signals: dSPACE main control module is converted by D/A Device issues the pwm pulse of the pwm pulse signal of hydrogen gas circulating pump, the pwm pulse signal of cooling water pump, inner-outer circulation radiator fan The pwm pulse signal of signal, air booster, and then the revolving speed of above-mentioned material object is controlled by pwm pulse signal, and to air inlet electricity Magnet valve issues switching signal and controls its opening and closing, and the electric signal for issuing 0-5V to thermostat controls its aperture, reaches control cooling water The effect of temperature.
Meanwhile the present invention realized with CAN bus module with DC/DC converter, including high pressure DC/DC and low voltage DC/ DC converter, the external data communication between VCU module, so that the output voltage of fuel cell is allocated, passes through high pressure DC/DC powers to automobile-used high power load (such as air-conditioning, power battery), then (is such as started by low voltage DC/DC to low-power load Lithium battery) power supply, complete the operational process of Fuel Cell Control System.
What this example proposed with 40kW fuel cell is basis in kind based on the Fuel Cell Control System of dSPACE, wherein Each subsystem all has the function of being communicated with dSPACE main control module.
In air supply subsystem, the information such as air pressure, temperature, flow, humidity are passed through voltage by each sensor Conditioning circuit is converted into the analog quantity of 4 ~ 20mA, then is converted into digital quantity by A/D converter and is transferred to dSPACE main control module, Digital quantity is converted to analog quantity by D/A converter and passes to electronic execution by the control signal that then dSPACE main control module issues Device, Electric Actuator give different control signals according to the control method of different electrical equipments, such as air booster is adopted It is controlled with CAN communication, and intake solenoid valve uses 4 ~ 20mA current control.
In hydrogen supply subsystem, each sensor improves the pressure, temperature, flow information on hydrogen road by voltage Circuit conversion is converted to digital signal by A/D converter and gives dSPACE main control module, then dSPACE at 4 ~ 20mA analog quantity Digital quantity is converted to analog quantity by D/A converter and passes to Electric Actuator, hydrogen road by the control signal that main control module issues In automatically controlled pressure regulator valve use PWM or 4 ~ 20mA current control, intake solenoid valve use 4 ~ 20mA current control, hydrogen gas circulating pump is then It is controlled with CAN bus or 0 ~ 5V voltage.
In hydro-thermal management subsystem, each sensor converts the pressure of cooling water, temperature, flow, conductivity information At 4 ~ 20mA analog signal, dSPACE main control module is passed to by A/D converter, the control that then dSPACE main control module issues Digital quantity is converted to analog quantity by D/A converter and passes to Electric Actuator by signal processed, and wherein cooling water pump, inner-outer circulation dissipate Hot-air fan and thermostat are all made of PWM or 4 ~ 20mA current control.
In electric energy management system, high pressure DC/DC and low voltage DC/DC pass through CAN bus and dSPACE main control module into Row communication, and then may be implemented information exchange, while have based on simulation system in kind that data are genuine and believable, real-time is good Feature.
The control principle of dSPACE main control module be control system mould model by establishing Simulink via MATLAB/RTW is converted into C code, and downloads in dSPACE and run, and the seamless company with MATLAB/Simulink may be implemented It connects, therefore only needs the control system model established by modification Simulink that can conveniently and efficiently modify control strategy, energy It is enough that the control strategy of fuel cell system is tested more fully hereinafter, is modified and perfect, and system structure is simplified, it mentions The high stability of system, can effectively extend the service life of fuel cell pile.
In the present invention, after digital signal reaches dSPACE main control module, signal is non-delay, and dSPACE main control module will Multipath signal source (information of each subsystem) is combined, combined extremely strong, unified to receive, analyze and transmit, convenient and efficient And real-time is good.
After signal analysis, Electric Actuator is reached by D/A converter module, Electric Actuator includes control hydrogen The revolving speed of gas circulating pump, the aperture of thermostat, the electric current of driving circuit for electromagnetic valve, the revolving speed of cooling water pump, inner-outer circulation heat dissipation The revolving speed of fan, the pressure of air booster, rotary speed data etc..It is sent to DC/DC converter by CAN bus module, then Signal acquires gas pedal, gear and brake system to judge the driving intention of driver, by measuring vehicle by VCU module The dynamical system of status adjustment vehicle runs control index to vehicle to reach the storage function of fault diagnosis and data.
Fuel cell is controlled using control system provided by the invention relatively sharp compared with legacy system control method Be illustrated, can overcome the deficiencies in the prior art, the service life of fuel cell is increased, so that system even running.
To sum up, the invention proposes a kind of Fuel Cell Control System based on dSPACE, use dSPACE as master control Device processed, having dSPACE strong modularity, (dSPACE devises modular system, can carry out multiple combinations behaviour to system Make, I/O also has extensive washability, by selecting different I/O to configure, can form different application systems), rapidity It is good that (due to the seamless connection of dSPACE and MATLAB, user can complete model/parameter modification, code within short a few minutes Generation and the work such as downloading), (dSPACE allows user in single board system and component system, single processor system to strong flexibility Selected between multicomputer system, automatic code generating and hand weaving code) the advantages that.Using dSPACE with The features such as MATLAB/Simulink forms semi-matter simulating system, relies on its real-time, high efficiency is to fuel cell system, packet Include air road, hydrogen road, hydro-thermal road etc. carry out real time signal aquisition and control so that fuel battery energy always efficiently, steadily Work, increases its working efficiency, prolongs the service life, and improves safety.
It should be noted last that the above specific embodiment is only used to illustrate the technical scheme of the present invention and not to limit it, Although being described the invention in detail referring to example, those skilled in the art should understand that, it can be to the present invention Technical solution be modified or replaced equivalently, without departing from the spirit and scope of the technical solution of the present invention, should all cover In the scope of the claims of the present invention.

Claims (8)

1. a kind of Fuel Cell Control System based on dSPACE characterized by comprising dSPACE main control module, air supply Subsystem, hydro-thermal management subsystem, electric energy management subsystem are supplied to subsystem, hydrogen;
The dSPACE main control module supplies subsystem, the Water Heat Pipes with air supply subsystem, the hydrogen respectively Manage subsystem, the electric energy management subsystem communication connection.
2. the Fuel Cell Control System according to claim 1 based on dSPACE, which is characterized in that the air supply Subsystem, the hydrogen supply subsystem, the hydro-thermal management subsystem are separately connected corresponding sensing unit, sensing unit with The input terminal of A/D converter connects, and the output end of A/D converter is connect with the dSPACE main control module;The dSPACE master The input terminal for controlling module and D/A converter connects, and the output end of the D/A converter is connect with Electric Actuator, described electronic Actuator is connect with execution unit.
3. the Fuel Cell Control System according to claim 2 based on dSPACE, which is characterized in that the air supply Subsystem includes the first sensing unit, the first execution unit;
First sensing unit includes first pressure sensor, second pressure sensor, the first temperature sensor, second temperature Sensor, first flow sensor, the first humidity sensor;
The first pressure sensor, the second pressure sensor be separately positioned at the air intlet of pile, air outlet slit Place, first temperature sensor, the second temperature sensor be separately positioned at the air intlet of pile, air outlet slit Place, before the first flow sensor is set to air booster, before first humidity sensor is set to humidifier;
The first pressure sensor, the second pressure sensor, the first flow sensor, first humidity sensor Device is connect with voltage conditioning circuit respectively, and the voltage conditioning circuit is connect with the input terminal of the A/D converter;Described first Temperature sensor, the second temperature sensor are connect with resistance-voltage transformation module respectively, the resistance-voltage modulus of conversion Block is connect with the input terminal of the A/D converter;
First execution unit includes air booster, intercooler, humidifier, the first intake solenoid valve, electronic throttle;Institute State air booster, the intercooler, the humidifier, first intake solenoid valve, the electronic throttle respectively with institute State Electric Actuator connection.
4. the Fuel Cell Control System according to claim 2 based on dSPACE, which is characterized in that the hydrogen supply Subsystem includes the second sensing unit, the second execution unit;
Second sensing unit includes third pressure sensor, the 4th pressure sensor, third temperature sensor, the 4th temperature Sensor, second flow sensor;
The third pressure sensor, the 4th pressure sensor be separately positioned at the hydrogen inlet of pile, hydrogen outlet Place, the third temperature sensor, the 4th temperature sensor be separately positioned at the hydrogen inlet of pile, hydrogen outlet Place, before the second flow sensor is set to the second intake solenoid valve;
The third pressure sensor, the 4th pressure sensor, the second flow sensor improve electricity with voltage respectively Road connection, the voltage conditioning circuit are connect with the input terminal of the A/D converter;The third temperature sensor, described Four temperature sensors are connect with resistance-voltage transformation module respectively, the resistance-voltage transformation module and the A/D converter Input terminal connection;
Second execution unit includes automatically controlled pressure regulator valve, the second intake solenoid valve, hydrogen gas circulating pump, moisture trap;It is described Automatically controlled pressure regulator valve, second intake solenoid valve, the hydrogen gas circulating pump, the moisture trap respectively with the electronic execution Device connection.
5. the Fuel Cell Control System according to claim 2 based on dSPACE, which is characterized in that the hydro-thermal management Subsystem includes third sensing unit, third execution unit;
The third sensing unit includes the 5th pressure sensor, the 6th pressure sensor, the 5th temperature sensor, the 6th temperature Sensor, third flow sensor, the first conductivity sensor;
5th pressure sensor, the 6th pressure sensor be separately positioned at the cooling water inlet of pile, cooling water Exit, the 5th temperature sensor, the 6th temperature sensor be separately positioned at the cooling water inlet of pile, cooling At water out, the third flow sensor is set between the cooling water inlet of electric water pump and pile, first electricity Conductivity sensor is set at the cooling water outlet of pile;
5th pressure sensor, the 6th pressure sensor, the third flow sensor, first conductivity pass Sensor is connect with voltage conditioning circuit respectively, and the voltage conditioning circuit is connect with the input terminal of the A/D converter;Described Five temperature sensors, the 6th temperature sensor are connect with resistance-voltage transformation module respectively, the resistance-voltage conversion Module is connect with the input terminal of the A/D converter;
The third execution unit includes cooling water pump, inner-outer circulation radiator fan, thermostat, heater;The cooling water pump, The inner-outer circulation radiator fan, the thermostat, the heater are connect with the Electric Actuator respectively.
6. the Fuel Cell Control System according to claim 1 based on dSPACE, which is characterized in that the electric energy management Subsystem includes high pressure DC/DC, low voltage DC/DC;
The high pressure DC/DC, the low voltage DC/DC pass through CAN bus respectively and connect with the dSPACE main control module, VCU mould Block is connect with the high pressure DC/DC, the low voltage DC/DC respectively.
7. the Fuel Cell Control System according to claim 1 based on dSPACE, which is characterized in that the dSPACE master Controlling module includes communication part, control section;The communication part passes through MATLAB/ for obtaining sensing acquisition information Simulink is adjusted the control signal that dSPACE main control module issues;The control section is used to pass through dSPACE master control Module issues control signal.
8. the Fuel Cell Control System according to claim 1 based on dSPACE, which is characterized in that the dSPACE master It controls module and uses DS1103 veneer.
CN201910638738.3A 2019-07-16 2019-07-16 A kind of Fuel Cell Control System based on dSPACE Pending CN110474069A (en)

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Application publication date: 20191119