Wear-resisting resistance to cigarette calcination melamine impregnated paper of one kind and preparation method thereof
Technical field
The present invention relates to a kind of wear-resisting resistance to cigarette calcination melamine impregnated papers and preparation method thereof.
Background technique
Melamine impregnated paper, full name are melamine-impregnated bond paper, also referred to as " melamine " paper, be a kind of plain-color base paper or
Printed decoration paper through dipping amino resins (such as: melamine resin and Lauxite) and it is dry to a certain extent, tool
There is the gummed paper of certain resin content and volatile content.Melamine impregnated paper can be covered in artificial board substrate surface through hot pressing,
The surface property and presentation quality for making artificial board substrate significantly improve, and obtain a kind of hard, wear-resisting, mar-proof, acid and alkali-resistance, resistance to
It scalds, resistant to pollution dalle.
However, the resistance to cigarette burns due to the Lauxite layer in melamine impregnated paper can be (to lighting cigarette calcination
Resistivity) it is poor, be more easily damaged, and since the heat-insulating capability of Lauxite layer is poor, also result in plain-color base paper or printing
Facing paper is heated to occur xanthochromia, seriously affects usage experience.In addition, the requirement with people is higher and higher, existing melamine
It still needs further improvement for the wear-resisting property of the dalle of amine impregnated paper preparation.
Therefore, it is necessary to develop a kind of melamine impregnated paper of excellent, the resistance to cigarette calcination of wear-resisting property.
Summary of the invention
The purpose of the present invention is to provide a kind of wear-resisting resistance to cigarette calcination melamine impregnated papers and preparation method thereof.
The technical solution used in the present invention is:
A kind of wear-resisting resistance to cigarette calcination melamine impregnated paper, including the first melamine tree being from bottom to top arranged successively
Rouge layer, the first Lauxite layer, plain-color base paper or printed decoration paper, the second Lauxite layer, heat insulation and wear resistance melamine resin
Layer and the second melamine resin layer;The heat insulation and wear resistance melamine resin layer is by the melamine added with glass fiber powder
Resin is made.
Preferably, the first melamine resin layer with a thickness of 150~250 μm.
Preferably, the first Lauxite layer with a thickness of 200~300 μm.
Preferably, the grammes per square metre of the printed decoration paper is 60~110g/m2。
Preferably, the second Lauxite layer with a thickness of 200~300 μm.
Preferably, the heat insulation and wear resistance melamine resin layer includes the component of following mass parts:
Melamine: 160~200 parts;
Formalin: 180~220 parts;
Caprolactam: 6~9 parts;
Diethylene glycol (DEG): 5~8 parts;
Glass fiber powder: 10~20 parts;
Triethanolamine: 1~3 part;
Water: 70~110 parts.
Preferably, the heat insulation and wear resistance melamine resin layer with a thickness of 50~100 μm.
Preferably, the formalin is the formalin of mass fraction 37%.
Preferably, the second melamine resin layer with a thickness of 100~200 μm.
The preparation method of above-mentioned wear-resisting resistance to cigarette calcination melamine impregnated paper, comprising the following steps:
1) prepare melamine resin, Lauxite and heat insulation and wear resistance melamine resin;
2) plain-color base paper or printed decoration paper are impregnated into Lauxite, then carries out drying precuring;
3) heat insulation and wear resistance melamine resin is coated in the one of the processed plain-color base paper of step 2) or printed decoration paper
Face, then carry out drying precuring;
4) by the processed plain-color base paper of step 3) or printed decoration paper impregnated melamine resin, then dry pre- solid
Change, obtains wear-resisting resistance to cigarette calcination melamine impregnated paper.
Preferably, the temperature of step 2) the drying precuring is 130~140 DEG C.
It is further preferred that step 2) the drying precuring carries out in three section baking ovens, temperature is followed successively by 130 DEG C, 140
DEG C and 135 DEG C.
Preferably, the temperature of step 3) the drying precuring is 130~140 DEG C.
It is further preferred that step 3) the drying precuring carries out in three section baking ovens, temperature is followed successively by 130 DEG C, 140
DEG C and 135 DEG C.
Preferably, the temperature of step 4) the drying precuring is 140~165 DEG C.
It is further preferred that step 3) the drying precuring carries out in five section baking ovens, temperature is followed successively by 140 DEG C, 160
DEG C, 165 DEG C, 160 DEG C and 140 DEG C.
A kind of dalle, surface heat pressure are fitted with above-mentioned antibiotic ultraviolet-resistant melamine impregnated paper.
The beneficial effects of the present invention are: there is melamine impregnated paper of the invention excellent wear-resisting property and resistance to cigarette to burn
Effect is burnt, the performances such as the dalle that it is obtained with substrate gluing is wear-resisting, mar-proof, acid and alkali-resistance, resistance to cigarette calcination are very
It is excellent, long service life.
1) glass fiber powder is added in the heat insulation and wear resistance melamine resin layer of melamine impregnated paper of the invention,
The heat-proof quality and wear-resisting property of melamine resin layer can be significantly improved, it can be high to avoid plain-color base paper or printed decoration paper
Warm xanthochromia, and then lasting decoration effect can be kept;
2) glass fiber powder is added in the heat insulation and wear resistance melamine resin layer of melamine impregnated paper of the invention, by
There is excellent insulation performance in glass fiber powder, so it can assign melamine resin layer insulation performance;
3) melamine impregnated paper preparation process of the invention is simple, and production cost is low.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of antibiotic ultraviolet-resistant melamine impregnated paper of the invention.
Description of drawing identification: 10, the first melamine resin layer;20, the first Lauxite layer;30, plain-color base paper or print
Brush finish paper;40, the second Lauxite layer;50, heat insulation and wear resistance melamine resin layer;60, the second melamine resin layer.
Specific embodiment
The present invention will be further explained combined with specific embodiments below and explanation.
Embodiment 1:
A kind of wear-resisting resistance to cigarette calcination melamine impregnated paper (structural schematic diagram is as shown in Figure 1), including from bottom to top according to
The first melamine resin layer (150 μm of thickness) of secondary arrangement, the first Lauxite layer (200 μm of thickness), printed decoration paper (gram
Weight 80g/m2), the second Lauxite layer (200 μm of thickness), heat insulation and wear resistance melamine resin layer (80 μm of thickness) and the two or three
Cymel layer (120 μm of thickness).
The preparation method of above-mentioned wear-resisting resistance to cigarette calcination melamine impregnated paper, comprising the following steps:
1) by the formalin (mass fraction 37%) of 350 mass parts, the urea of 90 mass parts and the Wu Luotuo of 3 mass parts
Reaction kettle is added in product, and 30min is warming up to 90 DEG C, then 90~95 DEG C of heat preservation 60min, and whether test resin occurs in 10 DEG C of water
It is atomized point, until testing out 32 DEG C of appearance atomization points, the triethanolamine of 2 mass parts is then added, is cooled to 80 DEG C, 40 matter are added
The urea of part is measured, then is cooled to 65 DEG C, the urea of 30 mass parts and the water of 75 mass parts is added, is cooled to 40 DEG C, obtains ureaformaldehyde
Resin;
2) by the formalin (mass fraction 37%) of 200 mass parts, the melamine of 180 mass parts and 90 mass parts
Reaction kettle is added in water, adjusts pH value with the sodium hydroxide solution of mass fraction 40% and is warming up to 80 DEG C to 9.5,40min, solution is clear
The caprolactam of 8 mass parts and the diethylene glycol (DEG) of 7 mass parts are added after clear, is warming up to 95 DEG C of heat preservation 40min, tests resin at 10 DEG C
Whether occur atomization point in water, until testing out 25 DEG C of appearance atomization points, then tests water according to resin and water quality ratio 1:2.2
Molten ratio whitens until 20 DEG C, and the triethanolamine with 2 mass parts is then added, is cooled to 40 DEG C, obtains melamine resin;
3) by the formalin (mass fraction 37%) of 200 mass parts, the melamine of 180 mass parts and 90 mass parts
Reaction kettle is added in water, adjusts pH value with the sodium hydroxide solution of mass fraction 40% and is warming up to 80 DEG C to 9.5,40min, solution is clear
The caprolactam of 8 mass parts and the diethylene glycol (DEG) of 7 mass parts are added after clear, is warming up to 95 DEG C of heat preservation 40min, tests resin at 10 DEG C
Whether occur atomization point in water, until testing out 25 DEG C of appearance atomization points, then tests water according to resin and water quality ratio 1:2.2
Molten ratio whitens until 20 DEG C, and the triethanolamine of glass fiber powder (1250 mesh) and 2 mass parts of 15 mass parts is then added, drop
Temperature obtains heat insulation and wear resistance melamine resin to 40 DEG C;
4) printed decoration paper is impregnated into Lauxite and (is added with curing agent and bleeding agent, Lauxite, curing agent and infiltration
The mass ratio of agent is 100:0.3:0.2), then be placed in three section baking ovens (temperature is followed successively by 130 DEG C, 140 DEG C and 135 DEG C) and carry out in advance
Solidification;
5) heat insulation and wear resistance melamine resin (is added with curing agent, release agent and dedusting agent, heat insulation and wear resistance melamine
Resin, curing agent, release agent and dedusting agent mass ratio be 100:0.2:0.2:0.3) be coated in the processed printing of step 4)
The one side of facing paper, then be placed in three section baking ovens (temperature is followed successively by 130 DEG C, 140 DEG C and 135 DEG C) and carry out precuring;
6) the processed printed decoration paper impregnated melamine resin of step 5) (added with curing agent, release agent and is removed
Dust agent, melamine resin, curing agent, release agent and dedusting agent mass ratio be 100:0.2:0.2:0.3), then be placed in five sections
Precuring is carried out in baking oven (temperature is followed successively by 140 DEG C, 160 DEG C, 165 DEG C, 160 DEG C and 140 DEG C), obtains wear-resisting resistance to cigarette calcination
Melamine impregnated paper.
Performance test:
1) procuring degree of wear-resisting resistance to cigarette calcination melamine impregnated paper is 35%, volatile content 6.9%;
2) the resistance to cigarette calcination grade of wear-resisting resistance to cigarette calcination melamine impregnated paper is 5 grades;
3) the wear-resisting test result of wear-resisting resistance to cigarette calcination melamine impregnated paper is the flower for grinding 100r and retaining 90% or more
Line (it is qualification that figuratum plate mill 100r, which retains 50% or more decorative pattern).
Note:
1) resistance to cigarette calcination grade is according to " GB/T 17657-2013 wood-based plate and face artificial board physicochemical property test side
Method " it is tested, it is divided into following 5 grades: 1 grade of bubbling and/or crackle;2 grades of apparent brown spots, but surface is not destroyed;3 grades
Gloss and and/or there is brown spot to have moderate variation;4 grades are seen that gloss has slight change and/or has brown in a certain angle
Spot;5 grades without significant change;
2) wear-resisting property is carried out according to " GB/T 17657-2013 test methods of evaluating the properties of wood-based panels and surface decorated wood-based panels "
Test.
Embodiment 2:
A kind of wear-resisting resistance to cigarette calcination melamine impregnated paper (structural schematic diagram is as shown in Figure 1), including from bottom to top according to
The first melamine resin layer (150 μm of thickness) of secondary arrangement, the first Lauxite layer (240 μm of thickness), printed decoration paper (gram
Weight 90g/m2), the second Lauxite layer (240 μm of thickness), heat insulation and wear resistance melamine resin layer (50 μm of thickness) and the two or three
Cymel layer (150 μm of thickness).
The preparation method of above-mentioned wear-resisting resistance to cigarette calcination melamine impregnated paper, comprising the following steps:
1) by the formalin (mass fraction 37%) of 350 mass parts, the urea of 90 mass parts and the Wu Luotuo of 3 mass parts
Reaction kettle is added in product, and 30min is warming up to 90 DEG C, then 90~95 DEG C of heat preservation 60min, and whether test resin occurs in 10 DEG C of water
It is atomized point, until testing out 32 DEG C of appearance atomization points, the triethanolamine of 2 mass parts is then added, is cooled to 80 DEG C, 40 matter are added
The urea of part is measured, then is cooled to 65 DEG C, the urea of 30 mass parts and the water of 75 mass parts is added, is cooled to 40 DEG C, obtains ureaformaldehyde
Resin;
2) by the formalin (mass fraction 37%) of 200 mass parts, the melamine of 180 mass parts and 90 mass parts
Reaction kettle is added in water, adjusts pH value with the sodium hydroxide solution of mass fraction 40% and is warming up to 80 DEG C to 9.5,40min, solution is clear
The caprolactam of 8 mass parts and the diethylene glycol (DEG) of 7 mass parts are added after clear, is warming up to 95 DEG C of heat preservation 40min, tests resin at 10 DEG C
Whether occur atomization point in water, until testing out 25 DEG C of appearance atomization points, then tests water according to resin and water quality ratio 1:2.2
Molten ratio whitens until 20 DEG C, and the triethanolamine with 2 mass parts is then added, is cooled to 40 DEG C, obtains melamine resin;
3) by the formalin (mass fraction 37%) of 200 mass parts, the melamine of 180 mass parts and 90 mass parts
Reaction kettle is added in water, adjusts pH value with the sodium hydroxide solution of mass fraction 40% and is warming up to 80 DEG C to 9.5,40min, solution is clear
The caprolactam of 8 mass parts and the diethylene glycol (DEG) of 7 mass parts are added after clear, is warming up to 95 DEG C of heat preservation 40min, tests resin at 10 DEG C
Whether occur atomization point in water, until testing out 25 DEG C of appearance atomization points, then tests water according to resin and water quality ratio 1:2.2
Molten ratio whitens until 20 DEG C, and the triethanolamine of glass fiber powder (1250 mesh) and 2 mass parts of 12 mass parts is then added, drop
Temperature obtains heat insulation and wear resistance melamine resin to 40 DEG C;
4) printed decoration paper is impregnated into Lauxite and (is added with curing agent and bleeding agent, Lauxite, curing agent and infiltration
The mass ratio of agent is 100:0.3:0.2), then be placed in three section baking ovens (temperature is followed successively by 130 DEG C, 140 DEG C and 135 DEG C) and carry out in advance
Solidification;
5) heat insulation and wear resistance melamine resin (is added with curing agent, release agent and dedusting agent, heat insulation and wear resistance melamine
Resin, curing agent, release agent and dedusting agent mass ratio be 100:0.2:0.2:0.3) be coated in the processed printing of step 4)
The one side of facing paper, then be placed in three section baking ovens (temperature is followed successively by 130 DEG C, 140 DEG C and 135 DEG C) and carry out precuring;
6) the processed printed decoration paper impregnated melamine resin of step 5) (added with curing agent, release agent and is removed
Dust agent, melamine resin, curing agent, release agent and dedusting agent mass ratio be 100:0.2:0.2:0.3), then be placed in five sections
Precuring is carried out in baking oven (temperature is followed successively by 140 DEG C, 160 DEG C, 165 DEG C, 160 DEG C and 140 DEG C), obtains wear-resisting resistance to cigarette calcination
Melamine impregnated paper.
Performance test:
1) procuring degree of wear-resisting resistance to cigarette calcination melamine impregnated paper is 33%, volatile content 7.1%;
2) the resistance to cigarette calcination grade of wear-resisting resistance to cigarette calcination melamine impregnated paper is 4 grades;
3) the wear-resisting test result of wear-resisting resistance to cigarette calcination melamine impregnated paper is the flower for grinding 100r and retaining 90% or more
Line.
Embodiment 3:
A kind of wear-resisting resistance to cigarette calcination melamine impregnated paper (structural schematic diagram is as shown in Figure 1), including from bottom to top according to
The first melamine resin layer (160 μm of thickness), the first Lauxite layer (270 μm of thickness), plain-color base paper, second of secondary arrangement
Lauxite layer (270 μm of thickness), heat insulation and wear resistance melamine resin layer (90 μm of thickness) and the second melamine resin layer are (thick
130 μm of degree).
The preparation method of above-mentioned wear-resisting resistance to cigarette calcination melamine impregnated paper, comprising the following steps:
1) by the formalin (mass fraction 37%) of 350 mass parts, the urea of 90 mass parts and the Wu Luotuo of 3 mass parts
Reaction kettle is added in product, and 30min is warming up to 90 DEG C, then 90~95 DEG C of heat preservation 60min, and whether test resin occurs in 10 DEG C of water
It is atomized point, until testing out 32 DEG C of appearance atomization points, the triethanolamine of 2 mass parts is then added, is cooled to 80 DEG C, 40 matter are added
The urea of part is measured, then is cooled to 65 DEG C, the urea of 30 mass parts and the water of 75 mass parts is added, is cooled to 40 DEG C, obtains ureaformaldehyde
Resin;
2) by the formalin (mass fraction 37%) of 200 mass parts, the melamine of 180 mass parts and 90 mass parts
Reaction kettle is added in water, adjusts pH value with the sodium hydroxide solution of mass fraction 40% and is warming up to 80 DEG C to 9.5,40min, solution is clear
The caprolactam of 8 mass parts and the diethylene glycol (DEG) of 7 mass parts are added after clear, is warming up to 95 DEG C of heat preservation 40min, tests resin at 10 DEG C
Whether occur atomization point in water, until testing out 25 DEG C of appearance atomization points, then tests water according to resin and water quality ratio 1:2.2
Molten ratio whitens until 20 DEG C, and the triethanolamine with 2 mass parts is then added, is cooled to 40 DEG C, obtains melamine resin;
3) by the formalin (mass fraction 37%) of 200 mass parts, the melamine of 180 mass parts and 90 mass parts
Reaction kettle is added in water, adjusts pH value with the sodium hydroxide solution of mass fraction 40% and is warming up to 80 DEG C to 9.5,40min, solution is clear
The caprolactam of 8 mass parts and the diethylene glycol (DEG) of 7 mass parts are added after clear, is warming up to 95 DEG C of heat preservation 40min, tests resin at 10 DEG C
Whether occur atomization point in water, until testing out 25 DEG C of appearance atomization points, then tests water according to resin and water quality ratio 1:2.2
Molten ratio whitens until 20 DEG C, and the triethanolamine of glass fiber powder (1250 mesh) and 2 mass parts of 18 mass parts is then added, drop
Temperature obtains heat insulation and wear resistance melamine resin to 40 DEG C;
4) plain-color base paper is impregnated into Lauxite and (is added with curing agent and bleeding agent, Lauxite, curing agent and bleeding agent
Mass ratio be 100:0.3:0.2), then be placed in three section baking ovens (temperature is followed successively by 130 DEG C, 140 DEG C and 135 DEG C) carry out it is pre- solid
Change;
5) heat insulation and wear resistance melamine resin (is added with curing agent, release agent and dedusting agent, heat insulation and wear resistance melamine
Resin, curing agent, release agent and dedusting agent mass ratio be 100:0.2:0.2:0.3) be coated in the processed plain color of step 4)
The one side of body paper, then be placed in three section baking ovens (temperature is followed successively by 130 DEG C, 140 DEG C and 135 DEG C) and carry out precuring;
6) the processed plain-color base paper impregnated melamine resin of step 5) (is added with curing agent, release agent and dedusting
Agent, melamine resin, curing agent, release agent and dedusting agent mass ratio be 100:0.2:0.2:0.3), then be placed in the baking of five sections
Precuring is carried out in case (temperature is followed successively by 140 DEG C, 160 DEG C, 165 DEG C, 160 DEG C and 140 DEG C), obtains wear-resisting resistance to cigarette calcination three
Poly cyanamid impregnated paper.
Performance test:
1) procuring degree of wear-resisting resistance to cigarette calcination melamine impregnated paper is 37%, volatile content 6.8%;
2) the resistance to cigarette calcination grade of wear-resisting resistance to cigarette calcination melamine impregnated paper is 5 grades;
3) the wear-resisting test result of wear-resisting resistance to cigarette calcination melamine impregnated paper is mill 500r without (plain color plate mill of revealing the exact details
350r is without revealing the exact details as qualification).
Comparative example:
In addition to being not added with glass fiber powder, completely as embodiment 1, what is be prepared is common melamine leaching for remaining
Stain paper.
Performance test:
1) procuring degree of common melamine impregnated paper is 38%, volatile content 6.8%;
2) the resistance to cigarette calcination grade of common melamine impregnated paper is 2 grades;
3) the wear-resisting test result of common melamine impregnated paper is the decorative pattern for grinding 100r and retaining 60%.
The above embodiment is a preferred embodiment of the present invention, but embodiments of the present invention are not by above-described embodiment
Limitation, other any changes, modifications, substitutions, combinations, simplifications made without departing from the spirit and principles of the present invention,
It should be equivalent substitute mode, be included within the scope of the present invention.