CN110467897A - A kind of Sponge sand paper binder and preparation method thereof - Google Patents
A kind of Sponge sand paper binder and preparation method thereof Download PDFInfo
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- CN110467897A CN110467897A CN201910817358.6A CN201910817358A CN110467897A CN 110467897 A CN110467897 A CN 110467897A CN 201910817358 A CN201910817358 A CN 201910817358A CN 110467897 A CN110467897 A CN 110467897A
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/08—Macromolecular additives
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
- C09J163/04—Epoxynovolacs
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
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Abstract
The invention discloses a kind of Sponge sand paper binders and preparation method thereof.Sponge sand paper is comprised the following components in parts by weight with binder: 20-40 parts of novolac epoxy resins, 3-5 parts of Ancamine K54 curing agent of 5-20 parts of ethyl acetates, 1-3 parts of whisker powder, 5-15 parts of heat-resisting stabilizing agents, 10-15 parts of modified water glass, 10-15 parts of fillers, 3-8 parts of elasticity modulus fillers;Heat-resisting stabilizing agent comprises the following components in parts by weight: 5-10 parts of stearate, 1-3 parts of defoaming agents, 1-3 parts of antistatic agents, 10-15 parts of heat-barrier materials: heat-barrier material comprises the following components in parts by weight: 1-3 parts of alumina silicate fibres, 2-4 parts of glass fibres, 3-7 parts of polyurethane, 2-4 parts of conch meals, 1-3 parts of organo montmorillonites, 2-5 parts of sepiolites.Sponge sand paper of the invention is with binder with the advantage that brittleness is low, adhesion strength is high and heat-resist after solidifying.
Description
Technical field
The present invention relates to adhesive techniques fields, more specifically, it relates to a kind of Sponge sand paper binder and its system
Preparation Method.
Background technique
Sponge sand paper is that the main tool of technique is sanded, and can be used for manual grinding furniture, surface of plastic product polishing, automobile
Polishing, metal rust spots and surface treatment of plastics etc. at touch-up paint are repaired, there are the distinguishing features such as water-fast, acid and alkali-resistance.
Sponge sand paper is made of substrate, abrasive material and binder, and abrasive material is the Furniture manufacturing by adhesive bond on substrate
The substrate of Sponge sand paper is cloth and two kinds of papery, and paper substrates are by the high strength paper Jing Guo specially treated as sponge
The tape base of sand paper, papery tape base is harder, can grind the surface of best bright finish, all with papery tape base sea in fine grinding and super grinding
Continuous sand paper.Cloth tape base is higher than papery band rheobase, lower than papery tape base to the sensitivity of temperature and humidity, will not be because of temperature
Degree, humidity increase and loss of stability, and the durability of cloth Sponge sand paper is more much higher than papery Sponge sand paper.Common binder is
Two class of animal glue and synthetic resin because animal glue does not have water resistance, thus often selects the preferable synthetic resin of water resistance, such as urea
Urea formaldehyde, phenolic resin and epoxy resin etc..
Brittleness is larger after Lauxite, phenolic resin and epoxy resin cure, and intensity and peel strength are lower, and heat resistance
Difference leads to substrate and mill so that binder is easy aging or cohesive force and reduces because of the heat that rubbed in Sponge sand paper bruting process
Material is detached from binder, and the service life of Sponge sand paper is shorter.
Therefore, research and develop after a kind of solidification that brittleness is low, viscosity is strong and heat-resist Sponge sand paper binder is wanted to need to solve
Certainly the problem of.
Summary of the invention
In view of the deficienciess of the prior art, the first purpose of this invention is to provide a kind of Sponge sand paper bonding
Agent has the advantage that brittleness is low, adhesion strength is high and heat-resist after solidifying.
Second object of the present invention is to provide a kind of preparation method of Sponge sand paper binder have simple easy
The advantages of operation.
To realize above-mentioned first purpose, the present invention provides the following technical scheme that a kind of Sponge sand paper binder, packet
Include the component of following parts by weight: 20-40 parts of novolac epoxy resins, 3-5 parts of Ancamine K54 curing agent of 5-20 parts of ethyl acetates,
1-3 parts of whisker powder, 5-15 parts of heat-resisting stabilizing agents, 10-15 parts of modified water glass, 10-15 parts of fillers, 3-8 parts of elasticity modulus fillers;
The heat-resisting stabilizing agent comprises the following components in parts by weight: 5-10 parts of stearate, 1-3 parts of defoaming agents, 1-3 parts of antistatic agents,
10-15 parts of heat-barrier materials:
The heat-barrier material comprises the following components in parts by weight: 1-3 parts of alumina silicate fibres, 2-4 parts of glass fibres, 3-7 parts of poly- ammonia
Ester, 2-4 part conch meal, 1-3 parts of organo montmorillonites, 2-5 parts of sepiolites.
By using above-mentioned technical proposal, since novolac epoxy resin epoxy group content is high, viscosity is larger, produces after solidification
Object crosslink density is high, by acting synergistically with alumina silicate fibre, glass fibre in heat-barrier material, so that binder has well
Physical mechanical property, reduce binder solidify after brittleness, improve the flexibility of binder, and the adherency of novolac epoxy resin
Power is strong, good with the compactness of sand paper and sponge, and compared with phenolic resin, epoxy resin, solidfied material has more novolac epoxy resin
Good heat resistance;The heat-resistant stability of binder is improved using stearate, and frictional heat is completely cut off with heat-barrier material, is reduced
The heat absorption of binder, the good mechanical property of aluminium silicate fiber peacekeeping glass fibre in heat-barrier material, thermal coefficient is low, can improve
The flexibility and tensile property of binder completely cut off frictional heat, reduce influence of the heat to binder, wherein conch meal, organic
The thermal coefficient of montmorillonite and sepiolite is small, when contacting with each other with sponge, can be filled in the hole of sponge, with enhance sponge with
The adhesion strength of binder, polyurethane can improve the viscosity and tensile property of binder, reduce brittleness;Antistatic agent is to prevent from rubbing
Electrostatic causes clast and dust to adsorb when wiping, so that the cohesive force of binder reduces, the heat resisting temperature of whisker powder is high, can significantly mention
The heat-resisting effect of high binder;Filler can reduce the cure shrinkage of binder, improve the tough and machinery of binder
Intensity, elasticity modulus filler can enhance binder cohesive force and tensile property, reduce brittleness, enhance its heat-insulated and heat resistance.
Further, the heat-barrier material is made of following methods:
(1) aluminium silicate fiber peacekeeping glass fibre is placed in concentrated sulfuric acid solution and impregnates 1-2h, taken out, it is dry, alumina silicate fibre with
The mass ratio of the concentrated sulfuric acid is 1:3-5;
(2) conch meal, organo montmorillonite and sepiolite are added in acetone, are ultrasonically treated 30-40min, taken out, dry, shellfish
The mass ratio of shell powder and acetone is 1:5-8;
(3) polyurethane is heated to 170-190 DEG C, step (1) resulting aluminium silicate fiber peacekeeping glass fibre is added, stirring is equal
It is even, step (2) resulting conch meal, organo montmorillonite and sepiolite is added, after mixing, drying is ground into 10-20 μm
Powder obtains heat-barrier material.
Silicon is removed due to impregnating aluminium silicate fiber peacekeeping glass fibre using the concentrated sulfuric acid by using above-mentioned technical proposal
The impurity of sour aluminum fiber and fiberglass surfacing, and enhance the specific surface area of the two, by conch meal, organo montmorillonite and sepiolite
Through ultrasonication, alumina silicate fibre, glass fibre are mixed with polyurethane, the polyurethane after melting can be wrapped in aluminium silicate fiber
On peacekeeping glass fibre, conch meal, organo montmorillonite and sepiolite are added, the powder such as conch meal can be adhered to alumina silicate fibre
Crosslinked action is formed on glass fibre, and between conch meal, organo montmorillonite and sepiolite energy and polyurethane, to improve poly-
The heat resisting temperature of urethane.
Further, the modified water glass is by waterglass, polyacrylamide and modified starch according to 1:0.6-0.8:
The weight ratio of 0.3-0.6 is mixed.
By using above-mentioned technical proposal, after waterglass is mixed with polyacrylamide and modified starch, waterglass can be improved
Stability, prevent waterglass aging under heated environment, to improve the cohesive force in a high temperauture environment of binder, improve
Its heat resistance.
Further, the filler includes talcum powder, calcium carbonate and the diformazan that mass ratio is 1:0.8-1.4:0.4-0.7
Benzene.
By using above-mentioned technical proposal, talcum powder, calcium carbonate can significantly improve the heat resistance of binder, and improve bonding
The flexibility and tensile property of agent, dimethylbenzene can significantly increase the heat resistance, water resistance and alkali resistance of novolac epoxy resin.
Further, the elasticity modulus filler is by 2.5-3.2 parts of rubber grains, 1.1-1.8 parts of granular polystyrenes and 1.8-
It is mixed after 2.6 parts of polyphenylene oxide extruding pelletizations with 0.5-1.2 parts of glass beads and 0.4-0.9 parts of cenospheres, grinding is made.
By using above-mentioned technical proposal, rubber grain, granular polystyrene and polyphenylene oxide are the lesser plastics of thermal coefficient
Product, after three's blending extrusion is granulated, then the glass bead small and heat-resist with thermal coefficient and cenosphere are mixed and are ground
Mill, elasticity modulus filler obtained can significantly increase the flexibility and tensile property of binder, and enhance the heat-insulated of binder and
Heat resistance.
Further, the defoaming agent is one of silicone emulsion, dimethyl silicone polymer and polypropylene glycerol aether
Or several composition.
Further, the antistatic agent is one in ethyoxyl lauric acid amine, sodium alkyl sulfonate and glycerol-stearate
Kind.
Further, the whisker powder is one of silicon carbide whisker powder, crystal whisker of gypsum powder, ZnOw powder.
By using above-mentioned technical proposal, silicon carbide, gypsum and ZnOw powder it is heat-resist, gather high-strength, Gao Mo
The advantages that, the flexibility, intensity and heat resistance of binder can be enhanced.
To realize above-mentioned second purpose, the present invention provides the following technical scheme that a kind of Sponge sand paper binder
Preparation method, comprising the following steps:
S1, novolac epoxy resin, ethyl acetate, Ancamine K54 curing agent are mixed, is stirred with the revolving speed of 200-300r/min
It mixes uniformly, mixture A is made;
S2, modified water glass, filler and elasticity modulus filler are added in mixture A, are stirred with the revolving speed of 300-400r/min
Uniformly, mixture B is made;
S3, whisker powder and heat-proof modifier are added into mixture B, are uniformly mixed with the revolving speed of 300-400r/min, sea is made
Continuous sand paper binder.
By using above-mentioned technical proposal, raw material each in binder is mixed in sequence, production method is simple, is easy to grasp
Make.
In conclusion the invention has the following advantages:
The first, binder is prepared using raw materials such as novolac epoxy resin, heat-resisting stabilizing agent and whisker powder due to the present invention, due to phenol
The cohesive force of formaldehyde epoxy resin is strong, good mechanical property, can reduce the brittleness of binder after solidifying, heat-barrier material in heat-resisting stabilizing agent
It is made using aluminium silicate fiber peacekeeping glass fibre etc., aluminium silicate fiber peacekeeping glass fibre can enhance the draftability of novolac epoxy resin
Energy and heat resistance, while raw material is the lesser substance of thermal coefficient in heat-barrier material, can obstruct Sponge sand paper in friction process
The heat of middle generation, so that influence of the heat to binder is reduced, so that binder viscosity caused by preventing because of heat reduces.
The second, alumina silicate fibre, glass fibre, polyurethane, conch meal, organo montmorillonite and sea are preferably used in the present invention
Heat-barrier material is made in afrodite because can be wrapped on aluminium silicate fiber peacekeeping glass fibre after melt polyurethane, then by conch meal,
Organo montmorillonite and sepiolite are adhered on polyurethane, and conch meal etc. generates crosslinked action between powder and polyurethane, are improved poly-
The heat resistance and mechanical property of urethane reduce brittleness to enhance the heat resistance and mechanical property of binder.
Elasticity is made by using raw materials such as rubber grain, granular polystyrene, polyphenylene oxide and glass beads in third, the present invention
The tensile property of modulus filler, the plastic products such as rubber grain is good, and thermal coefficient is low, can significantly increase the draftability of binder
Can, its brittleness is reduced, its heat-proof quality is improved, grinding, energy is blended in the glass bead high with heat resistance and intensity and cenosphere
Enhance the heat resistance and mechanical performance of binder.
Specific embodiment
Invention is further described in detail with reference to embodiments.
The preparation example 1-3 of heat-barrier material
Alumina silicate fibre is selected from the aluminium silicate fiber that the article No. that Zibo Jin He thermal insulation material Co., Ltd sells is HP in preparation example 1-3
Dimension, glass fibre are selected from the glass fibre that the article No. that Hejian City Shi Lei glass fabric factory sells is 007, conch meal is selected from stone man
It is the conch meal of B102, organo montmorillonite selected from the auspicious prosperous mineral powder in Lingshou County that Zhuan Qunteng building materials, which sell the article No. that Co., Ltd sells,
The goods of organo montmorillonite, sepiolite selected from the sale of Lingshou County Zhong Ke mineral powder Co., Ltd that the article No. that body factory sells is 011
Number for 200 sepiolite, polyurethane be selected from road duty material technology (Macheng) Co., Ltd sell model DAOQ polyurethane.
Preparation example 1:(1) according to the proportion in table 1,1kg aluminium silicate fiber peacekeeping 2kg glass fibre is placed in concentrated sulfuric acid solution
Middle immersion 1h takes out, dry, and the mass ratio of alumina silicate fibre and the concentrated sulfuric acid is 1:3;
(2) 2kg conch meal, 1kg organo montmorillonite and 2kg sepiolite are added in acetone, are ultrasonically treated 30min, taken out, done
Dry, the mass ratio of conch meal and acetone is 1:5;
(3) 3kg polyurethane is heated to 170 DEG C, step (1) resulting aluminium silicate fiber peacekeeping glass fibre is added, stirs evenly,
Step (2) resulting conch meal, organo montmorillonite and sepiolite is added, after mixing, drying is ground into 10 μm of powder,
Obtain heat-barrier material.
The raw material proportioning of heat-barrier material in 1 preparation example 1-3 of table
Preparation example 2:(1) 2kg aluminium silicate fiber peacekeeping 3kg glass fibre is placed in concentrated sulfuric acid solution and impregnates 1.5h, it takes out, does
Dry, the mass ratio of alumina silicate fibre and the concentrated sulfuric acid is 1:4;
(2) 3kg conch meal, 2kg organo montmorillonite and 3kg sepiolite are added in acetone, are ultrasonically treated 35min, taken out, done
Dry, the mass ratio of conch meal and acetone is 1:6;
(3) 5kg polyurethane is heated to 180 DEG C, step (1) resulting aluminium silicate fiber peacekeeping glass fibre is added, stirs evenly,
Step (2) resulting conch meal, organo montmorillonite and sepiolite is added, after mixing, drying is ground into 15 μm of powder,
Obtain heat-barrier material.
Preparation example 3:(1) 3kg aluminium silicate fiber peacekeeping 4kg glass fibre is placed in concentrated sulfuric acid solution and impregnates 2h, it takes out, does
Dry, the mass ratio of alumina silicate fibre and the concentrated sulfuric acid is 1:5;
(2) 4kg conch meal, 3kg organo montmorillonite and 5kg sepiolite are added in acetone, are ultrasonically treated 40min, taken out, done
Dry, the mass ratio of conch meal and acetone is 1:8;
(3) 7kg polyurethane is heated to 190 DEG C, step (1) resulting aluminium silicate fiber peacekeeping glass fibre is added, stirs evenly,
Step (2) resulting conch meal, organo montmorillonite and sepiolite is added, after mixing, drying is ground into 20 μm of powder,
Obtain heat-barrier material.
The preparation example 4-6 of elasticity modulus filler
Rubber grain is selected from the rubber for the model RA-XJF that Changzhou Rong Ao new chemical materials Co., Ltd sells in preparation example 4-6
Particle, granular polystyrene are selected from the granular polystyrene that the trade mark that Hui Suyuan International Trading Company Ltd in Shanghai sells is 1130A1, polyphenyl
Ether is selected from the polyphenylene oxide that the trade mark that Suzhou standing grain is sold along plasticizing Co., Ltd is WCD801A, and glass bead is selected from the proud sea in Langfang and protects
The glass bead that the article No. that adiabator Co., Ltd sells is 345665, cenosphere are selected from Hebei Jing Hang mineral products Co., Ltd
The cenosphere of the model NH60 of sale.
Preparation example 4: according to the raw material proportioning in table 2, by 2.5kg rubber grain, 1.1kg granular polystyrene and 1.8kg polyphenyl
Ether is uniformly mixed, extruding pelletization, then is mixed with 0.5kg glass bead and 0.4kg cenosphere, and being ground into average grain diameter is 10 μm
Powder, be made elasticity modulus filler.
The raw material proportioning of 2 preparation example 4-6 Elastic Modulus filler of table
Preparation example 5: according to the raw material proportioning in table 2,2.9kg rubber grain, 1.5kg granular polystyrene and 2.2kg polyphenylene oxide are mixed
It closes uniformly, extruding pelletization, then is mixed with 0.8kg glass bead and 0.6kg cenosphere, be ground into the powder that average grain diameter is 15 μm
Elasticity modulus filler is made in end.
Preparation example 6: according to the raw material proportioning in table 2, by 3.2kg rubber grain, 1.8kg granular polystyrene and 2.6kg polyphenyl
Ether is uniformly mixed, extruding pelletization, then is mixed with 0.8kg glass bead and 0.6kg cenosphere, and being ground into average grain diameter is 20 μm
Powder, be made elasticity modulus filler.
Embodiment
The model that the Dow DOE that novolac epoxy resin is selected from that triumphant mattress chemical industry is sold in embodiment 1-5 is sold
The novolac epoxy resin of DEN431, Ancamine K54 curing agent are selected from the trade mark that Ya Wei trade Co., Ltd in Guangzhou sells and are
The Ancamine K54 curing agent of E-128, it is 11 that ethyl acetate, which is selected from the article No. that Taizhou City Jiang Ping oiling Co., Ltd sells,
Ethyl acetate, waterglass are selected from the waterglass for the model 40A that Foshan Ke Ning new material Science and Technology Ltd. sells, polyacrylamide
Amine is selected from the polyacrylamide that the article No. that Wuxi phoenix people environmental protection development in science and technology Co., Ltd sells is FMA-20, and modified starch is selected from
The modified corn starch that the article No. that Renqiu City Yun Peng Chemical Co., Ltd. sells is 667.
Embodiment 1: a kind of Sponge sand paper binder, raw material proportioning is as shown in table 3, the Sponge sand paper binder
Preparation method the following steps are included:
S1,20kg novolac epoxy resin, 5kg ethyl acetate, 3kg Ancamine K54 curing agent are mixed, with 200r/min's
Revolving speed stirs evenly, and mixture A is made;
S2,10kg modified water glass, 10kg filler and 3kg elasticity modulus filler are added in mixture A, with turning for 300r/min
Speed stirs evenly, and mixture B is made;
Wherein modified water glass is mixed by waterglass, polyacrylamide and modified starch according to the weight ratio of 1:0.6:0.3,
Filler is talcum powder, calcium carbonate and the dimethylbenzene that mass ratio is 1:0.8:0.4, and elasticity modulus filler is made of preparation example 4;
S3,1kg whisker powder and 5kg heat-resisting stabilizing agent are added into mixture B, are uniformly mixed with the revolving speed of 300r/min, is made
Sponge sand paper binder, whisker powder are silicon carbide whisker powder, and heat-resisting stabilizing agent is resisted by 5kg stearate, 1kg defoaming agent, 1kg
Electrostatic agent and 10kg heat-barrier material are mixed, and stearate is zinc stearate, and defoaming agent is silicone emulsion, and antistatic agent is second
Oxygroup lauric acid amine, heat-barrier material are made of preparation example 1.
The raw material proportioning of Sponge sand paper binder in 3 embodiment 1-5 of table
Embodiment 2: a kind of Sponge sand paper binder, raw material proportioning is as shown in table 3, the preparation of the Sponge sand paper binder
Method the following steps are included:
S1,25kg novolac epoxy resin, 10kg ethyl acetate, 3.5kg Ancamine K54 curing agent are mixed, with 250r/
The revolving speed of min stirs evenly, and mixture A is made;
S2,11kg modified water glass, 11kg filler and 4kg elasticity modulus filler are added in mixture A, with turning for 350r/min
Speed stirs evenly, and mixture B is made;
Wherein modified water glass is mixed by waterglass, polyacrylamide and modified starch according to the weight ratio of 1:0.7:0.5,
Filler is talcum powder, calcium carbonate and the dimethylbenzene that mass ratio is 1:1.1:0.5, and elasticity modulus filler is made of preparation example 5;
S3,1.5kg whisker powder and 8kg heat-resisting stabilizing agent are added into mixture B, are uniformly mixed with the revolving speed of 350r/min, system
Sponge sand paper binder is obtained, whisker powder is crystal whisker of gypsum powder, and heat-resisting stabilizing agent is resisted by 8kg stearate, 2kg defoaming agent, 2kg
Electrostatic agent and 13kg heat-barrier material are mixed, and stearate is calcium stearate, and defoaming agent is dimethyl silicone polymer, antistatic
Agent is sodium alkyl sulfonate, and heat-barrier material is made of preparation example 2.
Embodiment 3: a kind of Sponge sand paper binder, raw material proportioning is as shown in table 3, the Sponge sand paper binder
Preparation method the following steps are included:
S1,30kg novolac epoxy resin, 15kg ethyl acetate, 4kg Ancamine K54 curing agent are mixed, with 300r/min
Revolving speed stir evenly, be made mixture A;
S2,12kg modified water glass, 12kg filler and 5kg elasticity modulus filler are added in mixture A, with turning for 400r/min
Speed stirs evenly, and mixture B is made;
Wherein modified water glass is mixed by waterglass, polyacrylamide and modified starch according to the weight ratio of 1:0.8:0.6,
Filler is talcum powder, calcium carbonate and the dimethylbenzene that mass ratio is 1:1.4:0.7, and elasticity modulus filler is made of preparation example 6;
S3,2kg whisker powder and 10kg heat-resisting stabilizing agent are added into mixture B, are uniformly mixed with the revolving speed of 400r/min, is made
Sponge sand paper binder, whisker powder are crystal whisker of gypsum powder, and heat-resisting stabilizing agent is resisted by 10kg stearate, 3kg defoaming agent, 3kg
Electrostatic agent and 15kg heat-barrier material are mixed, and stearate is potassium stearate, and defoaming agent is the poly dimethyl that mass ratio is 1:1
Siloxanes and polypropylene glycerol aether, antistatic agent are the sodium alkyl sulfonate that mass ratio is 1:1 and glycerol-stearate, heat-insulated
Material is made of preparation example 3.
Embodiment 4-5: a kind of Sponge sand paper binder, the difference from embodiment 1 is that, the Sponge sand paper binder
Raw material proportioning it is as shown in table 3.
Comparative example comparative example 1: a kind of Sponge sand paper binder, the difference from embodiment 1 is that, in heat-resisting stabilizing agent not
Add heat-barrier material.
Comparative example 2: a kind of Sponge sand paper binder, the difference from embodiment 1 is that, it is not added with modified water glass.
Comparative example 3: a kind of Sponge sand paper binder, the difference from embodiment 1 is that, it is not added with elasticity modulus filler.
Performance detection test prepares Sponge sand paper binder according to the method in embodiment 1-5 and comparative example 1-3, and presses
According to the adhesive property of following methods detection binder, testing result is reported in Table 4 below.
1, it shear strength: is detected according to GB/T6328-1999 " adhesive shearing impact Strength Testing Methods ";
2, it tensile strength: is detected according to GB/T6329-1996 " measurement of adhesive banjo fixing butt jointing tensile strength ".
The performance test results of the Sponge sand paper binder of table 4 embodiment 1-5 and comparative example 1-3 preparation
Project | Shear strength/MPa | Tensile strength/MPa |
Embodiment 1 | 45.6 | 58.9 |
Embodiment 2 | 44.2 | 57.6 |
Embodiment 3 | 43.8 | 58.3 |
Embodiment 4 | 45.2 | 57.8 |
Embodiment 5 | 44.7 | 58.4 |
Comparative example 1 | 38.6 | 47.5 |
Comparative example 2 | 32.6 | 40.8 |
Comparative example 3 | 34.6 | 46.3 |
As can be seen from Table 4, the shear strength of the Sponge sand paper binder prepared according to method in embodiment 1-5 is high, draws
It is big to stretch intensity, there is preferable flexibility and tensile property, brittleness is low, and viscosity is big.
And comparative example 1 is because being not added with heat proof material in heat-resisting stabilizing agent, the shear strength of binder obtained and stretch strong
Degree reduces, and cohesive force becomes smaller, and brittleness becomes larger, and illustrates that the incorporation of heat proof material can significantly improve the flexibility and bonding of binder
Power reduces its brittleness.
Comparative example 2 is because being not added with modified water glass, the shear strength and stretching of binder prepared by comparative example 2 in binder
Intensity is substantially reduced compared with embodiment 1-5, illustrates that modified water glass can improve the flexibility and cohesive force of binder.
Comparative example 3 is because being not added with elasticity modulus filler, the tensile strength and shear strength of binder and implementation in binder
The binder of example 1-5 preparation is compared, hence it is evident that is reduced, is illustrated that the binder brittleness for being not added with elasticity modulus filler is larger, cohesive force
It is smaller.
On the uniform sand paper of binder that application examples prepares embodiment 1-5 and comparative example 1-3, sea is adhered on binder
Sponge sand paper is made through dry solidification in silk floss, and the Sponge sand paper correspondence markings of comparative example 1-5 preparation are application examples 1-5, comparative example
The Sponge sand paper of 1-3 preparation is corresponding to be successively labeled as application examples 6-8, by application No. is the Chinese inventions of CN201310423120.8
The Sponge sand paper that in patent application document prepared by embodiment 1 is labeled as application examples 9, and substrate is polyurethane sponge, glue in application examples 9
Knot material is epoxy modified resin, and abrasive material is high-temperature calcination Brown Alundum.
According to the stripping of GB/T7122-1996 " the measurement floating roller method of high-strength adhesive peel strength " detection application examples 1-9
From intensity, the Sponge sand paper of application examples 1-9 is placed at 50 DEG C, 75 DEG C, 105 DEG C and 130 DEG C and places 3min, is subsequently cooled to room
Temperature, then its peel strength is measured, it will test result and be reported in Table 5 below.
The heat resistance of 5 Sponge sand paper binder of table detects
It can be seen from data in table 5 according to the binder of embodiment 1-5 preparation after Sponge sand paper is made with sponge, sand paper,
Peel strength at different temperatures is different, and as the temperature rises, peel strength Strength Changes are little, when temperature is increased to
At 130 DEG C, peel strength decline, but fall is small, peel strength still in 6.04kN/m or more, illustrates the embodiment of the present invention
The binder of 1-5 preparation is heat-resist in Sponge sand paper use process is made, will not be old because of the heat in friction process
Change, viscosity reduces.
Application examples 6 is made of binder prepared by comparative example 1, comparative example 1 because being not added with heat-barrier material in heat-resisting stabilizing agent,
It can be seen from data in table 5 as the temperature rises, the peel strength of Sponge sand paper is gradually reduced, at 130 DEG C, removing
Intensity is only 4.67kN/m, illustrates that the heat resistance of binder can be significantly improved by adding heat-barrier material.
Application examples 7 is made of binder prepared by comparative example 2, and comparative example 2 is glued because being not added with modified water glass in binder
Tie agent as the temperature rises, peel strength constantly reduces, and illustrates that the heat-proof aging of binder can be improved by adding modified water glass
Performance improves the cohesive force of binder at high temperature.
Application examples 8 is made of binder prepared by comparative example 1, comparative example 3 because being not added with elasticity modulus filler in binder,
The peel strength of binder prepared by comparative example 3 as the temperature rises, constantly reduces, and at 130 DEG C, peel strength is only
4.61kN/m illustrates to add elasticity modulus filler, can improve the heat resistance of binder.
Application examples 9 is the Sponge sand paper of prior art preparation, and cementitious matter is epoxy modified resin, can by data in table 5
To find out, as the temperature rises, peel strength is gradually decreased, and the heat resistance of cementing material is poor.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art
Member can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as at this
All by the protection of Patent Law in the scope of the claims of invention.
Claims (9)
1. a kind of Sponge sand paper binder, which is characterized in that comprise the following components in parts by weight: 20-40 parts of epoxy novolac trees
3-5 parts of Ancamine K54 curing agent of rouge, 5-20 parts of ethyl acetates, 1-3 parts of whisker powder, 5-15 parts of heat-resisting stabilizing agents, 10-15 parts
Modified water glass, 10-15 part filler, 3-8 parts of elasticity modulus fillers;
The heat-resisting stabilizing agent comprises the following components in parts by weight: 5-10 parts of stearate, 1-3 parts of defoaming agents, 1-3 parts it is antistatic
Agent, 10-15 parts of heat-barrier materials:
The heat-barrier material comprises the following components in parts by weight: 1-3 parts of alumina silicate fibres, 2-4 parts of glass fibres, 3-7 parts of poly- ammonia
Ester, 2-4 part conch meal, 1-3 parts of organo montmorillonites, 2-5 parts of sepiolites.
2. Sponge sand paper binder according to claim 1, which is characterized in that the heat-barrier material is by following methods system
At:
(1) aluminium silicate fiber peacekeeping glass fibre is placed in concentrated sulfuric acid solution and impregnates 1-2h, taken out, it is dry, alumina silicate fibre with
The mass ratio of the concentrated sulfuric acid is 1:3-5;
(2) conch meal, organo montmorillonite and sepiolite are added in acetone, are ultrasonically treated 30-40min, taken out, dry, shellfish
The mass ratio of shell powder and acetone is 1:5-8;
(3) polyurethane is heated to 170-190 DEG C, step (1) resulting aluminium silicate fiber peacekeeping glass fibre is added, stirring is equal
It is even, step (2) resulting conch meal, organo montmorillonite and sepiolite is added, after mixing, drying is ground into 10-20 μm
Powder obtains heat-barrier material.
3. Sponge sand paper binder according to claim 1, which is characterized in that the modified water glass by waterglass,
Polyacrylamide and modified starch are mixed according to the weight ratio of 1:0.6-0.8:0.3-0.6.
4. Sponge sand paper binder according to claim 1, which is characterized in that the filler includes that mass ratio is 1:
Talcum powder, calcium carbonate and the dimethylbenzene of 0.8-1.4:0.4-0.7.
5. Sponge sand paper binder according to claim 1, which is characterized in that the elasticity modulus filler is by 2.5-
After 3.2 parts of rubber grains, 1.1-1.8 parts of granular polystyrenes and 1.8-2.6 parts of polyphenylene oxide extruding pelletizations with 0.5-1.2 parts of glass beads
It is mixed with 0.4-0.9 parts of cenospheres, grinding is made.
6. Sponge sand paper binder according to claim 1, which is characterized in that the defoaming agent is silicone emulsion, gathers
The composition of one or more of dimethyl siloxane and polypropylene glycerol aether.
7. Sponge sand paper binder according to claim 1, which is characterized in that the antistatic agent is ethyoxyl laurel
One of acid amide, sodium alkyl sulfonate and glycerol-stearate.
8. Sponge sand paper binder according to claim 1, which is characterized in that the whisker powder is silicon carbide whisker
One of powder, crystal whisker of gypsum powder, ZnOw powder.
9. a kind of preparation method of Sponge sand paper binder according to claim 1-8, which is characterized in that packet
Include following steps:
S1, novolac epoxy resin, ethyl acetate, Ancamine K54 curing agent are mixed, is stirred with the revolving speed of 200-300r/min
It mixes uniformly, mixture A is made;
S2, modified water glass, filler and elasticity modulus filler are added in mixture A, are stirred with the revolving speed of 300-400r/min
Uniformly, mixture B is made;
S3, whisker powder and heat-proof modifier are added into mixture B, are uniformly mixed with the revolving speed of 300-400r/min, sea is made
Continuous sand paper binder.
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Cited By (1)
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CN116875111A (en) * | 2023-08-08 | 2023-10-13 | 浙江华宝油墨有限公司 | High-temperature-resistant waterborne polyurethane ink and preparation method thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116875111A (en) * | 2023-08-08 | 2023-10-13 | 浙江华宝油墨有限公司 | High-temperature-resistant waterborne polyurethane ink and preparation method thereof |
CN116875111B (en) * | 2023-08-08 | 2024-03-15 | 浙江华宝油墨有限公司 | High-temperature-resistant waterborne polyurethane ink and preparation method thereof |
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Application publication date: 20191119 |